Attached vibration device and paver
By installing an attached vibration device on the paver and using vibration reinforcement components to enhance the vibration force, the problem that existing pavers cannot plasticize the side of the road layer is solved, and efficient use of materials and the strength and aesthetics of the road layer are achieved.
Patent Information
- Application Number
- CN202010424577.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2020-05-19
- Publication Date
- 2025-02-11
- Estimated Expiration
- 2040-05-19
AI Technical Summary
Existing pavers cannot plasticize the sides of the paved paving layer, resulting in waste of materials.
An attached vibrating device is designed, including a vibrating body, a connecting plate and a vibrating reinforcement assembly. The vibration body consists of a vibrator, a vibration plate and a vibration reinforcement assembly. The vibration reinforcement assembly absorbs and stores vibration energy through the first spring and releases it when needed to enhance the vibration force.
The adhesion vibration device plasticizes the sides of the road layer when paving concrete, which not only ensures the strength and beauty of the road layer, but also improves the material utilization efficiency and reduces noise output.
Smart Images

Figure CN111501491B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the field of paving devices, and in particular to an attached vibration device and a paving machine. Background Art
[0002] As my country's highway grades tend to be diversified, graded highways, county and township roads, and urban roads are advancing at an unprecedented scale, standard, and speed. At the same time, the speed of road construction is also increasing "rapidly", which not only promotes the mechanization of highway construction, but also puts forward higher and higher requirements on the technical level of construction machinery, construction technology, road materials, and road structure design. The technical level of construction machinery and construction technology have an important impact on highway grades and construction speed.
[0003] Modern road transportation has continuously increased the requirements for road pavement strength, stiffness, density, uniformity, flatness, driving comfort, high speed and safety.
[0004] A paver is a construction equipment mainly used for paving various materials on the base and surface layers of highways. The paving work is completed by the cooperation of various systems, mainly including the travel system, hydraulic system, material distribution system, etc.
[0005] However, current pavers can only shape the upper surface, but cannot shape the sides of the paved road layer, resulting in a large amount of material waste. Summary of the invention
[0006] The present invention provides an attached vibration device and a paver, aiming to solve the above-mentioned problems existing in the attached vibration device and the paver in the prior art.
[0007] The present invention is achieved in that:
[0008] An attached vibration device comprises a vibration body and a connection plate for connecting to a paver;
[0009] The vibration body includes a vibration machine, a vibration plate and a vibration reinforcement component;
[0010] The connecting plate is fixedly connected to the vibration body;
[0011] The vibration plate has a working surface and a mounting surface that are arranged opposite to each other;
[0012] The working surface is used to hit the side of the paving layer, and the mounting surface is used to install the vibrator and the vibration reinforcement assembly;
[0013] The vibration enhancement assembly includes a first spring for absorbing and storing vibration energy.
[0014] In one embodiment of the present invention, the vibration enhancement assembly further comprises a mounting plate;
[0015] The mounting plate is mounted on the mounting surface via a telescopic rod;
[0016] An installation space is formed between the installation plate and the vibration plate. One end of the first spring acts on the installation plate, and the other end of the first spring acts on the vibration plate.
[0017] In one embodiment of the present invention, the vibration enhancement assembly further comprises a weight block;
[0018] The weight block is arranged on a side of the mounting plate away from the vibration plate.
[0019] In one embodiment of the present invention, the vibration reinforcement assembly further comprises a positioning plate;
[0020] The positioning plate is fixedly arranged on a side of the mounting plate away from the vibration plate, and the weight block is installed between the positioning plate and the mounting plate;
[0021] A second spring is arranged between the weight block and the mounting plate or the positioning plate.
[0022] In one embodiment of the present invention, the positioning plate is mounted on the mounting plate via a positioning rod;
[0023] One end of the positioning rod is fixedly arranged on the mounting plate, and the other end is provided with a threaded section, and the positioning plate is provided with a positioning through hole for the threaded section to pass through;
[0024] A nut is arranged on the threaded section.
[0025] In an embodiment of the present invention, the working surface is evenly distributed with a plurality of protrusions, and the height of the protrusions is less than 30 mm.
[0026] In one embodiment of the present invention, the first spring is provided in plurality, a central space is enclosed between the plurality of first springs, and the vibration machine is installed in the central space.
[0027] In an embodiment of the present invention, the connecting plate is provided with mounting through holes for mounting bolts.
[0028] In one embodiment of the present invention, it also includes a wedge-shaped positioning frame;
[0029] The wedge-shaped position adjustment frame is provided with a position adjustment through hole corresponding to the installation through hole.
[0030] A paver, comprising a driving device, a scraper and the above-mentioned attached vibrating device;
[0031] The connecting plate of the attached vibration device is connected to the side of the scraper, and the vibrator of the attached vibration device is electrically connected to the driving device.
[0032] The beneficial effects of the present invention are as follows: the paver provided by the present invention can plasticize the side of the paving layer while paving concrete, which ensures the strength of the paving layer on the one hand and makes the paved paving layer beautiful as a whole on the other hand. The reinforced vibration component in the attached vibration device can absorb and release the vibration energy of the vibrator as required, which improves the utilization efficiency and strengthens the plastic effect on the one hand and reduces the noise output on the other hand. The vibration plate with adjustable angle can match the paving layer with different requirements to plasticize at the required angle. BRIEF DESCRIPTION OF THE DRAWINGS
[0033] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings required for use in the embodiments will be briefly introduced below. It should be understood that the following drawings only show certain embodiments of the present invention and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other related drawings can be obtained based on these drawings without paying creative work.
[0034] Figure 1 is a schematic structural diagram of a paver provided by an embodiment of the present invention;
[0035] Figure 2 It is a schematic structural diagram of an attached vibration device provided by an embodiment of the present invention without a wedge-shaped position adjustment frame;
[0036] Figure 3 is a schematic structural diagram of a wedge-shaped positioning frame provided by an embodiment of the present invention;
[0037] Figure 4 It is a schematic diagram of the structure of an attached vibration device provided in an embodiment of the present invention.
[0038] Icons: 010-paving machine body; 030-scraper; 050-attached vibration device; 100-connecting plate; 200-vibrator; 300-vibration plate; 400-vibration reinforcement assembly; 301-working surface; 303-mounting surface; 410-first spring; 430-mounting plate; 450-telescopic rod; 470-weight block; 490-positioning plate; 420-second spring; 440-positioning rod; 110-wedge-shaped adjustment frame. DETAILED DESCRIPTION
[0039] In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, rather than all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention. Therefore, the following detailed description of the embodiments of the present invention provided in the drawings is not intended to limit the scope of the invention claimed for protection, but merely represents the selected embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.
[0040] In the description of the present invention, it is necessary to understand that the terms indicating orientation or positional relationship are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
[0041] In the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0042] In the present invention, unless otherwise clearly specified and limited, a first feature being above or below a second feature may include the first and second features being in direct contact, or may include the first and second features not being in direct contact but being in contact through another feature between them. Moreover, a first feature being above, above, and above a second feature includes the first feature being directly above and obliquely above the second feature, or simply means that the first feature is higher in level than the second feature. A first feature being below, below, and below a second feature includes the first feature being directly below and obliquely below the second feature, or simply means that the first feature is lower in level than the second feature.
[0043] Example
[0044] This embodiment provides a paving machine, see Figure 1 , Figure 2 and Figure 3The paver includes a paver body 010, a scraper 030 and an attached vibration device 050. Two attached vibration devices 050 are respectively arranged on both sides of the scraper 030. The paver body 010 includes a driving device. The driving device drives the attached vibration device 050 to vibrate. The attached vibration device 050 beats and shapes the side surfaces of the paving road layer on both sides of the scraper 030.
[0045] The attached vibration device 050 includes a vibration body and a connecting plate 100 for connecting to a paver; the vibration body includes a vibration machine 200, a vibration plate 300 and a vibration reinforcement assembly 400;
[0046] Specifically, the connecting plate 100 is fixedly connected to the vibration body; the vibration plate 300 has a working surface 301 and a mounting surface 303 that are arranged opposite to each other. The vibration machine 200 of the vibration body is fixed to the mounting surface 303 by bolts, and in some embodiments, it can also be directly welded to the mounting surface 303 to ensure the reliability of the connection. The vibration reinforcement component 400 is also arranged on the mounting surface 303.
[0047] The working surface 301 is used to hit the side of the paving layer laid by the paver, and the side of the paving layer is plasticized by the hitting of the working surface 301. Since the thickness of the paving layer determines that the space for installing the vibrator 200 on the vibration body is not enough to install a high-power vibrator 200, and the installation of an ultra-high-power vibrator 200 also requires the paver body 010 to have sufficient electric drive to drive it, which easily causes energy waste.
[0048] In order to provide sufficient impact force through the relatively small power vibrator 200, the vibration reinforcement assembly 400 is installed to achieve vibration reinforcement. Specifically, the mounting surface 303 of the vibration plate 300 is used to install the vibrator 200 and the vibration reinforcement assembly 400; the vibration reinforcement assembly 400 includes a first spring 410 for absorbing and storing vibration energy. The vibration reinforcement assembly 400 absorbs the overflowed vibration energy and releases it in the subsequent process, thereby enhancing the impact force of the vibration body, so as to shape the harder paving road layer.
[0049] In order to realize the installation of the first spring 410, the vibration reinforcement assembly 400 further includes a mounting plate 430; the mounting plate 430 is mounted on the mounting surface 303 through a telescopic rod 450, and the mounting plate 430 is fixedly connected to the connecting plate 100;
[0050] An installation space is formed between the installation plate 430 and the vibration plate 300 . One end of the first spring 410 acts on the installation plate 430 , and the other end acts on the vibration plate 300 .
[0051] When vibrating, the vibrator 200 causes the vibration plate 300 to quickly hit the paving layer. After the vibration plate 300 is blocked by the paving layer and stops suddenly, the first spring 410 will shrink sharply to collect vibration energy, and will partially release it during the next impact, and then absorb the next vibration energy. This reciprocating cycle allows energy that would have been wasted (this energy should have been released as heat energy or released in the form of noise by the vibration plate 300 making ineffective small-amplitude rapid vibrations) to be effectively utilized, thereby increasing the plastic effect of the side of the paving layer.
[0052] In order to help the first spring 410 absorb energy, the vibration reinforcement assembly 400 further includes a weight block 470 ; the weight block 470 is disposed on a side of the mounting plate 430 away from the vibration plate 300 .
[0053] In this embodiment, the weight block 470 is positioned and installed by means of a positioning plate 490. The positioning plate 490 is fixedly arranged on a side of the mounting plate 430 away from the vibration plate 300. The weight block 470 is installed between the positioning plate 490 and the mounting plate 430. A second spring 420 is arranged between the weight block 470 and the mounting plate 430 or the positioning plate 490.
[0054] In this embodiment, the second spring 420 has a relatively weak elastic force, and its main purpose is to reduce noise, and it basically has no function of storing energy.
[0055] Specifically, the positioning plate 490 is installed on the mounting plate 430 through the positioning rod 440; one end of the positioning rod 440 is fixedly set on the mounting plate 430, and the other end is provided with a threaded section, and the positioning plate 490 is provided with a positioning through hole for the threaded section to pass through; a nut is provided on the threaded section.
[0056] To facilitate the installation of the second spring 420, a first protrusion is provided on the side of the positioning plate 490 facing the weight block 470, and a second protrusion is provided on the side of the weight block 470 facing the positioning plate 490. The first protrusion and the second protrusion are respectively arranged on the inner sides of the two ends of the second spring 420.
[0057] In this embodiment, the working surface 301 is evenly distributed with a plurality of convex points, and the height of the convex points is less than 30 mm. The convex points can play a part of the flattening effect while beating, thereby improving the final aesthetics.
[0058] Specifically, the first springs 410 are provided in plurality, and a central space is formed between the plurality of first springs 410, and the vibration machine 200 is installed in the central space, so that in actual work, the plurality of first springs 410 can uniformly absorb energy and uniformly release energy.
[0059] In this embodiment, the attached vibration device 050 is fixedly connected to the paver body 010 by bolts. Specifically, the connecting plate 100 is provided with mounting through holes for mounting the bolts.
[0060] The bolts are fixed on the paver body 010 through the mounting through holes. For safety reasons, pin holes can be opened on the bolts to install pins.
[0061] Since the angle of the side wall of the paving layer may be different in different situations, it is also necessary to adjust the angle of the vibration plate 300. In this embodiment, the angle adjustment is achieved by a wedge-shaped adjustment frame 110.
[0062] Specifically, the wedge-shaped position adjustment frame 110 includes a first plate and a second plate connected at an acute angle. The first plate of the wedge-shaped position adjustment frame 110 is provided with a position adjustment through hole corresponding to the installation through hole. When the attached vibration device 050 is actually installed, the corresponding wedge-shaped position adjustment frame 110 is clamped between the connecting plate 100 and the paver body 010, the position adjustment through hole and the installation through hole are aligned, and then bolts are installed to fix the wedge-shaped position adjustment frame 110 with the attached vibration device 050. The second plate of the wedge-shaped position adjustment frame 110 is provided with a through hole for fixing with the paver body 010. The wedge-shaped position adjustment frame 110 is clamped therein so that there is a certain angle between the connecting plate 100 and the paver body 010, and the clamping angle between the vibration plate 300 and the paver is indirectly adjusted.
[0063] After the attached vibration device 050 is fixed, the vibration machine 200 of the attached vibration device 050 is electrically connected to the driving device.
[0064] The paver provided by the present invention can plasticize the side of the paving layer while paving concrete, which ensures the strength of the paving layer on the one hand, makes the paved paving layer beautiful on the other hand, and saves materials. The enhanced vibration component in the attached vibration device 050 can absorb and release the vibration energy of the vibrator 200 as required, which improves the utilization efficiency and strengthens the plastic effect on the one hand, and reduces the noise output on the other hand. The vibration plate 300 with adjustable angle can match the paving layers with different requirements to plasticize at the required angle.
[0065] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. An attached vibration device, characterized in that: It includes a vibrating body and a connecting plate for connecting to a paver; The connecting plate is provided with mounting through holes for mounting bolts; The attached vibration device further comprises a wedge-shaped adjustment frame, on which an adjustment through hole corresponding to the mounting through hole is arranged, so that the wedge-shaped adjustment frame is fixedly connected to the attached vibration device; The connecting plate is connected to the side of the scraper through the wedge-shaped positioning frame; The vibration body includes a vibration machine, a vibration plate and a vibration reinforcement component; The connecting plate is fixedly connected to the vibration body; The vibration plate has a working surface and a mounting surface that are arranged opposite to each other; The working surface is used to hit the side of the paving layer, and the mounting surface is used to install the vibrator and the vibration reinforcement assembly; The vibration enhancement assembly includes a first spring for absorbing and storing vibration energy; The vibration enhancement assembly also includes a mounting plate; The mounting plate is mounted on the mounting surface via a telescopic rod, and the mounting plate is fixedly connected to the connecting plate; An installation space is formed between the installation plate and the vibration plate, one end of the first spring acts on the installation plate, and the other end acts on the vibration plate; The vibration reinforcement assembly also includes a weight block; The weight block is arranged on a side of the mounting plate away from the vibration plate; The vibration reinforcement assembly also includes a positioning plate; The positioning plate is fixedly arranged on a side of the mounting plate away from the vibration plate, and the weight block is installed between the positioning plate and the mounting plate; A second spring is arranged between the weight block and the mounting plate or the positioning plate.
2. The attached vibration device according to claim 1, characterized in that: The positioning plate is mounted on the mounting plate via a positioning rod; One end of the positioning rod is fixedly arranged on the mounting plate, and the other end is provided with a threaded section, and the positioning plate is provided with a positioning through hole for the threaded section to pass through; A nut is arranged on the threaded section.
3. The attached vibration device according to claim 1, characterized in that: The working surface is evenly distributed with a plurality of convex points, and the height of the convex points is less than 30 mm.
4. The attached vibration device according to claim 1, characterized in that: The first springs are provided in plurality, and a central space is formed between the plurality of first springs, and the vibration machine is installed in the central space.
5. A paver, characterized in that: It comprises a driving device, a scraper and an attached vibrating device as claimed in any one of claims 1 to 4; The connecting plate of the attached vibration device is connected to the side of the scraper, and the vibrator of the attached vibration device is electrically connected to the driving device.
Citation Information
Patent Citations
A paver for highway pavement repairing
CN205975312U
Stable type of structural layer limit portion vehicular rammer compactor of highway road surface construction cement
CN208649852U
Attached vibration device and paver
CN212611831U