A coupling replacement rack

By designing the coupling replacement stand, the vertical movement of the coupling is achieved by using inclined guide rails and lifting devices, the problems of small installation space and safety hazards of the coupling of the three-roller mill are solved, and the installation efficiency and safety are improved.

CN111824700BActive Publication Date: 2025-01-17SICHUAN YISHANG TIANJIAO IND CO LTD
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Patent Information

Application Number
CN202010818600.4
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2020-08-14
Publication Date
2025-01-17
Estimated Expiration
2040-08-14

AI Technical Summary

Technical Problem

In steel production, the coupling installation space of the three-roll mill is small and has angle requirements, resulting in low manual installation efficiency and safety hazards. In particular, the coupling is heavy and difficult to effectively install.

Method used

A coupling replacement frame is designed, including a guide rail and a frame supporting the guide rail, equipped with a sliding seat and a lifting device, which realizes the inclined movement of the coupling in the vertical direction through the hydraulic cylinder and the lifting rod, which facilitates the The output shaft or roller shaft of the drive device is docked.

Benefits of technology

The device facilitates the vertical movement of the coupling, avoids the limitation of narrow installation space, improves construction efficiency and ensures installation safety.

✦ Generated by Eureka AI based on patent content.

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Abstract

A coupling replacement rack comprises an inclined guide rail and a frame supporting the guide rail, wherein a sliding seat is arranged on the guide rail, and a coupling clamp is arranged on the sliding seat; and a lifting device for driving the sliding seat to move up and down along the guide rail is arranged on the frame. The device can conveniently drive the coupling to move obliquely in the vertical direction so that the coupling can be docked with the output shaft or roller shaft of the driving device.
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Description

Technical Field

[0001] The invention relates to the field of auxiliary tooling for three-roller rolling mills in steel production, in particular to a coupling replacement rack. Background Art

[0002] In steel production, the three-roll mill is a steel processing equipment that presses and rolls rod-shaped steel into a specific diameter. The rollers of the three-roll mill are driven by an external drive device outside the mill, so the rollers need to be connected to the output shaft of the external drive device through a coupling; however, when installing the coupling, the installation space is small and the coupling installation has angle requirements, so the coupling needs to be moved up and down in the vertical direction; at the same time, each coupling weighs several hundred kilograms, which is difficult to install manually, with low construction efficiency and safety hazards. Summary of the invention

[0003] The purpose of the present invention is to provide a coupling replacement rack to solve the above-mentioned problems. The device can conveniently drive the coupling to move tiltedly in the vertical direction so that the coupling can be docked with the output shaft or roller shaft of the driving device.

[0004] The technical solution adopted by the present invention is as follows:

[0005] A coupling replacement rack comprises an inclined guide rail and a frame supporting the guide rail, wherein a sliding seat is arranged on the guide rail, and a coupling clamp is arranged on the sliding seat; and a lifting device for driving the sliding seat to move up and down along the guide rail is arranged on the frame.

[0006] Furthermore, the frame includes a top plate, a bottom plate and a guide rail mounting plate, the top plate and the bottom plate are arranged in parallel, the guide rail mounting plate is arranged obliquely between the top plate and the bottom plate, the upper end of the guide rail mounting plate is connected to the top plate, and the lower end is connected to the bottom plate; the guide rail is arranged on the guide rail mounting plate.

[0007] Furthermore, a coupling clearance opening is opened on the top plate, and the coupling clearance opening is located on the side of the guide rail mounting plate where the guide rail is mounted.

[0008] Furthermore, the guide rail is arranged on the front side of the guide rail mounting plate, and the lifting device is arranged on the back side of the guide rail mounting plate. The lifting device includes a lifting hydraulic cylinder and a lifting rod. One end of the lifting hydraulic cylinder is hinged to the top plate, and the other end is hinged to the lifting rod. One end of the lifting rod is hinged to the bottom plate, and the other end is hinged to the sliding seat.

[0009] Furthermore, the lifting rod is a telescopic rod or a hydraulic cylinder.

[0010] Furthermore, a slide groove penetrating the surface of the guide rail mounting plate is provided on the guide rail mounting plate, and the slide groove extends along the length direction of the guide rail; one end of the lifting rod passes through the slide groove and is hinged to the sliding seat, and can move in the slide groove.

[0011] Furthermore, a side plate is provided on each of the left and right sides of the slide groove, the two side plates are symmetrical about the slide groove and extend along the length direction of the slide groove, the bottom of the two side plates are fixedly set on the front side of the guide rail mounting plate, and the top of the two side plates is provided with a guide rail; the upper and lower ends of the two side plates are connected by a connecting plate.

[0012] Furthermore, the sliding seat includes a base plate, a connecting port penetrating the base plate is provided on the base plate, a connecting ear is provided on the front side of the base plate, a coupling clamp is fixedly provided on the connecting ear; one end of the lifting rod passes through the connecting port and is hinged to the connecting ear; a wing plate is provided on the side of the base plate, a sliding block is provided on the wing plate, and the sliding block is matched and arranged on the guide rail.

[0013] Furthermore, a pushing rack is provided at the front end and / or the rear end of the top plate and / or the bottom plate.

[0014] Furthermore, the coupling clamp includes a snap-on component 1 and a snap-on component 2, wherein the snap-on component 1 is fixedly arranged on a sliding seat, and the snap-on component 2 is detachably connected to the snap-on component 1; when the snap-on component 1 and the snap-on component 2 are connected together, the snap-on component 1 and the snap-on component 2 are spliced ​​into a ring.

[0015] In summary, due to the adoption of the above technical solution, the beneficial effects of the present invention are:

[0016] The coupling replacement rack of the present invention can conveniently drive the coupling to tilt and move in the vertical direction so that the coupling can be docked with the output shaft or roller shaft of the driving device, thereby avoiding the need for people to enter a narrow installation space, ensuring installation safety and improving construction efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 is a cross-sectional view of the present invention;

[0018] Figure 2 is a stereogram of the present invention;

[0019] Figure 3 It is the structural diagram of the sliding seat;

[0020] Figure 4 This is the state diagram when the base plate is used as a base;

[0021] Figure 5 This is the state diagram when the top plate is used as the base. DETAILED DESCRIPTION

[0022] The present invention will be described in detail below in conjunction with the accompanying drawings.

[0023] In order to make the purpose, technical solution and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the present invention.

[0024] A coupling replacement rack comprises an inclined guide rail 3 and a frame supporting the guide rail 3, wherein the guide rail 3 is provided with a sliding seat 7, and the sliding seat 7 is provided with a coupling fixture; and the frame is provided with a lifting device for driving the sliding seat 7 to move up and down along the guide rail 3.

[0025] Due to the above structure, after the coupling 4 is fixed on the sliding seat 7 by the coupling clamp, the lifting device can conveniently drive the coupling 4 to move up and down in an inclined manner, so as to facilitate the docking of the coupling 4 and the shaft to be connected.

[0026] The frame includes a top plate 2, a bottom plate 9 and a guide rail mounting plate 15, wherein the top plate 2 and the bottom plate 9 are arranged in parallel, and the guide rail mounting plate 15 is arranged obliquely between the top plate 2 and the bottom plate 9, and the upper end of the guide rail mounting plate 15 is connected to the top plate 2, and the lower end is connected to the bottom plate 9; the guide rail 3 is arranged on the guide rail mounting plate 15.

[0027] Due to the above structure, the top plate 2, the bottom plate 9 and the guide rail mounting plate 15 form a "Z"-shaped structure. When the coupling 4 is to be docked with the shaft above, the bottom plate can be used as a base, such as Figure 4 When the coupling 4 is to be docked with the shaft below, the top plate 2 can be used as a base, such as Figure 5 shown.

[0028] The top plate 2 is provided with a coupling clearance opening 16 , and the coupling clearance opening 16 is located at a side of the guide rail 3 installed on the guide rail installation plate 15 .

[0029] Due to the existence of the coupling clearance opening 16 , the top plate 2 can avoid limiting the upward movement of the coupling 4 on the sliding seat 7 , and at the same time, the length of the guide rail 3 can also be increased to extend from the coupling clearance opening 16 .

[0030] The guide rail 3 is arranged on the front side of the guide rail mounting plate 15, and the lifting device is arranged on the back side of the guide rail mounting plate 15. The lifting device includes a lifting hydraulic cylinder 12 and a lifting rod 8. One end of the lifting hydraulic cylinder 12 is hinged to the top plate 2, and the other end is hinged to the lifting rod 8. One end of the lifting rod 8 is hinged to the bottom plate 9, and the other end is hinged to the sliding seat 7.

[0031] like Figure 1As shown, the lifting hydraulic cylinder 12 is hinged to the top plate 2 through the lifting hydraulic cylinder hinge seat 13, and the lifting rod 8 is hinged to the bottom plate 9 through the lifting rod hinge seat 10. When the lifting hydraulic cylinder 12 drives the lifting rod 8 to move, the lifting rod 8 can drive the sliding seat 7 to slide along the guide rail 3.

[0032] Further, the lifting rod 8 is a telescopic rod or a hydraulic cylinder. When the lifting rod 8 is a telescopic rod or a hydraulic cylinder, the sliding range of the sliding seat 7 on the guide rail 3 will be further increased, thereby ensuring the installation of the coupling 4. When the lifting rod 8 is a telescopic rod, the lifting hydraulic cylinder 12 is hinged to a section of the telescopic rod. When the lifting rod 8 is a hydraulic cylinder, the lifting hydraulic cylinder 12 is hinged to the cylinder body of the lifting rod 8.

[0033] The guide rail mounting plate 15 is provided with a slide groove 11 penetrating the surface of the guide rail mounting plate 15 , and the slide groove 11 extends along the length direction of the guide rail 3 ; one end of the lifting rod 8 penetrates the slide groove 11 and is hinged to the sliding seat 7 , and can move in the slide groove 11 .

[0034] A side plate 14 is provided on each of the left and right sides of the slide slot 11. The side plates 14 are symmetrical about the slide slot 11 and extend along the length direction of the slide slot 11. The bottoms of the side plates 14 are fixedly provided on the front side of the guide rail mounting plate 15. The tops of the side plates 14 are provided with guide rails 3. The upper and lower ends of the side plates 14 are connected by a connecting plate.

[0035] Due to the above structure, the guide rail 3 is arranged on the side plate 14, which facilitates the guide rail 3 to be away from the guide rail mounting plate 15 so as to better extend from the upper end of the top plate 2, so that the length of the guide rail 3 can be increased as needed.

[0036] The sliding seat 7 includes a base plate 17, a connecting port 18 penetrating the base plate 17 is provided on the base plate 17, a connecting ear 21 is provided on the front of the base plate 17, and a coupling clamp is fixedly provided on the connecting ear 21; one end of the lifting rod 8 passes through the connecting port 18 and is hinged to the connecting ear 21; a wing plate 20 is provided on the side of the base plate 17, a slider 19 is provided on the wing plate 20, and the slider 19 is matched and arranged on the guide rail 3.

[0037] Due to the above structure, the bottom plate 9 is provided with the connection port 18 to reduce the weight of the entire base, ensure safety, and facilitate the connection between the base and the lifting rod 8.

[0038] The front end and / or the rear end of the top plate 2 and / or the bottom plate 9 are still provided with a pushing rack 1. Due to the existence of the pushing rack 1, it is convenient for other transport devices to deliver the entire replacement rack to the installation station through the pushing rack 1.

[0039] The coupling clamp includes a snap-on component 1 6 and a snap-on component 2 5, wherein the snap-on component 1 6 is fixedly arranged on a sliding seat 7, and the snap-on component 2 5 is detachably connected to the snap-on component 1 6; when the snap-on component 1 6 and the snap-on component 2 5 are connected together, the snap-on component 1 6 and the snap-on component 2 5 are spliced ​​into a ring; the snap-on component 1 6 and the snap-on component 2 5 are connected by bolts.

[0040] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A coupling replacement rack, characterized in that: The invention comprises a guide rail (3) arranged obliquely and a frame supporting the guide rail (3); a sliding seat (7) is arranged on the guide rail (3); a coupling clamp is arranged on the sliding seat (7); a lifting device for driving the sliding seat (7) to move up and down along the guide rail (3) is arranged on the frame; the frame comprises a top plate (2), a bottom plate (9) and a guide rail mounting plate (15); the top plate (2) and the bottom plate (9) are arranged in parallel; the guide rail mounting plate (15) is arranged obliquely The top plate (2) and the bottom plate (9) are connected at the upper end of the guide rail mounting plate (15) to the top plate (2) and at the lower end to the bottom plate (9); the guide rail (3) is arranged on the guide rail mounting plate (15); a coupling clearance opening (16) is provided on the top plate (2), and the coupling clearance opening (16) is located on the side of the guide rail mounting plate (15) on which the guide rail (3) is mounted; the guide rail (3) is arranged on the front side of the guide rail mounting plate (15), and the lifting device is arranged on the guide rail mounting plate (15). The back of the plate (15), the lifting device includes a lifting hydraulic cylinder (12) and a lifting rod (8), one end of the lifting hydraulic cylinder (12) is hinged to the top plate (2), and the other end is hinged to the lifting rod (8), one end of the lifting rod (8) is hinged to the bottom plate (9), and the other end is hinged to the sliding seat (7); the guide rail mounting plate (15) is provided with a slide groove (11) penetrating the plate surface of the guide rail mounting plate (15), and the slide groove (11) extends along the length direction of the guide rail (3); One end of the lifting rod (8) passes through the slide groove (11) and is hinged to the sliding seat (7) and can move in the slide groove (11); the coupling clamp comprises a first snap-fit ​​member (6) and a second snap-fit ​​member (5), wherein the first snap-fit ​​member (6) is fixedly arranged on the sliding seat (7), and the second snap-fit ​​member (5) is detachably connected to the first snap-fit ​​member (6); when the first snap-fit ​​member (6) and the second snap-fit ​​member (5) are connected together, the first snap-fit ​​member (6) and the second snap-fit ​​member (5) are spliced ​​into a ring.

2. The coupling replacement rack according to claim 1, characterized in that: The lifting rod (8) is a telescopic rod or a hydraulic cylinder.

3. The coupling replacement rack according to claim 2, characterized in that: A side plate (14) is provided on each of the left and right sides of the slide groove (11). The side plates (14) are symmetrical with respect to the slide groove (11) and extend along the length direction of the slide groove (11). The bottoms of the side plates (14) are fixedly arranged on the front side of the guide rail mounting plate (15). The tops of the side plates (14) are provided with guide rails (3). The upper and lower ends of the side plates (14) are connected via a connecting plate.

4. The coupling replacement rack according to claim 3, characterized in that: The sliding seat (7) comprises a base plate (17), a connecting port (18) penetrating the base plate (17) is provided on the base plate (17), a connecting ear (21) is provided on the front of the base plate (17), and a coupling clamp is fixedly provided on the connecting ear (21); one end of the lifting rod (8) passes through the connecting port (18) and is hingedly connected to the connecting ear (21); a wing plate (20) is provided on the side of the base plate (17), and a sliding block (19) is provided on the wing plate (20), and the sliding block (19) is matched and arranged on the guide rail (3).

5. The coupling replacement rack according to claim 1, characterized in that: A pushing frame (1) is also provided at the front end and / or the rear end of the top plate (2) and / or the bottom plate (9).

Citation Information

Patent Citations

  • Inclined quick-change table

    CN209599162U

  • Coupler replacing frame

    CN212449332U

  • Apparatus for exchanging coupling shaft of rollingmill

    KR200181420Y1