A non-powered and decelerating magnetic roller for preventing material impact

By introducing magnetic damper and return spring into the conveying drum, combined with the design of the copper sleeve and magnet, the problem of materials impacting each other in slope conveying is solved, and effective buffering function and long-life conveying effect are achieved.

CN112919016BActive Publication Date: 2025-03-14WUXI LIWEI INTELLIGENT DRUM CO LTD
View PDF 1 Cites 0 Cited by

Patent Information

Application Number
CN202110324742.X
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2021-03-26
Publication Date
2025-03-14
Estimated Expiration
2041-03-26

AI Technical Summary

Technical Problem

In slope conveying, the speed difference is formed due to the influence of the material weight, which easily impacts each other, and the existing conveying rollers cannot provide sufficient buffering, resulting in wear of the material and the roller.

Method used

A non-powered decelerable magnetic roller that is anti-material impact is designed. By installing a magnetic damper and a return spring in the roller, it provides a buffering function to avoid materials from impacting each other. Through the cooperation of the copper sleeve and the magnet, magnetic resistance is generated to reduce friction and wear.

Benefits of technology

During the material transportation process, an effective buffering function is provided to avoid materials from colliding with each other, extend the service life, and avoid external magnetic emission forces, achieving maintenance-free and wear-free operation.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN112919016B_ABST
    Figure CN112919016B_ABST
Patent Text Reader

Abstract

The present invention relates to a non-powered decelerating magnetic roller for preventing material collision, comprising a coaxial cylinder (1) and a central axis (2), the central axis (2) being a hexagonal axis, a bearing seat assembly (3) being respectively arranged at both ends of the cylinder (1), a group of tooth claws (31a) being arranged on the side of the bearing seat assembly (3) close to the cylinder (1), a first punching ear (4) and a second punching ear (5) being sequentially connected to the central axis (2) from left to right, a return spring (6) being sleeved on the left side of the central axis (2), the return spring (6) being arranged between the first punching ear (4) and the bearing seat assembly (3); a magnetic damper (7) being arranged on the right side of the central axis (2), the tooth groove (79a) at the right end of the magnetic damper (7) being meshed with the tooth claw (31a) of the bearing seat assembly (3). The present invention has the advantage of providing a buffering function in the process of material conveying, thereby preventing the materials from colliding with each other due to the speed difference formed when the materials are affected by their own weight.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The invention relates to the technical field of conveying equipment, in particular to a non-powered and decelerating magnetic roller for preventing material impact. Background Art

[0002] Inclined conveyor lines are often seen in major industries such as transportation, packaging, handling, logistics and textiles. For example, when unloading luggage at an airport, the unloading roller conveyor is inclined. In inclined conveying, due to the influence of gravity, the speed difference is formed, so that the materials are easy to collide with each other. In this process, the conveyor belt cannot provide limited buffering for the materials, causing wear and tear on the materials and conveyor rollers. Summary of the invention

[0003] The purpose of the present invention is to solve the problem that materials are easily impacted and have no buffering during the existing roller slope transportation. A non-powered and decelerating magnetic roller is provided to prevent material impact. The function of buffering is provided during the material transportation process to avoid the speed difference caused by the influence of the material's own weight and the collision of the materials. The roller has the same long service life as the conveying roller and will not generate external magnetic discharge force.

[0004] In order to achieve the above object, the present invention adopts the following technical solutions:

[0005] A non-powered decelerating magnetic roller for preventing material impact comprises a coaxial cylinder and a central axis, wherein the central axis is a hexagonal axis, a bearing seat assembly is respectively arranged at both ends of the cylinder, a group of teeth are arranged on the side of the bearing seat assembly close to the cylinder, a first punch ear and a second punch ear are sequentially connected on the central axis from left to right, a return spring is sleeved on the left side of the central axis, and the return spring is arranged between the first punch ear and the bearing seat assembly;

[0006] A magnetic damper is provided on the right side of the central axis, and the magnetic damper includes a plastic end cover, an iron sleeve, a deep groove ball bearing, a bearing fixing seat, a magnet fixing hexagonal sleeve, a copper sleeve, a magnet adsorbing hexagonal body, a magnet and a toothed bearing seat;

[0007] The plastic end cover is sleeved on the central axis and is just arranged on the right side of the second punching ear. The plastic end cover and the central axis are in interference fit. The plastic end cover is connected to the iron sleeve, and the outer diameter of the iron sleeve is smaller than the inner diameter of the cylinder.

[0008] The magnet fixing hexagonal sleeves are provided as a pair, which are relatively sleeved on the central axis and form an interference fit with the central axis. One end of each magnet fixing hexagonal sleeve is provided with a group of gears, and the other end is provided as a small head end. A magnet adsorption hexagonal body is connected between the two magnet fixing hexagonal sleeves, and six magnets are connected to the magnet adsorption hexagonal body. Each magnet is provided between the gears of the two magnet fixing hexagonal sleeves, so as to keep the six magnets separated and evenly distributed in the circumferential direction.

[0009] The small end of each magnet-fixed hexagonal sleeve is connected to a deep groove ball bearing, and the two form an interference fit. The deep groove ball bearing on the left is arranged in a bearing fixing seat, and the deep groove ball bearing on the right is arranged in a toothed bearing seat. A copper sleeve is connected between the bearing fixing seat and the toothed bearing seat. The magnet-fixed hexagonal sleeve, the magnet adsorption hexagon and the magnet are all arranged in the copper sleeve. The copper sleeve is arranged in the iron sleeve and its outer diameter is smaller than the inner diameter of the iron sleeve to avoid friction and wear.

[0010] The toothed bearing seat is located at the rightmost end of the magnetic damper, and the tooth groove at the right end thereof is meshed with the tooth claw of the bearing seat assembly so as to drive the copper sleeve to rotate simultaneously when the cylinder rotates.

[0011] Furthermore, the bearing seat assembly includes a plastic bearing seat, a first bearing and a transparent cover that cooperate with each other. The hexagonal hole of the transparent cover and the central axis are interference fit, the outer diameter of the transparent cover and the inner ring of the first bearing are interference fit, the first bearing is connected to the plastic bearing seat, and an interference fit is formed between the plastic bearing seat and the cylinder through the shrink tube mouth.

[0012] Furthermore, the teeth and claws are connected to the inner side of the plastic bearing seat, and the teeth and claws are evenly distributed radially outwards with the center line of the plastic bearing seat as the center.

[0013] Furthermore, one end of the return spring presses against the first punch ear, and the other end presses against the transparent cover of the bearing seat assembly.

[0014] Furthermore, the teeth and claws of the bearing seat assembly are arranged on the side of the plastic bearing seat facing the cylinder, and the tooth grooves of the toothed bearing seat are correspondingly meshed with the teeth and claws of the plastic bearing seat.

[0015] Furthermore, the central axis is a stainless steel rod to prevent magnetic conduction.

[0016] Furthermore, the magnet fixing hexagonal sleeve is a plastic sleeve including six gears, the magnet adsorption hexagonal body is an iron block, and the hexagonal hole of the magnet fixing hexagonal sleeve cooperates with the outer hexagonal surface of the magnet adsorption hexagonal body to be used for axial positioning and radial positioning of the magnet adsorption hexagonal body.

[0017] Furthermore, the axes of the bearing seat assembly, the magnetic damper, the cylinder and the central axis coincide with each other.

[0018] In the technical solution of the present invention, when the toothed bearing seat and the plastic bearing seat are meshed with each other, the rotation of the cylinder will drive the copper sleeve to rotate at the same time, and the magnets are distributed as follows: Figure 5As shown, at this time, an annular magnetic field line is formed around the magnet; and the copper sleeve is a diamagnetic material, and its rotation forms a movement that cuts the magnetic field line, that is, an induced current is generated. The magnetic field generated by this current must offset the original magnetic field, that is, when the closed loop cuts the magnetic field line in the magnetic field, it must be resisted by the original magnetic field; therefore, when the toothed bearing seat and the plastic bearing seat are meshed with each other, magnetic resistance is generated. The device of the present invention provides a buffering function during the material conveying process, avoiding the speed difference caused by the weight of the material and colliding with each other. The product has a compact structure, realizes maintenance-free and wear-free operation, has the same long service life as the conveying roller, and does not generate external magnetic discharge force. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 This is a structural diagram of the non-powered and decelerable magnetic roller for preventing material impact of the present invention;

[0020] Figure 2 It is an exploded view of the non-powered and decelerable magnetic roller for preventing material impact of the present invention;

[0021] Figure 3 is a structural diagram of a magnetic damper of the present invention;

[0022] Figure 4 An exploded view of the magnetic damper of the present invention;

[0023] Figure 5 for Figure 3 AA section view;

[0024] Figure 6 It is a three-dimensional diagram of the plastic bearing seat of the present invention. DETAILED DESCRIPTION

[0025] Example 1

[0026] To make the present invention more clearly understood, the following further describes a non-powered and decelerable magnetic roller for preventing material impact of the present invention in conjunction with the accompanying drawings. The specific embodiments described herein are only used to explain the present invention and are not used to limit the present invention.

[0027] See also Figure 1 and Figure 2 , a non-powered and decelerable magnetic roller for preventing material impact, comprising a coaxial cylinder 1 and a central axis 2, characterized in that:

[0028] See also Figure 1 , Figure 2 and Figure 6The central axis 2 is set as a stainless steel hexagonal axis, and a bearing seat assembly 3 is provided at each end of the cylinder 1. The bearing seat assembly 3 includes a plastic bearing seat 31, a first bearing 32 and a transparent cover 33 that cooperate with each other. The inner hexagonal hole of the transparent cover 33 is an interference fit with the central axis 2, and the outer diameter of the transparent cover 31 is an interference fit with the inner ring of the first bearing 32. The first bearing 32 is connected to the plastic bearing seat 31, and an interference fit is formed between the plastic bearing seat 31 and the cylinder 1 through the shrink pipe mouth;

[0029] A group of claws 31a are provided on one side of the bearing seat assembly 3 close to the cylinder 1. The claws 31a are connected to the inner side of the plastic bearing seat 31, and the claws 31a are radially distributed outward with the center line of the plastic bearing seat 31 as the center.

[0030] The central axis 2 is connected with a first punching ear 4 and a second punching ear 5 from left to right in sequence. A return spring 6 is sleeved on the left side of the central axis 2. One end of the return spring 6 presses against the first punching ear 4 and the other end presses against the transparent cover 33 of the bearing seat assembly 3.

[0031] See also Figure 1 , Figures 3-5 A magnetic damper 7 is provided on the right side of the middle shaft 2, and the magnetic damper 7 includes a plastic end cover 71, an iron sleeve 72, a deep groove ball bearing 73, a bearing fixing seat 74, a magnet fixing hexagonal sleeve 75, a copper sleeve 76, a magnet adsorption hexagonal body 77, a magnet 78 and a toothed bearing seat 79;

[0032] The plastic end cap 71 is sleeved on the central axis 2 and is located just on the right side of the second punching ear 5. The plastic end cap 71 and the central axis 2 are in interference fit. The plastic end cap 71 is connected to the iron sleeve 72. The outer diameter of the iron sleeve 72 is smaller than the inner diameter of the cylinder 1.

[0033] The magnet fixing hexagonal sleeve 75 is configured as a pair of plastic sleeves, which are relatively sleeved on the central axis 2 and form an interference fit with the central axis 2. One end of each magnet fixing hexagonal sleeve 75 is provided with six gears 75a, and the other end is configured as a small head end 75b;

[0034] A magnet adsorption hexagonal body 77 is connected between the two magnet fixed hexagonal sleeves 75. The magnet adsorption hexagonal body 77 is an iron block. The hexagonal hole of the magnet fixed hexagonal sleeve 75 cooperates with the outer hexagonal surface of the magnet adsorption hexagonal body 77 to be used for axial positioning and radial positioning of the magnet adsorption hexagonal body.

[0035] There are six magnets 78 connected to the magnet adsorption hexagon 77, and the magnets are distributed in the form of Figure 5 As shown, each magnet 78 is disposed between the gears 75a of two magnet fixing hexagonal sleeves 75, so as to keep the six magnets separated and evenly positioned in the circumferential direction;

[0036] The small end 75b of each magnet fixed hexagonal sleeve 75 is connected to a deep groove ball bearing 73, and the two form an interference fit. The deep groove ball bearing 73 on the left is arranged in a bearing fixing seat 74, and the deep groove ball bearing 73 on the right is arranged in a toothed bearing seat 79. A copper sleeve 76 is connected between the bearing fixing seat 74 and the toothed bearing seat 79. The magnet fixed hexagonal sleeve 75, the magnet adsorption hexagonal body 77 and the magnet 78 are all arranged in the copper sleeve 76. The copper sleeve 76 is arranged in the iron sleeve 72 and its outer diameter is smaller than the inner diameter of the iron sleeve 72 to avoid friction and wear.

[0037] The toothed bearing seat 79 is located at the rightmost end of the magnetic damper 7, and the tooth groove 79a of the toothed bearing seat 79 is correspondingly engaged with the tooth claw 31a of the plastic bearing seat 31, so as to drive the copper sleeve to rotate simultaneously when the cylinder rotates.

[0038] In the present invention, when the toothed bearing seat 79 and the plastic bearing seat 31 are meshed with each other, the rotation of the cylinder 1 will drive the copper sleeve 76 to rotate at the same time, and the magnets 78 are distributed as follows: Figure 5 As shown, at this time, annular magnetic lines of force are formed around the magnet; and the copper sleeve 76 is a diamagnetic material. Due to its rotation, it forms a movement that cuts the magnetic lines of force, that is, it generates an induced current. The magnetic field generated by this current must offset the original magnetic field, that is, when the closed loop cuts the magnetic lines of force in the magnetic field, it must be resisted by the original magnetic field; therefore, when the toothed bearing seat 79 and the plastic bearing seat 31 are meshed with each other, magnetic resistance is generated.

[0039] The device of the present invention provides a buffering function during the material conveying process, thereby preventing the materials from colliding with each other due to the speed difference formed when they are affected by their own weight. The product has a compact structure, realizes maintenance-free and wear-free operation, has the same long service life as the conveying roller, and does not generate external magnetic discharge force.

[0040] In addition to the above embodiments, the present invention may also have other implementation modes. Any technical solution formed by equivalent replacement or equivalent transformation falls within the protection scope required by the present invention.

Claims

1. A non-powered decelerable magnetic roller for preventing material impact, comprising a coaxial cylinder (1) and a central axis (2), characterized in that: The central axis (2) is a hexagonal axis and is a stainless steel rod. A bearing seat assembly (3) is provided at each end of the cylinder (1). A group of teeth (31a) is provided on the side of the bearing seat assembly (3) close to the cylinder (1). A first punch ear (4) and a second punch ear (5) are connected to the central axis (2) from left to right. A return spring (6) is sleeved on the left side of the central axis (2). The return spring (6) is provided between the first punch ear (4) and the bearing seat assembly (3). A magnetic damper (7) is provided on the right side of the middle shaft (2), and the magnetic damper (7) comprises a plastic end cover (71), an iron sleeve (72), a deep groove ball bearing (73), a bearing fixing seat (74), a magnet fixing hexagonal sleeve (75), a copper sleeve (76), a magnet adsorption hexagonal body (77), a magnet (78) and a toothed bearing seat (79); The plastic end cover (71) is sleeved on the central axis (2) and is located just on the right side of the second punching ear (5). The plastic end cover (71) and the central axis (2) are in interference fit. The plastic end cover (71) is connected to the iron sleeve (72). The outer diameter of the iron sleeve (72) is smaller than the inner diameter of the cylinder (1). The magnet fixing hexagonal sleeves (75) are provided as a pair, which are relatively sleeved on the central axis (2) and form an interference fit with the central axis (2); one end of each magnet fixing hexagonal sleeve (75) is provided with a group of gears (75a), and the other end is provided with a small head end (75b); a magnet adsorption hexagonal body (77) is connected between the two magnet fixing hexagonal sleeves (75); six magnets (78) are connected to the magnet adsorption hexagonal body (77); each magnet (78) is provided between the gears (75a) of the two magnet fixing hexagonal sleeves (75); The small end (75b) of each magnet fixed hexagonal sleeve (75) is connected to a deep groove ball bearing (73), and the two form an interference fit. The deep groove ball bearing on the left side is arranged in a bearing fixing seat (74), and the deep groove ball bearing on the right side is arranged in a toothed bearing seat (79). A copper sleeve (76) is connected between the bearing fixing seat (74) and the toothed bearing seat (79). The magnet fixed hexagonal sleeve (75), the magnet adsorption hexagon (77) and the magnet (78) are all arranged in the copper sleeve (76). The copper sleeve (76) is arranged in the iron sleeve (72) and its outer diameter is smaller than the inner diameter of the iron sleeve (72). The magnet fixing hexagonal sleeve (75) is a plastic sleeve including six gears (75a); the magnet adsorption hexagonal body (77) is an iron block; the hexagonal hole of the magnet fixing hexagonal sleeve (75) cooperates with the outer hexagonal surface of the magnet adsorption hexagonal body (77); The toothed bearing seat (79) is located at the rightmost end of the magnetic damper (7), and the tooth groove (79a) at the right end thereof is meshed with the tooth claw (31a) of the bearing seat assembly (3).

2. The non-powered and decelerable magnetic roller for preventing material impact according to claim 1 is characterized in that: The bearing seat assembly (3) comprises a plastic bearing seat (31), a first bearing (32) and a transparent cover (33) which cooperate with each other; the inner hexagonal hole of the transparent cover (33) and the central axis (2) are in interference fit; the outer diameter of the transparent cover (33) and the inner ring of the first bearing (32) are in interference fit; the first bearing (32) is connected to the plastic bearing seat (31); and an interference fit is formed between the plastic bearing seat (31) and the cylinder (1) through the shrink pipe opening.

3. The non-powered and decelerable magnetic roller for preventing material impact according to claim 2 is characterized in that: The teeth claws (31a) are connected to the inner side of the plastic bearing seat (31), and the teeth claws (31a) are evenly distributed radially outwards with the center line of the plastic bearing seat (31) as the center.

4. The non-powered and decelerable magnetic roller for preventing material impact according to claim 2 is characterized in that: One end of the return spring (6) presses against the first punch ear (4), and the other end presses against the transparent cover (33) of the bearing seat assembly (3).

5. The non-powered and decelerable magnetic roller for preventing material impact according to claim 2 is characterized in that: The tooth claw (31a) of the bearing seat assembly (3) is arranged on the side of the plastic bearing seat (31) facing the cylinder (1), and the tooth groove (79a) of the toothed bearing seat (79) is correspondingly meshed with the tooth claw (31a) of the plastic bearing seat (31).

6. The non-powered decelerable magnetic roller for preventing material impact according to any one of claims 1 to 5, characterized in that: The axes of the bearing seat assembly (3), the magnetic damper (7), the cylinder (1) and the central axis (2) coincide with each other.

Citation Information

Patent Citations

  • Unpowered deceleration type magnetic roller capable of preventing material collision

    CN215158282U