Bathroom hose processing equipment

Abstract

The present invention provides a bathroom hose processing equipment, comprising a hose feeding mechanism, a feeding and handling manipulator, a first assembly line, a 180° rotating mechanism, a second assembly line, a feeding and handling manipulator, and an air tightness detection mechanism sequentially arranged on a frame, wherein the first assembly line and the second assembly line both comprise a hose steel sleeve fitting mechanism, a nut core fitting mechanism, a gas vibration module, a riveting mechanism, and a visual detection mechanism arranged sequentially, a wrench fitting mechanism is arranged between the hose steel sleeve fitting mechanism and the nut core fitting mechanism of the first assembly line or the second assembly line, and the feeding and handling manipulator connects the visual detection mechanism and the air tightness detection mechanism of the second assembly line; a conveying chain for moving the hose is arranged between the feeding and handling manipulator and the feeding and handling manipulator, and a plurality of chain clamps are arranged on the conveying chain. The present invention integrates the assembly and detection of the hose, automates the operation, saves labor, and improves the assembly and detection efficiency.

Description

Technical Field

[0001] The invention discloses bathroom hose processing equipment. Background Art

[0002] The two ends of the bathroom hose need to be installed with steel sleeves, nuts, and cores, and a wrench needs to be installed at one end. Most of the current installations are done independently, and the semi-finished products are then moved to the next station manually. After the bathroom hose is assembled, it needs to be moved to the inspection station manually for inspection. The work efficiency is relatively low and the degree of automation is low. Summary of the invention

[0003] The technical problem solved by the present invention is to provide a bathroom hose processing equipment which integrates the assembly and detection of the hose, performs automated operations, saves labor costs, and improves the assembly and detection efficiency.

[0004] In order to solve the above technical problems, the present invention provides a bathroom hose processing equipment, including a hose loading mechanism, a loading and handling robot, a first assembly line, a 180° rotating mechanism, a second assembly line, a unloading and handling robot, and an air tightness detection mechanism which are sequentially arranged on a frame, the first assembly line and the second assembly line both include a hose steel sleeve fitting mechanism, a nut core fitting mechanism, a pneumatic vibration module, a riveting mechanism, and a visual inspection mechanism which are sequentially arranged, a wrench fitting mechanism is arranged between the hose steel sleeve fitting mechanism and the nut core fitting mechanism of the first assembly line or the second assembly line, the unloading and handling robot is connected to the visual inspection mechanism and the air tightness detection mechanism of the second assembly line; a conveying chain for moving the hose is arranged between the loading and handling robot and the unloading and handling robot, a plurality of chain clamps are arranged on the conveying chain, and the conveying chain starts at the starting end of the first assembly line and ends at the end of the second assembly line.

[0005] The beneficial effect of the bathroom hose processing equipment of the present invention is that through the coordinated arrangement of the hose feeding mechanism, the feeding and handling robot, the first assembly line, the 180° rotating mechanism, the second assembly line, the unloading and handling robot, the air tightness detection mechanism, the wrench set mechanism and the conveying chain, the assembly and detection of the hose are integrated, the operation is automated, labor is saved, and the assembly and detection efficiency is improved.

[0006] Preferably, the hose feeding mechanism includes a feeding rack, a feeding elevator, and a first docking platform. Two hose silos are arranged on the feeding rack. The feeding rack is driven by a motor to rotate 180°. A slot is arranged at the bottom of the hose silo. The feeding elevator has a forklift claw, and the forklift claw is located below the slot.

[0007] Preferably, the hose steel sleeve fitting mechanism comprises a hose clamp, a hose burr trimming device and a steel sleeve feeding device, the hose clamp is located at the rear end of the conveying chain, the hose burr trimming device is located at the rear end of the hose clamp, and the steel sleeve feeding device is located at the rear end of the hose burr trimming device.

[0008] Preferably, the nut core assembly mechanism includes a nut vibrating plate, a core vibrating plate, a nut sliding loading bin, a core sliding loading bin, and a core cylinder. The bin slide of the nut vibrating plate can lead to the nut sliding loading bin, and the bin slide of the core vibrating plate leads to the core sliding loading bin. The nut sliding loading bin is located on the front side above the core sliding loading bin. The core cylinder is fixed to the frame through a 90° rotating module. The 90° rotating module drives the core cylinder to rotate back and forth between the nut sliding loading bin and the core sliding loading bin. An elastic component is provided at the end of the piston rod of the core cylinder.

[0009] Preferably, the pneumatic vibration module comprises a pneumatic vibration module jaw, a pneumatic vibration module cylinder and a pneumatic vibration rod, the piston rod end of the pneumatic vibration module cylinder is connected and fixed to the pneumatic vibration rod, and the pneumatic vibration rod is located directly behind the pneumatic vibration module jaw.

[0010] Preferably, the riveting mechanism comprises a riveting machine, a riveting machine cylinder and a riveting machine jaw, the riveting machine is fixed on the piston rod of the riveting machine cylinder, and the riveting machine is located directly behind the riveting machine jaw.

[0011] Preferably, the visual detection mechanism includes a visual positioning cylinder, a visual positioning rod, a CCD camera, and a visual detection clamp. The visual positioning rod is fixed to the end of the piston rod of the visual positioning cylinder, the visual detection clamp is fixed on the frame and located directly in front of the visual positioning rod, and the CCD camera is fixed above the visual positioning rod.

[0012] Preferably, the wrench set mechanism includes a wrench vibration disk, a separation cylinder, a wrench two-axis manipulator, a wrench claw, a hose claw, and a wrench propulsion module. The separation cylinder is arranged on the side wall of the free end of the silo slide of the wrench vibration disk, the hose claw is located on the front side of the free end of the silo slide of the wrench vibration disk, the wrench propulsion module is located at the rear and lower side of the hose claw, the wrench two-axis manipulator is arranged above the free end of the silo slide of the wrench vibration disk, and the wrench claw is fixed on the two-axis manipulator.

[0013] Preferably, the air tightness detection mechanism comprises a hose clamping groove, a pressure transmitter, and the air intake source, and the air intake source and the pressure transmitter are located at two ends of the hose clamping groove. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 is a three-dimensional diagram of this embodiment;

[0015] Figure 2 is a three-dimensional diagram of the conveying chain in this embodiment;

[0016] Figure 3 It is a three-dimensional diagram of the hose feeding mechanism of this embodiment;

[0017] Figure 4 This is a three-dimensional diagram of the feeding elevator of this embodiment;

[0018] Figure 5 This is a three-dimensional diagram of the loading rack of this embodiment;

[0019] Figure 6 It is a three-dimensional diagram of the hose steel sleeve installation mechanism of this embodiment;

[0020] Figure 7 It is a three-dimensional diagram of the cooperation between the hose burr trimming device and the steel sleeve feeding device of this embodiment;

[0021] Figure 8 is a three-dimensional diagram of the nut core fitting mechanism of this embodiment;

[0022] Fig. 9 This is a three-dimensional diagram of the 90° rotating module at a first angle of this embodiment;

[0023] Fig.10 This is a three-dimensional diagram of the 90° rotating module at a second angle of this embodiment;

[0024] Fig.11 A three-dimensional diagram of the pneumatic vibration module of this embodiment;

[0025] Fig.12 is a three-dimensional diagram of the riveting mechanism of this embodiment;

[0026] Fig.13 is a three-dimensional diagram of the visual detection mechanism of this embodiment;

[0027] Fig.14 is a three-dimensional diagram of the 180° rotating mechanism of this embodiment;

[0028] Fig.15 is a three-dimensional diagram of the rotary manipulator of this embodiment;

[0029] Fig.16 This is a three-dimensional diagram of the masturbation module of this embodiment;

[0030] Fig.17 This is a three-dimensional diagram of the tube-lifting module of this embodiment;

[0031] Fig.18 is a three-dimensional diagram of the wrench set mechanism of this embodiment;

[0032] Fig.19 A three-dimensional diagram of the cooperation between the hose clamp and the wrench pushing module of this embodiment;

[0033] Fig. 20 It is a three-dimensional diagram of the airtightness detection mechanism of this embodiment. DETAILED DESCRIPTION

[0034] The preferred embodiments of the present invention are described in detail below in conjunction with the accompanying drawings so that the advantages and features of the present invention can be more easily understood by those skilled in the art, thereby making a clearer and more definite definition of the protection scope of the present invention.

[0035] See attached Figure 1 , 2 As shown, a sanitary hose processing equipment of this embodiment includes a hose feeding mechanism 100, a feeding handling robot 140, a first assembly line, a 180° rotating mechanism 700, a second assembly line, a feeding handling robot 900, and an air tightness detection mechanism 1000, which are sequentially arranged on a frame. The first assembly line and the second assembly line both include a hose steel sleeve fitting mechanism 200, a nut core fitting mechanism 300, an air vibration module 400, a riveting mechanism 500, and a visual detection mechanism 600, which are sequentially arranged. A wrench fitting mechanism 800 is arranged between the hose steel sleeve fitting mechanism 200 and the nut core fitting mechanism 300 of the assembly line, and the unloading handling robot 900 connects the visual inspection mechanism 600 and the air tightness inspection mechanism 1000 of the second assembly line; a conveying chain 1100 for moving the hose is arranged between the loading and handling robot 140 and the unloading and handling robot 900, and a plurality of chain clamps 0 are arranged on the conveying chain 1100, and the conveying chain 1100 starts at the starting end of the first assembly line and ends at the end of the second assembly line.

[0036] like Figure 3-5As shown, the hose feeding mechanism 100 is used for feeding hoses. The hose feeding mechanism 100 includes a feeding rack 110, a feeding elevator 120, a first docking platform 130 and a feeding and handling manipulator 140. Two hose silos are arranged on the feeding rack 110. Four rows of hoses are arranged in sequence from bottom to top in each hose silo. The feeding rack 110 is driven by a motor to rotate 180°. After each hose silo is loaded with hoses, it rotates to the feeding elevator 120. A slot 112 is arranged at the bottom of the hose silo. The feeding elevator 120 has a forklift claw hand 121. The forklift claw hand 121 is located below the slot 112. When the loading elevator 120 drives the forklift claw 121 to move upward, the forklift claw 121 pushes the hose above the slot 112 upward to the upper material picking station and waits for the loading and handling robot 140. The loading and handling robot 140 rotates to the hose silo at the loading elevator 120 and grabs the four hoses located at the material picking station together and transports them to the first docking platform 130. The first docking platform 130 is provided with a guiding mechanism to align and correct the four hoses and at the same time transport the hoses on the first docking platform 130 to the chain clamp 0 on the conveying chain 1100 on the front side of the hose steel sleeve fitting mechanism 200.

[0037] The guiding mechanism is specifically implemented by the following structure: the guiding mechanism adopts a guiding cylinder 131 .

[0038] like Figure 6-7 As shown, the hose steel sleeve installation mechanism 200 is used to install the steel sleeve on the end of the transferred hose. Since the hose is wrapped with burrs on the outside, the burrs will spread around. If the steel sleeve is installed directly on the hose end, it will not be installed. Therefore, before installing the steel sleeve, the burrs on the outside of the hose need to be smoothed out. Therefore, the hose steel sleeve fitting mechanism 200 of the present embodiment adopts the following structure: the hose steel sleeve fitting mechanism 200 includes a hose clamp 210, a hose burr trimming device 220, and a steel sleeve feeding device 230. The hose clamp 210 and the chain clamp 0 on the conveying chain 1100 jointly clamp the hose conveyed by the feeding and handling robot 140. The hose burr trimming device 220 is used to trim the burrs. The hose burr trimming device 220 is located at the rear end of the hose clamp 210. After the hose clamp 210 at the front end clamps the hose, the hose burr trimming device at the rear end smoothes the burrs at the end of the hose. The method adopted is to clamp the burrs and smooth them backwards. After smoothing, the steel sleeve feeding device 230 is located at the rear end of the hose burr trimming device 220. When the hose burr trimming device 220 has trimmed the burrs, the steel sleeve feeding device 230 presses the steel sleeve directly into the end of the hose.

[0039] Among them, the hose burr trimming device 220 includes upper and lower pressure plates 221, 222 and a support plate 223. The upper and lower pressure plates 221, 222 are driven by corresponding pressure plate cylinders 224 to move toward or in the opposite direction to clamp or loosen the hose burrs. The upper and lower pressure plates 221, 222 are fixed on the support plate 223, and the support plate 223 is driven by corresponding support plate cylinders 225 to move forward and backward.

[0040] The steel sleeve feeding device 230 includes a steel sleeve vibration plate 231, a steel sleeve sliding feeding bin 232, and a steel sleeve pushing cylinder 233. The bin slideway 234 of the steel sleeve vibration plate 231 can be connected to the bin of the steel sleeve sliding feeding bin 232. The steel sleeve sliding feeding bin 232 is located behind the hose burr finishing device 220. The steel sleeve pushing cylinder 233 is located behind the bin of the steel sleeve sliding feeding bin 232 and is used to push the steel sleeve in the bin into the hose.

[0041] When the hose is horizontally conveyed to the hose steel sleeve fitting mechanism 200, the hose clamp 210 and the chain clamp 0 on the front conveying chain 1100 jointly clamp the hose horizontally, and then the upper and lower pressure plates 221 and 222 of the hose burr finishing device 220 are driven by the pressure plate cylinder 224 to move toward each other to clamp the burr at the end of the hose, and then the support plate cylinder 225 drives the cylinder support plate 223 to move backward to achieve the smoothing action. At the same time, the steel sleeve in the corresponding steel sleeve vibration plate 231 slides from the silo slide 234 into the silo of the steel sleeve sliding upper silo 232. The silo of the steel sleeve sliding upper silo 232 corresponds to the hose between the upper and lower pressure plates 221 and 222. The steel sleeve pushing cylinder 233 pushes the steel sleeve in the silo of the steel sleeve sliding upper silo 232 into the end of the hose, thereby realizing the tight fitting of the steel sleeve and the end of the hose. Then the hose clamp 210 releases the hose, and the chain clamp 0 on the conveying chain 1100 drives it to be transported to the nut core fitting mechanism 300.

[0042] The chain clamp 0 on the conveying chain 1100 drives the hose to be conveyed to the front of the nut core set mechanism 300. The nut core set mechanism 300 is used to install the nut and the core on the hose with the steel sleeve installed. Figure 8-10As shown, the mechanism includes a nut vibrating plate 310, a core vibrating plate 320, a nut sliding loading bin 330, a core sliding loading bin 340, and a core cylinder 350. The bin slideway of the nut vibrating plate 310 can lead to the nut sliding loading bin 330, and the bin slideway of the core vibrating plate 320 leads to the core sliding loading bin 340. The nut sliding loading bin 330 is located on the front side above the core sliding loading bin 340. The core cylinder 350 is fixed to the frame by a 90° rotating module 360. The 90° rotating module 360 ​​drives the core cylinder 350 to rotate back and forth between the nut sliding loading bin 330 and the core sliding loading bin 340. An elastic component is provided at the end of the piston rod of the core cylinder 350, such as an elastic steel wire or a spring, to grab the core in the core bin by elastic force.

[0043] When the nut core fitting mechanism 300 is working, the nut vibration plate 310 is used to load the nut, and the nut is passed from the corresponding silo slide to the upper nut sliding upper silo 330, and the core vibration plate 320 is used to load the core, and the core is passed from the corresponding silo slide to the lower core sliding upper silo 340. The core cylinder 350 is in a vertical state at the beginning, and the piston rod of the core cylinder 350 is extended, and the elastic component at the end clamps the core in the core silo, and the piston rod of the core cylinder 350 is retracted again and rotated through the 90° rotation module 360 ​​to reach the rear of the nut sliding upper silo 330. At this time, the core at the end of the piston rod of the core cylinder 350 corresponds to the nut in the nut sliding upper silo 330 front and back, and finally the piston rod of the core cylinder 350 is extended to quickly insert the core into the nut in the nut sliding upper silo 330, so as to realize the interference fit of the nut and the core. At the same time, the nut and the core are buckled into the front hose.

[0044] Among them, the 90° rotation module 360 ​​includes a first servo motor 361, a first frame 362, a first slider 363, a first lead screw 364 and a first rotating shaft 366. The first frame 362 is fixed on the frame, and the first slider 363 is slidably set on the upper end surface of the bottom plate of the first frame 362. The first servo motor 361 is fixed on the first frame 362 and its output shaft is connected and fixed to one end of the first lead screw 364. The first lead screw 364 is threaded through the first slider 363. The first rotating shaft 366 is located above the first slider 363 and is rotatably set on two opposite side plates of the first frame 362. The first gear 365 is fixed on the first rotating shaft 366. The upper end surface of the first slider 363 is provided with a first rack 367, the first rack 367 is meshed with the first gear 365, and the free end of the first rotating shaft 366 is fixed to the cylinder body of the core cylinder 350. During operation, the first servo motor 361 is started, the first lead screw 364 rotates, the first slider 363 slides back and forth, and through the interaction between the first rack 367 and the first gear 365, the first rotating shaft 366 is driven to rotate, and then the core cylinder 350 is driven to rotate, realizing a 90° back and forth rotation.

[0045] After the nut and the core are installed, they are transported to the air vibration module 400 by the chain clamp 0 on the conveying chain 1100. The air vibration module 400 is used to tighten the nut and the core again to avoid the phenomenon that the nut and the core are not installed in place. Fig.11 As shown, the air vibration module 400 includes an air vibration module clamp 410, an air vibration module cylinder 420 and an air vibration rod 430. The piston rod end of the air vibration module cylinder 420 is connected and fixed to the air vibration rod 430. The air vibration rod 430 is located directly behind the air vibration module clamp 410. When the air vibration module clamp 410 clamps the hose installed with the nut and the core, the air vibration rod 430 is driven by the air vibration module cylinder 420 to move forward and insert into the core. After the air vibration rod 430 is inflated, it vibrates the clamping nut and the core to achieve re-tightening.

[0046] After being pressed, the hose is transported to the riveting mechanism 500 by the chain clamp 0 on the conveying chain 1100, and the riveting mechanism 500 rivets the steel sleeve at the end of the hose again, such as Fig.12 As shown, the riveting mechanism 500 includes a riveting machine 510, a riveting machine cylinder 520, and a riveting machine clamp 530. The riveting machine 510 is fixed on the piston rod of the riveting machine cylinder 520, and the riveting machine 510 is located directly behind the riveting machine clamp 530. When working, the riveting machine clamp 530 fixes the hose, and the riveting machine 510 is driven forward by the riveting machine cylinder 520, so that the end of the hose enters the riveting machine 510, and the riveting forming of the end of the hose is realized.

[0047] After riveting and forming, the chain clamp 0 on the conveying chain 1100 conveys the hose to the visual inspection mechanism 600, such as Fig.13 As shown, the visual inspection mechanism 600 is used to inspect the size of the steel sleeve, and includes a visual positioning cylinder 610, a visual positioning rod 620, a CCD camera 630, and a visual inspection clamp 640. The visual positioning rod 620 is fixed to the piston rod end of the visual positioning cylinder 610, the visual inspection clamp 640 is fixed to the frame and is located directly in front of the visual positioning rod 620, and the CCD camera 630 is fixed above the visual positioning rod 620. During inspection, the visual positioning cylinder 610 pushes the visual positioning rod 620 forward and inserts the end of the hose clamped by the visual inspection clamp 640 to keep the end of the hose horizontal, and then the CCD camera 630 detects the size of the steel sleeve at the end of the hose.

[0048] After the inspection, the hose is conveyed to the 180° rotating mechanism 700 by the chain clamp 0 on the conveying chain 1100, as shown in FIG. Figure 14-17 As shown, the 180° rotating mechanism 700 rotates the hose horizontally 180 degrees. The 180° rotating mechanism 700 includes a rotating manipulator 710, a tube pulling module 720, and a tube pulling and lifting module 730. The tube pulling module 720 and the tube pulling and lifting module 730 are located at the front and rear ends below the rotating manipulator 710. The tube pulling module 720 is used to straighten the hose. When the rotating clamp 711 clamps the hose upward, the tube pulling and lifting module 730 pushes the hose upward so that it can be smoothly separated.

[0049] The rotating manipulator 710 has a plurality of rotating clamps 711, and a rotating top plate 712 is disposed between two adjacent rotating clamps 711. The top of the rotating manipulator 710 is connected to a 180° manipulator rotating module and driven by the 180° rotating module to rotate 180°. When the rotating clamps 711 clamp the hose, the rotating top plate 712 supports the hose to ensure the straightness of the hose.

[0050] The 180° manipulator rotation module includes a second servo motor 713, a second frame 714, a second slider 715, a second lead screw 716 and a second rotating shaft 717. The second frame 714 is fixed on the frame, and the second slider 715 is slidably set on the side wall inside the second frame 714. The second servo motor 713 is fixed on the second frame 714 and its output shaft is connected and fixed to one end of the second lead screw 716. The second lead screw 716 is threaded through the second slider 715. The second rotating shaft 717 is located on one side of the second slider 715 and is rotatably set on the bottom plate of the second frame 714. The second gear 718 is fixed on the second rotating shaft 717. A second rack 719 is set on the end face of the second slider 715 corresponding to the second rotating shaft 717. The second rack 719 is meshed with the second gear 718, and the free end of the second rotating shaft 717 is fixed to the rotating manipulator 710. During operation, the second servo motor 713 is started, the second lead screw 716 rotates, the second slider 715 moves back and forth, and through the interaction between the second rack 719 and the second gear 718, the second rotating shaft 717 is driven to rotate, and then the manipulator 710 is driven to rotate back and forth 180°.

[0051] The tube-pulling module 720 includes a two-axis manipulator 721 and a tube-pulling claw 722. The tube-pulling claw 722 is fixed on the two-axis manipulator 721. The two-axis manipulator 721 drives the tube-pulling claw 722 to move forward and backward and up and down. Before the hose is rotated, the tube-pulling claw 722 clamps the hose, and the two-axis manipulator 721 drives the hose to move forward. When the hose is clamped by the rotating clamp 711, the tube-pulling claw 722 releases the hose to ensure that the hose can be in a straight line, which is convenient for the rotating clamp 711 to grab.

[0052] When the rotating clamp 711 of the rotating manipulator 710 grabs the hose upward, the tube lifting module 730 is lifted upward. The tube lifting module 730 includes a tube lifting plate 731 and a tube lifting cylinder 732. The tube lifting plate 731 is located below the rotating clamp 711, and its bottom is connected and fixed to the piston rod of the tube lifting cylinder 732. A groove 733 matching the hose is provided on the top of the tube lifting plate 731.

[0053] After the hose is turned 180 degrees, the above-mentioned loading and handling robot 140, hose steel sleeve fitting mechanism 200, nut core fitting mechanism 300, air vibration module 400, riveting mechanism 500, and visual inspection mechanism 600 are sequentially performed to install the steel sleeve, nut, core, etc. on the other end of the hose, which will not be repeated here.

[0054] like Figure 18-20As shown, the wrench set mechanism 800 is used to install the wrench on the hose. The installation of the wrench can be carried out on the first assembly line or the second assembly line. Regardless of whether it is carried out on the first assembly line or the second assembly line, after the steel sleeve is installed, the wrench is installed, and then the nut, core, etc. are installed in sequence. The wrench set mechanism 800 in this embodiment includes a wrench vibration plate 810, a separation cylinder 820, a wrench two-axis manipulator 830, a wrench clamping jaw 840, a hose clamping jaw 850, and a wrench pushing module 860. The separation cylinder 820 is set on the side wall of the free end of the silo slideway of the wrench vibration plate 810 to push the second wrench against the other side wall of the free end of the silo slideway of the wrench vibration plate 810, while the first wrench is in a free state. The separation cylinder 820 separates the second wrench from the first wrench, and the hose clamping jaw 850 is in the position On the front side of the free end of the silo slide of the wrench vibration plate 810, the wrench pushing module 860 is located at the lower rear side of the hose clamp 850, and the wrench two-axis manipulator 830 is arranged above the free end of the silo slide of the wrench vibration plate 810. The wrench clamp 840 is fixed on the two-axis manipulator. The wrench clamp 840 is driven by the two-axis manipulator to transport the first wrench at the free end of the silo slide of the wrench vibration plate 810 to the hose clamped on the hose clamp 850. At the same time, the wrench pushing module 860 limits the wrench on the hose.

[0055] The wrench pushing module 860 includes a wrench pushing plate 861 and a wrench pushing cylinder 862. The wrench pushing plate 861 and the piston rod of the wrench pushing cylinder 862 are connected and fixed. When the first wrench is conveyed to the hose, the wrench pushing cylinder 862 lifts the wrench pushing plate 861 to prevent the first wrench from moving backward with the wrench clamp 840.

[0056] In this embodiment, the wrench set mechanism 800 is arranged on the second assembly line, and is located between the hose steel sleeve set mechanism 200 and the nut core set mechanism 300 of the second assembly line. After the first assembly line installs the steel sleeve, nut and core at one end of the hose, it is rotated 180 degrees by the 180° rotating mechanism 700, and then the hose steel sleeve set mechanism 200 of the second assembly line sets the steel sleeve on the other end of the hose. The specific working principle is that the rotating clamp 711 of the rotating manipulator 710 of the 180° rotating mechanism 700 grabs the hose and rotates it 180°, and then puts it into the chain clamp 0 on the conveying chain 1100, and the chain clamp 0 on the conveying chain 1100 then conveys it to the hose steel sleeve set mechanism 200, the wrench set mechanism 800, the nut core set mechanism 300, the air vibration module 400, the riveting mechanism 500, and the visual inspection mechanism 600.

[0057] After the second assembly line is finished, the hose on the chain clamp 0 on the conveying chain 1100 is grabbed by the unloading and handling manipulator 900 to the air tightness detection mechanism 1000. The air tightness detection mechanism 1000 includes a hose clamping slot 1010, a pressure transmitter 1020, and an air intake source 1030. The air intake source 1030 and the pressure transmitter 1020 are located at both ends of the hose clamping slot 1010. After the unloading and handling manipulator 900 is used to grab the hose into the hose clamping slot 1010, the air intake source 1030 is used to inflate one end of the assembled hose, and the pressure transmitter 1020 is used to detect whether the pressure value at the other end of the hose is within a predetermined range to determine whether there is a leak. After the detection, the good products are placed in the good product slot, and the bad products are placed in the bad product slot.

[0058] The above implementation modes are only for illustrating the technical concept and features of the present invention, and their purpose is to enable people familiar with this technology to understand the content of the present invention and implement it, and they cannot be used to limit the protection scope of the present invention. Any equivalent changes or modifications made according to the spirit of the present invention should be included in the protection scope of the present invention.

Claims

1. A sanitary hose processing equipment, characterized in that: The invention comprises a hose loading mechanism (100), a loading handling robot (140), a first assembly line, a 180° rotating mechanism (700), a second assembly line, a unloading handling robot (900), and an air tightness detection mechanism (1000) which are sequentially arranged on a frame, wherein the first assembly line and the second assembly line both comprise a hose steel sleeve fitting mechanism (200), a nut core fitting mechanism (300), an air vibration module (400), a riveting mechanism (500), and a visual detection mechanism (600) which are sequentially arranged, and the hose steel sleeve fitting mechanism (200) of the first assembly line or the second assembly line 00) and a nut core fitting mechanism (300), a wrench fitting mechanism (800) is arranged between the material loading and handling robot (900) and the nut core fitting mechanism (300), the material unloading and handling robot (900) is connected to the visual inspection mechanism (600) and the air tightness inspection mechanism (1000) of the second assembly line; a conveying chain (1100) for moving the hose is arranged between the material loading and handling robot (140) and the material unloading and handling robot (900), a plurality of chain clamps (0) are arranged on the conveying chain (1100), the conveying chain (1100) starts at the beginning of the first assembly line and ends at the end of the second assembly line, The hose steel sleeve fitting mechanism (200) comprises a hose clamping jaw 1 (210), a hose burr trimming device (220), and a steel sleeve feeding device (230). The hose clamping jaw 1 (210) is located at the rear end of the conveying chain (1100), the hose burr trimming device (220) is located at the rear end of the hose clamping jaw 1 (210), and the steel sleeve feeding device (230) is located at the rear end of the hose burr trimming device (220). The nut core fitting mechanism (300) comprises a nut vibration plate (310), a core vibration plate (320), a nut sliding material loading bin (330), a core sliding material loading bin (340), and a core cylinder (350); the material loading bin slideway of the nut vibration plate (310) can lead to the nut sliding material loading bin (330); the material loading bin slideway of the core vibration plate (320) leads to the core sliding material loading bin (340); the nut sliding material loading bin (330) is located at the front side above the core sliding material loading bin (340); the core cylinder (350) is fixed to the frame via a 90° rotating module (360); the 90° rotating module (360) drives the core cylinder (350) to rotate back and forth between the nut sliding material loading bin (330) and the core sliding material loading bin (340); and an elastic component is provided at the end of the piston rod of the core cylinder (350).

2. The sanitary hose processing equipment according to claim 1, characterized in that: The hose loading mechanism (100) comprises a loading rack (110), a loading elevator (120), and a first docking platform (130); two hose silos are arranged on the loading rack (110); the loading rack (110) is driven by a motor to rotate 180 degrees; a slot (112) is arranged at the bottom of the hose silo; the loading elevator (120) has a forklift claw (121); and the forklift claw (121) is located below the slot (112).

3. The sanitary hose processing equipment according to claim 1, characterized in that: The pneumatic vibration module (400) comprises a pneumatic vibration module clamping jaw (410), a pneumatic vibration module cylinder (420) and a pneumatic vibration rod (430), wherein the piston rod end of the pneumatic vibration module cylinder (420) is connected and fixed to the pneumatic vibration rod (430), and the pneumatic vibration rod (430) is located directly behind the pneumatic vibration module clamping jaw (410).

4. The sanitary hose processing equipment according to claim 1, characterized in that: The riveting mechanism (500) comprises a riveting machine (510), a riveting machine cylinder (520) and a riveting machine clamp (530); the riveting machine (510) is fixed on a piston rod of the riveting machine cylinder (520); and the riveting machine (510) is located directly behind the riveting machine clamp (530).

5. The sanitary hose processing equipment according to claim 1, characterized in that: The visual inspection mechanism (600) comprises a visual positioning cylinder (610), a visual positioning rod (620), a CCD camera (630), and a visual inspection clamp (640); the visual positioning rod (620) is fixed to the end of the piston rod of the visual positioning cylinder (610); the visual inspection clamp (640) is fixed to a frame and is located directly in front of the visual positioning rod (620); and the CCD camera (630) is fixed above the visual positioning rod (620).

6. The sanitary hose processing equipment according to claim 1, characterized in that: The wrench set mechanism (800) comprises a wrench vibration plate (810), a separation cylinder (820), a wrench two-axis manipulator (830), a wrench clamp (840), a second hose clamp (850), and a wrench propulsion module (860), wherein the separation cylinder (820) is arranged on the side wall of the free end of the silo slideway of the wrench vibration plate (810), the second hose clamp (850) is located at the front side of the free end of the silo slideway of the wrench vibration plate (810), the wrench propulsion module (860) is located at the rear side and below the second hose clamp (850), the wrench two-axis manipulator (830) is arranged above the free end of the silo slideway of the wrench vibration plate (810), and the wrench clamp (840) is fixed on the two-axis manipulator.

7. The sanitary hose processing equipment according to claim 1, characterized in that: The air tightness detection mechanism (1000) comprises a hose clamping groove (1010), a pressure transmitter (1020) and an air intake source (1030), wherein the air intake source (1030) and the pressure transmitter (1020) are located at two ends of the hose clamping groove (1010).

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