A powder stacking machine
By designing an automated powder stacking machine, using a conveyor belt and a cutter to cut and fold the rice peel, the problem of low manual operation efficiency in the prior art is solved, and an efficient and low-cost production process is achieved.
Patent Information
- Application Number
- CN202010712731.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2020-07-22
- Publication Date
- 2025-01-03
- Estimated Expiration
- 2040-07-22
AI Technical Summary
In the prior art, the slice and folding process of rice peels, such as rice peel, requires a lot of manual operation, resulting in low production efficiency and high production costs.
A powder stacking machine is designed, including feed conveyor belt, segmented cutter, mobile sliding table, forward folding conveyor belt and reverse folding conveyor belt. Through the automatic cutting and folding process, the entire cutting and folding action is automatically completed, reducing the Manual operation.
It greatly improves production efficiency, realizes automated production, reduces production costs, and has a compact structure and simple process.
Smart Images
Figure CN113966853B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the field of food processing and production equipment, in particular to a flour stacking machine. Background Art
[0002] After rice wrappers and other rice noodle wrappers are formed, they need to be sliced, folded, and other processes. In the existing technology, these different processes usually require different manual labor to complete, which requires a large amount of manpower, resulting in low production efficiency and high production costs. Summary of the Invention
[0003] Based on this, the object of the present invention is to provide a powder stacking machine with compact structure, simple process and high production efficiency.
[0004] The powder stacking machine of the present invention comprises:
[0005] frame;
[0006] A powder stacking mechanism is provided on the frame, and the powder stacking mechanism comprises:
[0007] Feed conveyor;
[0008] A segmented cutter, the segmented cutter is arranged above the feed conveyor belt;
[0009] A movable slide, which is reciprocatingly slidable on the frame and is located below the feed conveyor belt;
[0010] A forward folding conveyor belt, the forward folding conveyor belt is arranged on the movable slide and is located below the outlet of the feed conveyor belt;
[0011] A reverse folding conveyor belt, the upper part of which is arranged on the movable slide, and is located below the outlet of the forward conveyor belt, and a compacting channel for compacting the rice noodle skin is formed between the reverse folding conveyor belt and the outlet of the forward folding conveyor belt.
[0012] The powder stacking machine of the present invention is equipped with a feeding conveyor belt, a segmented cutter, a movable slide, a forward folding conveyor belt and a reverse folding conveyor belt. The feeding conveyor belt is used to feed the material. After being cut by the segmented cutter, the rice dough enters between the forward folding conveyor belt and the reverse folding conveyor belt. The action of the forward folding conveyor belt drives the middle part of the rice dough to fold at the compacting channel. The rice dough is further driven through the compacting channel to be compacted. The reverse folding conveyor belt further transports the compacted rice dough forward. The entire cutting and powder stacking action is completed automatically without the need for manual operation, thereby greatly improving production efficiency.
[0013] In one embodiment of the above technical solution, the powder stacking mechanism further includes a feed drive motor, which is fixed to the frame and has a power output terminal connected to the feed conveyor. The feed drive motor can directly drive the feed conveyor, making the feed conveyor's movement independent and facilitating feeding.
[0014] In one embodiment of the above technical solution, the powder stacking mechanism further includes a segmented cylinder fixed to the upper portion of the frame. The segmented cylinder can drive the segmented cutter to cut the rice noodle sheets. The segmented cylinder can drive the segmented cutter to cut the rice noodle sheets, thereby improving the cutting efficiency.
[0015] In one embodiment of the above technical solution, the powder stacking mechanism further includes a segmented controller electrically connected to the segmented cylinders. The segmented controller can independently control the movements of the segmented cylinders to cut out dough sheets with a length of 45-60 cm, thereby improving the cutting accuracy.
[0016] In one embodiment of the above technical solution, the powder folding mechanism further includes a folding drive motor, which is fixed to the movable slide and has a power output terminal in driving connection with the forward folding conveyor belt. The folding drive motor can directly drive the forward folding conveyor belt to rotate, making the forward folding conveyor belt's movement independent, thereby improving folding efficiency and accuracy.
[0017] In one embodiment of the above technical solution, the powder folding mechanism further comprises a synchronous slide module, which is disposed on the frame and connected to the movable slide to drive the movable slide. The synchronous slide module can drive the movable slide to slide on the frame so that the cut dough sheets fall between the forward folding conveyor and the reverse folding conveyor.
[0018] In one embodiment of the above technical solution, the synchronous slide module includes a drive belt, which is rotatably arranged on the frame and connected to the movable slide;
[0019] The powder stacking mechanism further comprises a module transmission motor, which is fixed on the frame and has a power output end connected to the drive belt.
[0020] The module transmission motor can drive the driving belt to rotate, thereby driving the movable slide to slide back and forth on the frame.
[0021] In one embodiment of the above technical solution, the upper portion of the reverse folding conveyor belt is mounted on the movable slide via multiple upper rotating shafts and a telescopic transition shaft, the telescopic transition shaft being located between the upper rotating shafts, and the lower portion of the reverse folding conveyor belt is mounted on the frame via multiple lower rotating shafts. This arrangement allows the reverse folding conveyor belt to passively rotate due to the reciprocating sliding action of the movable slide, thereby passively conveying the rice noodle sheets on the reverse folding conveyor belt toward its outlet.
[0022] In one embodiment of the above technical solution, the powder stacking machine further includes a discharge conveyor belt and a discharge transmission motor;
[0023] The discharge conveyor belt is arranged on the frame, and the discharge conveyor belt is located below the outlet of the reverse folding conveyor belt;
[0024] The power output end of the discharging transmission motor is in driving connection with the discharging conveyor belt.
[0025] The discharging conveyor belt can further discharge and transport the rice noodle sheets from the reverse folding conveyor belt.
[0026] In one embodiment of the above technical solution, a protective outer cover is provided on the frame, which covers the powder stacking mechanism. The protective outer cover not only protects the powder stacking mechanism but also prevents the operator from contacting the transmission structure of the powder stacking mechanism, thereby ensuring the operator's safety.
[0027] Compared with the prior art, the powder stacking machine of the present invention is provided with a feed conveyor, a segmented cutter, a movable slide, a forward folding conveyor and a reverse folding conveyor. The feed conveyor is used to feed the material. After being cut by the segmented cutter, the rice noodle sheet enters between the forward folding conveyor and the reverse folding conveyor. The forward folding conveyor drives the middle part of the rice noodle sheet to fold at the compaction channel. The rice noodle sheet is further driven through the compaction channel to be compacted. The reverse folding conveyor further transports the compacted rice noodle sheet forward. The entire cutting and powder stacking action is completed automatically without manual operation, which greatly improves production efficiency. The powder stacking machine of the present invention has the characteristics of compact structure, simple process, and high production efficiency.
[0028] For better understanding and implementation, the present invention is described in detail below with reference to the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS
[0029] Figure 1 It is a structural schematic diagram of the preferred structure of the powder stacking machine of the present invention. DETAILED DESCRIPTION
[0030] The terms "up," "down," "left," "right," "front," "back," "front," "back," "top," and "bottom" mentioned or potentially mentioned in this specification are defined relative to their structure and are relative concepts. Therefore, they may vary depending on their location and usage. Therefore, these and other directional terms should not be construed as restrictive.
[0031] The embodiments described in the following exemplary embodiments do not represent all embodiments consistent with the present disclosure. Instead, they are merely examples of methods consistent with some aspects of the present disclosure as detailed in the appended claims.
[0032] The terms used in this disclosure are for the purpose of describing specific embodiments only and are not intended to limit the disclosure. As used in this disclosure and the appended claims, the singular forms "a," "an," "the," and "the" are intended to include the plural forms as well, unless the context clearly indicates otherwise. It should also be understood that the term "and / or" as used herein refers to and encompasses any and all possible combinations of one or more of the associated listed items.
[0033] See also Figure 1 , Figure 1 It is a structural schematic diagram of the preferred structure of the powder stacking machine of the present invention.
[0034] The powder stacking machine of the present invention comprises a frame 1 and a powder stacking mechanism 2 arranged on the frame 1 .
[0035] The powder stacking mechanism 2 includes a feeding conveyor belt 21 , a segmented cutter 22 , a movable slide 23 , a forward folding conveyor belt 24 and a reverse folding conveyor belt 25 .
[0036] The segmented cutter 22 is disposed above the feed conveyor belt 21 .
[0037] The movable slide 23 is reciprocatingly slidably disposed on the frame 1 and is located below the feed conveyor belt 21 .
[0038] The forward folding conveyor belt 24 is disposed on the movable slide 23 and is located below the outlet of the feeding conveyor belt 21 .
[0039] The upper portion of the reverse folding conveyor belt 25 is disposed on the movable slide 23 and is located below the outlet of the forward conveyor belt. A compacting channel for compacting the rice noodle skin is formed between the outlet of the reverse folding conveyor belt 25 and the outlet of the forward folding conveyor belt 24 .
[0040] By setting up a feeding conveyor belt 21, a segmented cutter 22, a movable slide 23, a forward folding conveyor belt 24 and a reverse folding conveyor belt 25, the feeding conveyor belt 21 is used to feed the material, and after being cut by the segmented cutter 22, the rice dough enters between the forward folding conveyor belt 24 and the reverse folding conveyor belt 25. The action of the forward folding conveyor belt 24 drives the middle part of the rice dough to fold at the compacting channel, and the rice dough is further driven through the compacting channel to be compacted. The reverse folding conveyor belt 25 further transports the compacted rice dough forward. The entire cutting and folding action is completed automatically, and no manual operation is required, which greatly improves production efficiency.
[0041] Specifically, the powder stacking mechanism 2 further includes a feed drive motor 26, which is fixed to the frame 1 and has a power output end connected to the feed conveyor belt 21. The feed drive motor 26 can directly drive the feed conveyor belt 21 to rotate, making the feed conveyor belt 21 independent of its movement and facilitating feeding.
[0042] Furthermore, the powder stacking mechanism 2 further includes a segmented action cylinder 27, which is fixed to the upper portion of the frame 1. The segmented action cylinder 27 can drive the segmented cutter 22 to cut the rice noodle sheets. The segmented action cylinder 27 can drive the segmented cutter 22 to cut the rice noodle sheets, thereby achieving high cutting efficiency.
[0043] The segmented action cylinder 27 of this embodiment is a rotary cylinder, whose rotary disk is connected to the segmented cutter 22 to drive the segmented cutter 22 to rotate. The segmented cutter 22 cuts once every rotation.
[0044] Preferably, the powder stacking mechanism 2 further includes a segment controller 28, which is electrically connected to the segment action cylinder 27. The segment controller 28 can independently control the movement of the segment action cylinder 27 to cut out the rice noodle sheets with a length of 45-60 cm, thereby improving the cutting accuracy.
[0045] Furthermore, the powder stacking mechanism 2 includes a folding drive motor 29, which is fixed to the movable slide 23 and has a power output terminal in driving connection with the forward folding conveyor belt 24. The folding drive motor 29 can directly drive the forward folding conveyor belt 24 to rotate, making the forward folding conveyor belt 24 independent of its movement, thereby improving folding efficiency and accuracy.
[0046] Preferably, the powder stacking mechanism 2 further includes a synchronous slide module 210, which is disposed on the frame 1 and is connected to the movable slide 23 to drive the movable slide 23 to slide. The synchronous slide module 210 can drive the movable slide 23 to slide on the frame 1, so that the cut powder sheets fall between the forward folding conveyor 24 and the reverse folding conveyor 25.
[0047] In one embodiment, the synchronous slide module 210 includes a drive belt 211 rotatably disposed on the frame 1 , and the drive belt 211 is connected to the movable slide 23 ;
[0048] The powder stacking mechanism 2 further includes a module transmission motor 212 . The module transmission motor 212 is fixed on the frame 1 , and a power output end thereof is in transmission connection with the driving belt 211 .
[0049] The module transmission motor 212 can drive the driving belt 211 to rotate, thereby driving the movable slide 23 to slide back and forth on the frame 1.
[0050] Of course, the synchronous slide module 210 can also use a linear module or other structure in the existing technology.
[0051] Preferably, the upper portion of the reverse folding conveyor belt 25 is mounted on the movable slide 23 via a plurality of upper rotating shafts 213 and a telescopic transition shaft 215, with the telescopic transition shaft 215 located between the upper rotating shafts 213. The lower portion of the reverse folding conveyor belt is mounted on the frame 1 via a plurality of lower rotating shafts 214. This arrangement allows the reverse folding conveyor belt 25 to passively rotate under the reciprocating sliding action of the movable slide 23, thereby passively conveying the rice noodle sheets on the reverse folding conveyor belt 25 toward its outlet.
[0052] In this embodiment, there are two upper rotating shafts 213 and two lower rotating shafts 214. The reverse folding conveyor belt 25 passes through the upper rotating shaft 213 on the right, the upper rotating shaft 213 on the left, the lower rotating shaft 214 on the left, the lower rotating shaft 214 on the right and the telescopic transition shaft 215 in sequence, so that the reverse folding conveyor belt 25 can be passively rotated under the reciprocating sliding action of the movable slide 23.
[0053] Furthermore, the powder stacking machine also includes a discharge conveyor belt 3 and a discharge transmission motor 4.
[0054] The discharging conveyor belt 3 is disposed on the frame 1 , and the discharging conveyor belt 3 is located below the outlet of the reverse folding conveyor belt 25 .
[0055] The power output end of the discharging transmission motor 4 is in transmission connection with the discharging conveyor belt 3 .
[0056] The discharge conveyor belt 3 can further discharge and transport the rice noodle sheets from the reverse folding conveyor belt 25 .
[0057] Preferably, a detection sensor 216 is provided at the outlet of the reverse folding conveyor 25, and the detection sensor 216 is used to detect the folded rice dough sheets falling from the outlet of the reverse folding conveyor 25 onto the discharge conveyor 3. The detection sensor 216 can be a photoelectric sensor or the like.
[0058] Furthermore, the dough sheet stacking machine further comprises a stacking rack 5, which is pivotally connected to the rotating shaft at the outlet of the discharge conveyor 3. The stacking rack 5 can be turned over as the rotating shaft at the outlet of the discharge conveyor 3 rotates, thereby turning over and stacking the dough sheets on the discharge conveyor 3.
[0059] Preferably, the flip stacking rack 5 includes a flip pivot cylinder 51 and an L-shaped stacking plate 52, the flip pivot cylinder 51 is pivotally connected to the rotating shaft of the outlet of the discharge conveyor belt 3, and the bottom of the long side of the L-shaped stacking plate 52 is fixedly connected to the flip pivot cylinder 51.
[0060] This embodiment also preferably provides a whole machine controller 6, which is fixed to the lower part of the frame 1. The whole machine controller 6 is electrically connected to the feed transmission motor 26, the folding transmission motor 29, the module transmission motor 212 and the discharge transmission motor 4 to control their action time, etc.
[0061] In this embodiment, the whole machine controller 6 and the segment controller 28 are preferably PLC controllers.
[0062] In addition, this embodiment also preferably provides an outer shell protective cover 7 on the frame 1 to cover the powder stacking mechanism 2, which can not only protect the powder stacking mechanism 2, but also prevent the operator from contacting the transmission structure of the powder stacking mechanism 2, thereby ensuring the safety of the operator.
[0063] The powder stacking machine of the present invention has low cost, high speed, easy use, simple process and high production efficiency, and is suitable for promotion and application.
[0064] Compared with the prior art, the powder stacking machine of the present invention is provided with a feed conveyor, a segmented cutter, a movable slide, a forward folding conveyor and a reverse folding conveyor. The feed conveyor is used to feed the material. After being cut by the segmented cutter, the rice noodle sheet enters between the forward folding conveyor and the reverse folding conveyor. The forward folding conveyor drives the middle part of the rice noodle sheet to fold at the compaction channel. The rice noodle sheet is further driven through the compaction channel to be compacted. The reverse folding conveyor further transports the compacted rice noodle sheet forward. The entire cutting and powder stacking action is completed automatically without manual operation, which greatly improves production efficiency. The powder stacking machine of the present invention has the characteristics of compact structure, simple process, and high production efficiency.
[0065] The above-described embodiments merely illustrate several implementations of the present invention. While the descriptions are relatively specific and detailed, they should not be construed as limiting the scope of the present invention. It should be noted that a person skilled in the art would be able to make numerous variations and improvements without departing from the spirit of the present invention, and all such variations and improvements fall within the scope of protection of the present invention.
Claims
1. A powder stacking machine, characterized in that: include: frame; A powder stacking mechanism is provided on the frame, and the powder stacking mechanism comprises: Feed conveyor belt; A segmented cutter, the segmented cutter is arranged above the feed conveyor belt; A movable slide, which is reciprocatingly slidable on the frame and is located below the feed conveyor belt; A forward folding conveyor belt, the forward folding conveyor belt is arranged on the movable slide and is located below the outlet of the feed conveyor belt; A reverse folding conveyor belt, wherein the upper portion of the reverse folding conveyor belt is disposed on the movable slide and is located below the outlet of the forward folding conveyor belt, and a compacting channel for compacting the rice noodle skin is formed between the reverse folding conveyor belt and the outlet of the forward folding conveyor belt. After the rice noodle skin is cut by the segmented cutter, the rice noodle skin enters between the forward folding conveyor belt and the reverse folding conveyor belt, and the action of the forward folding conveyor belt drives the middle portion of the rice noodle skin to fold at the compacting channel, and the rice noodle skin is further driven to pass through the compacting channel to be compacted, and the reverse folding conveyor belt further transports the compacted rice noodle skin forward; A discharge conveyor belt, the discharge conveyor belt is arranged on the frame, and the discharge conveyor belt is located below the outlet of the reverse folding conveyor belt; A discharging transmission motor, the power output end of which is connected to the discharging conveyor belt: A detection sensor is provided at the outlet of the reverse folding conveyor belt, and the detection sensor is used to detect the folded rice noodle skin falling from the outlet of the reverse folding conveyor belt onto the discharging conveyor belt.
2. The powder stacking machine according to claim 1, characterized in that: The powder stacking mechanism also includes a feed transmission motor, which is fixed on the frame and has a power output end drivingly connected to the feed conveyor belt.
3. The powder stacking machine according to claim 1, characterized in that: The powder stacking mechanism also includes a segmented action cylinder, which is fixed to the upper part of the frame. The segmented action cylinder can drive the segmented cutter to cut the powder skin.
4. The powder stacking machine according to claim 3, characterized in that: The powder stacking mechanism further includes a segment controller, and the segment controller is electrically connected to the segment action cylinder.
5. The powder stacking machine according to claim 1, characterized in that: The powder stacking mechanism also includes a folding transmission motor, which is fixed on the movable slide and has a power output end drivingly connected to the forward folding conveyor belt.
6. The powder stacking machine according to claim 1, characterized in that: The powder stacking mechanism further comprises a synchronous slide module, which is arranged on the frame and connected to the movable slide to drive the movable slide to slide.
7. The powder stacking machine according to claim 6, characterized in that: The synchronous slide module includes a driving belt, which is rotatably arranged on the frame and connected to the movable slide; The powder stacking mechanism further comprises a module transmission motor, which is fixed on the frame and has a power output end drivingly connected to the driving belt.
8. The powder stacking machine according to any one of claims 1 to 7, characterized in that: The upper part of the reverse folding conveyor belt is arranged on the movable slide through multiple upper rotating shafts and telescopic transition shafts, the telescopic transition shafts are located between the upper rotating shafts, and the lower part of the reverse folding conveyor belt is arranged on the frame through multiple lower rotating shafts.
9. The powder stacking machine according to any one of claims 1 to 7, characterized in that: The frame is provided with an outer shell protective cover, and the outer shell protective cover covers the powder stacking mechanism.