Oil mist exhaust gas treatment system and device

By using components such as electromagnets and floating foam in the oil mist waste gas treatment system, the problem of iron particles is solved, efficient iron particles collection and oil mist purification are achieved, and the cleaning frequency of the purification mechanism is reduced.

CN115532434BActive Publication Date: 2025-01-03ZHEJIANG XIANGHE ENVIRONMENTALIST ENG CO LTD
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Patent Information

Application Number
CN202210990174.1
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-08-18
Publication Date
2025-01-03
Estimated Expiration
2042-08-18

AI Technical Summary

Technical Problem

Existing oil mist waste gas treatment equipment cannot effectively filter and collect iron particles generated during processing, resulting in blockage of the purification mechanism and requires frequent cleaning.

Method used

An oil mist waste gas treatment system was designed, including an intake module, an iron particle collection module, an initial purification module and a spray purification module. It uses V-type tubes, electromagnets, electrostatic dust collectors and floating foam components to pass electromagnetic Iron adsorbs iron particles and uses floating foam and rotating plate to achieve effective collection and discharge of impurities.

Benefits of technology

It improves the collection efficiency and quality of iron particles, facilitates personnel to remove particles, avoids blockage of purification mechanisms, reduces cleaning frequency, and improves the purification effect of oil mist through the spray purification module.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses an oil mist exhaust gas treatment system and device thereof, comprising an intake module for absorbing oil mist, an iron particle collection module, a preliminary purification module and a spray purification module, wherein the intake module is connected to the iron particle collection module, and the iron particle collection module has a V-shaped pipe, a discharge pipe, a collection cylinder and an electromagnet, the iron particle collection module is connected to the preliminary purification module, and the preliminary purification module is connected to the spray purification module, and the spray purification module has a tower body, a water pump, an atomizing nozzle, a rotating plate and floating foam. After the oil mist is transported into the V-shaped pipe, it will contact the electromagnet, so that the electromagnet can absorb the iron particles contained in the oil mist, and the iron particles will fall faster than the oil mist due to their own heavy weight, thereby ensuring the collection efficiency and quality of the iron particles.
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Description

Technical Field

[0001] The invention relates to the technical field of oil mist exhaust gas treatment, and in particular to an oil mist exhaust gas treatment system and a device thereof. Background Art

[0002] In the field of mechanical manufacturing, lubricants, coolants and cleaning fluids used in mechanical processing will be atomized, and the atomized oil mist is prone to fission, which poses a serious hazard to personnel. For example, when the lubricating cooling oil is heated to a certain temperature, it will fission into toxic and harmful substances such as acrolein, benzopyrene and cyclic aromatic hydrocarbons. It also has a strong odor and will directly cause mutagenic, teratogenic and even carcinogenic effects on production personnel.

[0003] During machining, iron will produce small particles during the cutting process, which will float away with the oil mist. The existing oil mist exhaust gas treatment equipment will absorb this part of the iron particles when treating the oil mist, and it is impossible to filter and collect them, causing the iron particles to seriously clog the purification mechanism, requiring personnel to frequently clean the purification mechanism. Summary of the invention

[0004] The purpose of the present invention is to provide an aggregate proportioning device and method for mortar processing, so as to solve the problem proposed in the above background technology that iron particles cannot be filtered and collected, resulting in the iron particles seriously clogging the purification mechanism, requiring personnel to frequently clean the purification mechanism.

[0005] To achieve the above object, the technical solution adopted by the present invention is:

[0006] An oil mist exhaust gas treatment system comprises an air intake module for absorbing oil mist, an iron particle collection module, a preliminary purification module and a spray purification module, wherein the air intake module is connected with the iron particle collection module, and the iron particle collection module has a V-shaped pipe, a discharge pipe, a collection cylinder and an electromagnet, the iron particle collection module is connected with the preliminary purification module, and the preliminary purification module is connected with the spray purification module, and the spray purification module has a tower body, a water pump, an atomizing nozzle, a rotating plate and floating foam; the air intake module can send the oil mist into the V-shaped pipe, and after the iron particles are collected by the iron particle collection module, the oil mist is transported to the preliminary purification module, and the preliminary purification module can absorb the dust in the oil mist and transport it to the spray purification module to complete the final purification operation.

[0007] Furthermore, the air intake module has an air intake pipe, an air intake scoop and an air intake fan, and one end of the air intake pipe is connected to the iron particle collection module.

[0008] Furthermore, the preliminary purification module is an electrostatic precipitator.

[0009] Furthermore, the iron particle collection module also has an air supply pipe, and an air supply fan is provided inside the air supply pipe, and the air supply pipe is connected to the V-shaped pipe.

[0010] The present invention also provides an oil mist exhaust gas treatment device, comprising a V-shaped pipe, an electrostatic precipitator and a tower body, a discharge pipe connected to the V-shaped pipe is welded at the low point at the bottom, and the outer periphery of the discharge pipe is connected to a collecting cylinder with an internal thread through a reserved thread, an electromagnet is installed in the collecting cylinder through a mounting frame, one end of the V-shaped pipe is connected to the air inlet of the electrostatic precipitator through a flange, and the air outlet pipe of the electrostatic precipitator is connected to the tower body through an air supply pipe, an annular pipe is installed on the top of the tower body through screws, and a nozzle is installed on the bottom end of the annular pipe through a reserved threaded hole; after the electromagnet is powered off, it will no longer adsorb iron particles, thereby facilitating personnel to remove the iron particles in the collecting cylinder.

[0011] Furthermore, bearings are installed at the bottom of the tower body through reserved grooves, and rotating circles of the bearings are connected to rotating shafts, one end of the rotating shafts is installed with rotating plates through screws, and the bottom of one end of the rotating plate is glued with floating foam, an exhaust pipe is installed at the top of the tower body through bolts, and a drainage pipe connected to the bottom of one side of the tower body is welded, a valve is provided on the drainage pipe, a water pump is installed at one end of the tower body through screws, and the water outlet at the top of the water pump is connected to the annular pipe through a pipe; the water pump can transport the corresponding external liquid into the annular pipe, and then spray it into the tower body through the nozzle.

[0012] Furthermore, an air intake pipe is welded to the other end of the V-shaped pipe, and an air intake scoop is welded to the end of the air intake pipe, and an air intake fan is installed in the air intake scoop by screws.

[0013] Furthermore, an air supply pipe connected to the V-shaped tube is welded at the low point on the top of the V-shaped tube, and an air supply fan is installed in the air supply pipe by screws.

[0014] Furthermore, a No. 1 one-way valve is provided on the V-shaped tube, and a No. 2 one-way valve is provided on the gas transmission pipe.

[0015] Compared with the prior art, the present invention has the following beneficial effects:

[0016] 1. By setting an electromagnet, a V-shaped tube and a collecting tube, after the oil mist is transported into the V-shaped tube, it will contact the electromagnet, so that the electromagnet can adsorb the iron particles contained in the oil mist, and the iron particles will fall faster than the oil mist due to their own heavy weight, thereby ensuring the collection efficiency and quality of the iron particles. Moreover, the collecting tube can be easily disassembled from the V-shaped tube, and the electromagnet will not adsorb the iron particles after the power is turned off. Therefore, the collected iron particles are easy for personnel to take away from the collecting tube. The device can easily collect the iron particles in the oil mist, thereby preventing the iron particles from clogging the purification mechanism, so that personnel do not need to frequently clean the purification mechanism.

[0017] 2. By setting floating foam and rotating plates, when the nozzle sprays liquid to purify oil, the liquid will fall into the inside of the tower body, and when the liquid surface contacts the floating foam, the floating foam will be subject to buoyancy, so that with the cooperation of the bearing and the rotating shaft, the rotating plate will tilt toward the impurity discharge pipe. When the liquid carries impurities in the oil mist and falls on the top of the rotating plate, the impurities will flow to the impurity discharge pipe under the action of gravity, making it convenient for personnel to discharge the impurities inside the tower body through the impurity discharge pipe. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is a schematic diagram of the hardware architecture of an oil mist exhaust gas treatment system of the present invention.

[0019] Figure 2 It is a schematic diagram of the overall structure of an oil mist exhaust gas treatment device of the present invention.

[0020] Figure 3 The figure is a schematic diagram of the cross-sectional structure of a V-tube of an oil mist exhaust gas treatment device of the present invention.

[0021] Figure 4 The present invention is a schematic diagram of the cross-sectional structure of a tower body of an oil mist exhaust gas treatment device.

[0022] Figure 5 The present invention is a schematic diagram of the structure of the tower body, rotating shaft and rotating plate of an oil mist exhaust gas treatment device.

[0023] Figure 6 The present invention is a schematic diagram of the connection structure of an annular pipe and a nozzle of an oil mist exhaust gas treatment device.

[0024] In the figure: 1. tower body; 2. water pump; 3. valve; 4. drainage pipe; 5. exhaust pipe; 6. No. 2 one-way valve; 7. air supply pipe; 8. electrostatic dust collector; 9. air intake pipe; 10. V-shaped pipe; 11. air supply pipe; 12. No. 1 one-way valve; 13. collecting cylinder; 14. discharge pipe; 15. air intake hopper; 16. air intake fan; 17. air supply fan; 18. electromagnet; 19. annular pipe; 20. nozzle; 21. rotating shaft; 22. floating foam; 23. rotating plate; 24. bearing. DETAILED DESCRIPTION

[0025] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further explained below in conjunction with specific implementation methods.

[0026] like Figure 1As shown, an oil mist exhaust gas treatment system includes an intake module for absorbing oil mist, an iron particle collection module, a preliminary purification module and a spray purification module, the intake module is connected with the iron particle collection module, and the iron particle collection module has a V-shaped pipe, a discharge pipe, a collection cylinder and an electromagnet, the iron particle collection module is connected with the preliminary purification module, and the preliminary purification module is connected with the spray purification module, the spray purification module has a tower body, a water pump, an atomizing nozzle, a rotating plate and floating foam; the intake module can send the oil mist into the V-shaped pipe, after the iron particles are collected by the iron particle collection module, the oil mist is transported to the preliminary purification module, the preliminary purification module can absorb the dust in the oil mist and transport it to the spray purification module to complete the final purification operation.

[0027] The air intake module comprises an air intake pipe, an air intake scoop and an air intake fan, and one end of the air intake pipe is connected to the iron particle collection module.

[0028] Wherein, the preliminary purification module is an electrostatic precipitator.

[0029] The iron particle collection module further comprises an air supply pipe, and an air supply fan is arranged inside the air supply pipe, and the air supply pipe is connected with the V-shaped pipe.

[0030] An oil mist exhaust gas treatment device comprises a V-shaped pipe 10, an electrostatic precipitator 8 and a tower body 1, wherein a discharge pipe 14 connected to the V-shaped pipe 10 is welded at the bottom low point thereof, and the outer periphery of the discharge pipe 14 is connected to a collecting cylinder 13 having an internal thread through a reserved thread, an electromagnet 18 is installed in the collecting cylinder 13 through a mounting frame, one end of the V-shaped pipe 10 is connected to the air inlet of the electrostatic precipitator 8 through a flange, and the air outlet pipe of the electrostatic precipitator 8 is connected to the tower body 1 through an air delivery pipe 7, an annular pipe 19 is installed at the top of the tower body 1 through screws, and a nozzle 20 is installed at the bottom of the annular pipe 19 through a reserved threaded hole

[0031] In this embodiment, Figure 1 , 2 As shown in FIG. 3 , the oil mist in the V-shaped tube 10 can contact the electromagnet 18, so that the electromagnet 18 can adsorb the iron particles contained in the oil mist. Moreover, the iron particles will fall faster than the oil mist due to their own heavy weight, thereby ensuring the collection efficiency and quality of the iron particles.

[0032] Among them, a bearing 24 is installed at the bottom of the tower body 1 through a reserved groove, and a rotating shaft 21 is connected to the rotating circle of the bearing 24, a rotating plate 23 is installed at one end of the rotating shaft 21 through screws, and a floating foam 22 is glued to the bottom of one end of the rotating plate 23, an exhaust pipe 5 is installed on the top of the tower body 1 through bolts, and a drainage pipe 4 connected to the tower body 1 is welded at the bottom of one side of the tower body 1, and a valve 3 is provided on the drainage pipe 4, a water pump 2 is installed at one end of the tower body 1 through screws, and the water outlet end at the top of the water pump 2 is connected to the annular pipe 19 through a pipeline.

[0033] In this embodiment, Figure 1 , 3 As shown, when the liquid surface in the tower body 1 contacts the floating foam 22, the floating foam 22 will be subjected to buoyancy, so that with the cooperation of the bearing 24 and the rotating shaft 21, the rotating plate 23 will tilt toward the impurity discharge pipe 4. When the impurities in the oil mist carried by the liquid fall on the top of the rotating plate 23, the impurities will flow to the impurity discharge pipe 4 under the action of gravity, thereby facilitating personnel to discharge the impurities inside the tower body 1 through the impurity discharge pipe 4.

[0034] The other end of the V-shaped tube 10 is welded with an air intake pipe 9, and the end of the air intake pipe 9 is welded with an air intake scoop 15, and an air intake fan 16 is installed in the air intake scoop 15 by screws.

[0035] In this embodiment, Figure 1 As shown, the intake fan 16 can transport the dispersed oil mist into the V-shaped tube 10 .

[0036] An air supply pipe 11 connected to the V-shaped tube 10 is welded at the low point of the top thereof, and an air supply fan 17 is installed in the air supply pipe 11 by means of screws.

[0037] In this embodiment, Figure 1 , 2 As shown, the air supply fan 17 blows air into the V-shaped tube 10 so that the oil mist fully contacts the electromagnet 18 .

[0038] Wherein, a first check valve 12 is arranged on the V-shaped tube 10 , and a second check valve 6 is arranged on the gas supply pipe 7 .

[0039] In this embodiment, Figure 1 As shown, both the No. 1 check valve 12 and the No. 2 check valve 6 can prevent the oil mist from flowing back.

[0040] When the present invention is working, the personnel connect the electrical appliance of the device to the external power supply equipment, and then connect the water pump 2 to the external liquid supply pipeline. In the next step, the personnel can turn on the air intake fan 16, the electrostatic precipitator 8, the electromagnet 18 and the air supply fan 17. The air intake fan 16 can transport the scattered oil mist into the V-shaped tube 10. At this time, the air supply fan 17 will blow gas into the V-shaped tube 10, so that the oil mist can fully contact the electromagnet 18, so that the electromagnet 18 can adsorb the iron particles contained in the oil mist, and the iron particles will fall faster than the oil mist due to their own heavy weight, thereby ensuring the collection efficiency and quality of the iron particles. In the next step, when the oil mist enters the electrostatic precipitator 8, the electrostatic precipitator 8 can adsorb the iron particles contained in the oil mist. Some dust is collected and transported to the inside of the tower body 1, and the water pump 2 can spray the corresponding liquid through the nozzle 20, so that the liquid is fully in contact with the oil mist, and then the oil mist is purified. After the oil mist is purified, it can be discharged from the tower body 1 through the exhaust pipe 5. In this process, the liquid sprayed by the nozzle 20 will fall into the inside of the tower body 1. When the liquid surface contacts the floating foam 22, the floating foam 22 will be subject to buoyancy, so that under the cooperation of the bearing 24 and the rotating shaft 21, the rotating plate 23 is tilted toward the impurity discharge pipe 4, so that when the liquid carries the impurities in the oil mist and falls on the top of the rotating plate 23, the impurities will flow to the impurity discharge pipe 4 under the action of gravity, so that it is convenient for personnel to discharge the impurities inside the tower body 1 through the impurity discharge pipe 4.

[0041] The above shows and describes the basic principles and main features of the present invention and the advantages of the present invention. It should be understood by those skilled in the art that the present invention is not limited to the above embodiments. The above embodiments and descriptions are only for explaining the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which fall within the scope of the present invention to be protected. The scope of protection of the present invention is defined by the attached claims and their equivalents.

Claims

1. An oil mist exhaust gas treatment system, comprising an intake module for absorbing oil mist, an iron particle collection module, a preliminary purification module and a spray purification module, characterized in that: The air intake module is connected to the iron particle collection module, and the iron particle collection module has a V-shaped pipe, a discharge pipe, a collection cylinder and an electromagnet, the iron particle collection module is connected to the preliminary purification module, and the preliminary purification module is connected to the spray purification module, and the spray purification module has a tower body, a water pump, an atomizing nozzle, a rotating plate and floating foam; The air intake module has an air intake pipe, an air intake hopper and an air intake fan, and one end of the air intake pipe is connected to the iron particle collection module. The preliminary purification module is an electrostatic dust collector. The iron particle collection module also has an air supply pipe, and an air supply fan is arranged inside the air supply pipe. The air supply pipe is connected to the V-shaped pipe.

2. The oil mist exhaust gas treatment system according to claim 1, characterized in that: The oil mist waste gas treatment device comprises a V-shaped pipe (10), an electrostatic precipitator (8) and a tower body (1); a discharge pipe (14) connected to the V-shaped pipe (10) is welded at the bottom of the V-shaped pipe (10) at a low point, and the outer periphery of the discharge pipe (14) is connected to a collecting tube (13) having an internal thread through a reserved thread; an electromagnet (18) is installed in the collecting tube (13) through a mounting frame; one end of the V-shaped pipe (10) is connected to the air inlet of the electrostatic precipitator (8) through a flange, and the air outlet pipe of the electrostatic precipitator (8) is connected to the tower body (1) through an air supply pipe (7); an annular pipe (19) is installed on the top of the tower body (1) through screws, and a nozzle (20) is installed at the bottom end of the annular pipe (19) through a reserved threaded hole.

3. The oil mist exhaust gas treatment system according to claim 2, characterized in that: A bearing (24) is installed at the bottom of the tower body (1) through a reserved groove, and a rotating shaft (21) is connected to the rotating circle of the bearing (24), a rotating plate (23) is installed at one end of the rotating shaft (21) through screws, and a floating foam (22) is glued to the bottom of one end of the rotating plate (23), an exhaust pipe (5) is installed at the top of the tower body (1) through bolts, and a drainage pipe (4) connected to the tower body (1) is welded at the bottom of one side of the tower body (1), and a valve (3) is provided on the drainage pipe (4), and a water pump (2) is installed at one end of the tower body (1) through screws, and the water outlet end at the top of the water pump (2) is connected to the annular pipe (19) through a pipeline.

4. The oil mist exhaust gas treatment system according to claim 2, characterized in that: An air intake pipe (9) is welded to the other end of the V-shaped tube (10), and an air intake scoop (15) is welded to the end of the air intake pipe (9), and an air intake fan (16) is installed in the air intake scoop (15) by means of screws.

5. The oil mist exhaust gas treatment system according to claim 2, characterized in that: An air supply pipe (11) connected to the V-shaped pipe (10) is welded at the bottom point of the top of the V-shaped pipe (10), and an air supply fan (17) is installed in the air supply pipe (11) by means of screws.

6. The oil mist exhaust gas treatment system according to claim 2, characterized in that: The V-shaped tube (10) is provided with a first check valve (12), and the gas transmission pipe (7) is provided with a second check valve (6).