An automated device for electroplating quality detection

By designing an electroplating quality inspection automation device, using intermittent material guides and rotation detection mechanisms, the problem of low manual detection efficiency in the prior art is solved, and efficient and automated electroplating quality inspection is achieved, which is suitable for large-scale inspection.

CN114689795BActive Publication Date: 2025-02-14WUXI PENGQIAO INFORMATION TECH CO LTD
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Patent Information

Application Number
CN202210202005.7
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-03-02
Publication Date
2025-02-14
Estimated Expiration
2042-03-02

AI Technical Summary

Technical Problem

The existing electroplating quality inspection equipment relies on manual handheld inspection heads, which are inefficient and cannot be suitable for large batches of electroplating workpieces to be tested.

Method used

An electroplating quality detection automation device is designed, using a batch material guide mechanism and an adjustable rotation detection mechanism, which can automatically conduct intermittent material guide and rotation detection of the electroplating ring parts, and distinguish qualified and unqualified by the flipped material separation mechanism. Workpiece.

Benefits of technology

It greatly improves the detection efficiency and can detect multiple electroplated rings at the same time to avoid doping of qualified and unqualified workpieces. It is suitable for electroplated rings of different sizes and diameters.

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Abstract

The present invention discloses an automatic device for detecting electroplating quality, comprising a supporting base plate, a U-shaped vertical plate being fixed on the top of the supporting base plate, Z-shaped brackets being fixed on both side walls of the U-shaped vertical plate, and sliding plates being slidably sleeved on the two Z-shaped brackets. This automatic device for detecting electroplating quality is different from the prior art in that it utilizes an intermittent material guiding mechanism to intermittently guide downward a plurality of electroplated ring parts placed between two movable material guiding racks, and at the same time utilizes the intermittent time and cooperates with the action of two adjustable rotating detection mechanisms to simultaneously perform rotation detection on both side surfaces of the electroplated ring parts, thereby greatly improving the detection efficiency. Secondly, by utilizing a flip-type material dividing mechanism, the material guiding direction of the material dividing plate can be adjusted according to the detection result, so that qualified and unqualified electroplated ring workpieces can be distinguished, thereby avoiding the qualified and unqualified electroplated ring workpieces from being mixed together.
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Description

Technical Field

[0001] The invention relates to the technical field of electroplating workpiece quality detection equipment, and in particular to an electroplating quality detection automation device. Background Art

[0002] Electroplating is an electrochemical process and also a redox process. The basic process of electroplating is to immerse the parts in a solution of metal salt as the cathode and the metal plate as the anode. After connecting to a DC power supply, the desired coating is deposited on the parts.

[0003] At present, when inspecting the surface coating of workpieces after electroplating, it is necessary to use inspection equipment to inspect the electroplated workpieces. However, the existing electroplating quality inspection equipment generally uses a manual handheld inspection head to stick to the surface of the workpiece for inspection. This method is inefficient and cannot be applied to large quantities of electroplated workpieces to be inspected. For this reason, we propose an automated electroplating quality inspection device. Summary of the invention

[0004] The object of the present invention is to provide an automated electroplating quality detection device to solve the problems raised in the above-mentioned background technology.

[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: an automated electroplating quality inspection device, comprising a supporting base plate, a U-shaped vertical plate fixed on the top of the supporting base plate, Z-shaped brackets fixed on both side walls of the U-shaped vertical plate, sliding plates slidably sleeved on the two Z-shaped brackets, a movable material guide frame fixed on one side wall opposite to the two sliding plates, two electric push rods fixed on the inner bottom wall of the U-shaped vertical plate, a herringbone material guide frame fixed on the telescopic end of the two electric push rods, a flip-type material dividing mechanism installed on the herringbone material guide frame, two symmetrically arranged adjustable rotating detection mechanisms installed on the U-shaped vertical plate, and an intermittent material guide mechanism connected to the movable material guide frame through an adjustment mechanism.

[0006] Preferably, an electric push rod 1 is fixed on the inner wall of one side of the two Z-shaped brackets, and the telescopic ends of the electric push rod 1 are connected to the outer side of the sliding plate.

[0007] Preferably, the flip-type material dividing mechanism includes a rotating shaft rotatably connected to the herringbone material guide frame through two bearings, a material dividing plate is fixedly connected to the outer side of the rotating shaft, one end of the rotating shaft extends to the outer side of the herringbone material guide frame and is fixedly connected to a gear, and the outer side of the gear is meshedly connected to an L-shaped tooth plate.

[0008] Preferably, an electric push rod three is fixed on one side wall of the herringbone material guide rack, and the telescopic end of the electric push rod three is connected to one side wall of the L-shaped tooth plate.

[0009] Preferably, the adjustable rotation detection mechanism includes a motor 1 fixedly embedded in a U-shaped vertical plate, the output shaft of the motor 1 is fixedly connected to a fixed outer rod, a movable inner rod is slid inside the fixed outer rod, a connecting rod is fixed on one side wall of the movable inner rod, and a detection head is fixed to the other end of the connecting rod.

[0010] Preferably, a connecting block is fixed on one side wall of the movable inner rod, an electric push rod four is fixed on one side wall of the fixed outer rod, and the telescopic end of the electric push rod four is connected to the outer side of the connecting block.

[0011] Preferably, the adjustment mechanism comprises two L-shaped rods fixed on the outer side wall of the movable material guide frame, and the outer side sliding sleeves of the two L-shaped rods are provided with the same U-shaped sliding bracket.

[0012] Preferably, an electric push rod 5 is fixed on one side wall of the two L-shaped rods, and the telescopic end of the electric push rod 5 movably passes through the corresponding L-shaped rod and is connected to one side wall of the U-shaped slide.

[0013] Preferably, the intermittent material guiding mechanism includes a connecting shaft rotatably connected to the U-shaped slide through a bearing, one end of the connecting shaft is fixedly connected to a round block, and the other end is fixed to an intermittent wheel, and material guiding rods are fixed around the outer sides of the round block. A material guiding channel is provided on the movable material guiding frame to facilitate the movement of the material guiding rod. Motor 2 is also fixed on the U-shaped slide, and the output shaft of motor 2 passes through the U-shaped slide and is fixedly connected to a stop plate.

[0014] Preferably, the intermittent wheel is provided with a plurality of arc-shaped grooves cooperating with the stop plate, a transmission column is fixed to the outer side of the stop plate via a transmission rod, and a transmission channel cooperating with the transmission column is provided between every two adjacent arc-shaped grooves.

[0015] Compared with the prior art, the present invention has the following beneficial effects:

[0016] The present invention is different from the prior art. It utilizes an intermittent material guiding mechanism to intermittently guide multiple electroplated annular parts placed between two movable material guiding racks downwards. At the same time, by utilizing the intermittent time and cooperating with the function of two adjustable rotating detection mechanisms, it is possible to simultaneously perform rotation detection on the surfaces of both sides of the electroplated annular parts, thereby greatly improving the detection efficiency. Secondly, by utilizing a flip-type material dividing mechanism, it is possible to adjust the material guiding direction of the material dividing plate according to the detection result, so that qualified and unqualified electroplated annular workpieces can be distinguished, thereby avoiding the qualified and unqualified electroplated annular workpieces from being mixed together. Furthermore, by utilizing two electric push rods The function of the device is to adjust the distance between the two movable material guide racks, so that electroplated ring parts of different diameters can be placed between the two movable material guide racks, and then the device can detect electroplated ring parts of different diameters. At the same time, after the adjustment is completed, two adjustment mechanisms are needed to adjust the distance between the two intermittent material guide mechanisms to meet the needs of adjusting electroplated ring parts of different diameters. In addition, after all of the above adjustments are completed, the two pairs of herringbone material guide racks can be telescopically adjusted by starting the electric push rod to meet the needs of dividing electroplated ring parts of different diameters, and the application range is wide. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0018] Figure 2 It is a left side structural schematic diagram of the present invention;

[0019] Figure 3 It is a schematic diagram of the structure of each component in the overturning material distributing mechanism of the present invention;

[0020] Figure 4 It is a schematic diagram of the structure of each component in the regulating mechanism and the intermittent material guiding mechanism of the present invention;

[0021] Figure 5 It is a schematic diagram of the structure of each component in the adjustable rotation detection mechanism of the present invention.

[0022] In the figure: 1. Supporting bottom plate; 2. U-shaped vertical plate; 3. Z-shaped bracket; 4. Sliding plate; 41. Mobile material guide rack; 42. Electric push rod 1; 5. Electric push rod 2; 51. Herringbone material guide rack; 6. Flip-type material distribution mechanism; 601. Rotating shaft; 602. Gear; 603. L-shaped tooth plate; 604. Material distribution plate; 605. Electric push rod 3; 7. Adjustable rotation detection mechanism; 701. Motor 1; 702. Fixed outer rod; 703. Movable Inner rod; 704, connecting rod; 705, detection head; 706, connecting block; 707, electric push rod four; 8, adjustment mechanism; 801, L-shaped rod; 802, U-shaped slide; 803, electric push rod five; 9, intermittent material guiding mechanism; 901, connecting shaft; 902, round block; 903, material guiding rod; 904, material guiding channel; 905, intermittent wheel; 906, motor two; 907, stop plate; 908, transmission rod; 909, transmission column. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0024] See also Figure 1-5 The present invention provides a technical solution: an automatic electroplating quality inspection device, comprising a supporting base plate 1, a U-shaped vertical plate 2 is fixed on the top of the supporting base plate 1, Z-shaped brackets 3 are fixed on both side walls of the U-shaped vertical plate 2, sliding plates 4 are slidably sleeved on the two Z-shaped brackets 3, and movable material guide racks 41 are fixed on the opposite side walls of the two sliding plates 4, an electric push rod 2 5 is fixed on the inner bottom wall of the U-shaped vertical plate 2, and a herringbone material guide rack 51 is fixed to the telescopic end of the electric push rod 2 5, and two material receiving boxes are movably placed on the two Z-shaped brackets 3.

[0025] Furthermore, an electric push rod 42 is fixed on the inner wall of one side of the two Z-shaped brackets 3, and the telescopic ends of the electric push rod 42 are connected to the outer side of the sliding plate 4. By starting the two electric push rods 42, the two sliding plates 4 can move towards each other or away from each other.

[0026] Furthermore, a flip-type material dividing mechanism 6 is installed on the herringbone material guide frame 51, and the flip-type material dividing mechanism 6 includes a rotating shaft 601 rotatably connected to the herringbone material guide frame 51 through two bearings, a material dividing plate 604 is fixedly connected to the outer side of the rotating shaft 601, one end of the rotating shaft 601 extends to the outer side of the herringbone material guide frame 51, and is fixedly connected to a gear 602, and the outer side of the gear 602 is meshingly connected with an L-shaped tooth plate 603, and an electric push rod 3 605 is fixed on one side wall of the herringbone material guide frame 51, and the telescopic end of the electric push rod 3 605 is connected to a side wall of the L-shaped tooth plate 603, by starting the electric push rod 3 605, and then pushing the L-shaped tooth plate 603, which is transmitted to the gear 602, the material dividing plate 604 connected to the connecting shaft 901 can be rotated and flipped to realize the switching of the material dividing direction.

[0027] Furthermore, two symmetrically arranged adjustable rotation detection mechanisms 7 are installed on the U-shaped vertical plate 2. The adjustable rotation detection mechanism 7 includes a motor 701 fixedly embedded in the U-shaped vertical plate 2, the output shaft of the motor 701 is fixedly connected to a fixed outer rod 702, a movable inner rod 703 is slid inside the fixed outer rod 702, a connecting rod 704 is fixed to one side wall of the movable inner rod 703, a detection head 705 is fixed to the other end of the connecting rod 704, a connecting block 706 is fixed to one side wall of the movable inner rod 703, an electric push rod 4 707 is fixed to one side wall of the fixed outer rod 702, the telescopic end of the electric push rod 4 707 is connected to the outer side of the connecting block 706, and the detection head 705 is wirelessly connected to an external detector.

[0028] Furthermore, the movable material guide frame 41 is connected to an intermittent material guide mechanism 9 through an adjustment mechanism 8. The adjustment mechanism 8 includes two L-shaped rods 801 fixed to the outer wall of the movable material guide frame 41. The outer sliding sleeves of the two L-shaped rods 801 are provided with the same U-shaped slide 802. One side wall of the two L-shaped rods 801 is fixed with an electric push rod 5 803. The telescopic ends of the electric push rod 5 803 are movable through the corresponding L-shaped rod 801 and are connected to one side wall of the U-shaped slide 802. The intermittent material guide mechanism 9 includes a connecting shaft 901 rotatably connected to the U-shaped slide 802 through a bearing. One end of the connecting shaft 901 is fixed with a round block 902, and the other end is fixed with an intermittent wheel 905, guide rods 903 are fixed on the outer sides of the round block 902, and a guide channel 904 is provided on the movable guide frame 41 to facilitate the movement of the guide rod 903. Motor 2 906 is also fixed on the U-shaped slide 802, and the output shaft of motor 2 906 passes through the U-shaped slide 802 and is fixedly connected with a stop plate 907. A plurality of arc-shaped grooves matching with the stop plate 907 are provided on the intermittent wheel 905, and a transmission column 909 is fixed on the outer side of the stop plate 907 through a transmission rod 908, and a transmission channel matching with the transmission column 909 is provided between every two adjacent arc-shaped grooves. The setting of the stop plate 907 can prevent inertia of the intermittent wheel 905 after rotating ninety degrees.

[0029] The present solution, when in use, starts two motors 701, which then drive the connected fixed outer rod 702 to rotate, and drives the movable inner rod 703 connected by the connecting block 706 of the electric telescopic rod 4 to rotate, and drives the detection head 705 connected by the two connecting rods 704 to perform rotation detection on the two side surfaces of the electroplated ring part, and the detection information is transmitted to the external detector for display through the wireless network. Secondly, the two motors 906 are started at the same time to rotate in different directions, and then the stop plate 907 drives the transmission column 909 on the transmission rod 908 to rotate. When the stop plate 907 is out of the arc groove, the transmission channel can be transmitted through the transmission column 909 connected by the transmission rod 908, so that the two connecting shafts 901 can be intermittently rotated 90 degrees, and then multiple electroplated ring parts can be intermittently detected, which greatly improves the detection efficiency. Furthermore, by starting the electric push rod 3 605, the L-shaped tooth plate 603 is pushed and transmitted to the gear 602, so that the connection The dividing plate 604 connected to the connecting shaft 901 can be rotated and flipped to realize the switching of the dividing direction. The guiding direction of the dividing plate 604 can be adjusted according to the detection results, so that qualified and unqualified electroplated annular workpieces can be distinguished, and qualified and unqualified electroplated annular workpieces are prevented from being mixed together. In addition, the distance between the two movable guide racks 41 can be adjusted by utilizing the function of the two electric push rods 42, so that electroplated annular parts of different diameters can be placed between the two movable guide racks 41, so that the equipment can detect electroplated annular parts of different diameters. At the same time, after the adjustment is completed, the two adjustment mechanisms 8 need to be used to adjust the distance between the two intermittent guide mechanisms 9 to meet the needs of adjusting electroplated annular parts of different diameters. In addition, after all of the above adjustments are completed, the herringbone guide rack 51 can be telescopically adjusted by starting the electric push rod 25 to meet the needs of dividing electroplated annular parts of different diameters, and the application range is wide.

[0030] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0031] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An automated electroplating quality inspection device, comprising a supporting base plate (1), characterized in that: A U-shaped vertical plate (2) is fixed to the top of the support bottom plate (1), and Z-shaped brackets (3) are fixed to both side walls of the U-shaped vertical plate (2). Sliding plates (4) are slidably sleeved on the two Z-shaped brackets (3), and a movable material guide frame (41) is fixed to the opposite side walls of the two sliding plates (4). An electric push rod (5) is fixed to the inner bottom wall of the U-shaped vertical plate (2), and a herringbone material guide frame (51) is fixed to the telescopic end of the electric push rod (5), and a flip-type material distribution mechanism (6) is installed on the herringbone material guide frame (51). Two symmetrically arranged adjustable rotation detection mechanisms (7) are installed on the U-shaped vertical plate (2), and the movable material guide frame (41) is connected to an intermittent material guide mechanism (9) through an adjustment mechanism (8); The adjustable rotation detection mechanism (7) comprises a motor 1 (701) fixedly embedded on the U-shaped vertical plate (2); the output shaft of the motor 1 (701) is fixedly connected to a fixed outer rod (702); a movable inner rod (703) slides inside the fixed outer rod (702); a connecting rod (704) is fixed to a side wall of the movable inner rod (703); and a detection head (705) is fixed to the other end of the connecting rod (704); A connecting block (706) is fixed on one side wall of the movable inner rod (703), and an electric push rod four (707) is fixed on one side wall of the fixed outer rod (702), wherein the telescopic end of the electric push rod four (707) is connected to the outer side of the connecting block (706).

2. The electroplating quality detection automated device according to claim 1, characterized in that: An electric push rod 1 (42) is fixed on the inner wall of one side of the two Z-shaped brackets (3), and the telescopic ends of the electric push rod 1 (42) are connected to the outer side of the sliding plate (4).

3. The electroplating quality detection automated device according to claim 1, characterized in that: The flip-type material distribution mechanism (6) comprises a rotating shaft (601) rotatably connected to the herringbone material guide frame (51) via two bearings, a material distribution plate (604) being fixedly connected to the outer side of the rotating shaft (601), one end of the rotating shaft (601) extending to the outer side of the herringbone material guide frame (51) and being fixedly connected to a gear (602), and an L-shaped toothed plate (603) being meshingly connected to the outer side of the gear (602).

4. The electroplating quality detection automated device according to claim 3, characterized in that: A third electric push rod (605) is fixed on one side wall of the herringbone material guide frame (51), and a telescopic end of the third electric push rod (605) is connected to a side wall of the L-shaped toothed plate (603).

5. The electroplating quality detection automated device according to claim 1, characterized in that: The adjustment mechanism (8) comprises two L-shaped rods (801) fixed on the outer side wall of the movable material guide frame (41), and the outer side sliding sleeves of the two L-shaped rods (801) are provided with the same U-shaped sliding frame (802).

6. The electroplating quality detection automated device according to claim 5, characterized in that: An electric push rod five (803) is fixed on one side wall of the two L-shaped rods (801), and the telescopic end of the electric push rod five (803) movably passes through the corresponding L-shaped rod (801) and is connected to a side wall of the U-shaped slide (802).

7. The electroplating quality detection automated device according to claim 6, characterized in that: The intermittent material guiding mechanism (9) comprises a connecting shaft (901) rotatably connected to a U-shaped slide (802) via a bearing, a round block (902) being fixedly connected to one end of the connecting shaft (901), and an intermittent wheel (905) being fixedly connected to the other end, material guiding rods (903) being fixedly connected to the outer sides of the round block (902), a material guiding channel (904) being provided on the movable material guiding frame (41) for facilitating the movement of the material guiding rods (903), a second motor (906) being fixedly connected to the U-shaped slide (802), an output shaft of the second motor (906) passing through the U-shaped slide (802) and being fixedly connected to a stop plate (907).

8. The electroplating quality detection automated device according to claim 7, characterized in that: The intermittent wheel (905) is provided with a plurality of arc-shaped grooves that cooperate with the stop plate (907); a transmission column (909) is fixed to the outer side of the stop plate (907) via a transmission rod (908); and a transmission channel that cooperates with the transmission column (909) is provided between every two adjacent arc-shaped grooves.

Citation Information

Patent Citations

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