A pre-assembled sensor seat tooling

Abstract

The present invention provides a pre-assembled sensor seat tool, which belongs to the technical field of assembly tooling. The pre-assembled sensor seat tool includes a workbench, a fixing component and an adjustment component. The mounting block is provided with a groove at one end away from the base, the mounting block is provided with a strip groove, the strip groove is connected to the groove, the fixing plate is provided with a through hole, the mounting block and the through hole are both provided with multiple groups, the through hole is aligned with the groove, the wrench penetrates and moves through the through hole and is movably installed in the groove, the limit bolt penetrates and moves through the strip groove and the wrench respectively, the inner tube rotates and penetrates the base and the workbench respectively, and the inner tube is threadedly installed with the sleeve. The device reduces the injury to the waist of employees, improves the comfort of the waist, and increases the number of single pre-assembly of sensors by employees, thereby protecting the health of employees and improving work efficiency.

Description

Technical Field

[0001] The invention relates to the field of assembly tooling, and in particular to a pre-assembled sensor seat tooling. Background Art

[0002] At present, a sensor is a detection device that can sense the information being measured and convert the sensed information into electrical signals or other required forms of information output according to certain rules to meet the requirements of information transmission, processing, storage, display, recording and control. During the assembly process of the sensor, the sensor needs to be pre-assembled. The existing pre-assembly may mostly use a fixed sleeve on the workbench. Only one sensor can be pre-assembled at a time. The work efficiency may be very slow, and it may be necessary to bend over and use a torque wrench to turn multiple circles to complete a workpiece, which may cause damage to the employee's waist, further reducing work efficiency and affecting the assembly of the sensor. Summary of the invention

[0003] In order to make up for the above shortcomings, the present invention provides a pre-assembled sensor seat tooling, aiming to improve the problem that the fixed sleeve can only be pre-assembled with one sensor at a time, causing damage to the employee's waist, affecting the assembly of the sensor, and reducing work efficiency.

[0004] The present invention is achieved in that:

[0005] A pre-assembled sensor seat tooling comprises a workbench, a fixing component and an adjusting component.

[0006] The fixing assembly includes a base, a mounting block, a guide member and a fixing plate, the base is mounted on the workbench, the mounting block is mounted on a side of the base away from the workbench, a groove is provided at one end of the mounting block away from the base, the mounting block is provided with a strip groove, the strip groove is connected to the groove, the two ends of the guide member are respectively mounted on the base and the fixing plate, the fixing plate is provided with through holes, the mounting block and the through holes are both provided with multiple groups, and the through holes are aligned with the grooves.

[0007] The adjustment assembly includes a wrench, a limit bolt, a sleeve and an inner tube. The wrench is movably inserted into the through hole and is movably installed with the groove. The limit bolt is movably inserted into the strip groove and the wrench respectively. The limit bolt is threadedly installed with a limit nut. The sleeve is installed on the fixing plate. The inner tube is rotatably inserted into the base and the workbench respectively, and the inner tube is threadedly installed with the sleeve.

[0008] In an embodiment of the present invention, fixing bolts are respectively arranged around the base, and the fixing bolts penetrate and move through the base and are threadedly mounted with the workbench.

[0009] In an embodiment of the present invention, a gasket is provided on a side of the base close to the workbench, and the gasket is movably sleeved on the fixing bolt.

[0010] In an embodiment of the present invention, an anti-collision pad is provided on a side of the mounting block close to the fixing plate, and the anti-collision pad is glued to the mounting block.

[0011] In an embodiment of the present invention, at least two guide members are provided, and the two guide members are symmetrically arranged and respectively installed at two ends of one side of the base.

[0012] In one embodiment of the present invention, the guide member includes a limiting tube and a limiting rod, the limiting tube is installed on the base, the limiting rod is installed on the fixing plate, and the limiting rod is movably installed on the limiting tube.

[0013] In an embodiment of the present invention, the outer wall of the limiting rod and the inner wall of the limiting tube are smoothly arranged and have a clearance fit.

[0014] In an embodiment of the present invention, the fixing plate is provided with a rubber pad, and the rubber pad is glued to the through hole.

[0015] In an embodiment of the present invention, a butterfly cap is provided at one end of the limiting bolt away from the limiting nut, and the butterfly cap is fixedly installed with the limiting bolt.

[0016] In one embodiment of the present invention, a turntable is provided at one end of the inner tube away from the sleeve, the turntable is fixedly mounted on the inner tube, and a crank is rotatably mounted on the turntable.

[0017] The beneficial effects of the present invention are as follows: the present invention obtains a pre-assembled sensor seat tooling through the above-mentioned design. When in use, according to the size of the sensor, a suitable wrench is selected, inserted into the groove from the through hole, the inner tube is rotated, and the fixed plate moves up and down under the action of the guide member, and the position of the fixed plate is adjusted according to the height of the employee, so that the employee can assemble the sensor conveniently. Then, the opening of the wrench is on the fixed plate, and a limit bolt is used to be inserted into the bottom hole of the wrench through the strip groove, and the limit bolt is pushed toward the base to make the wrench contact with the through hole, and the limit bolt is rotated and fixed with a limit nut, and the wrench is inserted into multiple through holes in turn, fixed in the same way, and then multiple sensors are fixed on the wrench in turn, and the employee uses the tool to perform pre-assembly operations in turn. By setting the fixing component and the adjusting component, the height of the tooling and the number of wrenches are adjusted, the injury to the employee's waist is reduced, the comfort of the waist is improved, and the number of sensors pre-assembled by the employee at a single time is increased, thereby protecting the health of the employee and improving work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings required for use in the embodiments will be briefly introduced below. It should be understood that the following drawings only show certain embodiments of the present invention and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other related drawings can be obtained based on these drawings without paying creative work.

[0019] Figure 1 It is an overall schematic diagram of a pre-assembled sensor seat tooling provided in an embodiment of the present invention;

[0020] Figure 2 An overall schematic diagram of a fixing assembly provided in an embodiment of the present invention;

[0021] Figure 3 A schematic diagram of the structure of the mounting block provided in an embodiment of the present invention;

[0022] Figure 4 A front view of a fixing assembly and an adjusting assembly provided in an embodiment of the present invention;

[0023] Figure 5 It is a side view of a fixing assembly and an adjusting assembly provided in an embodiment of the present invention.

[0024] In the figure: 100-workbench; 200-fixing assembly; 210-base; 211-fixing bolt; 212-gasket; 220-mounting block; 221-groove; 222-strip groove; 223-anti-collision pad; 230-guide; 231-limiting tube; 232-limiting rod; 240-fixing plate; 241-through hole; 242-rubber pad; 300-adjusting assembly; 310-wrench; 320-limiting bolt; 321-limiting nut; 322-butterfly cap; 330-sleeve; 340-inner tube; 341-turntable. DETAILED DESCRIPTION

[0025] In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0026] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the invention claimed for protection, but merely represents selected embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0027] It should be noted that similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, further definition and explanation thereof is not required in subsequent drawings.

[0028] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.

[0029] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present invention, the meaning of "plurality" is two or more, unless otherwise clearly and specifically defined.

[0030] In the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be directly connected or indirectly connected through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0031] In the present invention, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may include that the first and second features are in direct contact, or may include that the first and second features are not in direct contact but are in contact through another feature between them. Moreover, a first feature being "above", "above" and "above" a second feature includes that the first feature is directly above and obliquely above the second feature, or simply indicates that the first feature is higher in level than the second feature. A first feature being "below", "below" and "below" a second feature includes that the first feature is directly below and obliquely below the second feature, or simply indicates that the first feature is lower in level than the second feature.

[0032] Example

[0033] See also Figure 1 The present invention provides a technical solution: a pre-assembled sensor seat tooling, including a workbench 100, a fixing component 200 and an adjusting component 300.

[0034] See also Figure 2-Figure 5 The fixing assembly 200 includes a base 210, a mounting block 220, a guide member 230 and a fixing plate 240. The base 210 is mounted on the workbench 100 by a fixing bolt 211. The mounting block 220 is mounted on a side of the base 210 away from the workbench 100 by welding. A groove 221 is provided at one end of the mounting block 220 away from the base 210. The mounting block 220 is provided with a strip groove 222, which is connected to the groove 221. Both ends of the guide member 230 are respectively mounted on the base 210 and the fixing plate 240. The fixing plate 240 is provided with a through hole 241. Multiple groups of through holes 241 are provided on the mounting block 220 and the through holes 241, and the through holes 241 are aligned with the grooves 221.

[0035] In some specific implementation schemes, fixing bolts 211 are respectively arranged around the base 210. The fixing bolts 211 penetrate and move through the base 210 and are threadedly mounted on the workbench 100, so as to facilitate the disassembly and installation of the device and facilitate the movement of the device.

[0036] In some specific embodiments, a gasket 212 is provided on the side of the base 210 close to the workbench 100, and the gasket 212 is movably sleeved on the fixing bolt 211 to prevent the base 210 from directly contacting the workbench 100, reducing the contact area and reducing the base 210 from damaging the contact surface of the workbench 100.

[0037] In some specific embodiments, an anti-collision pad 223 is provided on one side of the mounting block 220 close to the fixed plate 240. The anti-collision pad 223 is glued to the mounting block 220 to increase the buffer between the mounting block 220 and the fixed plate 240 to prevent the bottom of the fixed plate 240 from directly contacting the mounting block 220 when the fixed plate 240 is moved, thereby damaging the stability of the mounting block 220.

[0038] In some specific implementation schemes, at least two guide members 230 are provided, and the two guide members 230 are symmetrically arranged and respectively installed at two ends of one side of the base 210 to increase the stability and fixing effect of the fixing plate 240 when it moves.

[0039] In some specific implementation schemes, the guide member 230 includes a limiting tube 231 and a limiting rod 232 . The limiting tube 231 is installed on the base 210 , the limiting rod 232 is installed on the fixing plate 240 , and the limiting rod 232 is movably installed on the limiting tube 231 .

[0040] In some specific implementation schemes, the outer wall of the limiting rod 232 and the inner wall of the limiting tube 231 are smoothly arranged and have a clearance fit, which reduces the friction between the two, increases the sliding effect, and prevents the formation of a gap between the two, causing the fixing plate 240 to shake and affect stability.

[0041] In some specific embodiments, the fixing plate 240 is provided with a rubber pad 242, which is glued to the through hole 241 to prevent the wrench 310 from directly contacting the through hole 241, thereby increasing the limiting effect therebetween and preventing the through hole 241 from becoming larger or damaging the appearance of the wrench 310, which is not conducive to the subsequent use of the wrench 310.

[0042] See also Figure 4 and Figure 5 The adjustment assembly 300 includes a wrench 310, a limiting bolt 320, a sleeve 330 and an inner tube 340. The wrench 310 is movable through the through hole 241 and is movably installed with the groove 221. The limiting bolt 320 is movable through the strip groove 222 and the wrench 310 respectively. The limiting bolt 320 is threadedly installed with the limiting nut 321. The sleeve 330 is installed on the fixing plate 240. The inner tube 340 is rotated and penetrates the base 210 and the workbench 100 respectively. The inner tube 340 and the sleeve 330 are threadedly installed.

[0043] In some specific implementation schemes, a butterfly cap 322 is provided at one end of the limiting bolt 320 away from the limiting nut 321. The butterfly cap 322 is fixedly installed with the limiting bolt 320, which is convenient for rotating the limiting bolt 320 by hand. The installation is convenient and quick, and the work efficiency is increased.

[0044] In some specific implementation schemes, a turntable 341 is provided at one end of the inner tube 340 away from the sleeve 330. The turntable 341 is fixedly installed on the inner tube 340. A crank is rotatably installed on the turntable 341 to facilitate the rotation of the inner tube 340, facilitate adjustment, and save physical strength.

[0045] Working principle: When in use, install the base 210 of the tooling on the workbench 100, select a suitable wrench 310 according to the size of the sensor, insert it into the groove 221 from the through hole 241, rotate the crank to rotate the inner tube 340, and the fixed plate 240 moves up and down under the action of the limit rod 232, and the limit rod 232 slides in the limit tube 231. Adjust the position of the fixed plate 240 according to the height of the employee, so that the employee can assemble the sensor conveniently, and then the wrench 310 The opening is on the fixing plate 240, and the limiting bolt 320 is inserted into the bottom hole of the wrench 310 through the strip groove 222. The limiting bolt 320 is pushed toward the base 210 to make the wrench 310 contact with the through hole 241. The limiting nut 321 is used to rotate and fix the limiting bolt 320. The wrench 310 is inserted into multiple through holes 241 in turn and fixed in the same way. Subsequently, multiple sensors are fixed on the wrench 310 in turn, and employees use tools to perform pre-assembly operations in turn.

[0046] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. A pre-assembled sensor seat tooling, characterized in that: include Workbench(100); A fixing assembly (200), the fixing assembly (200) comprising a base (210), a mounting block (220), a guide member (230) and a fixing plate (240), the base (210) being mounted on the workbench (100), the mounting block (220) being mounted on a side of the base (210) away from the workbench (100), and a groove (221) being provided at one end of the mounting block (220) away from the base (210). The mounting block (220) is provided with a strip groove (222), the strip groove (222) is communicated with the groove (221), the two ends of the guide member (230) are respectively installed on the base (210) and the fixing plate (240), the fixing plate (240) is provided with a through hole (241), the mounting block (220) and the through hole (241) are both provided with a plurality of groups, and the through hole (241) is aligned with the groove (221); An adjustment component (300), the adjustment component (300) comprising a wrench (310), a limiting bolt (320), a sleeve (330) and an inner tube (340), the wrench (310) being movably inserted into the through hole (241) and being movably installed with the groove (221), the limiting bolt (320) being movably inserted into the strip groove (222) and the wrench (310) respectively, the limiting bolt (320) being threadedly installed with a limiting nut (321), the sleeve (330) being installed on the fixing plate (240), the inner tube (340) being rotatably inserted into the base (210) and the workbench (100) respectively, and the inner tube (340) being threadedly installed with the sleeve (330); Wherein, fixing bolts (211) are respectively arranged around the base (210), and the fixing bolts (211) penetrate and move through the base (210) and are threadedly mounted on the workbench (100); An anti-collision pad (223) is provided on one side of the mounting block (220) close to the fixing plate (240), and the anti-collision pad (223) is glued to the mounting block (220).

2. A pre-assembled sensor seat tooling according to claim 1, characterized in that: A gasket (212) is provided on one side of the base (210) close to the workbench (100), and the gasket (212) is sleeved and movably connected to the fixing bolt (211).

3. The pre-assembled sensor seat tooling according to claim 1, characterized in that: At least two guide members (230) are provided, and the two guide members (230) are symmetrically arranged and respectively installed at two ends of one side of the base (210).

4. The pre-assembled sensor seat tooling according to claim 1, characterized in that: The guide member (230) comprises a limiting tube (232) and a limiting rod (231); the limiting tube (232) is mounted on the base (210); the limiting rod (231) is mounted on the fixing plate (240); and the limiting rod (231) is movably mounted on the limiting tube (232).

5. A pre-assembled sensor seat tooling according to claim 4, characterized in that: The outer wall of the limiting rod (231) and the inner wall of the limiting tube (232) are smoothly arranged and have clearance fit.

6. The pre-assembled sensor seat tooling according to claim 1, characterized in that: The fixing plate (240) is provided with a rubber pad (242), and the rubber pad (242) is glued to the through hole (241).

7. The pre-assembled sensor seat tooling according to claim 1, characterized in that: A butterfly cap (322) is provided at one end of the limiting bolt (320) away from the limiting nut (321), and the butterfly cap (322) is fixedly mounted on the limiting bolt (320).

8. The pre-assembled sensor seat tooling according to claim 1, characterized in that: A turntable (341) is provided at one end of the inner tube (340) away from the sleeve (330). The turntable (341) is fixedly mounted on the inner tube (340), and a crank is rotatably mounted on the turntable (341).

Images