A fork-throwing bag-throwing machine

By designing an automated fork-fork charter, using a four-axis mechanism and swing arm manipulator combined with a material conveyor belt and inspection system, the existing fork-fork charter has been solved, and efficient and economical delivery operations have been achieved. and space saving.

CN111186612BActive Publication Date: 2025-01-14XIAMEN DASUN TECH
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Patent Information

Application Number
CN201811362412.4
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2018-11-15
Publication Date
2025-01-14
Estimated Expiration
2038-11-15

AI Technical Summary

Technical Problem

The existing fork-fork charter is inefficient, has high equipment costs and large space occupies, making it difficult to meet the instant noodles market demand for profit compressed.

Method used

A fork casting machine including production conveyor line, feeding device, feeding device, feeding device, storage barrel, return barrel, control host and detection device was designed, and automatic placement was achieved using four-axis mechanism and swing arm robot. , combined with multiple material conveyor belts and camera detection systems, improve the delivery efficiency and accuracy.

Benefits of technology

Efficient and automated fork-investment operation is achieved, which greatly reduces labor and equipment, reduces economic costs, and has a compact structure and small space.

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    Figure CN111186612B_ABST
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Abstract

A fork-throwing bag-throwing machine comprises a production conveyor line, a feeding device, a feeding device, a material transporting device, a material storage barrel, a material return barrel, a control host, a detection device and a frame; the frame is installed on both sides of the production conveyor line; the feeding device is provided with two groups of feeding devices I and II, which are respectively installed on the frame; the feeding device is provided with three groups, which are respectively installed on the frame, wherein two groups of feeding devices are installed at one end of the frame, and the other group of feeding devices is installed at the other end of the frame; a material storage barrel is arranged next to each feeding device; the material transporting device is composed of three material conveyor belts, which are installed on the frame and driven by a motor; the present invention has a simple structure, is equipped with three groups of feeding devices and two groups of feeding devices, and greatly improves the feeding efficiency; the present invention realizes the automatic delivery of bag forks, greatly reduces the labor workload, and has huge economic benefits; the present invention has a compact structure and occupies a small space.
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Description

Technical Field

[0001] The invention relates to the field of mechanical equipment, and in particular to a fork-throwing and bag-throwing machine. Background Art

[0002] Bucket instant noodles have become a necessity in our daily life and traveling. Generally, bucket instant noodles are equipped with forks and seasoning bags. The most traditional fork and seasoning bag placement is done manually, and the efficiency of manual placement is very low. Later, mechanized equipment appeared on the market to complete the fork and seasoning bag placement. This equipment is completed by a fork and seasoning bag machine alone, and the efficiency of fork and bag placement is not high. The number of bucket instant noodles is very large, so a large number of fork and bag placement machines are needed, which adds more equipment cost investment to the company, and the equipment occupies a large space. Facing the instant noodle market with increasingly compressed profits, this is very unfavorable for the company. Summary of the invention

[0003] The object of the present invention is to provide a fork-throwing bag throwing machine which has high fork-throwing bag throwing efficiency, simple structure, good feeding effect and small occupied space.

[0004] The technical solution of the present invention is: a fork-throwing bag throwing machine, characterized in that it includes a production conveyor line, a feeding device, a feeding device, a transport device, a storage barrel, a return barrel, a control host, a detection device, and a frame; the frame is installed on both sides of the production conveyor line; the feeding device is provided with two groups of feeding devices I and feeding devices II, which are respectively installed on the frame; the feeding device is provided with three groups, which are respectively installed on the frame, of which two groups of feeding devices are installed at one end of the frame, and the other group of feeding devices is installed at the other end of the frame; a storage barrel is arranged next to each feeding device; the transport device is composed of three material conveyor belts, which are installed on the frame and driven by a motor; the three material conveyor belts are respectively matched with the three groups of feeding devices; two of the material conveyor belts transport materials from left to right, and the other one The material conveyor belt transports the material from right to left; there are two return drums, return drum I and return drum II; the return drum I and return drum II are respectively installed at both ends of the frame, and are respectively located below the ends of the three material conveyor belts; the detection device is composed of camera A, camera B, camera C, and camera D; the cameras A, camera B, camera C, and camera D are respectively installed on the production conveyor line in sequence using frames; the cameras A, camera B, and camera C are located on one side of the frame, and are used to detect the position signals of the materials on the three material conveyor belts; the camera D is located on the other side of the frame, and is used to detect whether the bowl row feeding is successful, and feed the signal back to the subsequent process; the production conveyor line, feeding device, feeding device, material transport device, and detection device are controlled by a control host.

[0005] Furthermore, instant noodle bowl placement holes are arranged on the production conveyor line, with ten placement holes in each row.

[0006] Furthermore, the feeding device I and the feeding device II have the same structure; the feeding device I is a four-axis mechanism, including a base plate, a fourth-axis motor, a fourth-axis reducer, a fourth-axis connecting rod, a connector, a fourth axis, a vacuum suction nozzle I, a servo motor, a reducer, a rocker arm, and a connecting rod; the servo motor is provided with 3 groups, which are evenly installed on the base plate; each group of servo motors is connected to a reducer and a rocker arm; the rocker arm can swing at a certain angle under the drive of the servo motor; the rocker arm connects two connecting rods; the lower end of the connecting rod is connected to the connector; the fourth-axis motor is installed on the base plate; the fourth-axis motor is connected to the fourth-axis reducer; the fourth-axis reducer is connected to the fourth-axis connecting rod; the fourth-axis connecting rod is connected to the fourth axis through the connector; three vacuum suction nozzles I are connected to the lower end of the fourth axis, which can move up and down under the action of the fourth-axis motor.

[0007] Furthermore, the feeding device is a swing arm robot, including a base, a swing arm I, a swing arm II, a Z axis, and a suction nozzle; the base, the swing arm I, and the swing arm II are connected in sequence; the swing arm I and the swing arm II are driven by a motor; the Z axis is installed in the swing arm II and driven by the motor to move up and down; the bottom end of the Z axis is connected to the vacuum suction nozzle II.

[0008] Furthermore, the vacuum suction nozzle II and the vacuum suction nozzle I are connected to the negative pressure device using an air pipe.

[0009] The beneficial effects of the present invention are as follows: (1) The present invention has a simple structure and is equipped with three groups of feeding devices and two groups of feeding devices, which greatly improves the feeding efficiency; (2) The present invention realizes the automatic feeding of the material bag fork, which greatly reduces the labor workload and has huge economic benefits; (3) The present invention has a compact structure and occupies little space. BRIEF DESCRIPTION OF THE DRAWINGS

[0010] Figure 1 It is a stereogram of the present invention; Figure 2 It is a plan view of the present invention; Figure 3 It is another angle plan view of the present invention; Figure 4 A top view of the present invention; Figure 5 It is a three-dimensional diagram of the feeding device; Figure 6 This is a three-dimensional diagram of the feeding device.

[0011] As shown in the figure: a fork-throwing bag throwing machine includes a production conveyor line 1, a feeding device 2, a feeding device 3, a transporting device 4, a storage barrel 5, a return barrel 7, a control host, a detection device, and a frame 6; the frame 6 is installed on both sides of the production conveyor line 1; the feeding device 2 is provided with two groups of feeding devices Ⅰ21 and feeding devices Ⅱ22, which are respectively installed on the frame 6; the feeding device 3 is provided with three groups, which are respectively installed on the frame 6, of which two groups of feeding devices 3 are installed at one end of the frame 6, and the other group of feeding devices 3 is installed at the other end of the frame 6; a storage barrel 5 is arranged next to each feeding device 3; the transporting device 4 is composed of three material conveyor belts 41, which are installed on the frame 6 and driven by a motor; the three material conveyor belts 41 are respectively matched with the three groups of feeding devices 3; two of the material conveyor belts 41 transport materials from left to right, and the other material conveyor belt 41 transports materials from right to left; the return barrel 7 is provided with two, Return material cylinder I 71 and return material cylinder II 72; the return material cylinder I 71 and return material cylinder II 72 are respectively installed at both ends of the frame 6 and are respectively located below the ends of the three material conveyor belts 41; the detection device is composed of a camera A8, a camera B9, a camera C10, and a camera D11; the cameras A8, B9, C10, and D11 are respectively installed on the production conveyor line 1 in sequence using a frame 12; the cameras A8, B9, and C10 are located on one side of the frame 6 and are used to detect the position signals of the materials on the three material conveyor belts 41; the camera D11 is located on the other side of the frame 6 and is used to detect whether the bowl row feeding is successful and to feed back the signal to the subsequent process; the production conveyor line 1, the feeding device 2, the feeding device 3, the material transport device 4, and the detection device are controlled by the control host; the instant noodle bowl placement holes 14 are arranged on the production conveyor line 1, and there are ten placement holes 14 in each row.

[0012] The feeding device I21 and the feeding device II22 have the same structure; the feeding device I21 is a four-axis mechanism, including a base plate 211, a fourth axis motor 212, a fourth axis reducer 213, a fourth axis connecting rod 214, a connector 215, a fourth axis 216, a vacuum nozzle I217, a servo motor 218, a reducer 219, a swing rod 2110, and a connecting rod 2111; the servo motor 218 is provided with 3 groups, which are evenly installed on the base plate 211; each group of servo motors 218 is connected to a reducer 219 and a swing rod 210; the swing rod 210 is connected to the servo motor 21 8, it can swing at a certain angle; the swing rod 210 is connected to two connecting rods 2111; the lower end of the connecting rod 2111 is connected to the connector 215; the fourth-axis motor 212 is installed on the substrate 211; the fourth-axis motor 212 is connected to the fourth-axis reducer 213; the fourth-axis reducer 213 is connected to the fourth-axis connecting rod 214; the fourth-axis connecting rod 214 passes through the connector 215 and is connected to the fourth axis 216; the lower end of the fourth axis 216 is connected to three vacuum nozzles Ⅰ217, and can move up and down under the action of the fourth-axis motor 212.

[0013] The feeding device 3 is a swing arm robot, including a base 31, a swing arm I32, a swing arm II33, a Z axis 34, and a suction nozzle 35; the base 31, the swing arm I32, and the swing arm II33 are connected in sequence; the swing arm I32 and the swing arm II33 are driven by a motor; the Z axis 34 is installed in the swing arm II33 and driven by the motor to move up and down; the bottom end of the Z axis 34 is connected to the vacuum suction nozzle II35.

[0014] The vacuum suction nozzle II 35 and the vacuum suction nozzle I 217 are connected to the negative pressure device (not shown in the figure) using an air pipe (not shown in the figure).

[0015] The working process of the present invention is as follows: the equipment is started, the production conveyor line conveys the barreled instant noodles in the package or fork to be fed forward, the feeding device is activated, and the material is continuously grabbed from the storage barrel and placed on the three material conveyor belts. The three material conveyor belts continuously transport the material forward, and the cameras A, B, and C on the frame detect the position signal of the material on the material conveyor belt, and transmit the detected signal to the control host. The control host controls the two groups of feeding devices to continuously grab the material on the material conveyor belt, and continuously put the grabbed material into the instant noodle barrel to be fed (it should be noted here that the production conveyor line transports ten barrels of instant noodles per row, and each feeding device is responsible for feeding five barrels of instant noodle barrels). When the ten barrels of instant noodles in each row are all fed, the production conveyor line continues to transport forward, and the feeding device feeds the next row of instant noodle barrels. In the process of the instant noodle barrels that have been fed forward by the production conveyor line, the camera D detects the instant noodle barrels to see whether all the instant noodle barrels have been successfully fed, and transmits the detected signal to the control host, and the control host transmits the signal to the next station. It should be noted here that the materials that are not caught on the conveyor belt during the process are transported to the return drum I and return drum II through the conveyor belt for standby use.

[0016] The embodiments described above are merely descriptions of preferred implementation modes of the present invention and are not intended to limit the scope of the present invention. Without departing from the design spirit of the present invention, various modifications and improvements made to the technical solutions of the present invention by ordinary technicians in this field should all fall within the protection scope determined by the claims of the present invention.

Claims

1. A fork-throwing bag-throwing machine, characterized in that: It includes a production conveyor line, a feeding device, a feeding device, a transporting device, a storage barrel, a return barrel, a control host, a detection device, and a frame; the frame is installed on both sides of the production conveyor line; the feeding device is provided with two groups of feeding devices I and II, which are respectively installed on the frame; the feeding device is provided with three groups, which are respectively installed on the frame, of which two groups of feeding devices are installed at one end of the frame, and the other group of feeding devices is installed at the other end of the frame; a storage barrel is arranged next to each feeding device; the transporting device is composed of three material conveyor belts, which are installed on the frame and driven by a motor; the three material conveyor belts are respectively matched with the three groups of feeding devices; two of the material conveyor belts transport materials from left to right, and the other material conveyor belt transports materials from right to left; there are two return barrels, return barrel I and return barrel II; the return barrel I and return barrel II are respectively installed at both ends of the frame, and are respectively located below the ends of the three material conveyor belts; the detection device is composed of camera A, camera B, camera C, and camera D; The camera A, camera B, camera C, and camera D are respectively installed on the production conveyor line in sequence using frames; The cameras A, B and C are located on one side of the frame and are used to detect the position signals of the materials on the three material conveyor belts; the camera D is located on the other side of the frame and is used to detect whether the bowl row feeding is successful and feed back the signal to the control host; the production conveyor line, feeding device, feeding device, material transport device and detection device are controlled by the control host; the feeding device I and the feeding device II have the same structure; the feeding device I is a four-axis mechanism, including a base plate, a fourth axis motor, a fourth axis reducer, a fourth axis connecting rod, a connector, a fourth axis, a vacuum nozzle I, a servo motor, a reducer, a rocker arm and a connecting rod; the servo motor is provided with 3 groups, all of which are The cloth is installed on the base plate; each set of servo motors is connected to a reducer and a swing rod; the swing rod can swing at a certain angle under the drive of the servo motor; the swing rod is connected to two connecting rods; the lower end of the connecting rod is connected to the connector; the fourth axis motor is installed on the base plate; the fourth axis motor is connected to the fourth axis reducer; the fourth axis reducer is connected to the fourth axis connecting rod; the fourth axis connecting rod is connected to the fourth axis through the connector; the lower end of the fourth axis is connected to three vacuum nozzles I, which can move up and down under the action of the fourth axis motor; the feeding device is a swing arm manipulator, including a base, a swing arm I, a swing arm II, a Z axis, and a nozzle; The base, swing arm I and swing arm II are connected in sequence; the swing arm I and swing arm II are driven by a motor; the Z axis is installed in the swing arm II and driven by the motor to move up and down; the bottom end of the Z axis is connected to a vacuum nozzle II.

2. A fork-throwing bag throwing machine according to claim 1, characterized in that: The production conveyor line is provided with holes for placing instant noodle bowls, with ten holes in each row.

Citation Information

Patent Citations

  • Fork-throwing and bag-throwing machine

    CN209023274U