Photovoltaic module laminating equipment and laminating process

By introducing a buffer mechanism combining a buffer plate and a buffer shell into the photovoltaic plate laminate, the problem of easy damage to the photovoltaic plate assembly in the prior art during the compression process is solved, and a higher quality lamination effect is achieved.

CN115284725BActive Publication Date: 2025-02-11YINGLI ENERGY DEV CO LTD +1
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Patent Information

Application Number
CN202211064831.6
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-09-01
Publication Date
2025-02-11
Estimated Expiration
2042-09-01

AI Technical Summary

Technical Problem

Existing photovoltaic panel laminates lack buffers when compacting photovoltaic panel components, resulting in excessive pressure that can easily cause damage to the photovoltaic panel components, affecting service life and reducing lamination efficiency.

Method used

A photovoltaic module lamination device is designed, using a buffer mechanism combining a buffer plate and a buffer shell to gradually increase the pressure on the photovoltaic module through the compression effect of the spring to avoid sudden excessive pressure.

Benefits of technology

It effectively avoids damage to photovoltaic panel components during the compression process, improves production quality, and improves the efficiency of photovoltaic panel components lamination.

✦ Generated by Eureka AI based on patent content.

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    Figure CN115284725B_ABST
Patent Text Reader

Abstract

The present invention discloses a photovoltaic module lamination device and lamination process, comprising: a lower shell, a transmission mechanism is arranged in the lower shell, an abutment mechanism is fixed in a fixing hole, a heating mechanism is arranged in the middle of the inner cavity of the lower shell; a limit plate is fixed in the middle of the inner cavity of the upper shell, a sealing cover is arranged below the limit plate, lifting mechanisms are arranged on both sides of the top of the sealing cover, a sealing member is arranged on the bottom surface of the sealing cover, a vacuum generating mechanism is arranged on one side of the outer wall of the sealing cover, an air intake mechanism is arranged on the other side of the outer wall of the sealing cover, a pressing cylinder is fixed on the top surface of the inner cavity of the upper shell, a pressing mechanism is fixed on the bottom surface of the buffer shell, a buffer plate is fixed to the bottom of the pressing rod through the buffer hole, a spring is fixed between the buffer plate and the buffer shell, and a guide mechanism is arranged at the bottom of the limit plate. The present invention can realize that the pressing mechanism gradually increases the pressure on the photovoltaic module, avoids damage to the photovoltaic panel module caused by excessive pressure suddenly applied, and improves the production quality.
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Description

Technical Field

[0001] The present invention relates to the technical field of photovoltaic module processing equipment, and in particular to a photovoltaic module lamination equipment and a lamination process. Background Art

[0002] As non-renewable energy sources become increasingly scarce, the massive use of oil and coal has led to serious excesses of carbon dioxide in the environment, affecting the earth's ecological environment. Therefore, using renewable energy to replace non-renewable energy sources is an urgent task. As an inexhaustible energy source, solar energy is the first substitute that humans consider. People's development and utilization of solar energy are increasingly moving towards lighter, higher conversion rates, and easier integration with daily civilian use. The structure of photovoltaic modules requires the use of a laminator to laminate the multi-layer structure into a photovoltaic module.

[0003] In the related art, the components are generally clamped by a rigid pressure plate located in the upper cover. When the rigid pressure plate is specifically set, the rigid pressure plate is located in the recess of the upper cover. The rigid pressure plate can slide in the vertical direction relative to the base, and when the rigid pressure plate slides to the second set position, the rigid pressure plate can clamp the components.

[0004] With respect to the above-mentioned related technologies, the inventors found that when the photovoltaic panel laminator is used to press the photovoltaic panel assembly, since there is no buffer part and the pressure plate is a rigid part, the photovoltaic panel assembly cannot be effectively protected. As a result, when the photovoltaic panel assembly is pressed, once the pressure is too high, it is easy to cause damage to the photovoltaic panel assembly, and the normal service life of the photovoltaic panel cannot be guaranteed. The efficiency of the lamination of the photovoltaic panel assembly is greatly reduced, and the practicality of the photovoltaic panel assembly laminator is reduced. Summary of the invention

[0005] The purpose of the present invention is to provide a photovoltaic module lamination device and a lamination process to solve the problems existing in the prior art.

[0006] To achieve the above object, the present invention provides the following solution: The present invention provides a photovoltaic module lamination device, comprising:

[0007] A driving device, the driving device comprising a lower shell, a transmission mechanism is arranged in the lower shell, a fixing hole is opened at the center of the top surface of the lower shell, the fixing hole is a rectangular structure, an abutment mechanism is fixed in the fixing hole, a heating mechanism is arranged in the middle of the inner cavity of the lower shell, and the heating mechanism is connected to the abutment mechanism;

[0008] The clamping device comprises an upper shell, the upper shell is fixedly connected to the top surface of the lower shell, a feed hole and a discharge hole are respectively opened at the bottom of two opposite sides of the upper shell, the feed hole and the discharge hole are respectively rectangular structures, a limit plate is fixedly connected to the middle of the inner cavity of the upper shell, a sealing cover is arranged below the limit plate, lifting mechanisms are respectively arranged on both sides of the top of the sealing cover, a sealing member is arranged on the bottom surface of the sealing cover, a vacuum generating mechanism is arranged on the outer wall of one side of the sealing cover, and an air inlet is arranged on the outer wall of the other side of the sealing cover. Mechanism, a clamping cylinder is fixedly connected to the top surface of the inner cavity of the upper shell, one end of the clamping rod is fixedly connected to the output end of the clamping cylinder, the other end of the clamping rod passes through the limit plate and the sealing cover in sequence and is fixedly connected to a buffer shell, a clamping mechanism is fixedly connected to the bottom surface of the buffer shell, a buffer hole is opened on the top surface of the buffer shell, the bottom of the clamping rod passes through the buffer hole and is fixedly connected to a buffer plate, the diameter of the buffer plate is larger than the aperture of the buffer hole, a spring is fixedly connected between the buffer plate and the buffer shell, and a guide mechanism is arranged at the bottom of the limit plate.

[0009] Preferably, the guiding mechanism comprises two guiding cylinders, which are respectively fixed to both sides of the bottom surface of the sealing cover, and guide rods are respectively fixed to both sides of the top surface of the clamping mechanism, and the outer wall of the guide rod is in sliding contact with the inner wall of the guide cylinder, and a rubber ring is arranged between the clamping rod and the sealing cover, and the inner wall of the rubber ring is in sliding contact with the outer wall of the clamping rod, and the rubber ring is fixed to the sealing cover.

[0010] Preferably, the clamping mechanism includes a connecting plate, the bottoms of the two guide rods are respectively fixed to the two sides of the top surface of the connecting plate, the bottom surface of the buffer shell is fixed to the center of the top surface of the connecting plate, the bottom surface of the connecting plate is fixed with a pressure plate, and the bottom surface of the pressure plate is fixed with a silicone layer.

[0011] Preferably, the air intake mechanism includes an air intake cylinder, which is fixed to the side of the sealing cover, and the output end of the air intake cylinder passes through the side of the sealing cover and is fixed with a sealing plate, and the side of the inner cavity of the sealing cover is fixed with a sealing tube, and the circumferential surface of the sealing plate is fixed with a rubber ring, and the outer wall of the rubber ring is in sliding contact with the inner wall of the sealing tube, and a plurality of ventilation holes are opened on the side of the sealing cover, and the ventilation holes are connected with the inner cavity of the sealing tube.

[0012] Preferably, the vacuum generating mechanism comprises a vacuum pump, the vacuum pump is fixedly connected to a side surface of the sealing cover, and an input end of the vacuum pump passes through the sealing cover and is connected to an inner cavity of the sealing cover.

[0013] Preferably, the sealing member comprises a rubber pad, the rubber pad is arranged in a rectangular structure, and the top surface of the rubber pad is fixedly connected to the bottom surface of the sealing cover.

[0014] Preferably, the lifting mechanism includes a lifting motor, which is fixed to the top surface of the inner cavity of the upper shell body, and the output end of the lifting motor is fixed to one end of a screw rod, and the top surface of the limiting plate is provided with a rectangular hole, and a rectangular reinforcement ring is fixed in the rectangular hole, and the inner wall of the rectangular reinforcement ring is in sliding contact with a lifting cylinder, the outer wall of the lifting cylinder is set to a rectangular structure, and the inner wall of the lifting cylinder is set to a circular structure, the screw rod is connected to the inner wall of the lifting cylinder by threads, and the bottom surface of the lifting cylinder is fixed to the top surface of the sealing cover.

[0015] Preferably, the transmission mechanism includes an active roller, one end of the active roller passes through the inner wall on one side of the bottom of the lower shell body and is fixedly connected to the output end of a transmission motor, the transmission motor is fixedly connected to the outer wall of the lower shell body, transmission holes are respectively opened on both sides of the top surface of the lower shell body, the transmission holes are arranged in a strip structure, the inner walls on both sides of the transmission holes and the other side of the bottom of the lower shell body are respectively rotatably connected to driven rollers, the active roller and the driven roller are sleeved with transmission belts, the top of the transmission belt passes through the feed hole and the discharge hole.

[0016] Preferably, the abutment mechanism comprises an abutment shell, an outer wall of the abutment shell is fixedly connected to an inner wall of the fixing hole, and a heat-conducting wire is provided in an inner cavity of the abutment shell.

[0017] Preferably, the heating mechanism includes a positioning plate, which is fixedly connected to the middle part of the inner cavity of the lower shell, an oil tank is fixedly connected to one side of the top surface of the positioning plate, the top of the oil tank is connected to one side of the bottom of the abutting shell through a pipeline, an oil pump is provided at the bottom of the side of the oil tank, a heating shell is fixedly connected to the other side of the top surface of the positioning plate, a heating wire is provided in the heating shell, the output end of the oil pump is connected to the bottom of the heating shell, and the top of the heating shell is connected to the other side of the bottom of the abutting shell through a pipeline.

[0018] A photovoltaic module lamination process comprises the following steps:

[0019] S1, placing the photovoltaic module to be processed on the conveyor belt, driving the transmission motor to drive the active roller to rotate, so that the photovoltaic module to be processed enters the upper shell and is located between the abutting shell and the pressing plate, and starting the heating mechanism, the heating temperature of the heating mechanism is 140-150°C;

[0020] S2. The lifting mechanism drives the sealing cover and the transmission belt to seal, and the inside is evacuated by the vacuum generating mechanism, and the evacuation time range is set to 5 to 8 minutes;

[0021] S3, the transmission motor stops, and the pressing cylinder is started to drive the pressing rod to move downward, so that the top surface of the silicone layer contacts the top surface of the photovoltaic module to be processed;

[0022] S3, the pressing cylinder continues to move downward, the buffer plate compresses the spring, and the pressing plate continues to press the photovoltaic module to be processed, maintaining the pressure at 3500Pa-4000Pa, maintaining the heating temperature of the heating mechanism, and the pressing time is 10min-12min;

[0023] S4. After the processing is completed, the pressing cylinder is driven to drive the pressing rod to move upward until the bottom surface of the silicone layer is separated from the top surface of the photovoltaic module;

[0024] S5, driving the transmission motor to drive the active roller to rotate, thereby allowing the processed photovoltaic components to be output from the upper shell.

[0025] The present invention discloses the following technical effects: when the clamping cylinder drives the clamping rod to move downward, the buffer plate arranged maintains an abutment state with the top surface of the inner cavity of the buffer shell, the buffer shell moves downward and drives the clamping mechanism to move slowly downward until the clamping mechanism contacts the top of the photovoltaic component, the clamping rod continues to move downward, and under the action of the spring, the spring is gradually compressed, so that the clamping mechanism gradually increases the pressure on the photovoltaic component, thereby avoiding the damage of the photovoltaic panel component caused by sudden excessive pressure, and improving the production quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0027] Figure 1 It is a schematic structural diagram of a photovoltaic module lamination device of the present invention;

[0028] Figure 2 for Figure 1 A partial enlarged view of A1 in the middle;

[0029] Figure 3 for Figure 1 A partial enlarged view of A2 in the middle;

[0030] Figure 4 is a side view of the present invention;

[0031] Among them, 1. lower shell; 2. upper shell; 3. feed hole; 4. discharge hole; 5. limit plate; 6. sealing cover; 7. sealing; 8. clamping cylinder; 9. clamping rod; 10. buffer shell; 11. buffer plate; 12. spring; 13. guide cylinder; 14. guide rod; 15. rubber ring; 16. connecting plate; 17. pressure plate; 18. silicone layer; 19. intake cylinder; 20. sealing plate; 21. sealing cylinder; 22. rubber ring; 23. vent; 24. vacuum pump; 25. heating wire; 26. lifting motor; 27. screw; 28. rectangular reinforcement ring; 29. ​​lifting cylinder; 30. active roller; 31. transmission motor; 32. driven roller; 33. transmission belt; 34. abutting shell; 35. thermal wire; 36. positioning plate; 37. oil tank; 38. oil pump; 39. heating shell. DETAILED DESCRIPTION

[0032] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0033] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the present invention is further described in detail below with reference to the accompanying drawings and specific embodiments.

[0034] Reference Figure 1-4 The present invention provides a photovoltaic module lamination device, comprising:

[0035] The driving device comprises a lower shell 1, a transmission mechanism is arranged in the lower shell 1, a fixing hole is opened at the center of the top surface of the lower shell 1, the fixing hole is a rectangular structure, an abutment mechanism is fixed in the fixing hole, a heating mechanism is arranged in the middle of the inner cavity of the lower shell 1, and the heating mechanism is connected to the abutment mechanism;

[0036] The clamping device includes an upper shell 2, which is fixedly connected to the top surface of the lower shell 1. A feed hole 3 and a discharge hole 4 are respectively opened at the bottom of two opposite sides of the upper shell 2. The feed hole 3 and the discharge hole 4 are respectively rectangular structures. A limit plate 5 is fixedly connected to the middle of the inner cavity of the upper shell 2. A sealing cover 6 is arranged below the limit plate 5. Lifting mechanisms are respectively arranged on both sides of the top of the sealing cover 6. A sealing member 7 is arranged on the bottom surface of the sealing cover 6. A vacuum generating mechanism is arranged on the outer wall of one side of the sealing cover 6, and an air inlet mechanism is arranged on the outer wall of the other side of the sealing cover 6. A clamping cylinder 8 is fixedly connected to the top surface of the inner cavity of the upper shell 2, and one end of a clamping rod 9 is fixedly connected to the output end of the clamping cylinder 8. The other end of the clamping rod 9 passes through the limit plate 5 and the sealing cover 6 in sequence and is fixedly connected to a buffer shell 10. A clamping mechanism is fixedly connected to the bottom surface of the buffer shell 10. A buffer hole is opened on the top surface of the buffer shell 10. The bottom of the clamping rod 9 passes through the buffer hole and is fixedly connected to a buffer plate 11. The diameter of the buffer plate 11 is larger than the aperture of the buffer hole. A spring 12 is fixedly connected between the buffer plate 11 and the buffer shell 10, and a guide mechanism is arranged at the bottom of the limit plate 5.

[0037] When the clamping cylinder 8 drives the clamping rod 9 to move downward, the buffer plate 11 is kept in contact with the top surface of the inner cavity of the buffer shell 10, and the buffer shell 10 moves downward, thereby driving the clamping mechanism to move slowly downward until the clamping mechanism contacts the top of the photovoltaic component, and the clamping rod 9 continues to move downward. Under the action of the spring 12, the spring 12 is gradually compressed, so that the clamping mechanism gradually increases the pressure on the photovoltaic component, thereby avoiding damage to the photovoltaic panel component caused by sudden excessive pressure, thereby improving production quality.

[0038] The transmission mechanism is used to transmit photovoltaic components, the abutment mechanism cooperates with the clamping mechanism to clamp the photovoltaic components, the heating mechanism provides heat to the abutment mechanism to realize processing, the discharge hole 4 and the feed hole 3 are used to realize the input and output of photovoltaic components and achieve the conduction effect, the lifting mechanism drives the sealing cover 6 to seal with the transmission belt 33, and the interior is evacuated by the vacuum generating mechanism, and the clamping cylinder 8 is started to drive the clamping rod 9, so that the clamping mechanism can clamp the photovoltaic components, and the guiding mechanism plays a guiding role for the clamping component, ensuring the vacuum state inside the sealing cover 6 while ensuring that the clamping mechanism can perform vertical displacement to avoid dislocation of the photovoltaic components during the clamping process and ensure product quality. The sealing member 7 is sealed with the transmission belt 33 during the descent of the sealing cover 6 to improve the sealing effect.

[0039] To further optimize the solution, the guiding mechanism includes two guide cylinders 13, which are respectively fixed to the two sides of the bottom surface of the sealing cover 6, and guide rods 14 are respectively fixed to the two sides of the top surface of the clamping mechanism. The outer wall of the guide rod 14 is in sliding contact with the inner wall of the guide cylinder 13, and a rubber ring 15 is arranged between the clamping rod 9 and the sealing cover 6. The inner wall of the rubber ring 15 is in sliding contact with the outer wall of the clamping rod 9, and the rubber ring 15 is fixed to the sealing cover 6.

[0040] The guide cylinder 13 cooperates with the guide rod 14 to guide the clamping mechanism, and the rubber ring 15 ensures that the vacuum state inside the sealing cover 6 is maintained during the displacement of the clamping rod 9 .

[0041] A further optimized solution is that the clamping mechanism includes a connecting plate 16, the bottoms of the two guide rods 14 are respectively fixed to the two sides of the top surface of the connecting plate 16, the bottom surface of the buffer shell 10 is fixed to the center of the top surface of the connecting plate 16, the bottom surface of the connecting plate 16 is fixed with a pressing plate 17, and the bottom surface of the pressing plate 17 is fixed with a silicone layer 18.

[0042] The connecting plate 16 is used to connect the buffer shell 10 and the guide rod 14. The pressing plate 17 is driven by the pressing cylinder 8 to move downward to press the photovoltaic module. The silicone layer 18 further plays a buffering role to ensure the lamination effect.

[0043] A further optimized solution is provided, in which the air intake mechanism includes an air intake cylinder 19, which is fixedly connected to the side of the sealing cover 6, and the output end of the air intake cylinder 19 passes through the side of the sealing cover 6 and is fixedly connected to a sealing plate 20, and the inner side of the sealing cover 6 is fixedly connected to a sealing tube 21, and the peripheral surface of the sealing plate 20 is fixedly connected to a rubber ring 22, and the outer wall of the rubber ring 22 is in sliding contact with the inner wall of the sealing tube 21, and a plurality of ventilation holes 23 are opened on the side of the sealing cover 6, and the ventilation holes 23 are connected to the inner cavity of the sealing tube 21.

[0044] After the lamination of the photovoltaic modules is completed, the air intake cylinder 19 is started to allow the sealing plate 20 to extend from the sealing tube 21, and the external gas can enter the sealing cover 6 through the vent hole 23, thereby releasing the vacuum state in the sealing cover 6, facilitating the upward movement of the sealing cover 6 and the clamping mechanism, and facilitating the output of the photovoltaic modules from the upper shell 2.

[0045] According to a further optimized solution, the vacuum generating mechanism includes a vacuum pump 24 , which is fixed to the side of the sealing cover 6 , and an input end of the vacuum pump 24 passes through the sealing cover 6 and is connected to the inner cavity of the sealing cover 6 .

[0046] After the sealing cover 6 comes into contact with the transmission belt 33, the vacuum pump 24 is turned on to start evacuating the inside thereof, thereby creating a vacuum inside thereof.

[0047] According to a further optimized solution, the sealing member 7 includes a rubber pad, which is arranged as a rectangular structure, and the top surface of the rubber pad is fixedly connected to the bottom surface of the sealing cover 6 .

[0048] The rubber pad is in contact with the top surface of the transmission belt 33 to ensure the sealing between the sealing cover 6 and the transmission belt 33 .

[0049] A further optimized solution is provided, in which the lifting mechanism includes a lifting motor 26, which is fixedly connected to the top surface of the inner cavity of the upper shell 2, and the output end of the lifting motor 26 is fixedly connected to one end of a screw 27. A rectangular hole is provided on the top surface of the limit plate 5, and a rectangular reinforcement ring 28 is fixedly connected in the rectangular hole. The inner wall of the rectangular reinforcement ring 28 is in sliding contact with a lifting cylinder 29, and the outer wall of the lifting cylinder 29 is set as a rectangular structure, and the inner wall of the lifting cylinder 29 is set as a circular structure. The screw 27 is connected to the inner wall of the lifting cylinder 29 by threads, and the bottom surface of the lifting cylinder 29 is fixedly connected to the top surface of the sealing cover 6.

[0050] The driving screw 27 of the lifting motor 26 is rotated, and under the limitation of the rectangular reinforcement ring 28, the lifting cylinder 29 starts to move downward, thereby achieving the seal between the sealing cover 6 and the transmission belt 33. The rectangular reinforcement ring 28 can enhance the strength, avoid damage to the limit plate 5, and extend the service life.

[0051] A further optimized solution is that the transmission mechanism includes an active roller 30, one end of which passes through the inner wall on one side of the bottom of the lower shell 1 and is fixedly connected to the output end of a transmission motor 31. The transmission motor 31 is fixedly connected to the outer wall of the lower shell 1. Transmission holes are respectively opened on both sides of the top surface of the lower shell 1. The transmission holes are arranged in a strip structure. The inner walls on both sides of the transmission holes and the other side of the bottom of the lower shell 1 are respectively rotatably connected to driven rollers 32. A transmission belt 33 is sleeved on the active roller 30 and the driven roller 32. The top of the transmission belt 33 passes through the feed hole 3 and the discharge hole 4.

[0052] The transmission motor 31 is provided to drive the active roller 30 to rotate, thereby realizing the movement of the transmission belt 33, thereby achieving the effect of transporting the photovoltaic components.

[0053] According to a further optimized solution, the abutting mechanism includes an abutting shell 34 , the outer wall of the abutting shell 34 is fixedly connected to the inner wall of the fixing hole, and a heat conducting wire 35 is provided in the inner cavity of the abutting shell 34 .

[0054] The heat conducting wire 35 can enhance the temperature increase rate inside the abutting shell 34.

[0055] A further optimized solution is provided, in which the heating mechanism includes a positioning plate 36, which is fixedly connected to the middle part of the inner cavity of the lower shell 1, and an oil tank 37 is fixedly connected to one side of the top surface of the positioning plate 36, and the top of the oil tank 37 is connected to one side of the bottom of the abutting shell 34 through a pipeline, and an oil pump 38 is provided at the bottom of the side of the oil tank 37, and a heating shell 39 is fixedly connected to the other side of the top surface of the positioning plate 36, and a heating wire 25 is provided in the heating shell 39, and the output end of the oil pump 38 is connected to the bottom of the heating shell 39, and the top of the heating shell 39 is connected to the other side of the bottom of the abutting shell 34 through a pipeline.

[0056] The provided heating wire 25 is used to heat the oil entering into the abutting shell 34 , so that the abutting shell 34 can achieve a heating effect on the photovoltaic assembly.

[0057] A photovoltaic module lamination process comprises the following steps:

[0058] S1, placing the photovoltaic module to be processed on the conveyor belt 33, driving the transmission motor 31 to drive the active roller 30 to rotate, so that the photovoltaic module to be processed enters the upper shell 2 and is located between the abutting shell 34 and the pressing plate 17, and starting the heating mechanism, the heating temperature of the heating mechanism is 140-150°C;

[0059] S2, the lifting mechanism drives the sealing cover 6 and the transmission belt 33 to seal, and the inside is evacuated by the vacuum generating mechanism, and the evacuation time range is set to 5 to 8 minutes;

[0060] S3, the transmission motor 31 stops, and the pressing cylinder 8 is started to drive the pressing rod 9 to move downward, so that the top surface of the silicone layer 19 contacts the top surface of the photovoltaic module to be processed;

[0061] S3, the pressing cylinder 8 continues to move downward, the buffer plate 11 compresses the spring 12, and the pressing plate 17 continues to press the photovoltaic module to be processed, maintaining the pressure at 3500Pa-4000Pa, maintaining the heating temperature of the heating mechanism, and the pressing time is 10min-12min;

[0062] S4. After the processing is completed, the pressing cylinder 8 is driven to drive the pressing rod 9 to move upward until the bottom surface of the silicone layer 19 is separated from the top surface of the photovoltaic module;

[0063] S5 , driving the transmission motor 31 to drive the active roller 30 to rotate, thereby allowing the processed photovoltaic components to be output from the upper shell 2 .

[0064] In the description of the present invention, it should be understood that the terms "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside" and "outside" etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.

[0065] The embodiments described above are only descriptions of the preferred modes of the present invention, and are not intended to limit the scope of the present invention. Without departing from the design spirit of the present invention, various modifications and improvements made to the technical solutions of the present invention by ordinary technicians in this field should all fall within the protection scope determined by the claims of the present invention.

Claims

1. A photovoltaic module lamination device, characterized in that: include: A driving device, the driving device comprising a lower shell (1), a transmission mechanism being arranged in the lower shell (1), a fixing hole being provided at the center of the top surface of the lower shell (1), an abutment mechanism being fixedly connected in the fixing hole, a heating mechanism being arranged in the middle of the inner cavity of the lower shell (1), the heating mechanism being arranged in communication with the abutment mechanism; A clamping device, the clamping device comprising an upper shell (2), the upper shell (2) being fixedly connected to the top surface of the lower shell (1), the bottom of two opposite side surfaces of the upper shell (2) being respectively provided with a feed hole (3) and a discharge hole (4), the middle of the inner cavity of the upper shell (2) being fixedly connected to a limit plate (5), a sealing cover (6) being arranged below the limit plate (5), lifting mechanisms being arranged on both sides of the top of the sealing cover (6), a sealing member (7) being arranged on the bottom surface of the sealing cover (6), a vacuum generating mechanism being arranged on the outer wall of one side of the sealing cover (6), an air inlet mechanism being arranged on the outer wall of the other side of the sealing cover (6), the inner cavity top surface of the upper shell (2) being fixedly connected to a limit plate (5), a sealing cover (6) being arranged below the limit plate (5), a lifting mechanism being arranged on both sides of the top of the sealing cover (6), a sealing member (7) being arranged on the bottom surface of the sealing cover (6), a vacuum generating mechanism being arranged on the outer wall of one side of the sealing cover (6), and an air inlet mechanism being arranged on the outer wall of the other side of the sealing cover (6), A clamping cylinder (8) is connected, the output end of the clamping cylinder (8) is fixedly connected to one end of a clamping rod (9), the other end of the clamping rod (9) passes through the limit plate (5) and the sealing cover (6) in sequence and is fixedly connected to a buffer shell (10), the bottom surface of the buffer shell (10) is fixedly connected to a clamping mechanism, the top surface of the buffer shell (10) is provided with a buffer hole, the bottom of the clamping rod (9) passes through the buffer hole and is fixedly connected to a buffer plate (11), the diameter of the buffer plate (11) is larger than the aperture of the buffer hole, a spring (12) is fixedly connected between the buffer plate (11) and the buffer shell (10), and a guide mechanism is provided at the bottom of the limit plate (5); The guide mechanism comprises two guide cylinders (13), the two guide cylinders (13) are respectively fixed to the two sides of the bottom surface of the sealing cover (6), the two sides of the top surface of the clamping mechanism are respectively fixed to guide rods (14), the outer wall of the guide rod (14) is in sliding contact with the inner wall of the guide cylinder (13), a rubber ring (15) is provided between the clamping rod (9) and the sealing cover (6), the inner wall of the rubber ring (15) is in sliding contact with the outer wall of the clamping rod (9), and the rubber ring (15) is fixed to the sealing cover (6); The clamping mechanism comprises a connecting plate (16), the bottoms of the two guide rods (14) are respectively fixedly connected to the two sides of the top surface of the connecting plate (16), the bottom surface of the buffer shell (10) is fixedly connected to the center of the top surface of the connecting plate (16), the bottom surface of the connecting plate (16) is fixedly connected to a pressing plate (17), and the bottom surface of the pressing plate (17) is fixedly connected to a silicone layer (18); The lifting mechanism comprises a lifting motor (26), the lifting motor (26) is fixedly connected to the top surface of the inner cavity of the upper shell (2), the output end of the lifting motor (26) is fixedly connected to one end of a screw rod (27), the top surface of the limit plate (5) is provided with a rectangular hole, a rectangular reinforcement ring (28) is fixedly connected in the rectangular hole, the inner wall of the rectangular reinforcement ring (28) is in sliding contact with a lifting cylinder (29), the outer wall of the lifting cylinder (29) is set as a rectangular structure, the inner wall of the lifting cylinder (29) is set as a circular structure, the screw rod (27) is connected to the inner wall of the lifting cylinder (29) by a thread, and the bottom surface of the lifting cylinder (29) is fixedly connected to the top surface of the sealing cover (6); The transmission mechanism comprises an active roller (30), one end of the active roller (30) passes through the inner wall of one side of the bottom of the lower shell (1) and is fixedly connected to the output end of a transmission motor (31), the transmission motor (31) is fixedly connected to the outer wall of the lower shell (1), transmission holes are respectively opened on both sides of the top surface of the lower shell (1), the transmission holes are arranged in a strip structure, the inner walls on both sides of the transmission holes and the other side of the bottom of the lower shell (1) are respectively rotatably connected to driven rollers (32), the active roller (30) and the driven roller (32) are sleeved with a transmission belt (33), the top of the transmission belt (33) passes through the feed hole (3) and the discharge hole (4).

2. A photovoltaic module lamination device according to claim 1, characterized in that: The air intake mechanism comprises an air intake cylinder (19), wherein the air intake cylinder (19) is fixedly connected to the side of the sealing cover (6), the output end of the air intake cylinder (19) passes through the side of the sealing cover (6) and is fixedly connected to a sealing plate (20), the inner cavity side of the sealing cover (6) is fixedly connected to a sealing tube (21), the circumferential surface of the sealing plate (20) is fixedly connected to a rubber ring (22), the outer wall of the rubber ring (22) is in sliding contact with the inner wall of the sealing tube (21), and a plurality of ventilation holes (23) are opened on the side of the sealing cover (6), and the ventilation holes (23) are connected to the inner cavity of the sealing tube (21).

3. A photovoltaic module lamination device according to claim 2, characterized in that: The vacuum generating mechanism comprises a vacuum pump (24), the vacuum pump (24) being fixedly connected to the side of the sealing cover (6), and the input end of the vacuum pump (24) passing through the sealing cover (6) and communicating with the inner cavity of the sealing cover (6).

4. A photovoltaic module lamination device according to claim 3, characterized in that: The abutment mechanism comprises an abutment shell (34), the outer wall of the abutment shell (34) is fixedly connected to the inner wall of the fixing hole, and the inner cavity of the abutment shell (34) is provided with a heat conducting wire (35).

5. The photovoltaic module lamination device according to claim 4, characterized in that: The heating mechanism comprises a positioning plate (36), the positioning plate (36) being fixedly connected to the middle part of the inner cavity of the lower shell (1), an oil tank (37) being fixedly connected to one side of the top surface of the positioning plate (36), the top of the oil tank (37) being connected to one side of the bottom of the abutting shell (34) through a pipeline, an oil pump (38) being provided at the bottom of the side of the oil tank (37), a heating shell (39) being fixedly connected to the other side of the top surface of the positioning plate (36), a heating wire (25) being provided in the heating shell (39), an output end of the oil pump (38) being connected to the bottom of the heating shell (39), and the top of the heating shell (39) being connected to the other side of the bottom of the abutting shell (34) through a pipeline.

6. A photovoltaic module lamination process, according to the photovoltaic module lamination equipment of claim 5, characterized in that: The steps include: S1, placing the photovoltaic module to be processed on the conveyor belt (33), driving the transmission motor (31) to drive the active roller (30) to rotate, so that the photovoltaic module to be processed enters the upper shell (2) and is located between the abutting shell (34) and the pressing plate (17), and starting the heating mechanism, the heating temperature of the heating mechanism is 140-150° C.; S2, the provided lifting mechanism drives the sealing cover (6) and the transmission belt (33) to seal, and the interior thereof is evacuated by the vacuum generating mechanism, and the evacuation time range is set to 5 to 8 minutes; S3, the transmission motor (31) stops, and the pressing cylinder (8) is started to drive the pressing rod (9) to move downward, so that the top surface of the silicone layer (18) contacts the top surface of the photovoltaic module to be processed; S3, the pressing cylinder (8) continues to move downward, the buffer plate (11) compresses the spring (12), and the pressing plate (17) continues to press the photovoltaic module to be processed, the pressure is maintained at 3500Pa-4000Pa, the heating temperature of the heating mechanism is maintained, and the pressing time is 10min-12min; S4. After the processing is completed, the pressing cylinder (8) is driven to drive the pressing rod (9) to move upward until the bottom surface of the silicone layer (18) is separated from the top surface of the photovoltaic module; S5, driving the transmission motor (31) to drive the active roller (30) to rotate, thereby allowing the processed photovoltaic components to be output from the upper housing (2).

Citation Information

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