A new type of automatic assembly equipment for power sockets

Abstract

The present invention discloses a novel automatic assembly device for power sockets, which includes a frame, a linear processing flow channel, a rubber core vibration disk, a rotary material turning and dislocation mechanism, a pin mechanism, a terminal discharge device, a sweeping belt structure and an assembly test mechanism. The frame is provided with a linear processing flow channel, a rubber core vibration disk is provided on the left side of the linear processing flow channel, the rubber core in the rubber core vibration disk is transported to the linear processing flow channel through the rotary material turning and dislocation mechanism, a pin mechanism is provided on the rear side of the linear processing flow channel, the pin mechanism includes a positive terminal, a center pin and a negative terminal pin, the rear terminal of the pin mechanism has a terminal discharge device docked therewith, a sweeping belt structure is provided under each terminal pin, and an assembly test mechanism is provided on the right side of the linear processing flow channel. Through the above manner, the present invention has a compact structure, stable operation, can automatically assemble and detect and classify power sockets, and has high assembly efficiency.

Description

Technical Field

[0001] The invention relates to the technical field of connector production, in particular to a novel automatic assembly device for power sockets. Background Art

[0002] DC JACK products, namely power interfaces, are now used in a wider range of areas and in greater and greater quantities. The market has higher and higher requirements for production capacity and quality. In this case, we vigorously develop automated equipment to meet demand and reduce labor costs, and replace the original equipment. The power interface consists of a rubber core, a terminal, an iron shell, and a rear plug. For easy installation, an installation portion is provided on one side of the rubber core. Ordinary direct vibration feeding rubber cores are discharged in sequence from head to tail. In subsequent installation stations, the rubber core needs to be aligned with the assembly station. Ordinary direct vibration feeding cannot meet the above requirements. In addition, the installation of the rear plug, the insertion and riveting of the rubber core and the iron shell, the inspection, and the screening of finished products, the existing equipment has a single function and requires the use of multiple devices together to complete. Based on the above defects and deficiencies, it is necessary to improve the existing technology and design a new type of automatic assembly equipment for power sockets. Summary of the invention

[0003] The main technical problem solved by the present invention is to provide a new type of automatic power socket assembly equipment with compact structure, stable operation, capable of automatically assembling and detecting and classifying power sockets, high assembly efficiency, labor saving and small footprint.

[0004] In order to solve the above technical problems, a technical solution adopted by the present invention is: to provide a new type of automatic assembly equipment for power sockets, the new type of automatic assembly equipment for power sockets includes a frame, a linear processing flow channel, a rubber core vibration disk, a rotary material turning and dislocation mechanism, a pin mechanism, a terminal discharge device, a sweeping belt structure and an assembly testing mechanism. The frame is provided with a linear processing flow channel, a rubber core vibration disk is provided on the left side of the linear processing flow channel, the rubber core in the rubber core vibration disk is transported to the linear processing flow channel through the rotary material turning and dislocation mechanism, a pin mechanism is provided on the rear side of the linear processing flow channel, the pin mechanism includes a positive terminal, a center pin and a negative terminal pin, the terminal on the rear side of the pin mechanism has a terminal discharge device docked therewith, a sweeping belt structure is provided under each terminal pin, and an assembly testing mechanism is docked on the right side of the linear processing flow channel.

[0005] Preferably, the rotary material turning and dislocation mechanism comprises a vertical frame, a stepper motor, a quartile rotating wheel, a baffle, a rubber core straight vibration feeder, a first dislocation feeding assembly, a second dislocation feeding assembly, an origin position optical fiber and a detection optical fiber, a stepper motor and a quartile rotating wheel are installed on the two vertical plates of the vertical frame, the stepper motor drives the quartile rotating wheel to rotate, four annularly distributed rubber core installation grooves are arranged in an array on the quartile rotating wheel, baffles are arranged on the upper parts of both sides of the quartile rotating wheel, the baffles are fixed on the vertical frame, and rubber core straight vibration feeders are arranged on the side ends of the vertical frame The rubber core straight vibration feeder is provided with a first offset feeding assembly, and a second offset feeding assembly is provided at an output end thereof and is perpendicular to the first offset feeding assembly; an optical fiber at an origin position is installed on a vertical frame near the rubber core installation groove of the lower station, and a detection optical fiber opposite to the rubber core straight vibration feeder is installed on the baffle plate; the first offset feeding assembly is provided with a second offset feeding assembly perpendicular to the first offset feeding assembly ... The in-position feeding assembly includes a support plate, a first push-pull cylinder, a guide block, a first push block, a rubber core transition plate, a cover plate, an in-position optical fiber and a follower pressure block. The support plate is horizontally arranged on the vertical frame, the first push-pull cylinder and the guide block are installed on the support plate, the first push block opposite to the rubber core installation groove is installed in the guide block, the telescopic rod of the first push-pull cylinder is fixed to the first push block, the other side of the quarter-position rotating wheel is provided with a rubber core transition plate opposite to the first push block, a rubber core channel consistent with the appearance of the rubber core is arranged in the rubber core transition plate, and a rubber core channel corresponding to the rubber core channel is inserted on the rubber core transition plate Relative to the in-place optical fiber, a cover plate is encapsulated on the rubber core transition plate, a follower pressure block is inserted on the cover plate, and a guide slope is provided at the lower end of the follower pressure block; the second offset feeding assembly includes a carrying plate, a second push-pull cylinder and a second push block, the carrying plate is arranged at the bottom of the rubber core transition plate, a second push-pull cylinder is installed on the carrying plate, a second push block is installed on the telescopic rod of the second push-pull cylinder, the second push block passes through the rubber core transition plate and is opposite to the rubber core channel, the guide slope is used in conjunction with the second push block, and a discharge opening opposite to the second push block is provided at the side end of the rubber core channel.

[0006] Preferably, the assembly and testing mechanism includes a material transfer device, a rear plug feeding device, a transfer device, an iron shell feeding device, an iron shell dislocation device, a riveting point device, a duplex station clamping device, a testing device and a discharging device. The material transfer device is connected to the linear processing flow channel, a rear plug feeding device is provided on the left side of the material transfer device, a transfer device is provided on the rear side of the material transfer device, an iron shell dislocation device is provided on the right side of the material transfer device, an iron shell feeding device connected thereto is provided on the rear side of the iron shell dislocation device, and a riveting point device, a duplex station clamping device, a testing device and a discharging device are sequentially provided on the right side of the iron shell dislocation device.

[0007] Preferably, the material transfer device includes a transfer bracket, a turntable cylinder, a flip plate, an in-position sensor, a product carrier and a pushing assembly, the transfer bracket is equipped with a turntable cylinder, the turntable of the turntable cylinder is equipped with a flip plate, the protruding end of the flip plate is provided with a product placement groove connected to the discharge port of the linear processing flow channel, the transfer bracket is equipped with an in-position sensor opposite to the product placement groove, the top of the transfer bracket is equipped with a product carrier, the turntable cylinder drives the flip plate to rotate, when the flip plate is rotated to a vertical state, the product placement groove is opposite to the product carrier, and a pushing assembly is provided on the front side of the transfer bracket, the pushing assembly includes a pushing bracket, a pushing cylinder, a pushing guide block and a pushing block, the pushing bracket is equipped with a pushing cylinder and a pushing guide block, the pushing guide block is inserted with a pushing block, the piston rod of the pushing cylinder is fixed to the pushing block, and the pushing block is opposite to the product carrier.

[0008] Preferably, the transferring device includes a transferring bracket, a rodless cylinder, a transferring plate, a linear slide rail and a grabbing robot. The rodless cylinder is installed on the crossbeam of the transferring bracket, the transferring plate is installed on the slide of the rodless cylinder, the transferring plate is connected to the transferring bracket through two mutually parallel linear slide rails, and three groups of grabbing robots are installed on the transferring plate.

[0009] Preferably, the iron shell dislocation device includes a dislocation bracket, a dislocation carrier, a block, a dislocation push block, a dislocation cylinder and a dislocation cover plate, the dislocation bracket is equipped with a dislocation carrier, the dislocation carrier is provided with a dislocation chute, the side end of the dislocation chute is connected with the feeding straight vibration of the iron shell feeding device, the right end of the dislocation chute is equipped with a block, the dislocation chute is equipped with a dislocation push block, the outer end of the dislocation carrier is equipped with a dislocation cylinder, the piston rod of the dislocation cylinder is fixed to the dislocation push block through a connecting plate, a dislocation cover plate is provided above the dislocation chute, the dislocation cover plate is fixed to the top of the dislocation carrier, the iron shell in the iron shell feeding device is transported to the dislocation chute, the piston rod of the dislocation cylinder contracts to drive the dislocation push block to move, and the dislocation push block pushes the iron shell to be against the block to position the iron shell.

[0010] Preferably, the riveting buckle point device comprises a supporting seat, a riveting carrier, a positioning slider, a riveting cylinder, a lifting block, a guide slider, a riveting block, a pressing block and a buffer spring, a riveting carrier is installed on the top of the supporting seat, a riveting mounting groove is provided on the riveting carrier, and clamping avoidance slide grooves are provided on both sides of the riveting mounting groove. A positioning slider opposite to the product in the riveting mounting groove is inserted on one side of the riveting carrier, a riveting cylinder fixed to the transferring plate is provided above the riveting carrier, a lifting block is installed on the piston rod of the riveting cylinder, and the lifting block is located in the slide groove of the guide slider, and the riveting block and the pressing block are respectively installed at the lower end of the lifting block, which are opposite to the riveting carrier and the positioning slider, and relative guide inclined surfaces are provided on the positioning slider and the pressing block, and the downward movement of the pressing block drives the positioning slider to move left to press the product, and the positioning slider and the riveting carrier are connected with the opposite surface via a buffer spring.

[0011] Preferably, the duplex station clamping device includes a lifting cylinder, a lifting plate, a clamping cylinder, a clamping block, a connecting rod and a clamping block. The lifting cylinder is fixed on the transfer plate, the lifting plate is installed on the piston rod of the lifting cylinder, the clamping cylinder is installed on the lifting plate, the clamping cylinder is installed on the two clamping arms of the clamping cylinder, the outer end of the clamping block is horizontally installed with a connecting rod, and relative clamping blocks are installed at both ends of the two connecting rods.

[0012] Preferably, the testing device comprises a testing cylinder, a testing lifting plate, a testing block, a testing probe, a testing bracket, a testing carrier, a lifting cylinder, a lifting block and a testing male end; the testing cylinder is arranged on a transfer plate, a testing lifting plate is mounted on the piston rod of the testing cylinder, a testing block is mounted on the lower end of the testing lifting plate, a testing probe is inserted on the testing block, a testing bracket is arranged below the testing probe, a testing carrier is mounted on the upper end of the testing bracket, a lifting cylinder is mounted on the side end of the testing bracket, a lifting block is mounted on the piston rod of the lifting cylinder, a testing male end is mounted on the lifting block, the testing male end is externally connected to a tester in a rack, and the testing male end passes through the testing carrier.

[0013] Preferably, the discharging device includes a discharging cylinder, a waste pipe, a plug-in baffle, a finished product slide plate and a material box. The discharging cylinder is horizontally fixed on the transfer bracket, and a waste pipe with an upward opening is installed on the piston rod of the discharging cylinder. The protruding end of the waste pipe is horizontally bent, and a plug-in baffle is vertically inserted at the opening of the protruding end of the waste pipe. A finished product slide plate is installed at the front end of the waste pipe, and a material box is docked below the discharge port of the finished product slide plate.

[0014] Compared with the prior art, the present invention has the following beneficial effects:

[0015] It has a compact structure and runs smoothly. It can automatically assemble and detect power sockets, with high assembly efficiency, labor saving and small footprint.

[0016] The setting of the rotating material turning and dislocation mechanism can feed materials in sequence, ensuring that the opening of the rubber core faces the assembly station, which is convenient for subsequent assembly;

[0017] The material transfer device can turn the horizontal rubber core used for plug-in terminals to a vertical state, which is convenient for the subsequent assembly of the rear plug iron shell;

[0018] The double station clamping device cooperates with the riveting point device and the testing device to automatically clamp and position the product;

[0019] The arrangement of the discharging device can separate the inspected products into different materials. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 This is a structural schematic diagram of a new type of power socket automatic assembly equipment.

[0021] Figure 2 This is a first-person structural diagram of the rotating material turning and dislocation mechanism of a new type of automatic assembly equipment for power sockets.

[0022] Figure 3 This is a second-angle structural schematic diagram of the rotating material turning and dislocation mechanism of a new type of power socket automatic assembly equipment.

[0023] Figure 4 This is a schematic diagram of the structure of the second offset feeding component of a new type of power socket automatic assembly equipment.

[0024] Figure 5 The figure is a schematic diagram of the assembly and testing structure of a new type of automatic assembly equipment for power sockets.

[0025] Figure 6 This is a structural schematic diagram of a material transfer device for a new type of power socket automatic assembly equipment.

[0026] Figure 7 This is a structural schematic diagram of an iron shell dislocation device for a new type of automatic assembly equipment for power sockets.

[0027] Figure 8 The figure is a partial structural diagram of an assembly and testing mechanism of a new type of automatic assembly equipment for power sockets.

[0028] Fig. 9 This is a partial cross-sectional view of a riveting point device of a new type of automatic assembly equipment for power sockets.

[0029] Fig.10 A cross-sectional view of a test device for a new type of power socket automatic assembly equipment. DETAILED DESCRIPTION

[0030] The preferred embodiments of the present invention are described in detail below in conjunction with the accompanying drawings so that the advantages and features of the invention can be more easily understood by those skilled in the art, thereby making a clearer and more definite definition of the protection scope of the present invention.

[0031] See also Figures 1 to 10 , the embodiment of the present invention includes:

[0032] A novel automatic assembly device for power sockets, the novel automatic assembly device for power sockets comprising a frame 1, a linear processing flow channel 2, a rubber core vibration disk 3, a rotary material turning and dislocation mechanism 4, a pin mechanism 5, a terminal discharge device 6, a sweeping belt structure 7 and an assembly test mechanism 8, wherein the frame 1 is provided with a linear processing flow channel 2, a rubber core vibration disk 3 is provided on the left side of the linear processing flow channel 2, the rubber core in the rubber core vibration disk 3 is transported to the linear processing flow channel 2 through the rotary material turning and dislocation mechanism 4, a pin mechanism 5 is provided on the rear side of the linear processing flow channel 2, the pin mechanism 5 comprises a positive terminal, a center pin and a negative terminal pin, the terminal on the rear side of the pin mechanism 5 has a terminal discharge device 6 docked therewith, a sweeping belt structure 7 is provided under each terminal pin, and an assembly test mechanism 8 is docked on the right side of the linear processing flow channel 2.

[0033] The rotary material turning and dislocation mechanism 4 includes a vertical frame 41, a stepper motor 42, a quarter-position rotating wheel 43, a baffle 44, a rubber core direct vibration feeder 45, a first dislocation feeding assembly 46, a second dislocation feeding assembly 47, an origin position optical fiber 48 and a detection optical fiber 49. The stepper motor 42 and the quarter-position rotating wheel 43 are installed on the two vertical plates of the vertical frame 41. The stepper motor 42 drives the quarter-position rotating wheel 43 to rotate. Four annularly distributed rubber core installation grooves 430 are arranged in an array on the quarter-position rotating wheel 43. Baffles 44 are arranged on the upper parts of both sides of the quarter-position rotating wheel 43. The baffles 44 are fixed on the vertical frame 41. The side end of the vertical frame 41 is provided with a rubber core direct vibration feeder 45. The rubber core direct vibration feeder The feeding port 45 is connected to the rubber core vibration plate 3, and the discharging port of the rubber core direct vibration feeder 45 is connected to the rubber core installation groove 430 in the horizontal position. The rubber cores in the rubber core direct vibration feeder 45 are opposite to each other and feed in sequence. A first offset feeding component 46 is connected to the rubber core installation groove 430 of another horizontal station, and a second offset feeding component 47 perpendicular to it is arranged at the output end of the first offset feeding component 46; an optical fiber 48 at the origin position is installed on the vertical frame 41 near the rubber core installation groove 430 of the lower station, and a detection optical fiber 49 opposite to the rubber core direct vibration feeder 45 is installed on the baffle 44. The first offset feeding component 46 includes a support plate 461, a first push-pull cylinder 462, and a guide block 463. , a first push block 464, a rubber core transition plate 465, a cover plate 466, an in-position optical fiber 467 and a follower pressure block 468, the support plate 461 is horizontally arranged on the vertical frame 41, the support plate 461 is installed with a first push-pull cylinder 462 and a guide block 463, the guide block 463 is equipped with a first push block 464 opposite to the rubber core installation groove 430, the telescopic rod of the first push-pull cylinder 462 is fixed to the first push block 464, the other side of the quarter-position rotating wheel 43 is provided with a rubber core transition plate 465 opposite to the first push block 464, a rubber core channel with the same rubber core shape is arranged in the rubber core transition plate 465, the rubber core transition plate 465 is inserted with an in-position optical fiber 467 opposite to the rubber core channel, the rubber core transition plate 465 A cover plate 466 is encapsulated on the plate 465, and a follower pressure block 468 is inserted on the cover plate 466, and a guide slope 4680 is provided at the lower end of the follower pressure block 468; the second offset feeding assembly 47 includes a bearing plate 471, a second push-pull cylinder 472 and a second push block 473, the bearing plate 471 is arranged at the bottom of the rubber core transition plate 465, the second push-pull cylinder 472 is installed on the bearing plate 471, and the second push block 473 is installed on the telescopic rod of the second push-pull cylinder 472, the second push block 473 passes through the rubber core transition plate 465 and is opposite to the rubber core channel, the guide slope 4680 is used in conjunction with the second push block 473, and a discharge opening opposite to the second push block 473 is provided at the side end of the rubber core channel.

[0034] The assembly and testing mechanism 8 includes a material transfer device 81, a rear plug feeding device 82, a transfer device 83, an iron shell feeding device 84, an iron shell dislocation device 85, a riveting point device 86, a duplex station clamping device 87, a testing device 88 and a discharging device 89. The material transfer device 81 is connected to the linear processing flow channel 2. The rear plug feeding device 82 is arranged on the left side of the material transfer device 81, the transfer device 83 is arranged on the rear side of the material transfer device 81, and the iron shell dislocation device 85 is arranged on the right side of the material transfer device 81. The iron shell feeding device 84 connected to the iron shell dislocation device 85 is arranged on the rear side, and the riveting point device 86, the duplex station clamping device 87, the testing device 88 and the discharging device 89 are arranged on the right side of the iron shell dislocation device 85 in sequence.

[0035] The material transfer device 81 includes a transfer bracket 811, a turntable cylinder 812, a flip plate 813, an in-position sensor 814, a product carrier 815 and a pushing assembly 816. The transfer bracket 811 is equipped with a turntable cylinder 812, and a flip plate 813 is installed on the turntable of the turntable cylinder 812. The protruding end of the flip plate 813 is provided with a product placement groove 8130 connected to the discharge port of the linear processing flow channel 2. The transfer bracket 811 is equipped with an in-position sensor 814 opposite to the product placement groove 8130. The top of the transfer bracket 811 is equipped with a product carrier 815. The turntable cylinder 812 drives the flip plate 813 to push the product carrier 815 and the product carrier 815 to push the product carrier 815. When the rotating plate 813 rotates and the flip plate 813 rotates to a vertical state, the product placement slot 8130 is opposite to the product carrier 815, and a pushing assembly 816 is arranged on the front side of the transfer bracket 811, and the pushing assembly 816 includes a pushing bracket 8161, a pushing cylinder 8162, a pushing guide block 8163 and a pushing block 8164, and the pushing bracket 8161 is equipped with a pushing cylinder 8162 and a pushing guide block 8163, and the pushing guide block 8163 is inserted with the pushing block 8164, and the piston rod of the pushing cylinder 8162 is fixed to the pushing block 8164, and the pushing block 8164 is opposite to the product carrier 815.

[0036] The transferring device 83 includes a transferring bracket 831, a rodless cylinder 832, a transferring plate 833, a linear slide rail 834 and a grabbing robot 835. The rodless cylinder 832 is installed on the crossbeam of the transferring bracket 831, and the transferring plate 833 is installed on the slide of the rodless cylinder 832. The transferring plate 833 is connected to the transferring bracket 831 through two mutually parallel linear slide rails 834. Three groups of grabbing robots 835 are installed on the transferring plate 833.

[0037] The iron shell dislocation device 85 includes a dislocation bracket 851, a dislocation carrier 852, a stopper 853, a dislocation push block 854, a dislocation cylinder 855 and a dislocation cover plate 856. The dislocation bracket 851 is equipped with a dislocation carrier 852, and a dislocation chute 8520 is arranged on the dislocation carrier 852. The side end of the dislocation chute 8520 is connected to the feeding straight vibration of the iron shell feeding device 84. The right end of the dislocation chute 8520 is equipped with a stopper 853. The dislocation chute 8520 is equipped with a dislocation push block 854. A dislocation cylinder 855 is installed at the outer end of the dislocation carrier 852. The piston rod of the dislocation cylinder 855 is fixed to the dislocation push block 854 through a connecting plate. A dislocation cover plate 856 is arranged above the dislocation chute 8520. The dislocation cover plate 856 is fixed to the top of the dislocation carrier 852. The iron shell in the iron shell feeding device 84 is transported to the dislocation chute 8520. The piston rod of the dislocation cylinder 855 contracts to drive the dislocation push block 854 to move. The dislocation push block 854 pushes the iron shell to abut against the stop block 853 to position the iron shell.

[0038] The riveting buckle point device 86 includes a support seat 861, a riveting carrier 862, a positioning slider 863, a riveting cylinder 864, a lifting block 865, a guide slider 866, a riveting block 867, a pressing block 868 and a buffer spring 869. The top of the support seat 861 is equipped with a riveting carrier 862, and a riveting installation groove 8620 is arranged on the riveting carrier 862. Clamping avoidance grooves are arranged on both sides of the riveting installation groove 8620. A positioning slider 863 opposite to the product in the riveting installation groove 8620 is inserted on one side of the riveting carrier 862. A riveting cylinder 864 is fixed on the transfer plate 833, and a lifting block 865 is installed on the piston rod of the riveting cylinder 864. The lifting block 865 is located in the slide groove of the guide slider 866. The lower end of the lifting block 865 is installed with a riveting block 867 and a pressing block 868 respectively opposite to the riveting carrier 862 and the positioning slider 863. The positioning slider 863 and the pressing block 868 are provided with relative guiding inclined surfaces. The pressing block 868 moves downward to drive the positioning slider 863 to move to the left to press the product. The opposite surfaces of the positioning slider 863 and the riveting carrier 862 are connected by a buffer spring 869.

[0039] The duplex station clamping device 87 includes a lifting cylinder 871, a lifting plate 872, a clamping cylinder 873, a clamping block 874, a connecting rod 875 and a clamping block 876. The lifting cylinder 871 is fixed on the transfer plate 833. The lifting plate 872 is installed on the piston rod of the lifting cylinder 871. The lifting plate 872 is installed on the lifting plate 872. The clamping cylinder 873 is installed on the two clamping arms of the clamping cylinder 873. The outer end of the clamping block 874 is horizontally installed with a connecting rod 875, and opposite clamping blocks 876 are installed at both ends of the two connecting rods 875.

[0040] The testing device 88 includes a testing cylinder 881, a testing lifting plate 882, a testing block 883, a detection probe 884, a detection bracket 885, a detection carrier 886, a lifting cylinder 887, a lifting block 888 and a testing male end 889. The testing cylinder 881 is arranged on the transfer plate 833, the testing lifting plate 882 is installed on the piston rod of the testing cylinder 881, the testing block 883 is installed at the lower end of the testing lifting plate 882, the testing probe 884 is inserted on the testing block 883, a testing bracket 885 is arranged below the testing probe 884, the detection carrier 886 is installed on the upper end of the detection bracket 885, the lifting cylinder 887 is installed on the side end of the detection bracket 885, the lifting block 888 is installed on the piston rod of the lifting cylinder 887, the testing male end 889 is installed on the lifting block 888, the testing male end 889 is externally connected to the tester in the frame 1, and the testing male end 889 passes through the detection carrier 886.

[0041] The discharging device 89 includes a discharging cylinder 891, a waste pipe 892, a plug-in baffle plate 893, a finished product slide plate 894 and a material box 895. The discharging cylinder 891 is horizontally fixed on the transfer bracket 831. A waste pipe 892 with an upward opening is installed on the piston rod of the discharging cylinder 891. The protruding end of the waste pipe 892 is horizontally bent, and a plug-in baffle plate 893 is vertically inserted at the opening of the protruding end of the waste pipe 892. A finished product slide plate 894 is installed at the front end of the waste pipe 892, and a material box 895 is docked below the discharge port of the finished product slide plate 894.

[0042] When the new type of power socket automatic assembly equipment of the present invention is working, the rubber core in the rubber core vibration plate 3 is transported to the rubber core installation groove 430 through the rubber core direct vibration feeder 45. After the rubber core is detected by the optical fiber 49 to be detected, the stepper motor 42 drives the quarter-position rotating wheel 43 to rotate. The quarter-position rotating wheel 43 rotates 180 degrees. The piston rod of the first push-pull cylinder 462 extends to drive the first push block 464 to move. The first push block 464 pushes the rubber core in the rubber core installation groove 430 into the rubber core channel of the rubber core transition plate 465. After the optical fiber 467 to be in place detects the rubber core, the piston rod of the second push-pull cylinder 472 extends to drive the second push block 473 to move. The second push block 473 pushes the rubber core to the straight The linear processing flow channel 2 is formed, at this time, the insertion opening of the rubber core faces outward, the pin mechanism 5 inserts the positive terminal, the center pin and the negative terminal pin into the rubber core in turn, the sweeping belt structure 7 removes the tail material on the terminal, and after the terminal is inserted, the rubber core in the linear processing flow channel 2 is transported to the product placement slot 8130 of the flip plate 813, and after the in-place sensor 814 detects the material, the turntable cylinder 812 drives the flip plate 813 to rotate to a vertical state, and the pushing assembly 816 pushes the rubber core onto the product carrier 815, and the grabbing manipulator 835 of the transfer device 83 grabs the rear plug at the rear plug feeding device 82 and places it on the rubber core at the product carrier 815, and the iron shell in the iron shell feeding device 84 is transported to the staggered The piston rod of the offset cylinder 855 contracts and drives the offset push block 854 to move. The offset push block 854 pushes the iron shell to abut against the stopper 853 to position the iron shell. The grabbing robot 835 grabs the iron core assembled with the rear plug and places it in the iron shell. The grabbing robot 835 moves the assembled product to the riveting installation groove 8620 of the riveting carrier 862. The duplex station clamping device 87 clamps the product. The riveting cylinder 864 drives the lifting block 865 to move downward, and the pressing block 868 moves downward to drive the positioning slide block 863 to move to the left to press the product. At the same time, the riveting block 867 moves downward to rivet and press the rubber core into the iron shell. The grabbing robot 835 The power socket is placed on the detection carrier 886, and the lifting cylinder 887 drives the test male end 889 to move up and be inserted into the power socket. The test cylinder 881 drives the detection probe 884 to move down and contact the terminal to detect the conductivity. When it is detected as a qualified product, the grabbing robot 835 grabs the product and moves it above the finished product slide plate 894. The product falls from the finished product slide plate 894 to the material box 895. It is detected as a defective product. The piston rod of the discharge cylinder 891 extends and drives the waste pipe 892 to move forward. At this time, the opening of the waste pipe 892 is downwardly opposite to the grabbing robot 835, and the defective products fall into the waste pipe 892. After a period of time, the plug-in baffle 893 is pulled out and the defective products are collected in a centralized manner.

[0043] The invention discloses a novel automatic power socket assembly device, which has a compact structure and stable operation, can automatically assemble and detect and classify power sockets, has high assembly efficiency, saves labor, and occupies a small area.

[0044] The above descriptions are merely embodiments of the present invention and are not intended to limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made using the contents of the present invention specification and drawings, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.

Claims

1. A new type of automatic assembly equipment for power sockets, characterized by: The new type of automatic assembly equipment for power sockets includes a frame, a linear processing flow channel, a rubber core vibration disk, a rotary material turning and dislocation mechanism, a pin mechanism, a terminal discharge device, a sweeping belt structure and an assembly test mechanism. The frame is provided with a linear processing flow channel, a rubber core vibration disk is provided on the left side of the linear processing flow channel, and the rubber core in the rubber core vibration disk is transported to the linear processing flow channel through the rotary material turning and dislocation mechanism. A pin mechanism is provided on the rear side of the linear processing flow channel. The pin mechanism includes a positive terminal, a center pin and a negative terminal pin. The terminal on the rear side of the pin mechanism has a terminal discharge device docked therewith. A sweeping belt structure is provided under each terminal pin, and an assembly test mechanism is provided on the right side of the linear processing flow channel. The rotary material turning and dislocation mechanism comprises a vertical frame, a stepper motor, a quartile rotating wheel, a baffle, a rubber core direct vibration feeder, a first dislocation feeding assembly, a second dislocation feeding assembly, an origin position optical fiber and a detection optical fiber. The stepper motor and the quartile rotating wheel are installed on the two vertical plates of the vertical frame. The stepper motor drives the quartile rotating wheel to rotate. Four annularly distributed rubber core installation grooves are arranged in an array on the quartile rotating wheel. Baffles are arranged on the upper parts of both sides of the quartile rotating wheel. The baffles are fixed on the vertical frame. The side ends of the vertical frame are provided with rubber cores. A straight vibration feeder, the rubber core straight vibration feeder feed port is connected to the rubber core vibration disk, the rubber core straight vibration feeder discharge port is connected to the rubber core installation slot in the horizontal position, and a first offset feeding component is connected to the rubber core installation slot at another horizontal station, and a second offset feeding component perpendicular to it is arranged at the output end of the first offset feeding component; an origin position optical fiber is installed on the vertical frame near the rubber core installation slot of the lower station, and a detection optical fiber opposite to the rubber core straight vibration feeder is installed on the baffle, and the first offset feeding component includes a support plate, a first push plate A pulling cylinder, a guide block, a first push block, a rubber core transition plate, a cover plate, an in-place optical fiber and a follower pressure block, wherein the support plate is horizontally arranged on the vertical frame, the support plate is equipped with a first push-pull cylinder and a guide block, the guide block is equipped with a first push block opposite to the rubber core installation groove, the telescopic rod of the first push-pull cylinder is fixed to the first push block, a rubber core transition plate opposite to the first push block is arranged on the other side of the quarter-position rotating wheel, a rubber core channel having the same rubber core shape is arranged in the rubber core transition plate, and an in-place optical fiber opposite to the rubber core channel is inserted on the rubber core transition plate , a cover plate is encapsulated on the rubber core transition plate, a follower pressure block is inserted on the cover plate, and a guide slope is arranged at the lower end of the follower pressure block; the second offset feeding assembly includes a bearing plate, a second push-pull cylinder and a second push block, the bearing plate is arranged at the bottom of the rubber core transition plate, a second push-pull cylinder is installed on the bearing plate, a second push block is installed on the telescopic rod of the second push-pull cylinder, the second push block passes through the rubber core transition plate and is opposite to the rubber core channel, the guide slope is used in conjunction with the second push block, and a discharge opening opposite to the second push block is arranged at the side end of the rubber core channel; The assembly and testing mechanism includes a material transfer device, a rear plug feeding device, a transfer device, an iron shell feeding device, an iron shell dislocation device, a riveting point device, a duplex station clamping device, a testing device and a discharging device. The material transfer device is connected to the linear processing flow channel. The left side of the material transfer device is provided with a rear plug feeding device, the rear side of the material transfer device is provided with a transfer device, the right side of the material transfer device is provided with an iron shell dislocation device, the rear side of the iron shell dislocation device is provided with an iron shell feeding device connected thereto, and the right side of the iron shell dislocation device is provided with a riveting point device, a duplex station clamping device, a testing device and a discharging device in sequence.

2. The new type of power socket automatic assembly equipment according to claim 1 is characterized by: The material transfer device includes a transfer bracket, a turntable cylinder, a flip plate, an in-place sensor, a product carrier and a pushing assembly, the transfer bracket is equipped with a turntable cylinder, the turntable of the turntable cylinder is equipped with a flip plate, the protruding end of the flip plate is provided with a product placement groove connected to the discharge port of the linear processing flow channel, the transfer bracket is equipped with an in-place sensor opposite to the product placement groove, the top of the transfer bracket is equipped with a product carrier, the turntable cylinder drives the flip plate to rotate, when the flip plate is rotated to a vertical state, the product placement groove is opposite to the product carrier, and a pushing assembly is provided on the front side of the transfer bracket, the pushing assembly includes a pushing bracket, a pushing cylinder, a pushing guide block and a pushing block, the pushing bracket is equipped with a pushing cylinder and a pushing guide block, the pushing guide block is inserted with a pushing block, the piston rod of the pushing cylinder is fixed to the pushing block, and the pushing block is opposite to the product carrier.

3. The new type of power socket automatic assembly equipment according to claim 1 is characterized by: The transferring device includes a transferring bracket, a rodless cylinder, a transferring plate, a linear slide rail and a grabbing robot. The rodless cylinder is installed on the crossbeam of the transferring bracket, and the transferring plate is installed on the slide of the rodless cylinder. The transferring plate is connected to the transferring bracket through two linear slide rails parallel to each other, and three groups of grabbing robots are installed on the transferring plate.

4. The new type of power socket automatic assembly equipment according to claim 1 is characterized by: The iron shell dislocation device includes a dislocation bracket, a dislocation carrier, a block, a dislocation push block, a dislocation cylinder and a dislocation cover plate. The dislocation bracket is equipped with a dislocation carrier, a dislocation chute is arranged on the dislocation carrier, a side end of the dislocation chute is connected with the feeding straight vibration of the iron shell feeding device, a block is arranged on the right end of the dislocation chute, a dislocation push block is arranged in the dislocation chute, a dislocation cylinder is arranged on the outer end of the dislocation carrier, the piston rod of the dislocation cylinder is fixed to the dislocation push block through a connecting plate, a dislocation cover plate is arranged above the dislocation chute, and the dislocation cover plate is fixed to the top of the dislocation carrier.

5. The new type of power socket automatic assembly equipment according to claim 1 is characterized by: The riveting buckle point device comprises a supporting seat, a riveting carrier, a positioning slider, a riveting cylinder, a lifting block, a guiding slider, a riveting block, a pressing block and a buffer spring, a riveting carrier is installed on the top of the supporting seat, a riveting mounting groove is arranged on the riveting carrier, clamping avoidance slide grooves are arranged on both sides of the riveting mounting groove, a positioning slider opposite to the product in the riveting mounting groove is inserted on one side of the riveting carrier, a riveting cylinder fixed on the transferring plate is arranged above the riveting carrier, a lifting block is installed on the piston rod of the riveting cylinder, the lifting block is located in the slide groove of the guiding slider, a riveting block and a pressing block opposite to the riveting carrier and the positioning slider respectively are installed on the lower end of the lifting block, relative guide inclined surfaces are arranged on the positioning slider and the pressing block, and the relative surfaces of the positioning slider and the riveting carrier are connected by a buffer spring.

6. The new type of power socket automatic assembly equipment according to claim 1 is characterized by: The duplex station clamping device includes a lifting cylinder, a lifting plate, a clamping cylinder, a clamping block, a connecting rod and a clamping block. The lifting cylinder is fixed on the transfer plate, the lifting plate is installed on the piston rod of the lifting cylinder, the clamping cylinder is installed on the lifting plate, the clamping cylinder is installed on the two clamping arms of the clamping cylinder, the outer end of the clamping block is horizontally installed with a connecting rod, and opposite clamping blocks are installed at both ends of the two connecting rods.

7. The new type of power socket automatic assembly equipment according to claim 1 is characterized by: The testing device comprises a testing cylinder, a testing lifting plate, a testing block, a testing probe, a testing bracket, a testing carrier, a lifting cylinder, a lifting block and a testing male end. The testing cylinder is arranged on a transfer plate, a testing lifting plate is installed on a piston rod of the testing cylinder, a testing block is installed on the lower end of the testing lifting plate, a testing probe is inserted on the testing block, a testing bracket is arranged below the testing probe, a testing carrier is installed on the upper end of the testing bracket, a lifting cylinder is installed on a side end of the testing bracket, a lifting block is installed on the piston rod of the lifting cylinder, a testing male end is installed on the lifting block, the testing male end is externally connected to a tester in a rack, and the testing male end passes through the testing carrier.

8. The new type of power socket automatic assembly equipment according to claim 1 is characterized by: The discharging device includes a discharging cylinder, a waste pipe, a plug-in baffle plate, a finished product chute plate and a material box. The discharging cylinder is horizontally fixed on the transfer bracket. A waste pipe with an upward opening is installed on the piston rod of the discharging cylinder. The protruding end of the waste pipe is horizontally bent, and a plug-in baffle plate is vertically inserted at the opening of the protruding end of the waste pipe. A finished product chute plate is installed at the front end of the waste pipe, and a material box is docked below the discharge port of the finished product chute plate.

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