A riveting device for photovoltaic module frame assembly

Abstract

The present invention discloses a riveting device for photovoltaic module frame assembly, which includes a frame, a conveyor line, a blocking component, a lifting mechanism, a transplanting transmission mechanism and a corner riveting mechanism. The frame is equipped with a conveyor line, two blocking components are installed on the frame at the tail of the conveying direction of the conveyor line, a lifting mechanism is installed on the frame below the conveyor line, a transplanting transmission mechanism is arranged on the frames around the conveyor line, and a corner riveting mechanism is installed on the upper end of the transplanting transmission mechanism. Through the above method, the present invention has a compact structure, stable operation, can automatically position and regulate photovoltaic modules, and perform riveting angle processing on its frame, with fast rhythm, stable riveting angle quality and high efficiency.

Description

Technical Field

[0001] The invention relates to the technical field of photovoltaic module production, and in particular to a riveting angle device for photovoltaic module frame assembly. Background Art

[0002] As the call for environmental protection becomes stronger and stronger, the country is gradually changing the traditional power generation model and increasing the proportion of new energy and clean energy. Among them, solar power generation has developed rapidly, so the demand for solar panels has also grown rapidly. In the production process of photovoltaic panels, in order to ensure its stability and stability, it is necessary to install frames on the four sides of the photovoltaic panels. The two adjacent frames are inserted through connectors and then riveted together. At present, the labor intensity of photovoltaic panels in the framing process is high and the product quality is difficult to guarantee. Based on the above defects and shortcomings, it is necessary to improve the existing technology and design a riveting angle equipment for photovoltaic panel framing. Summary of the invention

[0003] The main technical problem solved by the present invention is to provide a riveting corner equipment for photovoltaic module frame assembly, which has a compact structure, stable operation, can automatically position and straighten photovoltaic modules, and perform riveting corner processing on their frames, with fast rhythm, stable riveting corner quality and high efficiency.

[0004] In order to solve the above technical problems, a technical solution adopted by the present invention is: to provide a riveting corner equipment for photovoltaic module frame assembly, the riveting corner equipment for photovoltaic module frame assembly includes a frame, a conveyor line, a blocking assembly, a lifting mechanism, a transplanting transmission mechanism and a corner riveting mechanism, the frame is installed with a conveyor line, two blocking assemblies are installed on the frame at the tail end of the conveying direction of the conveyor line, the frame below the conveyor line is installed with a lifting mechanism, the frames around the conveyor line are provided with a transplanting transmission mechanism, and the upper end of the transplanting transmission mechanism is installed with a corner riveting mechanism.

[0005] Preferably, the blocking assembly includes a blocking cylinder disposed on the frame, and a blocking wheel driven to rise and fall by the blocking cylinder.

[0006] Preferably, the lifting mechanism includes a fixed frame, a lifting cylinder, a lifting plate, a guide rod and a connecting plate. The fixed frame is arranged on the frame, the lifting cylinder is installed on the fixed frame, the lifting plate is installed on the piston rod of the lifting cylinder, the guide rod is installed at the lower end of the lifting plate, the guide rod passes through the connecting plate, and the connecting plate is fixed to the frame.

[0007] Preferably, the transplanting transmission mechanism includes a single-axis driver, a linear slide, a transplanting frame, a base plate, a fixed block, a tensioning bolt and a regulating plate. The single-axis driver and the linear slides parallel to each other are arranged on a frame, the slider of the linear slide is equipped with a transplanting frame, the sliding portion of the single-axis driver is fixed to the transplanting frame, two base plates are installed on the top of the transplanting frame, a fixed block is installed on the base plate, two tensioning bolts are laterally inserted on the fixed block, and a regulating plate is installed on the protruding end of the tensioning bolt. The tensioning bolt is manually adjusted to adjust the position of the regulating plate to match products of different sizes.

[0008] Preferably, the corner riveting mechanism includes a riveting bracket, a right-angle block, a right-angle riveting corner support plate, a lifting cylinder, a universal ball, a pressing cylinder, a pressure head and a riveting corner assembly. The riveting bracket is arranged on the top of the transplanting rack, and the right-angle block and the right-angle riveting corner support plate are installed on the upper flat plate of the riveting bracket. The right-angle block surrounds the right-angle riveting corner support plate. The lifting cylinder is installed on the side plate of the riveting bracket, and the universal ball is installed on the piston rod of the lifting cylinder. Two pressing cylinders are arranged on the right-angle block through the bracket, and the piston rod of the pressing cylinder is installed with a pressure head pointing to the right-angle riveting corner support plate, and the riveting corner assembly is also installed on the upper plane of the riveting bracket.

[0009] Preferably, the riveting angle assembly includes a riveting angle base plate, a guide slide rail, a guide plate, a hinge support, an oil cylinder, a riveting angle mounting block, a riveting angle cylinder, a lifting block and a riveting angle head. The riveting angle base plate is arranged on a riveting pressing bracket, and two guide slide rails parallel to each other are installed on the riveting angle base plate. The slider of the guide slide rail is provided with a guide plate, and the hinge support is installed on the guide plate. The tail of the oil cylinder is movably inserted into the riveting angle base plate through a double-ear seat, and the piston rod of the oil cylinder is movably connected to the hinge support. The piston rod of the oil cylinder contracts and drives the guide plate to move backward. The riveting angle mounting block is installed on the guide plate, and the riveting angle cylinder is installed on the protruding end of the riveting angle mounting block. The riveting angle cylinder drives the lifting block to move up and down, and a transversely arranged riveting angle head is installed at the bottom of the lifting block, and the riveting angle head points to the inner right angle of the right-angle block.

[0010] Compared with the prior art, the present invention has the following beneficial effects:

[0011] The structure is compact and the operation is stable. It can automatically locate and straighten photovoltaic modules and perform riveting on their frames. The process is fast, the riveting quality is stable and the efficiency is high.

[0012] The lifting mechanism can automatically lift and adsorb photovoltaic modules to ensure their stability;

[0013] The setting of the surrounding transplanting transmission mechanism can automatically adjust the photovoltaic modules and has wide applicability. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 The figure is a schematic diagram of the structure of a riveting angle device for photovoltaic module frame assembly.

[0015] Figure 2 A side view of a riveting angle device for photovoltaic module frame assembly.

[0016] Figure 3 The present invention is a schematic diagram of the structure of a blocking component of a corner riveting device for photovoltaic module frame assembly.

[0017] Figure 4 The present invention is a schematic diagram of the structure of the lifting mechanism of a riveting angle device used for assembling frames of photovoltaic modules.

[0018] Figure 5 The present invention is a schematic diagram of the structure of a transplanting transmission mechanism of a riveting angle device for photovoltaic module frame assembly.

[0019] Figure 6 The present invention is a first-person structural diagram of a corner riveting mechanism of a corner riveting device for photovoltaic module frame assembly.

[0020] Figure 7 This is a second-angle structural schematic diagram of a corner riveting mechanism of a corner riveting device for photovoltaic module frame assembly.

[0021] Figure 8 This is a partial schematic diagram of the border. DETAILED DESCRIPTION

[0022] The preferred embodiments of the present invention are described in detail below in conjunction with the accompanying drawings so that the advantages and features of the invention can be more easily understood by those skilled in the art, thereby making a clearer and more definite definition of the protection scope of the present invention.

[0023] See also Figures 1 to 8 , the embodiment of the present invention includes:

[0024] A riveting corner device for photovoltaic module frame assembly, the riveting corner device for photovoltaic module frame assembly includes a frame 1, a conveyor line 2, a blocking component 3, a lifting mechanism 4, a transplanting transmission mechanism 5 and a corner riveting mechanism 6, the frame 1 is installed with the conveyor line 2, two blocking components 3 are installed on the frame 1 at the tail end of the conveying direction of the conveyor line 2, the frame 1 below the conveyor line 2 is installed with a lifting mechanism 4, the frame 1 around the conveyor line 2 is provided with a transplanting transmission mechanism 5, and the upper end of the transplanting transmission mechanism 5 is installed with a corner riveting mechanism 6.

[0025] The blocking assembly 3 includes a blocking cylinder 31 disposed on the frame 1 , and a blocking wheel 32 is driven to rise and fall by the blocking cylinder 31 .

[0026] The lifting mechanism 4 includes a fixed frame 41, a lifting cylinder 42, a lifting plate 43, a guide rod 44 and a connecting plate 45. The fixed frame 41 is arranged on the frame 1, and the lifting cylinder 42 is installed on the fixed frame 41. The lifting plate 43 is installed on the piston rod of the lifting cylinder 42. The guide rod 44 is installed at the lower end of the lifting plate 43. The guide rod 44 passes through the connecting plate 45, and the connecting plate 45 is fixed on the frame 1.

[0027] The transplanting transmission mechanism 5 includes a single-axis driver 51, a linear slide 52, a transplanting frame 53, a base plate 54, a fixed block 55, a tensioning bolt 56 and a regulating plate 57. The single-axis driver 51 and the linear slide 52 parallel to each other are arranged on the frame 1. The transplanting frame 53 is installed on the slider of the linear slide 52. The sliding part of the single-axis driver 51 is fixed to the transplanting frame 53. Two base plates 54 are installed on the top of the transplanting frame 53. A fixed block 55 is installed on the base plate 54. Two tensioning bolts 56 are horizontally inserted on the fixed block 55. The protruding end of the tensioning bolt 56 is installed with a regulating plate 57. The tensioning bolt 56 is manually adjusted to adjust the position of the regulating plate 57 to match products of different sizes.

[0028] The corner riveting mechanism 6 includes a riveting bracket 61, a right-angle block 62, a right-angle riveting corner support plate 63, a lifting cylinder 64, a universal ball 65, a pressing cylinder 66, a pressure head 67 and a riveting corner assembly 68. The riveting bracket 61 is arranged on the top of the transplanting rack 53. The right-angle block 62 and the right-angle riveting corner support plate 63 are installed on the upper flat plate of the riveting bracket 61. The right-angle block 62 surrounds the right-angle riveting corner support plate 63. The lifting cylinder 64 is installed on the side plate of the riveting bracket 61. The universal ball 65 is installed on the piston rod of the lifting cylinder 64. Two pressing cylinders 66 are arranged on the right-angle block 62 through a bracket. The piston rod of the pressing cylinder 66 is installed with a pressure head 67 pointing to the right-angle riveting corner support plate 63. The riveting corner assembly 68 is also installed on the upper plane of the riveting bracket 61.

[0029] The rivet angle assembly 68 includes a rivet angle bottom plate 681, a guide rail 682, a guide plate 683, a hinge support 684, an oil cylinder 685, a rivet angle mounting block 686, a rivet angle cylinder 687, a lifting block 688 and a rivet angle head 689. The rivet angle bottom plate 681 is arranged on the riveting support 61, and two mutually parallel guide rails 682 are installed on the rivet angle bottom plate 681, and the guide rail 682 is installed on the slider, and the hinge support 684 is installed on the guide plate 683. The tail of the oil cylinder 685 The part is movably inserted on the riveted angle bottom plate 681 through a double-ear seat, the piston rod of the oil cylinder 685 is movably connected with the hinge support 684, the piston rod of the oil cylinder 685 contracts and drives the guide plate 683 to move backward, a riveted angle mounting block 686 is installed on the guide plate 683, and a riveted angle cylinder 687 is installed on the protruding end of the riveted angle mounting block 686, and the riveted angle cylinder 687 drives the lifting block 688 to move up and down, and a transversely arranged riveted angle head 689 is installed at the bottom of the lifting block 688, and the riveted angle head 689 points to the inner right angle of the right-angle block 62.

[0030] When the riveting angle device for photovoltaic module frame assembly of the present invention is working, the riveting angle front action: the conveyor line 2 conveys the photovoltaic module after frame assembly into the riveting angle device for photovoltaic module frame assembly, the blocking component 3 positions the photovoltaic module at a suitable position, the lifting cylinder 42 of the lifting mechanism 4 lifts up and sends the photovoltaic module to a suitable height position, the riveting action: the lifting cylinder 64 lifts up the universal ball 65, the universal ball 65 supports the lower end of the photovoltaic module frame, the surrounding transplanting transmission mechanism 5 acts synchronously, the regulating plate 57 returns the photovoltaic module to a precise position, the lifting cylinder 64 retreats, and the pressing cylinder 66 The piston rod of the oil cylinder 685 contracts and drives the guide plate 683 to move along the guide rail 682. The riveting head 689 squeezes the frame to deform it and squeeze it to the tooth shape of the connector, completing the riveting action. The corner riveting mechanism 6 is reset, and the lifting mechanism 4 conveys the riveted product to the conveyor line 2. The photovoltaic module flows out and is ready for the edge sealing of the next photovoltaic module.

[0031] The invention discloses a corner riveting device for photovoltaic module frame assembly, which has a compact structure and stable operation, and can automatically position and straighten photovoltaic modules and perform corner riveting processing on frames thereof, with fast rhythm, stable corner riveting quality and high efficiency.

[0032] The above descriptions are merely embodiments of the present invention and are not intended to limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made using the contents of the present invention specification and drawings, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.

Claims

1. A riveting device for photovoltaic module frame assembly, characterized in that: The riveting corner equipment for photovoltaic module frame assembly includes a frame, a conveyor line, a blocking component, a lifting mechanism, a transplanting transmission mechanism and a corner riveting mechanism. The frame is installed with a conveyor line, two blocking components are installed on the frame at the tail of the conveying direction of the conveyor line, a lifting mechanism is installed on the frame below the conveyor line, and a transplanting transmission mechanism is provided on the frames around the conveyor line. The corner riveting mechanism is installed on the upper end of the transplanting transmission mechanism; The blocking assembly comprises a blocking cylinder arranged on the frame, and a blocking wheel driven to rise and fall by the blocking cylinder; The corner riveting mechanism includes a riveting bracket, a right-angle block, a right-angle riveting corner support plate, a lifting cylinder, a universal ball, a pressing cylinder, a pressure head and a riveting corner assembly. The riveting bracket is arranged on the top of the transplanting rack, and the right-angle block and the right-angle riveting corner support plate are installed on the upper flat plate of the riveting bracket. The right-angle block surrounds the right-angle riveting corner support plate. The lifting cylinder is installed on the side plate of the riveting bracket, and the universal ball is installed on the piston rod of the lifting cylinder. Two pressing cylinders are arranged on the right-angle block through the bracket, and the piston rod of the pressing cylinder is installed with a pressure head pointing to the right-angle riveting corner support plate, and the riveting corner assembly is also installed on the upper plane of the riveting bracket.

2. The riveting device for photovoltaic module frame assembly according to claim 1, characterized in that: The lifting mechanism includes a fixed frame, a lifting cylinder, a lifting plate, a guide rod and a connecting plate. The fixed frame is arranged on the frame, the lifting cylinder is installed on the fixed frame, the lifting plate is installed on the piston rod of the lifting cylinder, the guide rod is installed at the lower end of the lifting plate, the guide rod passes through the connecting plate, and the connecting plate is fixed to the frame.

3. The riveting corner device for photovoltaic module frame assembly according to claim 1, characterized in that: The transplanting transmission mechanism includes a single-axis driver, a linear slide rail, a transplanting frame, a base plate, a fixed block, a tensioning bolt and a regulating plate. The single-axis driver and the linear slide rails parallel to each other are arranged on the frame, the slider of the linear slide rail is installed with the transplanting frame, the sliding part of the single-axis driver is fixed to the transplanting frame, two base plates are installed on the top of the transplanting frame, a fixed block is installed on the base plate, two tensioning bolts are horizontally inserted on the fixed block, and a regulating plate is installed on the protruding end of the tensioning bolt.

4. The riveting corner device for photovoltaic module frame assembly according to claim 1, characterized in that: The riveting angle assembly includes a riveting angle base plate, a guide rail, a guide plate, a hinge support, an oil cylinder, a riveting angle mounting block, a riveting angle cylinder, a lifting block and a riveting angle head. The riveting angle base plate is arranged on a riveting pressing bracket. Two guide rails parallel to each other are installed on the riveting angle base plate. The slider of the guide rail is installed with a guide plate. The hinge support is installed on the guide plate. The tail of the oil cylinder is movably inserted into the riveting angle base plate through a double-ear seat. The piston rod of the oil cylinder is movably connected to the hinge support. The piston rod of the oil cylinder contracts and drives the guide plate to move backward. The riveting angle mounting block is installed on the guide plate. The protruding end of the riveting angle mounting block is installed with a riveting angle cylinder. The riveting angle cylinder drives the lifting block to move up and down. A transversely arranged riveting angle head is installed at the bottom of the lifting block, and the riveting angle head points to the inner right angle of the right-angle block.

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