Wire saw cutting machine and cutting method thereof

Abstract

The present invention discloses a wire saw cutting machine and a cutting method thereof, wherein the wire saw cutting machine comprises a cutting mechanism and a workbench; the cutting mechanism is located above the workbench; the cutting mechanism and the workbench are connected through a frame; the workbench is provided with a material plate and a pad; the pad is fixed on the material plate; the material plate is in a square or long strip shape; the pad is in a square shape. The cutting method of the wire saw cutting machine comprises a sixth step: rotating the pad ninety degrees. The present invention can quickly rotate the pad or the pad and the material plate to rotate the material block cut into strips ninety degrees for a second cutting, thereby eliminating the trouble of removing the material block cut into strips on the pad, rotating the removed material block cut into strips ninety degrees and then pasting it back on the pad. Therefore, the labor intensity of the workers is greatly reduced and the production efficiency is greatly improved.

Description

Technical Field

[0001] The invention relates to a cutting machine and a cutting method thereof, and in particular to a wire saw cutting machine and a cutting method thereof. Background Art

[0002] like Figures 1 to 3 As shown, the wire saw cutting machine in the prior art includes a cutting mechanism 2 and a workbench 3; the cutting mechanism 2 is located above the workbench 3; the cutting mechanism 2 and the workbench 3 are connected through a frame 1. The cutting mechanism 2 includes a grooved roller 11, a guide wheel group 12 and a steel wire 13; there are three grooved rollers 11; the three grooved rollers 11 are parallel, spaced and arranged in the same horizontal plane; there are two guide wheel groups 12; the two guide wheel groups 12 are parallel, spaced and arranged in the same horizontal plane; the two guide wheel groups 12 are located above the three grooved rollers 11; the two guide wheel groups 12 are parallel to the three grooved rollers 11; the steel wire 13 is spirally wrapped around the three grooved rollers 11 and the two guide wheel groups 12. A cutting area is formed between two adjacent grooved rollers 11; there are two cutting areas; the shapes of the two cutting areas are respectively long strips. The workbench 3 includes a vertical moving mechanism 4 and a table 6; the vertical moving mechanism 4 is connected to the frame 1; the table 6 is connected to the vertical moving mechanism 4. There are two table tops 6; the two table tops 6 are in the shape of long strips; the two table tops 6 correspond to the two cutting areas. A positioning body 9 is provided at one end of each table top 6; a locking mechanism 10 is provided at the other end of each table top 6. The workbench 3 is equipped with a material plate 7 and a pad 8; there are two material plates 7; there are two pads 8; the two material plates 7 are in the shape of long strips; the two pads 8 are in the shape of long strips; one material plate 7 and a pad 8 are fixed together; another material plate 7 and another pad 8 are fixed together; one pad 8 is located on top of one material plate 7; the other pad 8 is located on top of another material plate 7. One material plate 7 is fixedly connected to one table top 6 by a positioning body 9 and a locking mechanism 10; the other material plate 7 is fixedly connected to the other table top 6 by a positioning body 9 and a locking mechanism 10.

[0003] A material block 14 is pasted on the backing plate 8; the material block 14 is generally in the shape of a plate. The cutting mechanism 2 is used to cut the material block 14. The workbench 3 is used to carry the material block 14 and drive the material block 14 to move up and down.

[0004] During production, the plate-shaped material block 14 needs to be cut twice, longitudinally and transversely, to form a block-shaped product.

[0005] like Figure 4 As shown, the cutting method in the prior art is as follows. The wire saw cutting machine used is as follows Figures 1 to 3The wire saw cutting machine shown in the figure; the first step: stick the material block 14 on the backing plate 8 fixed with the material plate 7; the second step: fix the material plate 7 on the table 6 through the positioning body 9 and the locking mechanism 10; the third step: send the material block 14 into the cutting area for the first cutting through the upward movement of the vertical moving mechanism 4; the fourth step: after the cutting is completed, send the material block 14 out of the cutting area through the downward movement of the vertical moving mechanism 4; the fifth step: remove the material plate 7; the sixth step: remove the material block 14 cut into strips on the backing plate 8, The removed material block 14 cut into strips is rotated ninety degrees and pasted back on the backing plate 8; Step 7: Fix the material plate 7 on the table 6 by the positioning body 9 and the locking mechanism 10; Step 8: Send the material block 14 into the cutting area for the second cutting by the upward movement of the vertical moving mechanism 4; Step 9: After the cutting is completed, send the material block 14 out of the cutting area by the downward movement of the vertical moving mechanism 4; Step 10: Remove the material plate 7; Step 11: Remove the product cut into blocks on the backing plate 8.

[0006] For a long time, workers have been using the above-mentioned wire saw cutting machine and cutting method for production. Since the table top, material plate and backing plate are all in the shape of long strips, and at the same time, they are restricted by the groove roller in the middle, so after the first cut, the material plate cannot be rotated 90 degrees for the second cut. The only way is to remove the material block cut into strips on the backing plate, and then rotate the removed material block cut into strips 90 degrees and paste it on the backing plate for the second cut. Therefore, the labor intensity of the workers is greatly increased, the production efficiency is greatly reduced, the processing accuracy cannot be guaranteed, and a great waste of material blocks 14 is caused. Summary of the invention

[0007] The first technical problem to be solved by the present invention is to provide a wire saw cutting machine, which can quickly rotate the material block cut into strips by 90 degrees for the second cutting by rotating the backing plate or by rotating the backing plate and the material plate, thereby eliminating the trouble of removing the material block 14 cut into strips on the backing plate, rotating the removed material block 14 into strips by 90 degrees and then pasting it on the backing plate again. Therefore, the labor intensity of the workers is greatly reduced and the production efficiency is greatly improved.

[0008] In order to solve the above technical problems, the present technical solution provides a wire saw cutting machine.

[0009] Including cutting mechanism and workbench;

[0010] The cutting mechanism is located above the workbench;

[0011] The cutting mechanism and the workbench are connected via a frame;

[0012] The workbench is equipped with a material plate and a pad;

[0013] The pad is fixed on the material plate;

[0014] The shape of the material plate is square or long strip;

[0015] The pad is in a square shape.

[0016] Various improvements of this technical solution are described as follows.

[0017] The cutting mechanism comprises a groove roller, a guide wheel set and a steel wire;

[0018] There are at least two grooved rollers;

[0019] There is at least one guide wheel assembly;

[0020] There is at least one countertop;

[0021] There is at least one each of the material plate and the backing plate;

[0022] The material plate is fixedly connected to the table top via a fixing plate and a fixing pad;

[0023] The fixing pad is fixed on the fixing plate;

[0024] There is at least one fixing plate and at least one fixing pad.

[0025] There are two or three grooved rollers;

[0026] The three grooved rollers are parallel, spaced apart, and arranged in the same horizontal plane;

[0027] There are two guide wheel groups;

[0028] The two guide wheel groups are parallel, spaced apart, and arranged in the same horizontal plane;

[0029] The two guide wheel groups are located above the three grooved rollers;

[0030] The two guide wheel groups are parallel to the three groove rollers;

[0031] The steel wire is spirally wound around three or two grooved rollers and two guide wheel groups; a cutting area is formed between two adjacent grooved rollers;

[0032] The cutting area has one or two;

[0033] The shape of the cutting area is a long strip or a square;

[0034] The workbench includes a vertical moving mechanism, a horizontal moving mechanism and a table top;

[0035] The vertical moving mechanism is connected to the frame;

[0036] The horizontal moving mechanism is connected to the vertical moving mechanism;

[0037] The table top is connected to the horizontal movement mechanism;

[0038] The countertop has one or two;

[0039] The two table tops are shaped as long strips respectively;

[0040] The two table surfaces correspond to the two cutting areas;

[0041] A positioning body is provided at one end of each of the table tops;

[0042] The other end of each of the table tops is provided with a locking mechanism;

[0043] There are an even number of the material plates and the pads;

[0044] An even number of the material plates and the pad plates are evenly divided into two groups;

[0045] The two groups of material plates are respectively distributed in the length direction of the two table tops at intervals;

[0046] The two groups of pads are respectively distributed in the length direction of the two table tops at intervals;

[0047] The side length of the material plate is adapted to the width of the cutting area;

[0048] The side length of the pad is adapted to the width of the cutting area;

[0049] The side length of the material plate is equal to the side length of the pad.

[0050] The two groups of material plates are fixedly connected to the table top through the fixing plates and the fixing pads respectively; the fixing plates and the fixing pads are each in an even number;

[0051] An even number of the fixing plates and the fixing pads are evenly divided into two groups;

[0052] The two groups of fixing plates are respectively distributed in the length direction of the two table tops at intervals;

[0053] The two groups of fixing pads are respectively distributed in the length direction of the two table tops at intervals;

[0054] The shape of the fixing plate is square or close to square;

[0055] The shape of the fixing pad is square or close to square;

[0056] The side length of the fixing pad is equal to the side length of the fixing plate;

[0057] The side length of the fixing pad is greater than or equal to the side length of the material plate;

[0058] The fixing plate is fixedly connected to the table top;

[0059] Each of the fixing plates is positioned and installed by a positioning block;

[0060] One side surface of the fixing plate is in contact with the reference surface A of the positioning block;

[0061] The number of the positioning blocks is an integer multiple of four;

[0062] The positioning blocks, which are integer multiples of four, are equally divided into two groups;

[0063] The two groups of positioning blocks are respectively offset and evenly distributed in the length direction of the two table tops;

[0064] The positioning blocks in each group are distributed in pairs in the length direction of one of the table tops;

[0065] The two positioning blocks in pairs are distributed in the width direction of the table top;

[0066] The positioning block is fixedly connected to the table top;

[0067] Each of the material plates is positioned and installed by a positioning strip;

[0068] There are an even number of positioning bars;

[0069] An even number of the positioning strips are equally divided into two groups;

[0070] The two groups of positioning strips are respectively offset and evenly distributed in the length direction of the two table tops;

[0071] Each of the positioning strips is fixed to one side of a fixing pad;

[0072] The fixing pad, the backing plate and the positioning strip are all made of marble;

[0073] Before installing the material plate, a portion of the positioning strip is cut off by the cutting mechanism to form a reference surface B;

[0074] One side surface of the material plate is in contact with the reference surface B of the positioning strip;

[0075] The material plate is adhered and fixedly connected to the fixing pad by 3M double-sided adhesive tape.

[0076] The top surface of the pad is provided with positioning pin holes;

[0077] There are three positioning pin holes;

[0078] in,

[0079] The two positioning pin holes are close to one edge of the pad;

[0080] The connecting line of the two positioning pin holes is parallel to the edge;

[0081] Another positioning pin hole is close to another adjacent side and away from the two positioning pin holes;

[0082] Each of the positioning pin holes is respectively provided with a positioning pin column;

[0083] A material block is placed on the upper surface of the pad.

[0084] The wire saw cutting machine of this technical solution has the following beneficial effects compared with the prior art.

[0085] 1. This technical solution adopts the technical means that the shape of the material plate is square or long strip; the shape of the pad is square, so the material block cut into strips can be rotated 90 degrees for the second cutting by rotating the pad or rotating the pad and the material plate quickly, eliminating the trouble of taking off the material block cut into strips on the pad, and then rotating the taken off material block cut into strips 90 degrees and pasting it on the pad again. Therefore, the labor intensity of workers is greatly reduced and the production efficiency is greatly improved.

[0086] 2. Since the technical solution adopts the cutting mechanism including grooved rollers, guide wheel groups and steel wires; there are at least two grooved rollers; there is at least one guide wheel group; there is at least one table top; there is at least one material plate and at least one pad; the material plate is fixedly connected to the table top through a fixed plate and a fixed pad; the fixed pad is fixed on the fixed plate; and there is at least one fixed plate and at least one fixed pad, a variety of wire saw cutting machines can be manufactured according to actual conditions.

[0087] 3. The technical solution adopts the following technical means: the three grooved rollers are parallel, spaced apart, and arranged on the same horizontal plane; there are two guide wheel groups; the two guide wheel groups are parallel, spaced apart, and arranged on the same horizontal plane; the two guide wheel groups are located above the three grooved rollers; the two guide wheel groups are parallel to the three grooved rollers; the steel wire is spirally wrapped around three or two grooved rollers and two guide wheel groups; and a cutting area is formed between two adjacent grooved rollers. Therefore, the technical solution is beneficial to increasing the cutting area, cutting material blocks, and extending the service life of the steel wire.

[0088] 4. Since the present technical solution adopts the technical means that the cutting area has one or two and the shape of the cutting area is a long strip or a square, different wire saw cutting machines can be manufactured according to the needs of different users.

[0089] 5. This technical solution adopts the technical means that the workbench includes a vertical moving mechanism, a horizontal moving mechanism and a table top; the vertical moving mechanism is connected to the frame; the horizontal moving mechanism is connected to the vertical moving mechanism; and the table top is connected to the horizontal moving mechanism. Therefore, it is conducive to accurately cutting material blocks and reducing waste of material blocks.

[0090] 6. The technical solution adopts the technical means that there is one or two table tops; the two table tops are in the shape of long strips; the two table tops correspond to the two cutting areas; a positioning body is provided at one end of each table top; and a locking mechanism is provided at the other end of each table top, so it is conducive to the rapid and accurate installation of the material plate.

[0091] 7. The technical solution adopts the following technical means: there are an even number of the material plates and the pads; the even number of the material plates and the pads are evenly divided into two groups; the two groups of the material plates are respectively distributed at intervals in the length direction of the two table tops; the two groups of the pads are respectively distributed at intervals in the length direction of the two table tops; the side length of the material plate is adapted to the width of the cutting area; the side length of the pad is adapted to the width of the cutting area; the side length of the material plate is equal to the side length of the pad. Therefore, it is beneficial to make full use of the cutting area to accommodate the material blocks and further improve the production efficiency.

[0092] 8. The technical solution adopts two groups of the material plates, which are respectively fixedly connected to the table top through the fixing plate and the fixing pad; the fixing plates and the fixing pads are each in an even number; the even number of the fixing plates and the fixing pads are evenly divided into two groups; the two groups of the fixing plates are respectively distributed in the length direction of the two table tops at intervals; the two groups of the fixing pads are respectively distributed in the length direction of the two table tops at intervals; the shape of the fixing plate is square or close to a square; the shape of the fixing pad is square or close to a square; the side length of the fixing pad is equal to the side length of the fixing plate; the side length of the fixing pad is greater than or equal to the side length of the material plate; the fixing plate is fixedly connected to the table top; each of the fixing plates is positioned and installed by a positioning block; one side of the fixing plate is in contact with the reference surface A of the positioning block; the positioning blocks are an integer multiple of four; the positioning blocks, which are an integer multiple of four, are evenly divided into two groups; the two groups of positioning blocks are offset evenly The positioning blocks are evenly distributed in the length direction of the two table tops; the positioning blocks in each group are distributed in pairs in the length direction of one of the table tops; the two positioning blocks in pairs are distributed in the width direction of the table top; the positioning blocks are fixedly connected to the table top; each of the material plates is positioned and installed by a positioning bar; there are an even number of positioning bars; the even number of positioning bars are evenly divided into two groups; the two groups of positioning bars are respectively offset and evenly distributed in the length direction of the two table tops; each of the positioning bars is fixed on one side of a fixed pad; the fixed pad, the pad and the positioning bar are all made of marble material; before installing the material plate, a part of the positioning bar is cut off by the cutting mechanism to form a reference plane B; one side of the material plate is fitted with the reference plane B of the positioning bar; the material plate is fitted and fixedly connected to the fixed pad by the technical means of 3M double-sided tape, so it is beneficial to accurately position the material block and further improve the processing accuracy.

[0093] 9. The technical solution adopts the technical means that the top surface of the pad is distributed with positioning pin holes; there are three positioning pin holes; among them, two of the positioning pin holes are close to one edge of the pad; the line connecting the two positioning pin holes is parallel to the edge; the other positioning pin hole is close to the other adjacent edge and away from the two positioning pin holes; each of the positioning pin holes is respectively configured with a positioning pin column; and a material block is attached to the top of the pad, so it is beneficial to further improve the processing accuracy.

[0094] The second technical problem to be solved by the present invention is to provide a cutting method for a wire saw cutting machine, which can quickly rotate the material block cut into strips by 90 degrees for a second cutting by rotating the backing plate or by rotating the backing plate and the material plate, thereby eliminating the trouble of removing the material block 14 cut into strips on the backing plate and then rotating the removed material block 14 cut into strips by 90 degrees and then pasting it on the backing plate again. Therefore, the labor intensity of the workers is greatly reduced and the production efficiency is greatly improved.

[0095] In order to solve the above technical problems, the present technical solution provides a cutting method of a wire saw cutting machine, wherein the wire saw cutting machine is the wire saw cutting machine as described above;

[0096] Step 1: Paste the material block on the pad with the material plate fixed;

[0097] Step 2: Fix the sheet on the table top;

[0098] Step 3: The material block is sent into the cutting area for the first cutting through the upward movement of the vertical moving mechanism;

[0099] Step 4: After cutting is completed, the material block is sent out of the cutting area through the downward movement of the vertical moving mechanism;

[0100] Step 5: Remove the sheet;

[0101] Step 6: Rotate the pad 90 degrees;

[0102] Step 7: Fix the sheet on the table top;

[0103] Step 8: The material block is sent into the cutting area for the second cutting through the upward movement of the vertical moving mechanism;

[0104] Step 9: After cutting is completed, the material block is sent out of the cutting area through the downward movement of the vertical moving mechanism;

[0105] Step 10: Remove the sheet;

[0106] Step 11: Remove the products that have been cut into blocks from the pad.

[0107] Various improvements of this technical solution are described as follows.

[0108] In the first step,

[0109] When pasting the material blocks, one side of the material plate is strictly positioned with the entry point of the material block.

[0110] In the second step,

[0111] First, fix the two sets of fixing pads on the two sets of fixing plates accordingly;

[0112] Then fix each positioning strip to one side of a fixing pad;

[0113] Then the two sets of positioning blocks are fixedly connected to the table top;

[0114] The two groups of positioning blocks are offset and evenly distributed in the length direction of the two table surfaces;

[0115] Then fit one side of the fixing plate to the reference surface A of the positioning block;

[0116] Then fix the fixing plate to the table top;

[0117] The two sets of positioning strips are respectively offset and evenly distributed in the length direction of the two table surfaces;

[0118] Moving the table to a first position by a horizontal moving mechanism;

[0119] Positioning the first positioning bar below the first section of the wire in the cutting mechanism;

[0120] The positioning strip is sent into the cutting area through the upward movement of the vertical moving mechanism;

[0121] Cutting off a portion of the positioning strip by a cutting mechanism to form a reference surface B;

[0122] Fit one side of the sheet material to the reference surface B of the positioning strip;

[0123] Finally, fix the sheet on top of the fixing pad.

[0124] In the third step,

[0125] moving the table to a second position by means of a horizontal movement mechanism;

[0126] Make sure all the material blocks are located below the cutting area;

[0127] The distance P between the second position and the first position = the strip width + the cutting line radius * 3 / 2 + the wear compensation amount.

[0128] In the sixth step,

[0129] First remove the sheet from the fixed pad;

[0130] Then rotate the sheet ninety degrees.

[0131] Compared with the prior art, the cutting method of the wire saw cutting machine of the present technical solution has the following beneficial effects.

[0132] 1. The wire saw cutting machine used in the present technical solution is the wire saw cutting machine described above; the first step is to stick the material block on the pad with the material plate fixed thereon; the second step is to fix the material plate on the top of the table; the third step is to send the material block into the cutting area for the first cutting by the ascending movement of the vertical moving mechanism; the fourth step is to send the material block out of the cutting area by the descending movement of the vertical moving mechanism after the cutting is completed; the fifth step is to remove the material plate; the sixth step is to rotate the pad ninety degrees; the seventh step is to fix the material plate on the top of the table; the eighth step is to send the material block into the cutting area by the ascending movement of the vertical moving mechanism; The cutting area is cut for the second time; the ninth step: after cutting, the material block is sent out of the cutting area by the downward movement of the vertical moving mechanism; the tenth step: removing the material plate; the eleventh step: the technical means of removing the product cut into blocks on the pad, so the cutting method can quickly rotate the pad or the pad and the material plate to rotate the material block cut into strips by 90 degrees for the second cutting, eliminating the trouble of removing the material block 14 cut into strips on the pad, and then rotating the removed material block cut into strips by 90 degrees and pasting it on the pad again. Therefore, the labor intensity of the workers is greatly reduced and the production efficiency is greatly improved.

[0133] 2. This technical solution uses a technical means to strictly position one side of the material plate and the entry point of the material block when pasting the material block in the first step, so it is beneficial to improve the processing accuracy of the material block.

[0134] 3. The technical solution adopts the following technical means: in the second step, first fix the two groups of fixed pads correspondingly on the two groups of fixed plates; then fix each positioning strip on one side of a fixed pad; then fix the two groups of positioning blocks to the table; make the two groups of positioning blocks offset and evenly distributed in the length direction of the two table tops; then fit one side of the fixed plate with the reference surface A of the positioning block; then fix the fixed plate to the table; make the two groups of positioning strips offset and evenly distributed in the length direction of the two table tops; move the table top to the first position by the horizontal moving mechanism; make the first positioning strip be located below the first section of the steel wire in the cutting mechanism; send the positioning strip into the cutting area by the upward movement of the vertical moving mechanism; cut off a part of the positioning strip by the cutting mechanism to form the reference surface B; fit one side of the material plate with the reference surface B of the positioning strip; finally, fix the material plate on the fixed pad, so the processing accuracy of the material block can be greatly improved.

[0135] 4. This technical solution adopts the method of moving the table to the second position through the horizontal moving mechanism in the third step, so that all the material blocks are located below the cutting area; the distance P between the second position and the first position = opening width + cutting line radius * 3 / 2 + wear compensation amount is conducive to more accurate cutting of the material blocks and reducing the waste of the material blocks.

[0136] 5. Since the present technical solution adopts the technical means of first removing the material plate from the fixed pad in the sixth step and then rotating the material plate ninety degrees, the material plate can be accurately installed, which is conducive to the precise positioning of the material block and further improves the processing accuracy. BRIEF DESCRIPTION OF THE DRAWINGS

[0137] The wire saw cutting machine and cutting method of the present technical solution are further described in detail below in conjunction with the accompanying drawings and specific implementation methods.

[0138] Figure 1 It is a schematic diagram of the main structure of a wire saw cutting machine in the prior art.

[0139] Figure 2 It is a side view structural schematic diagram of a wire saw cutting machine in the prior art.

[0140] Figure 3 It is a schematic diagram of the top view of the wire saw cutting machine in the prior art.

[0141] Figure 4 It is a schematic diagram of the cutting process of the wire saw cutting machine in the prior art.

[0142] Figure 5 It is a schematic diagram of the main structure of the first wire saw cutting machine in this embodiment.

[0143] Figure 6 It is a partial cross-sectional structural schematic diagram of the first wire saw cutting machine in this embodiment.

[0144] Figure 7 It is a schematic diagram of the cutting flow of the first wire saw cutting machine in this embodiment.

[0145] Figure 8 It is a schematic diagram of the front structural view of the wire saw cutting machine pad in this embodiment.

[0146] Fig. 9 Schematic diagram of the top view of the wire saw cutting machine pad in this embodiment.

[0147] Fig.10 It is a schematic diagram of the main structure of the second wire saw cutting machine in this embodiment.

[0148] Fig.11 It is a schematic diagram of the main structure of the third wire saw cutting machine in this embodiment.

[0149] Fig.12 It is a schematic diagram of the front structural view of the fourth wire saw cutting machine in this embodiment.

[0150] Fig.13 It is a schematic diagram of the top view of the first material plate of the fourth wire saw cutting machine in this embodiment.

[0151] Fig.14 It is a schematic diagram of the top view of the second material plate of the fourth wire saw cutting machine in this embodiment.

[0152] Fig.15 It is a schematic diagram of the top view of the third material plate of the fourth wire saw cutting machine in this embodiment.

[0153] Fig.16 It is a schematic diagram of the cutting process of the second, third and fourth wire saw cutting machines in this embodiment.

[0154] The description of the reference numerals is as follows.

[0155] 1~rack;

[0156] 2~Cutting mechanism;

[0157] 3. Workbench;

[0158] 4~Vertical moving mechanism;

[0159] 5~Horizontal moving mechanism;

[0160] 6~tabletop;

[0161] 7~Material board;

[0162] 8~Pad;

[0163] 9~positioning body;

[0164] 10~Locking mechanism;

[0165] 11~grooved roller;

[0166] 12~guide wheel group;

[0167] 13~Steel wire;

[0168] 14~Block;

[0169] 15~Positioning block;

[0170] 16~Positioning bar;

[0171] 17~fixed plate;

[0172] 18~Fixed pad;

[0173] 19~Positioning pin hole;

[0174] 20~Location pin;

[0175] 21~Positioning port;

[0176] 22~Positioning head. DETAILED DESCRIPTION

[0177] like Figures 5 to 7 As shown,

[0178] This embodiment provides a wire saw cutting machine,

[0179] It includes a cutting mechanism 2 and a workbench 3.

[0180] The cutting mechanism 2 is located above the workbench 3 .

[0181] The cutting mechanism 2 and the workbench 3 are connected through the frame 1.

[0182] The cutting mechanism 2 includes a grooved roller 11 , a guide wheel set 12 and a steel wire 13 .

[0183] There are three grooved rollers 11.

[0184] The three grooved rollers 11 are parallel, spaced apart, and arranged in the same horizontal plane.

[0185] There are two guide wheel groups 12.

[0186] The two guide wheel groups 12 are parallel, spaced apart, and arranged in the same horizontal plane.

[0187] The two guide wheel sets 12 are located above the three grooved rollers 11 .

[0188] The two guide wheel sets 12 are parallel to the three grooved rollers 11 .

[0189] The steel wire 13 is spirally wound around three grooved rollers 11 and two guide wheel sets 12 .

[0190] A cutting area is formed between two adjacent grooved rollers 11 .

[0191] There are two cutting areas.

[0192] The two cutting areas are respectively in the shape of long strips.

[0193] Obviously, it can also be,

[0194] There are two grooved rollers 11.

[0195] There is one in the cutting area.

[0196] The shape of a cutting area is a strip or a square.

[0197] The workbench 3 includes a vertical moving mechanism 4, a horizontal moving mechanism 5 and a table 6. The vertical moving mechanism 4 is connected to the frame 1.

[0198] The horizontal moving mechanism 5 is connected to the vertical moving mechanism 4 .

[0199] The table 6 is connected to the horizontal moving mechanism 5 .

[0200] There are two countertops 6.

[0201] The two table tops 6 are shaped as long strips.

[0202] The two table surfaces 6 correspond to the two cutting areas.

[0203] A positioning body 9 is provided at one end of each table 6 .

[0204] The other end of each table top 6 is provided with a locking mechanism 10 .

[0205] The workbench 3 is provided with a material plate 7 and a backing plate 8 .

[0206] The backing plate 8 is fixed on the material plate 7 .

[0207] Obviously, it can also be,

[0208] Mesa 6 has one.

[0209] A table top 6 is in the shape of a long strip plate or a square plate.

[0210] like Figure 5 As shown, there are an even number of material plates 7 and backing plates 8 .

[0211] An even number of material plates 7 and backing plates 8 are each equally divided into two groups.

[0212] The two groups of material plates 7 are respectively distributed at intervals in the length direction of the two table tops 6. The two groups of pads 8 are respectively distributed at intervals in the length direction of the two table tops 6. The shape of the material plates 7 is square.

[0213] The backing plate 8 is in the shape of a square.

[0214] The side length of the material plate 7 is adapted to the width of the cutting area.

[0215] The side length of the backing plate 8 is adapted to the width of the cutting area.

[0216] The side length of the material plate 7 is equal to the side length of the backing plate 8 .

[0217] like Figures 8 to 9 As shown, positioning pin holes 19 are distributed on the top surface of the backing plate 8 .

[0218] There are three positioning pin holes 19.

[0219] in,

[0220] Two positioning pin holes 19 are close to one edge of the backing plate 8 .

[0221] The connecting line of the two positioning pin holes 19 is parallel to the edge.

[0222] Another locating pin hole 19 is close to another adjacent side and away from the two locating pin holes 19. Each locating pin hole 19 is respectively configured with a locating pin column 20.

[0223] A material block 14 is placed on the upper surface of the backing plate 8 .

[0224] like Figure 6 As shown,

[0225] The two groups of material plates 7 are fixedly connected to the table top 6 through the fixing plate 17 and the fixing pad 18. The fixing pad 18 is fixed on the fixing plate 17.

[0226] There are an even number of fixing plates 17 and fixing pads 18 .

[0227] An even number of fixing plates 17 and fixing pads 18 are evenly divided into two groups.

[0228] The two groups of fixing plates 17 are respectively distributed in the length direction of the two table tops 6 at intervals.

[0229] The two groups of fixing pads 18 are respectively distributed at intervals in the length direction of the two table tops 6. The shape of the fixing plate 17 is square or close to a square.

[0230] The shape of the fixing pad 18 is square or close to square.

[0231] The side length of the fixing pad 18 is equal to the side length of the fixing plate 17 .

[0232] The side length of the fixing pad 18 is greater than or equal to the side length of the material plate 7 .

[0233] The fixing plate 17 is fixedly connected to the table top 6 .

[0234] Each fixing plate 17 is positioned and installed by a positioning block 15 .

[0235] One side surface of the fixing plate 17 is in contact with the reference surface A of the positioning block 15 .

[0236] The number of positioning blocks 15 is an integral multiple of four.

[0237] The positioning blocks 15 which are an integer multiple of four are evenly divided into two groups.

[0238] The two groups of positioning blocks 15 are offset and evenly distributed in the length direction of the two table tops 6 .

[0239] The positioning blocks 15 in each group are distributed in pairs in the length direction of a table top 6 .

[0240] The two positioning blocks 15 are arranged in pairs in the width direction of the table top 6 .

[0241] The positioning block 15 is fixedly connected to the table top 6 .

[0242] Each material plate 7 is positioned and installed by means of a positioning strip 16 .

[0243] The positioning bars 16 have an even number.

[0244] An even number of positioning strips 16 are evenly divided into two groups.

[0245] The two groups of positioning strips 16 are offset and evenly distributed in the length direction of the two table tops 6 .

[0246] Each positioning strip 16 is fixed to one side of a fixing pad 18 .

[0247] The fixing pad 18, the backing plate 8 and the positioning strip 16 are all made of marble.

[0248] Before installing the material plate 7, a portion of the positioning strip 16 is cut off by the cutting mechanism 2 to form a reference surface B.

[0249] One side surface of the material plate 7 is in contact with the reference surface B of the positioning strip 16 .

[0250] The material plate 7 is fixedly connected to the fixing pad 18 by means of 3M double-sided adhesive tape.

[0251] Of course, it can also be Fig.10 As shown,

[0252] There are two fixing plates 17 and two fixing pads 18 .

[0253] The two fixing plates 17 are respectively in the shape of long strips.

[0254] The two fixing pads 18 are respectively in the shape of long strips.

[0255] The two fixing pads 18 are fixed on the two fixing plates 17 respectively.

[0256] The two fixing plates 17 are fixedly connected to the table top 6 via the positioning bodies 9 and the locking mechanisms 10 respectively.

[0257] Since the present embodiment adopts two fixing plates and two fixing pads; the two fixing plates are respectively in the shape of long strips; the two fixing pads are respectively in the shape of long strips; the two fixing pads are respectively fixed on the two fixing plates; the two fixing plates are respectively fixedly connected to the table top by positioning bodies and locking mechanisms, the fixing plates can be installed and removed more quickly, which is conducive to further improving production efficiency.

[0258] It can also be Fig.11 As shown,

[0259] There are two material plates 7.

[0260] The two material plates 7 are shaped as long strips.

[0261] The two material plates 7 are fixedly connected to the table top 6 via positioning bodies 9 and locking mechanisms 10 , respectively.

[0262] There is an even number of backing plates 8.

[0263] An even number of pads 8 are equally divided into two groups.

[0264] The two groups of pads 8 are respectively distributed in the length direction of the two table surfaces 6 .

[0265] The backing plate 8 is in the shape of a square.

[0266] The two groups of backing plates 8 are fixedly connected to the two material plates 7 respectively.

[0267] The two sets of pads 8 are fixedly connected to the two material plates 7 by 3M double-sided adhesive tape.

[0268] This embodiment adopts the technical means that there are two material plates; the two material plates are in the shape of long strips; the two material plates are fixedly connected to the table through the positioning body and the locking mechanism. There are an even number of pads; the even number of pads are evenly divided into two groups; the two groups of pads are distributed in the length direction of the two table tops; the pads are in the shape of squares; the two groups of pads are fixedly connected to the two material plates; the two groups of pads are fixedly connected to the two material plates through 3M double-sided tape, so the material plates can be loaded and unloaded quickly, which is conducive to further improving production efficiency.

[0269] Obviously, it can also be,

[0270] The material plate 7 has one.

[0271] It can also be Fig.12 As shown,

[0272] There are an even number of material plates 7 and backing plates 8 .

[0273] An even number of material plates 7 and backing plates 8 are each equally divided into two groups.

[0274] The two groups of material plates 7 are respectively juxtaposed and distributed in the length direction of the two table surfaces 6 .

[0275] The two groups of material plates 7 are fixedly connected to the table top 6 via the positioning bodies 9 and the locking mechanisms 10 respectively.

[0276] The two groups of pads 8 are respectively distributed in the length direction of the two table surfaces 6 .

[0277] Each backing plate 8 is fixed on top of a material plate 7 .

[0278] The material plate 7 is in the shape of a square.

[0279] The backing plate 8 is in the shape of a square.

[0280] The side length of the material plate 7 is adapted to the width of the cutting area.

[0281] The side length of the backing plate 8 is adapted to the width of the cutting area.

[0282] The side length of the material plate 7 is greater than or equal to the side length of the backing plate 8 .

[0283] The present embodiment adopts the following technical means: there are an even number of material plates and pads; the even number of material plates and pads are evenly divided into two groups; the two groups of material plates are juxtaposed and distributed in the length direction of the two table tops; the two groups of material plates are fixedly connected to the table tops through positioning bodies and locking mechanisms; the two groups of pads are distributed in the length direction of the two table tops; each pad is fixed on top of a material plate; the shape of the material plate is square; the shape of the pad is square; the side length of the material plate is adapted to the width of the cutting area; the side length of the pad is adapted to the width of the cutting area; the side length of the material plate is greater than or equal to the side length of the pad. Therefore, more material plates can be loaded and unloaded faster, which is beneficial to further improve production efficiency.

[0284] like Figures 13 to 15 As shown,

[0285] The four sides of each material plate 7 are provided with positioning structures.

[0286] Two adjacent material plates 7 are juxtaposed and positioned and connected via a positioning structure.

[0287] In this embodiment, since positioning structures are provided on the four sides of each material plate, and two adjacent material plates are positioned and connected by the positioning structures, more material plates can be loaded and taken more quickly and accurately, which not only helps to further improve production efficiency, but also can further improve processing accuracy.

[0288] The positioning structure is a positioning opening 21 and / or a positioning head 22 .

[0289] Since the positioning structure of this embodiment is a positioning port and / or a positioning head, the positioning structure is simple, which is conducive to the design, processing and loading and unloading of material plates.

[0290] like Fig.13 As shown,

[0291] Two positioning openings 21 are disposed on a pair of opposite side surfaces of the material plate 7 .

[0292] Two positioning heads 22 are provided on the other pair of opposite side surfaces of the material plate 7 .

[0293] like Fig.14 As shown,

[0294] Two positioning openings 21 are provided on a pair of adjacent side surfaces of the material plate 7 .

[0295] Another pair of adjacent side surfaces of the material plate 7 are each provided with two positioning heads 22 .

[0296] like Fig.15 As shown,

[0297] Each side surface of the material plate 7 is provided with a positioning opening 21 and a positioning head 22 .

[0298] The positioning opening 21 and the positioning head 22 are spaced apart from each other.

[0299] This embodiment adopts the technical means that a pair of opposite sides of the material plate are each provided with two positioning holes; another pair of opposite sides of the material plate are each provided with two positioning heads; a pair of adjacent sides of the material plate are each provided with two positioning holes; another pair of adjacent sides of the material plate are each provided with two positioning heads; each side of the material plate is provided with a positioning hole and a positioning head; the positioning holes and the positioning heads are spaced apart from each other, so a variety of wire saw cutting machines can be manufactured according to actual conditions and the needs of different users.

[0300] like Figures 5 to 16 As shown, this embodiment provides a cutting method.

[0301] The wire saw cutting machine used is the wire saw cutting machine as described above;

[0302] Step 1: Paste the material block 14 onto the pad 8 on which the material plate 7 is fixed;

[0303] Step 2: Fix the material plate 7 on the table 6;

[0304] Step 3: The material block 14 is sent into the cutting area for the first cutting by the upward movement of the vertical moving mechanism 4;

[0305] Step 4: After the cutting is completed, the material block 14 is sent out of the cutting area by the downward movement of the vertical moving mechanism 4;

[0306] Step 5: Remove the material plate 7;

[0307] Step 6: Rotate the pad 8 by 90 degrees;

[0308] Step 7: Fix the material plate 7 on the table 6;

[0309] Step 8: The material block 14 is sent into the cutting area for a second cutting by the upward movement of the vertical moving mechanism 4;

[0310] Step 9: After the cutting is completed, the material block 14 is sent out of the cutting area by the downward movement of the vertical moving mechanism 4;

[0311] Step 10: Remove the material plate 7;

[0312] Step 11: Take down the products cut into blocks on the backing plate 8.

[0313] like Figures 5 to 7 As shown,

[0314] In the first step,

[0315] When the material block 14 is pasted, one side surface of the material plate 7 is strictly positioned with the cutting point of the material block 14 .

[0316] In the second step,

[0317] First, fix the two sets of fixing pads 18 on the two sets of fixing plates 17 accordingly;

[0318] Then, each positioning strip 16 is fixed to one side of a fixing pad 18;

[0319] Then the two sets of positioning blocks 15 are fixedly connected to the table top 6;

[0320] The two groups of positioning blocks 15 are respectively offset and evenly distributed in the length direction of the two table surfaces 6;

[0321] Then, one side surface of the fixing plate 17 is fitted with the reference surface A of the positioning block 15;

[0322] Then the fixing plate 17 is fixedly connected to the table top 6;

[0323] The two groups of positioning strips 16 are respectively offset and evenly distributed in the length direction of the two table surfaces 6;

[0324] Move the table 6 to a first position by means of the horizontal moving mechanism 5;

[0325] The first positioning strip 16 is positioned below the first section of the steel wire 13 in the cutting mechanism 2;

[0326] The positioning strip 16 is sent into the cutting area by the upward movement of the vertical moving mechanism 4;

[0327] A reference surface B is formed by cutting off a portion of the positioning strip 16 by the cutting mechanism 2;

[0328] Fit one side of the sheet 7 to the reference surface B of the positioning strip 16;

[0329] Finally, the material plate 7 is fixed on the fixing pad 18 .

[0330] In the third step,

[0331] Move the table 6 to the second position by the horizontal moving mechanism 5;

[0332] Make the material block 14 all below the cutting area;

[0333] The distance P between the second position and the first position = the width of the strip + the radius of the cutting line * 3 / 2 + the wear compensation amount;

[0334] In the sixth step,

[0335] First, remove the sheet 7 from the fixed pad 18;

[0336] The material plate 7 is then rotated ninety degrees.

[0337] Of course, it can also be Fig.10 and Fig.16 As shown,

[0338] In the second step,

[0339] First, fix the two fixing pads 18 on the two fixing plates 17 respectively;

[0340] Then, two sets of positioning strips 16 are offset and evenly distributed in the length direction of the two fixing pads 18;

[0341] Then, the two fixing plates 17 are fixedly connected to the table top 6 respectively through the positioning body 9 and the locking mechanism 10;

[0342] Move the table 6 to a first position by means of the horizontal moving mechanism 5;

[0343] The first positioning strip 16 is positioned below the first section of the steel wire 13 in the cutting mechanism 2;

[0344] The positioning strip 16 is sent into the cutting area by the upward movement of the vertical moving mechanism 4;

[0345] A reference surface B is formed by cutting off a portion of the positioning strip 16 by the cutting mechanism 2;

[0346] Fit one side of the sheet 7 to the reference surface B of the positioning strip 16;

[0347] Finally, the material plate 7 is fixed on the fixing pad 17 .

[0348] In the sixth step,

[0349] First, remove the sheet 7 from the fixed pad 18;

[0350] The material plate 7 is then rotated ninety degrees.

[0351] This embodiment adopts the following steps: in the second step, first fix the two fixed pads on the two fixed plates respectively; then offset the two sets of positioning strips and evenly distribute them in the length direction of the two fixed pads; then, fix the two fixed plates to the table top respectively through the positioning body and the locking mechanism; move the table top to the first position through the horizontal moving mechanism; make the first positioning strip below the first section of the steel wire in the cutting mechanism; send the positioning strip into the cutting area through the upward movement of the vertical moving mechanism; cut off a part of the positioning strip through the cutting mechanism to form a reference plane B; fit one side of the material plate with the reference plane B of the positioning strip; finally, fix the material plate on the fixed pad. In the sixth step, first remove the material plate from the fixed pad; then rotate the material plate 90 degrees. Therefore, the material plate can be installed quickly and accurately, which is conducive to the precise positioning of the material block, further improving the processing accuracy and improving production efficiency.

[0352] It can also be Fig.11 and Fig.16 As shown,

[0353] In the second step,

[0354] The material plate 7 is fixed on the table top 6 by means of the positioning body 9 and the locking mechanism 10 .

[0355] In the sixth step,

[0356] First, remove the backing plate 8 from the material plate 7;

[0357] The backing plate 8 is rotated 90 degrees again.

[0358] In this embodiment, the material plate is fixed on the table top by the positioning body and the locking mechanism in the second step. In the sixth step, the pad is first removed from the material plate and then the pad is rotated 90 degrees. Therefore, the material plate can be installed faster, which is conducive to the accurate positioning of the material block to ensure the processing accuracy and improve the production efficiency.

[0359] It can also be Fig.12 and Fig.16 As shown,

[0360] In the second step,

[0361] The material plates 7 are first juxtaposed and spliced, and then the juxtaposed and spliced ​​material plates 7 are fixed on the table top 6 by the positioning body 9 and the locking mechanism 10 .

[0362] In the sixth step,

[0363] First, separate the juxtaposed and spliced ​​material panels 7;

[0364] The material plate 7 is then rotated ninety degrees.

[0365] In this embodiment, in the second step, the material plates are first juxtaposed and spliced, and then the juxtaposed and spliced ​​material plates are fixed on the table top through the positioning body and the locking mechanism. In the sixth step, the juxtaposed and spliced ​​material plates are first separated; and then the material plates are rotated 90 degrees. Therefore, the material plates can be installed more quickly and accurately, which is conducive to the precise positioning of the material blocks, further improving the processing accuracy and improving the production efficiency.

[0366] In order to increase production efficiency exponentially,

[0367] In the first step,

[0368] First, the material blocks 14 are evenly divided into multiple groups;

[0369] Then the blocks 14 in each group are bonded together;

[0370] The blocks 14 to be bonded together stand on the backing plate 8 .

[0371] This embodiment adopts the technical means of dividing the material blocks into multiple groups evenly in the first step; then placing and bonding the material blocks in each group; and standing the bonded material blocks on a pad, so the production efficiency can be doubled.

[0372] Each group contains two to five blocks.

[0373] Since this embodiment adopts the technical means of having two to five material blocks in each group, the processing accuracy can be ensured.

[0374] Before making the second cut, place a filler sheet in the slit made by the first cut.

[0375] Since this embodiment adopts the technical means of inserting a filler sheet into the slit made by the first cutting before the second cutting, the rigidity of the material blocks put together can be ensured, which is conducive to improving the processing accuracy.

[0376] The filler sheet is formed by bonding and pressing sawdust produced after cutting the material block 14 .

[0377] Since the present embodiment adopts the technical means that the filler sheets are formed by gluing and pressing the sawdust generated after the material blocks are cut, waste utilization can be achieved and the manufacturing cost of the filler sheets can be greatly reduced.

[0378] During cutting, the cutting fluid is opened and injected into the material plate 7.

[0379] Since this embodiment adopts the technical means of opening the cutting fluid to inject into the material plate during cutting, the material block and the steel wire can be cooled, which is beneficial to improving the processing quality, improving the production efficiency, and extending the service life of the steel wire.

Claims

1. A cutting method of a wire saw cutting machine, Features: The wire saw cutting machine comprises a cutting mechanism (2) and a workbench (3); The cutting mechanism (2) is located above the workbench (3); The cutting mechanism (2) and the workbench (3) are connected via a frame (1); The workbench (3) is provided with a material plate (7) and a backing plate (8); The pad (8) is fixed on the material plate (7); The material plate (7) is in the shape of a square or a long strip; The pad (8) is in a square shape; The first step is to stick the material block (14) onto the backing plate (8) on which the material plate (7) is fixed; Step 2: Fix the material plate (7) on the table (6); Step 3: The material block (14) is sent into the cutting area for the first cutting by the upward movement of the vertical moving mechanism (4); Step 4: After the cutting is completed, the material block (14) is sent out of the cutting area by the downward movement of the vertical moving mechanism (4); Step 5: Remove the material plate (7); Step 6: Rotate the backing plate (8) by 90 degrees; Step 7: Fix the material plate (7) on the table (6); Step 8: The material block (14) is sent into the cutting area for a second cutting by the upward movement of the vertical moving mechanism (4); Step 9: After the cutting is completed, the material block (14) is sent out of the cutting area by the downward movement of the vertical moving mechanism (4); Step 10: Remove the material plate (7); Step 11: Take the products cut into blocks from the backing plate (8); In the first step, When the material block (14) is pasted, one side of the material plate (7) is strictly positioned with the cutting point of the material block (14); In the second step, First, two sets of fixing pads (18) are fixed on the two sets of fixing plates (17) correspondingly; Each positioning strip (16) is then fixed to one side of a fixing pad (18); Then, the two sets of positioning blocks (15) are fixedly connected to the table top (6); The two groups of positioning blocks (15) are respectively offset and evenly distributed in the length direction of the two table surfaces (6); Then, one side surface of the fixing plate (17) is fitted with the reference surface A of the positioning block (15); Then the fixing plate (17) is fixedly connected to the table top (6); The two groups of positioning strips (16) are respectively offset and evenly distributed in the length direction of the two table surfaces (6); Moving the tabletop (6) to a first position via a horizontal moving mechanism (5); The first positioning strip (16) is positioned below the first section of the steel wire (13) in the cutting mechanism (2); The positioning strip (16) is sent into the cutting area by the upward movement of the vertical moving mechanism (4); A cutting mechanism (2) is used to cut off a portion of the positioning strip (16) to form a reference surface B; A side surface of the material plate (7) is fitted with a reference surface B of the positioning strip (16); Finally, the material plate (7) is fixed on the fixing pad (18).

2. The cutting method of the wire saw cutting machine according to claim 1, Features: In the third step, Moving the tabletop (6) to a second position via a horizontal moving mechanism (5); Make the material block (14) completely located below the cutting area; The distance P between the second position and the first position = the strip width + the cutting line radius * 3 / 2 + the wear compensation amount.

3. The cutting method of the wire saw cutting machine according to claim 2, Features: In the sixth step, First, remove the material plate (7) from the fixing pad (18); The material plate (7) is then rotated 90 degrees.

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