A synchronous lifting and winding device for a metal striped belt felt tension machine

Abstract

The present invention discloses a synchronous lifting and winding device of a metal striped belt felt tension machine, comprising a winding mechanism and a belt tension synchronous lifting mechanism arranged in sequence from left to right, the winding mechanism and the belt tension synchronous lifting mechanism are arranged at intervals, and the winding mechanism packs and rolls the steel belt at the belt tension synchronous lifting mechanism, the belt tension synchronous lifting mechanism comprises a base, a slide rail is fixedly installed on the base, a lower support seat is slidably arranged on the slide rail, an upper support seat is arranged above the lower support seat, the upper support seat and the lower support seat are connected by a guide column, a lifting assembly is arranged in the middle of the lower support seat, and a material guide table is fixedly installed on the upper support seat. The present invention has a simple structure, an ingenious and reasonable design, the striped steel belt can be in the same horizontal plane with the steel belt on the winding mechanism, effectively avoiding the bending of the steel belt and improving the yield of the product.

Description

Technical Field

[0001] The invention relates to the technical field of steel belt slitting machines, in particular to a synchronous lifting and winding device of a metal slitting belt felt tension machine. Background Art

[0002] During the processing of transformer cores, in order to prevent the core from heating up and wasting a lot of electricity, silicon steel sheets are used to press the core. Silicon steel is steel doped with a small amount of silicon, and its resistivity is greater than that of ordinary steel. The purpose of making silicon steel into thin sheets is to use the insulating paint between the sheets to cut off the path of eddy currents, so that the eddy currents are confined to narrow thin sheets, further increasing the resistance and reducing the eddy currents. Silicon steel sheets are steel strips before forming. The steel strips are slit by a slitting machine. The slit silicon steel is rolled and packaged to the stamping equipment for stamping into the required core shape. The winding device of the slitting machine currently on the market cannot achieve automatic lifting and lowering. During the winding and packaging process, the slit steel strip is easily bent due to the increased thickness of the steel strip, resulting in a high defect rate of the stamped transformer core. Therefore, the applicant designed a synchronous lifting and winding device for a metal slitting belt felt tensioner. Summary of the invention

[0003] The purpose of the present invention is to provide a synchronous lifting and winding device for a metal slit belt felt tension machine, which has a simple structure and an ingenious and reasonable design. The slit steel belt can be on the same horizontal plane as the steel belt on the winding mechanism, effectively avoiding bending of the steel belt, improving the yield of the product, and solving the problems raised by the above technical background.

[0004] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a synchronous lifting and winding device of a metal striped belt felt tension machine, the winding device comprising a winding mechanism and a belt tension synchronous lifting mechanism arranged in sequence from left to right, the winding mechanism and the belt tension synchronous lifting mechanism are arranged at intervals, and the winding mechanism packs and winds the steel belt at the belt tension synchronous lifting mechanism, the belt tension synchronous lifting mechanism comprises a base, a slide rail is fixedly installed on the base, a lower support seat is slidably arranged on the slide rail, a plurality of sliders are fixedly installed on the bottom of the lower support seat, a plurality of sliders are evenly distributed on the lower support seat, each of the sliders is slidably connected to the slide rail, and an upper support seat is arranged above the lower support seat. The upper support seat is connected to the lower support seat by a guide column, and a lifting component is arranged in the middle of the lower support seat, and the lifting component includes a servo motor fixing seat and a screw rod, the servo motor fixing seat is fixedly installed on the lower support seat, and a servo motor is fixedly installed on the servo motor fixing seat, the output end of the servo motor is connected with an output shaft, the output shaft is threadedly connected to the screw rod, a top block is fixedly installed on the top of the screw rod, and the top block is fixedly connected to the upper support seat, and a material guide table is fixedly installed on the upper support seat, and a first material guide roller, a first material pressing component, a second material guide roller, a second material pressing component, a first material dividing roller, a third material guide roller and a second material dividing roller are arranged on the material guide table from right to left in sequence.

[0005] Preferably, the winding device further comprises a main control cabinet, a human-machine interaction interface is arranged on the main control cabinet, a controller is arranged in the human-machine interaction interface, and the controller is respectively connected to the winding mechanism and the belt tension synchronous lifting mechanism.

[0006] Preferably, the winding mechanism includes a winding table and a winding motor fixedly mounted on the winding table, and an output end of the winding motor is connected to a winding roller.

[0007] Preferably, a left-right sliding drive assembly is provided on one side of the lower support seat for driving the lower support seat to move along the length direction of the slide rail, and the left-right sliding drive assembly includes a slide rail motor, a circular gear and a spur rack. The slide rail motor is fixedly mounted on the slide rail motor fixing seat, and the output end of the slide rail motor is fixedly connected to the circular gear, a spur rack is meshed on the circular gear, and the spur rack is fixedly mounted on one side of the lower support seat.

[0008] Preferably, a plurality of guide pillars are provided, and one end of the plurality of guide pillars is fixedly connected to the lower support seat, and the other end is movably connected to the upper support seat.

[0009] Preferably, the first material guide roller, the first material pressing assembly, the second material guide roller, the second material pressing assembly, the first material dividing roller, the third material guide roller and the second material dividing roller are on the same horizontal plane.

[0010] Preferably, the first pressing assembly and the second pressing assembly are both composed of an upper pressing plate fixing plate and a lower pressing plate fixing plate, the upper pressing plate fixing plate is fixedly mounted with an upper felt plate, and the lower pressing plate fixing plate is fixedly mounted with a lower felt plate.

[0011] Preferably, a height recognition sensor is provided on one side of the second material distribution roller, and the height recognition sensor is connected to the controller.

[0012] Compared with the prior art, the present invention has the following beneficial effects:

[0013] 1. The present invention provides a synchronous lifting and winding device of a metal striped belt felt tension machine, the winding device is composed of a winding mechanism, a belt tension synchronous lifting mechanism and a main control cabinet, the overall structure is simple, and the design is ingenious and reasonable, wherein the winding mechanism packs and rolls the steel belt at the belt tension synchronous lifting mechanism, and by arranging a lifting component on the belt tension synchronous lifting mechanism, the lifting component can drive the upper support seat to automatically rise and fall, so that the steel belt at the belt tension synchronous lifting mechanism and the steel belt on the winding mechanism are on the same horizontal plane, so that the rolled and packed steel belt will not bend, thereby will not affect the subsequent product processing, and effectively improve the processing efficiency.

[0014] 2. The present invention can effectively adjust the distance between the winding mechanism and the belt tension synchronous lifting mechanism by arranging a slide rail on the base, which is convenient for user operation. By arranging a human-computer interaction interface on the main control cabinet, the user can control the operation of the winding device through the human-computer interaction interface, thereby realizing true automated control.

[0015] 3. The present invention sets a height identification sensor on one side of the second material distribution roller. The height identification sensor senses the thickness data value of the steel strip being packaged and rolled on the winding mechanism in real time, and transmits the data value to the controller in the main control cabinet. The servo motor on the lifting component is controlled by the controller to realize the synchronous lifting and lowering of the belt tension synchronous lifting mechanism and the winding mechanism. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 One of the structural diagrams of the present invention;

[0017] Figure 2 This is the second structural diagram of the present invention;

[0018] Figure 3 An exploded view of the belt tension synchronous lifting mechanism of the present invention;

[0019] Figure 4 It is a structural diagram of the lifting assembly of the present invention;

[0020] Figure 5 This is a structural diagram of the left-right sliding drive assembly of the present invention;

[0021] Figure 6 It is a structural diagram of the first pressing component of the present invention.

[0022] The reference numerals and names in the figures are as follows:

[0023] 1. Winding mechanism; 11. Winding table; 12. Winding motor; 13. Winding roller; 2. Belt tension synchronous lifting mechanism; 21. Base; 22. Slide rail; 23. Lower support seat; 24. Upper support seat; 25. Lifting assembly; 251. Servo motor fixing seat; 252. Servo motor; 253. Output shaft; 254. Screw rod; 255. Top block; 26. First guide roller; 27. First pressing assembly; 271. Upper pressing plate fixing plate; 272. Lower pressing plate fixing plate; 273. Upper felt Plate; 274, lower felt plate; 28, second material guide roller; 29, second material pressing assembly; 210, first material dividing roller; 211, third material guide roller; 212, second material dividing roller; 213, slider; 214, guide column; 215, height recognition sensor; 216, material guide table; 217, left and right sliding drive assembly; 2171, slide motor; 2172, slide motor fixing seat; 2173, circular gear; 2174, spur rack; 3, main control cabinet; 4, human-computer interaction interface; 5, controller. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0025] In the description of the embodiments of the present invention, it should be understood that the terms "length", "width", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the embodiments of the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the embodiments of the present invention, the meaning of "multiple" is two or more, unless otherwise clearly and specifically defined.

[0026] In the embodiments of the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the embodiments of the present invention can be understood according to specific circumstances.

[0027] See also Figures 1 to 6An embodiment of the present invention is: a synchronous lifting and winding device of a metal striped belt felt tension machine, the winding device comprises a winding mechanism 1 and a belt tension synchronous lifting mechanism 2 which are arranged in sequence from left to right, the winding mechanism 1 and the belt tension synchronous lifting mechanism 2 are arranged at intervals, and the winding mechanism 1 packs and rolls the steel belt at the belt tension synchronous lifting mechanism 2, the belt tension synchronous lifting mechanism 2 comprises a base 21, a slide rail 22 is fixedly installed on the base 21, a lower support seat 23 is slidably arranged on the slide rail 22, a plurality of sliders 213 are fixedly installed on the bottom of the lower support seat 23, a plurality of sliders 213 are evenly distributed on the lower support seat 23, each of the sliders 213 is slidably connected to the slide rail 22, and the lower support seat 23 is fixedly installed with a plurality of sliders 213. A left-right sliding drive assembly 217 is provided on one side of the support seat 23 for driving the lower support seat 23 to move along the length direction of the slide rail 22. The left-right sliding drive assembly 217 includes a slide rail motor 2171, a circular gear 2173 and a spur rack 2174. The slide rail motor 2171 is fixedly mounted on the slide rail motor fixing seat 2172, and the output end of the slide rail motor 2171 is fixedly connected to the circular gear 2173. A spur rack 2174 is meshed on the circular gear 2173. The spur rack 2174 is fixedly mounted on one side of the lower support seat 23. Under the action of the slide rail motor 2171, the lower support seat 23 can be fine-tuned along the length direction of the slide rail 22, so that the spacing between the winding mechanism 1 and the belt tension synchronous lifting mechanism 2 can be effectively adjusted. To meet the needs of users, an upper support seat 24 is arranged above the lower support seat 23, and the upper support seat 24 is connected to the lower support seat 23 through a guide column 214, and a plurality of guide columns 214 are arranged, and one end of the plurality of guide columns 214 is fixedly connected to the lower support seat 23, and the other end is movably connected to the upper support seat 24. A lifting component 25 is arranged in the middle of the lower support seat 23, and the lifting component 25 includes a servo motor fixing seat 251 and a screw rod 254. The servo motor fixing seat 251 is fixedly installed on the lower support seat 23, and a servo motor 252 is fixedly installed on the servo motor fixing seat 251, and an output shaft 253 is connected to the output end of the servo motor 252, and the output shaft 253 is threadedly connected to the screw rod 254. Then, a top block 255 is fixedly installed on the top of the screw rod 254, and the top block 255 is fixedly connected to the upper support seat 24. A material guide platform 216 is fixedly installed on the upper support seat 24. The material guide platform 216 is provided with a first material guide roller 26, a first material pressure assembly 27, a second material guide roller 28, a second material pressure assembly 29, a first material distribution roller 210, a third material guide roller 211 and a second material distribution roller 212 from right to left. The stripped steel strip passes through the first material guide roller 26, the first material pressure assembly 27, the second material guide roller 28, the second material pressure assembly 29, the first material distribution roller 210, the third material guide roller 211 and the second material distribution roller 212 in sequence, and then is packaged and reeled by the reeling mechanism 1. The reeling device also includes a main control cabinet 3.The main control cabinet 3 is provided with a human-machine interaction interface 4, and the human-machine interaction interface 4 is provided with a controller 5, and the controller 5 is respectively connected to the winding mechanism 1 and the belt tension synchronous lifting mechanism 2.

[0028] Specifically, the winding mechanism 1 includes a winding table 11 and a winding motor 12 fixedly mounted on the winding table 11, the output end of the winding motor 12 is connected to a winding roller 13, and the winding motor 12 drives the winding roller 13 to pack and wind the steel strip.

[0029] Specifically, the first material guiding roller 26 , the first material pressing assembly 27 , the second material guiding roller 28 , the second material pressing assembly 29 , the first material dividing roller 210 , the third material guiding roller 211 and the second material dividing roller 212 are on the same horizontal plane.

[0030] Specifically, the first pressing assembly 27 and the second pressing assembly 29 are both composed of an upper pressing plate fixing plate 271 and a lower pressing plate fixing plate 272, the upper pressing plate fixing plate 271 is fixedly mounted with an upper felt plate 273, the lower pressing plate fixing plate 272 is fixedly mounted with a lower felt plate 274, in some embodiments, the upper pressing plate fixing plate 271 is fixedly mounted with an upper belt tension traction wheel (not shown), the lower pressing plate fixing plate 272 is fixedly mounted with a lower belt tension traction wheel (not shown), and the steel belt passes between the upper belt tension traction wheel and the lower belt tension traction wheel.

[0031] Specifically, a height identification sensor 215 is provided on one side of the second material dividing roller 212, and the height identification sensor 215 is connected to the controller 5. The height identification sensor 215 is used to sense the thickness data value of the steel strip being packaged and rolled on the winding mechanism 1 in real time, and the data value is transmitted to the controller 5 in the main control cabinet 3. The servo motor 252 on the lifting component 25 is controlled by the controller 5 to realize the synchronous lifting of the belt tension lifting mechanism 2 and the winding mechanism 1, ensuring that the steel strip after stripping can be in the same horizontal plane with the steel strip on the winding mechanism 1, effectively avoiding the bending of the steel strip and improving the yield of the product. In this embodiment, the height identification sensor 215 is preferably a photoelectric sensor of model 1E3F-DS30C4.

[0032] When the winding device of the present invention is working, the steel strip cut by the slitting machine passes through the first guide roller 26, the first pressure assembly 27, the second guide roller 28, the second pressure assembly 29, the first material distribution roller 210, the third guide roller 211 and the second material distribution roller 212 in sequence, wherein the first pressure assembly 27 and the second pressure assembly 29 press the steel strip respectively, and finally the winding motor 12 on the winding mechanism 1 drives the winding roller 13 to pack and reel the steel strip. When the thickness of the steel strip wound on the winding roller 13 increases, the height recognition sensor 215 recognizes its thickness value and transmits the recognized data to the controller 5, which controls the servo motor 252 on the lifting assembly 25 to work. When the servo motor 252 works, it drives the screw rod 254 and the top block 255 on the screw rod 254 to move upward, so that the height of the steel strip to be wound is consistent with the height of the steel strip on the winding roller 13, so that the packed and wound steel strip will not bend, and the yield of the product is effectively improved.

[0033] It will be apparent to those skilled in the art that the invention is not limited to the details of the exemplary embodiments described above and that the invention can be implemented in other specific forms without departing from the spirit or essential features of the invention. Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of the invention is defined by the appended claims rather than the foregoing description, and it is intended that all variations falling within the meaning and scope of the equivalent elements of the claims be included in the invention. Any reference numeral in a claim should not be considered as limiting the claim to which it relates.

Claims

1. A synchronous lifting and winding device for a metal striped belt felt tension machine, characterized in that: The invention comprises a winding mechanism (1) and a belt tension synchronous lifting mechanism (2) which are arranged in sequence from left to right. The winding mechanism (1) and the belt tension synchronous lifting mechanism (2) are arranged at intervals, and the winding mechanism (1) packs and rolls the steel belt at the belt tension synchronous lifting mechanism (2). The belt tension synchronous lifting mechanism (2) comprises a base (21). A slide rail (22) is fixedly installed on the base (21). A lower support seat (23) is slidably arranged on the slide rail (22). A plurality of sliders (213) are fixedly installed at the bottom of the lower support seat (23). The plurality of sliders (213) are evenly distributed on the lower support seat (23). Each slider (213) is slidably connected to the slide rail (22). An upper support seat (24) is arranged above the lower support seat (23). The upper support seat (24) and the lower support seat (23) are connected via a guide column (214). A lifting group is arranged in the middle of the lower support seat (23). The lifting assembly (25) comprises a servo motor fixing seat (251) and a screw rod (254), wherein the servo motor fixing seat (251) is fixedly mounted on the lower support seat (23), and a servo motor (252) is fixedly mounted on the servo motor fixing seat (251), an output end of the servo motor (252) is connected to an output shaft (253), the output shaft (253) is threadedly connected to the screw rod (254), and the top end of the screw rod (254) is fixedly mounted on the screw rod (254). A top block (255) is fixedly installed, and the top block (255) is fixedly connected to the upper support seat (24). A material guide platform (216) is fixedly installed on the upper support seat (24). The material guide platform (216) is provided with a first material guide roller (26), a first material pressing assembly (27), a second material guide roller (28), a second material pressing assembly (29), a first material distribution roller (210), a third material guide roller (211) and a second material distribution roller (212) in sequence from right to left.

2. The synchronous lifting and winding device of the metal striped belt felt tension machine according to claim 1 is characterized in that: It also comprises a main control cabinet (3), on which a human-machine interaction interface (4) is arranged, and inside which a controller (5) is arranged, and the controller (5) is respectively connected to the winding mechanism (1) and the belt tension synchronous lifting mechanism (2).

3. The synchronous lifting and winding device of the metal striped belt felt tension machine according to claim 1 is characterized in that: The winding mechanism (1) comprises a winding platform (11) and a winding motor (12) fixedly mounted on the winding platform (11); the output end of the winding motor (12) is connected to a winding roller (13).

4. The synchronous lifting and winding device of the metal striped belt felt tension machine according to claim 1 is characterized in that: A left-right sliding drive assembly (217) is provided on one side of the lower support seat (23) for driving the lower support seat (23) to move along the length direction of the slide rail (22). The left-right sliding drive assembly (217) comprises a slide rail motor (2171), a circular gear (2173) and a spur rack (2174). The slide rail motor (2171) is fixedly mounted on a slide rail motor fixing seat (2172), and the output end of the slide rail motor (2171) is fixedly connected to the circular gear (2173). A spur rack (2174) is meshed on the circular gear (2173). The spur rack (2174) is fixedly mounted on one side of the lower support seat (23).

5. The synchronous lifting and winding device of the metal striped belt felt tension machine according to claim 1 is characterized in that: A plurality of guide pillars (214) are provided, one end of each of the plurality of guide pillars (214) is fixedly connected to the lower support seat (23), and the other end is movably connected to the upper support seat (24).

6. The synchronous lifting and winding device of the metal striped belt felt tension machine according to claim 1 is characterized in that: The first material guide roller (26), the first material pressing assembly (27), the second material guide roller (28), the second material pressing assembly (29), the first material dividing roller (210), the third material guide roller (211) and the second material dividing roller (212) are located on the same horizontal plane.

7. The synchronous lifting and winding device of the metal striped belt felt tension machine according to claim 1 or 6, characterized in that: The first pressing assembly (27) and the second pressing assembly (29) are both composed of an upper pressing plate fixing plate (271) and a lower pressing plate fixing plate (272); an upper felt plate (273) is fixedly mounted on the upper pressing plate fixing plate (271), and a lower felt plate (274) is fixedly mounted on the lower pressing plate fixing plate (272).

8. The synchronous lifting and winding device of the metal striped belt felt tension machine according to claim 1 is characterized in that: A height identification sensor (215) is provided on one side of the second material distribution roller (212), and the height identification sensor (215) is connected to the controller (5).

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