A multifunctional comprehensive environmental test chamber with convenient function switching
By introducing mobile and lift components into the test chamber, allowing flexible combination and position adjustment of environmental components, the problem of area and height of the test chamber is solved, and a variety of environmental simulations and resource savings are achieved, suitable for a variety of test requirements.
Patent Information
- Application Number
- CN202010606724.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2020-06-29
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2040-06-29
AI Technical Summary
Since the functional modules are installed on the same side, the existing test chambers have increased their area and height, which cannot effectively save resources, and it is difficult to adjust the location of the functional modules according to the needs to meet various test needs.
A multi-functional integrated environmental test chamber with convenient switching functions was designed. By setting mobile components and lifting components on the load-bearing frame, allowing environmental components (such as lighting and rain components) to rotate and lift, achieving flexible combination of functional modules and Adjust the position to reduce the area and height of the test chamber.
It realizes the adjustment of the location of the functional module according to needs, saves space, improves resource utilization, can simulate a variety of environmental conditions, is suitable for test vehicles of different heights, and improves the versatility and efficiency of the test chamber.
Smart Images

Figure CN111579256B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of test boxes for product testing, and in particular to a multifunctional comprehensive environmental test box with conveniently switchable functions. Background Art
[0002] With the increasing demand for environmental testing of various types of road vehicles, military vehicles and other complete vehicles, including high and low temperature, humidity, light, rain, etc., it is necessary to establish a large walk-in test chamber. Because the test piece (complete vehicle) is large in size and the test chamber needs to meet the versatility of testing various types of large vehicles, its floor space and height are relatively large. In this case, it becomes increasingly important to comprehensively improve the functions of the test chamber for various test requirements.
[0003] Most of the functional modules of the test chamber are installed on the same installation surface, which increases the occupied area and height of the test chamber. For example, the rain and light functional modules are located on the top of the test chamber, and their distribution must have a certain distance. When there are many functional modules, the occupied area and height will increase, wasting resources. Summary of the invention
[0004] The technical problem to be solved by the present invention is to provide a multifunctional comprehensive environmental test box which can adjust the positions of functional modules according to needs and reduce the occupied area and height and can conveniently switch functions.
[0005] The technical solution adopted by the present invention to solve its technical problems is: a multifunctional comprehensive environmental test box with convenient function switching, including a box body, a door panel assembly arranged on the box body and a load-bearing frame arranged on the top of the box body, a plurality of movable components are arranged on the load-bearing frame, and at least two environmental components for changing the internal environment of the box body are arranged on each of the movable components, the movable component rotates at least one environmental component to the working area of the load-bearing frame, and one or more environmental components are combined to form a test environment or multiple mixed test environments.
[0006] To be more specific, there are two types of environmental components, namely a lighting component and a rain component.
[0007] More specifically, the moving component includes a guide rail bracket arranged on the load-bearing frame, a tank chain arranged on the guide rail bracket, a rotating component driving the tank chain to move around the guide rail bracket, and a first motor driving the rotating component, and the environmental component is arranged on the tank chain.
[0008] More specifically, the rotating assembly includes a pulley arranged on the load-bearing frame, a first belt arranged on the pulley, the first belt is fixed on the tank chain, a second belt is arranged on the pulley, and the first motor drives the pulley to rotate through the second belt.
[0009] More specifically, a first motor is arranged on the load-bearing frame, a rotating assembly is arranged on each of the moving assemblies, and the plurality of rotating assemblies are all driven by the same first motor.
[0010] More specifically, the moving component includes a guide rail bracket arranged on the load-bearing frame, a tank chain arranged on the guide rail bracket, a rotating component that drives the tank chain to move around the guide rail bracket, and a first motor that drives the rotating component, the rotating component includes a pulley arranged on the load-bearing frame and a first belt arranged on the pulley, the first belt is fixed on the tank chain, the environmental component is arranged on the tank chain, a driving shaft is arranged on several of the pulleys, and the driving shaft is rotated by the first motor.
[0011] More specifically, a lifting assembly is arranged between the top of the box body and the load-bearing frame.
[0012] More specifically, the lifting assembly includes a plurality of screw rods fixed on the load-bearing frame, a second motor arranged on the top of the box body, and a reducer assembly arranged between the second motor and the screw rod. The reducer assembly receives power from the second motor and outputs it to the screw rod, and the screw rod moves up and down.
[0013] More specifically, the reducer assembly includes a reducer fixed to the top of the box, a steering gear arranged on the screw rod, and a connecting rod connecting the reducer and the steering gear. The second motor outputs power to the connecting rod through the reducer, and the connecting rod drives the screw rod to rotate through the steering gear.
[0014] To be more specific, there are 6 screw rods and they are evenly divided into two rows. A single-output steering gear is set on the screw rods on both sides of each row, and a double-output steering gear is set on the screw rod in the middle. The single-output steering gear and the double-output steering gear in each row are connected by a first connecting rod. A worm gear assembly is set on the first connecting rod in each row. The reducer is connected to the worm gear assembly through a second connecting rod, and the worm gear assembly drives the first connecting rod to rotate.
[0015] The beneficial effects of the present invention are as follows: through the above-mentioned structure, the environmental component is set on the mobile component and moved to the required position when needed, which can save space. At the same time, the number of required environmental components can be adjusted according to needs, the internal environment of the test chamber can be adjusted, and the superposition of different environments can be achieved by combining multiple environmental components, which can simulate the actual environment and improve the utilization of resources. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic diagram of the structure of the present invention;
[0017] Figure 2 It is a schematic diagram of the assembly structure of the load-bearing frame and the moving components of the present invention;
[0018] Figure 3 is a schematic diagram of the structure of the mobile assembly of the present invention;
[0019] Figure 4 yes Figure 3 A schematic diagram of the enlarged structure of part A;
[0020] Figure 5 It is a schematic diagram of the structure of the tank chain of the present invention;
[0021] Figure 6 yes Figure 5 A schematic diagram of the enlarged structure of part B;
[0022] Figure 7 It is a structural schematic diagram of the guide rail bracket of the present invention;
[0023] Figure 8 It is a schematic diagram of the cross-sectional structure of the guide rail bracket of the present invention;
[0024] Fig. 9 It is a structural schematic diagram of the lifting assembly of the present invention;
[0025] Fig.10 It is a structural schematic diagram of the load-bearing frame of the present invention.
[0026] In the figure: 1. box body; 2. moving component; 3. shower component; 4. lighting component; 5. lifting component; 6. door opening; 7. load-bearing frame; 21. guide rail bracket; 22. tank chain; 23. first motor; 24. pulley; 25. first belt; 26. second belt; 27. T-bracket; 28. roller; 211. first bracket; 212. second bracket; 213. third bracket; 214. fourth bracket; 215. T-slot; 51. lead screw; 52. second motor; 53. reducer; 54. single output steering gear; 55. double output steering gear; 56. worm gear assembly; 57. first connecting rod; 58. second connecting rod; 71. X-axis profile; 72. Y-axis profile. DETAILED DESCRIPTION
[0027] The present invention is described in detail below in conjunction with the accompanying drawings.
[0028] like Figure 1 and Figure 2A multifunctional comprehensive environmental test box with convenient switching functions is shown, comprising a box body 1, a door panel assembly arranged on the box body 1, and a load-bearing frame 7 arranged on the top of the box body 1. The door panel assembly is used to open and close the box body 1 to facilitate the test vehicle to enter and exit. The box body 1 is a rectangular parallelepiped, and a door opening 6 is opened on two opposite sides of the rectangular parallelepiped. The door panel assembly is arranged on the door opening 6. The door panel assembly is set to open and close automatically, and can be opened and closed from the side or from the top; a plurality of moving assemblies 2 are arranged on the load-bearing frame 7, and at least two types of moving assemblies 2 are arranged on each of the moving assemblies 2 for changing The environmental components of the internal environment of the box body 1 are used to simulate the real environment. For example, the lighting component 4 simulates the sunlight irradiating the test vehicle, the rain component 3 simulates the impact of rainy weather on the test vehicle, and the hail component simulates the impact of hail weather on the test vehicle. The mobile component 2 rotates at least one environmental component to the working area of the load-bearing frame 7. When it is one environmental component, the simulated test environment is one. When there are two or more environmental components, the test box can be divided into areas to carry out tests of different functions. It is suitable for test pieces that occupy a relatively small area, so that one box can be used for multiple purposes.
[0029] The above-mentioned environmental components may also include heating components, refrigeration components, humidification components, etc. These environmental components can be arranged on the top of the box body 1, on the load-bearing frame 7 or on the side wall of the box body 1 as needed, and a simulated mixed test environment is used at the same time. In this scheme, the two environmental components of the lighting component 4 and the rain component 3 are mainly arranged on the load-bearing frame 7, and the structure of three, four or more environmental components can be realized through similar structures on the same surface or other surfaces, or can exist as fixed components on the other surfaces at the same time, and reach the test conditions through the drive of the circulating air duct; the lighting component 4 and the rain component 3 can be arranged at intervals or in a concentrated manner, for example, the interval arrangement is to arrange one or two rain components 3, and then arrange another lighting component 4; the concentrated arrangement is to arrange all the lighting components 4 together in a continuous manner, and the rain components 3 are arranged together in a continuous manner; the rain component 3 includes a nozzle and a hose connected to the nozzle, and the water pump supplies water to the nozzle through the hose; the lighting component 4 includes a lamp and wires, and the battery or the power grid provides electrical energy to the lamp through the wires.
[0030] like Figure 3 and Figure 4The moving assembly 2 shown includes a guide rail bracket 21 arranged on the load-bearing frame 7, a tank chain 22 arranged on the guide rail bracket 21, a rotating assembly driving the tank chain 22 to move around the guide rail bracket 21, and a first motor 23 driving the rotating assembly. The environmental assembly is arranged on the tank chain 22, and the hose of the shower assembly 3 and the wires of the lighting assembly 4 are installed beside the tank chain 22 and can move and turn with the tank chain 22; the rotating assembly includes a pulley 24 arranged on the load-bearing frame 7, and a first belt 25 arranged on the pulley 24. The first belt 25 is fixed on the tank chain 22, and the first belt 25 is driven by the rotation of the driving pulley 24. The first belt 25 is fixedly connected to the tank chain 22, so the first belt 25 drives the tank chain 22 to rotate around the guide rail bracket 21; its driving assembly There are different forms of the structure. In the first form, a second belt 26 is arranged on the pulley 24, and the first motor 23 drives the pulley 24 to rotate through the second belt 26. At this time, the number of the first motors 23 is the same as the number of the moving components 2, that is, each first motor 23 controls one moving component 2; in the second form, the first motor 23 is arranged on the load-bearing frame 7, and all the pulleys 24 are driven by the same driving shaft. The first motor 23 drives the driving shaft, so that one motor controls all the moving components 2 at the same time; in the third form, multiple moving components 2 are controlled by one motor, for example, one motor corresponds to three moving components 2, so only a few motors are needed; in this scheme, the first structural form is adopted, and the corresponding control is individual, wherein the first motor 23 adopts a stepping motor.
[0031] like Figure 7 and Figure 8 The guide rail bracket 21 is composed of an upper first bracket 211, a lower second bracket 212, a left semi-arc third bracket 213 and a right semi-arc fourth bracket 214. A T-shaped slot 215 is provided on the first bracket 211, the second bracket 212, the third bracket 213 and the fourth bracket 214, and the opening of the T-shaped slot 215 faces outward; a T-shaped bracket 27 (such as Figure 5 and Figure 6 As shown), the T-shaped bracket 27 is clamped in the T-shaped slot 215. At the same time, in order to facilitate the rotation of the tank chain 22, a roller 28 is arranged on the T-shaped bracket 27. The roller 28 is arranged in the T-shaped slot 215 and rolls in the T-shaped slot 215, so that the tank chain 22 can run more smoothly; the diameter of the roller 28 is selected to be slightly smaller than the height of the T-shaped slot 215. At the same time, the roller 28 is made of rubber material, and there will be no up and down movement during smooth sliding, thereby reducing abnormal noise.
[0032] Since the test vehicles are of different sizes and heights, in order to facilitate environmental simulation of test vehicles of different heights, a lifting assembly 5 is arranged between the top of the box body 1 and the load-bearing frame 7. The load-bearing frame 7 and various components on the load-bearing frame 7 are raised or lowered by the lifting assembly 5 to achieve height adjustment. Since the lifting assembly 5 has various structural forms, in order to adapt to this test box, this scheme adopts the method of driving the screw rod by a motor.
[0033] like Fig. 9The lifting assembly 5 shown includes a plurality of screw rods 51 fixed on the load-bearing frame 7, a second motor 52 arranged on the top of the box body 1, and a reducer assembly arranged between the second motor 52 and the screw rod 51. The reducer assembly receives the rotation output of the second motor 52 to the screw rod 51, and the screw rod 51 moves up and down. The reducer assembly includes a reducer 53 fixed on the top of the box body 1, a steering gear arranged on the screw rod 51, and a connecting rod connecting the reducer 53 and the steering gear. The second motor 52 outputs power to the connecting rod through the reducer 53, and the connecting rod drives the screw rod 51 to rotate through the steering gear; the number of screw rods 51 is based on It needs to be set up as needed and needs to be evenly distributed so that the force of the screw rod 51 pulling the load-bearing frame is evenly distributed, and the rise and fall are balanced. In this solution, the number of screw rods 51 is 6, and there are also multiple solutions for the number of second motors 51. The first is that the number of second motors 52 is also 6, and each screw rod 51 corresponds to 1 second motor 52, and 6 second motors 52 are controlled respectively to control the up and down movement of 6 screw rods 51. This method must ensure that the 6 second motors 52 move synchronously. If one of the second motors 52 fails, the lifting assembly 5 will be unbalanced, affecting the use effect; the second is to use one second motor 52 to drive 6 The screw rods 51 are evenly divided into two rows, and a single output steering device 54 is arranged on the screw rods 51 on both sides of each row, and a double output steering device 55 is arranged on the screw rod 51 in the middle. The single output steering device 54 and the double output steering device 55 in each row are connected by a first connecting rod 57, and a worm gear assembly 56 is arranged on the first connecting rod 57 in each row. The reducer 53 is connected to the worm gear assembly 56 through a second connecting rod 58, and the worm gear assembly 56 drives the first connecting rod 57 to rotate, and the power output by the second motor 52 enters the reducer 53, and the reducer 53 outputs the power to the two worm gears through the second connecting rod 58. On the wheel assembly 56, the two worm gear assemblies 56 correspond to the two rows of lead screws 51 respectively; and the worm gear assembly 56 has an input end and two output ends, the two output ends are divided into two power paths, the first path directly outputs power to the single output diverter 54 on one side, the single output diverter 54 drives the lead screw 51 to move up and down, and the second path outputs power to the middle double output diverter 55; the double output diverter 55 is also divided into two paths, the first path outputs power to the middle lead screw 51 and controls the lead screw 51 to move up and down, and the second path is output to the single output diverter 54 on the other side through the first connecting rod 57, and the single output diverter 54 drives the lead screw 51 to move up and down.
[0034] like Fig.10The load-bearing frame 7 shown is composed of a plurality of mutually perpendicular profiles, including a plurality of X-direction profiles 71 and a plurality of Y-direction profiles 72 on the horizontal plane. The plurality of X-direction profiles 71 are arranged at equal intervals, and the plurality of Y-direction profiles 72 located on the X-direction profiles 71 are also arranged at equal intervals. The X-direction profiles 71 and the Y-direction profiles 72 are spliced together by a plurality of fixing parts.
[0035] In summary, the present invention realizes the movement of the position of the environmental component through the cooperation of the guide rail bracket 21 and the tank chain 22, and the required simulated environment can be selected according to the needs. At the same time, since the required environmental components are moved to the working surface only during work, the utilization rate of space can be greatly saved; the combination of multiple environmental components can be used to achieve the superposition of multiple environments in the test box to simulate the effect of a comprehensive environment; the lifting component 5 can realize the rise and fall of the load-bearing frame 7, and the test vehicles of different heights can be simulated. The lifting component 5 is controlled by a single motor, which can better achieve the synchronization and balance of the lifting of the screw rod 51; the overall structure is easy to use, saves resources, and improves efficiency.
[0036] It should be emphasized that the above are only preferred embodiments of the present invention and do not limit the present invention in any form. Any simple modifications, equivalent changes and modifications made to the above embodiments based on the technical essence of the present invention are still within the scope of the technical solution of the present invention.
Claims
1. A multifunctional comprehensive environmental test chamber with conveniently switchable functions, comprising a chamber (1), a door panel assembly arranged on the chamber (1), and a load-bearing frame (7) arranged on the top of the chamber (1), characterized in that: A plurality of moving components (2) are arranged on the load-bearing frame (7), and at least two environmental components for changing the internal environment of the box (1) are arranged on each of the moving components (2). The moving components (2) rotate at least one environmental component to the working area of the load-bearing frame (7), and one or more environmental components are combined to form a test environment or multiple mixed test environments; The moving component (2) comprises a guide rail bracket (21) arranged on the load-bearing frame (7), a tank chain (22) arranged on the guide rail bracket (21), a rotating component driving the tank chain (22) to move around the guide rail bracket (21), and a first motor (23) driving the rotating component, and the environmental component is arranged on the tank chain (22); The guide rail bracket (21) is composed of an upper first bracket (211), a lower second bracket (212), a left semi-arc third bracket (213) and a right semi-arc fourth bracket (214). A T-shaped slot (215) is arranged on the first bracket (211), the second bracket (212), the third bracket (213) and the fourth bracket (214). The T-shaped slot (215) opens outward. A T-shaped bracket (27) is arranged inside the tank chain (22). The T-shaped bracket (27) is clamped in the T-shaped slot (215). A roller (28) is arranged on the T-shaped bracket (27). The roller (28) is arranged in the T-shaped slot (215) and rolls in the T-shaped slot (215).
2. The multifunctional comprehensive environmental test chamber with conveniently switchable functions according to claim 1 is characterized in that: There are two types of environmental components, namely a lighting component (4) and a rain component (3).
3. The multifunctional comprehensive environmental test chamber with conveniently switchable functions according to claim 1 is characterized in that: The rotating assembly comprises a pulley (24) arranged on the load-bearing frame (7), a first belt (25) and a second belt (26) arranged on the pulley (24), wherein the first belt (25) is fixed on the tank chain (22), the second belt (26) is arranged on the pulley (24), and the first motor (23) drives the pulley to rotate via the second belt (26).
4. The multifunctional comprehensive environmental test chamber with conveniently switchable functions according to claim 1 is characterized in that: A first motor (23) is arranged on the load-bearing frame (7), a rotating assembly is arranged on each of the moving assemblies (2), and the plurality of rotating assemblies are driven by the same first motor (23).
5. The multifunctional comprehensive environmental test chamber with conveniently switchable functions according to claim 4 is characterized in that: The rotating assembly comprises a pulley (24) arranged on the load-bearing frame (7) and a first belt (25) arranged on the pulley (24), the first belt (25) being fixed on the tank chain (22), the environmental assembly being arranged on the tank chain (22), a driving shaft being arranged on the plurality of pulleys (24), and the driving shaft being driven to rotate by the first motor (23).
6. The multifunctional comprehensive environmental test chamber with conveniently switchable functions according to claim 1 is characterized in that: A lifting assembly (5) is arranged between the top of the box body (1) and the load-bearing frame (7).
7. The multifunctional comprehensive environmental test chamber with conveniently switchable functions according to claim 6 is characterized in that: The lifting assembly (5) comprises a plurality of screw rods (51) fixed on the load-bearing frame (7), a second motor (52) arranged on the top of the box body (1), and a reducer assembly arranged between the second motor (52) and the screw rod (51), wherein the reducer assembly receives power from the second motor (52) and outputs it to the screw rod (51), and the screw rod (51) moves up and down.
8. The multifunctional comprehensive environmental test chamber with conveniently switchable functions according to claim 7 is characterized in that: The reducer assembly comprises a reducer (53) fixed to the top of the housing (1), a steering gear arranged on the screw rod (51), and a connecting rod connecting the reducer (53) and the steering gear, the second motor (52) outputs power to the connecting rod through the reducer (53), and the connecting rod drives the screw rod to rotate through the steering gear.
9. The multifunctional comprehensive environmental test chamber with conveniently switchable functions according to claim 8, characterized in that: There are six screw rods (51) evenly divided into two rows. A single-output steering gear (54) is arranged on the screw rods (51) located on both sides of each row, and a double-output steering gear (55) is arranged on the screw rod (51) located in the middle. The single-output steering gear (54) and the double-output steering gear (55) in each row are connected via a first connecting rod (57). A worm gear assembly (56) is arranged on the first connecting rod (57) in each row. The reducer (53) is connected to the worm gear assembly (56) via a second connecting rod (58), and the worm gear assembly (56) drives the first connecting rod (57) to rotate.
