A pipe production cutting device

By setting a rotatable rotating ring and threaded rod sliding groove structure in the pipeline cutting machine, combined with the clamping mechanism of servo motor drive and limiting cylinder, the problem of large and burrs in the cutting disk in the prior art is solved, achieving high efficiency and space saving pipe cutting.

CN115582575BActive Publication Date: 2024-12-13ANHUI JIELANTE NEW MATERIAL CO LTD
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Patent Information

Application Number
CN202211294683.7
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-10-21
Publication Date
2024-12-13
Estimated Expiration
2042-10-21

AI Technical Summary

Technical Problem

When cutting, existing pipeline cutting machines need to penetrate the pipe completely, resulting in a large cutting plate, the non-cutting surface contacts the pipe, which is prone to burrs, and the equipment takes up a large space, making it difficult to promote.

Method used

Design a pipe production and cutting device, by setting a rotatable rotating ring between the two sliding sleeves, the meshing relationship between the driving gear and the gear teeth on the servo motor is used to make the cutting disc rotate with the circumference of the pipe, reducing cutting The diameter of the disk is adjusted by adjusting the height of the cutting disk through the mating of the threaded rod and the sliding groove to achieve rapid cutting through the pipe, and a rotatable rotating plate is provided in the limiting cylinder to clamp the pipe to avoid cutting surface gaps.

Benefits of technology

实现了无需直径较大的切割盘对管道切割,减少了设备占用的空间,避免了切割面毛刺和豁口现象,提高了切割的实用性和效率。

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses a pipe production cutting device, comprising a support frame, a cutting box is fixedly connected to the top of the support frame, both sides of the cutting box are fixedly connected to limiting cylinders, both sides of the inner wall of the cutting box are fixedly connected to connecting rods, the opposite sides of the two connecting rods are fixedly connected to sliding sleeves, and a rotatable rotating ring is slidably connected between the outer surfaces of the two sliding sleeves. By arranging a rotatable rotating ring between the two sliding sleeves and utilizing the meshing relationship between the driving gear and the gear teeth on the servo motor, the rotating ring can be rotated in the sliding sleeve, so that the cutting disk is rotated around the circumference of the pipe for one circle, thereby cutting the pipe. Cutting the pipe in this way does not require a cutting blade with a larger diameter, and the cutting equipment occupies a smaller space and is easy to promote.
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Description

Technical Field

[0001] The invention relates to the technical field of pipe cutting, in particular to a pipe production cutting device. Background Art

[0002] Pipeline laying: The main lines of water supply, drainage, heating, and gas supply in cities and long-distance oil and gas pipelines are mostly laid underground. When transporting pipelines, they usually need to be cut into suitable lengths to avoid trouble caused by pipelines being too long. Existing pipe cutting machines can achieve normal cutting of pipelines, so that the pipelines can be cut according to the required specifications.

[0003] A Chinese patent discloses a pipe cutting machine (publication number: CN111250776A). The patent can realize the cooperation of the mobile clamping block and the fixed clamping block to clamp the pipe by turning the handle, and at the same time realize the rotating motor to drive the circular cutter to cut the pipe. By continuing to select the handle, the fixed clamping block and the mobile clamping block can not clamp the pipe, the cutting length of the pipe on the next side can be adjusted, and the rotating motor drives the circular cutter to reset. However, when the device cuts the pipe, since the cutting needs to completely penetrate the pipe to completely cut the pipe, the required cutting disc and the space required for cutting are relatively large, which causes the non-cutting surface of the cutting disc to contact the pipe during cutting, resulting in burrs on the cutting surface. Summary of the invention

[0004] The object of the present invention is to provide a pipe production cutting device, which can rotate the rotating ring in the sliding sleeve by arranging a rotatable rotating ring between two sliding sleeves and utilizing the meshing relationship between the driving gear and the gear teeth on the servo motor, so that the cutting disk rotates one circle around the circumference of the pipe, thereby cutting the pipe. In this way, cutting the pipe does not require a cutting blade with a larger diameter.

[0005] The purpose of the present invention can be achieved through the following technical solutions:

[0006] A pipe production cutting device comprises a support frame, a cutting box is fixedly connected to the top of the support frame, limiting cylinders are fixedly connected to both sides of the cutting box, connecting rods are fixedly connected to both sides of the inner wall of the cutting box, sliding sleeves are fixedly connected to the opposite sides of the two connecting rods, a rotatable rotating ring is slidably connected between the outer surfaces of the two sliding sleeves, a height-adjustable fixed block is arranged on the inner surface of the rotating ring, a mounting groove is penetrated through one side of the fixed block, and a cutting disk for cutting is rotatably connected to the inner surface of the mounting groove.

[0007] As a further solution of the present invention: a motor sleeve is fixedly connected to one side of the connecting rod, a servo motor is fixedly connected to the inner surface of the motor sleeve, a driving gear is fixedly connected to the output end of the servo motor, a plurality of gear teeth are fixedly connected to one side of the rotating ring, a through cavity is penetrated through one side of the sliding sleeve, and the outer surface of the driving gear is meshed with the outer surface of the gear teeth.

[0008] As a further solution of the present invention: a support sleeve is provided through one side of the rotating ring, sliding grooves are provided on both sides of the inner wall of the support sleeve, a threaded rod is fixedly connected to the bottom of the fixed block, sliding protrusions are fixedly connected on both sides of the surface of the threaded rod, the outer surface of the sliding protrusion is adapted to the inner surface of the sliding groove, and a rotating nut is threadedly connected to the outer surface of the threaded rod.

[0009] As a further solution of the present invention: a cutting motor is fixedly connected to one side of the fixing block, and an output end of the cutting motor passes through the fixing block and is fixedly connected to one side of the cutting disc.

[0010] As a further solution of the present invention: electric telescopic rods are fixedly connected to the four sides of the top of the support frame, the output end of each electric telescopic rod is fixedly connected to a mounting sleeve, and a rotating roller is rotatably connected between the opposite sides of two mounting sleeves.

[0011] As a further solution of the present invention: a rotating groove is opened inside the limiting cylinder, a rotatable rotating plate is arranged on the inner surface of the rotating groove, a plurality of inner grooves are opened on the inner surface of the limiting cylinder, a plurality of push plates are rotatably connected to one side of the rotating plate, the outer surface of the push plate is slidably connected to the inner surface of the inner groove, and a positioning block is fixedly connected to one end of the push plate.

[0012] As a further solution of the present invention: a side groove is provided on the surface of the limiting cylinder, a connecting plate is rotatably connected to the bottom of the rotating plate, and a cylinder for pushing the connecting plate is provided on one side of the supporting frame.

[0013] As a further solution of the present invention: sliding frames are fixedly connected to both sides of the support frame, a fixing sleeve is fixedly connected to the inner surface of the sliding frame, a pull rod is threadedly connected to the inner surface of the fixing sleeve, and the bottom end of the pull rod is rotatably connected to one end of the cylinder through a tripod.

[0014] Beneficial effects of the present invention:

[0015] (1) In the present invention, a rotatable rotating ring is provided between two sliding sleeves, and the meshing relationship between the driving gear and the gear teeth on the servo motor is utilized to enable the rotating ring to rotate in the sliding sleeve, so that the cutting disc rotates one circle around the circumference of the pipeline, thereby cutting the pipeline. In this way, cutting the pipeline does not require a cutting blade with a large diameter, and the cutting device occupies a small space and is easy to promote.

[0016] (2) In the present invention, by setting a support sleeve through the rotating ring and utilizing the sliding relationship between the sliding protrusion and the sliding groove on the threaded rod, when the rotating nut rotates, the threaded rod can move upward in the support sleeve, thereby completing the adjustment of the height of the cutting disk position. Through this structure, the rotating cutting disk can quickly pass through the thickness of the pipe, and the cutting of the pipe is more convenient in conjunction with the rotation of the rotating ring, thereby further improving its practicality.

[0017] (3) In the present invention, a rotatable rotating plate is arranged in the limiting cylinder, and a cylinder is used to push the connecting plate on the rotating plate to rotate in the side groove, so that the push plate rotates synchronously with the rotating plate in the inner groove, so that the positioning block approaches one side of the pipe, thereby clamping the pipe, avoiding the phenomenon of notches on the cut surface of the pipe due to the vibration of the pipe when the pipe is cut in an annular shape. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] The present invention will be further described below in conjunction with the accompanying drawings.

[0019] Figure 1 It is a schematic diagram of the external structure of the present invention as a whole;

[0020] Figure 2 is a side view of the external structure of the cutting box of the present invention;

[0021] Figure 3 is a side view of the internal structure of the cutting box of the present invention;

[0022] Figure 4 is a side view of the internal structure of the support sleeve in the present invention;

[0023] Figure 5 It is a side view of the internal structure of the limiting cylinder in the present invention.

[0024] In the figure: 1, support frame; 2, cutting box; 3, limit cylinder; 4, electric telescopic rod; 5, installation sleeve; 6, rotating roller; 7, connecting rod; 8, motor sleeve; 9, sliding sleeve; 10, rotating ring; 11, gear; 12, through cavity; 13, servo motor; 14, driving gear; 15, fixed block; 16, cutting motor; 17, installation groove; 18, cutting disc; 19, threaded rod; 20, rotating nut; 21, support sleeve; 22, sliding groove; 23, sliding protrusion; 24, sliding frame; 25, fixed sleeve; 26, pull rod; 27, cylinder; 28, connecting plate; 29, side groove; 30, rotating groove; 31, rotating plate; 32, inner groove; 33, push plate; 34, positioning block; DETAILED DESCRIPTION

[0025] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0026] See also Figure 1 - Figure 5 As shown, the present invention is a pipe production cutting device, including a support frame 1, a cutting box 2 is fixedly connected to the top of the support frame 1, and both sides of the cutting box 2 are fixedly connected to the limiting cylinder 3, and both sides of the inner wall of the cutting box 2 are fixedly connected to the connecting rod 7, and the two connecting rods 7 are fixedly connected to the opposite sides. A sliding sleeve 9 is slidably connected between the outer surfaces of the two sliding sleeves 9. The sliding sleeve 9 limits the rotating ring 10 in a semi-wrapped form, leaving enough moving space for the support sleeve 21 when rotating. The inner surface of the rotating ring 10 is provided with a high A fixed block 15 with adjustable degree is provided, and a mounting groove 17 is formed through one side of the fixed block 15. A cutting disc 18 for cutting is rotatably connected to the inner surface of the mounting groove 17. A rotatable rotating ring 10 is provided between the two sliding sleeves 9. The meshing relationship between the driving gear 14 and the gear teeth 11 on the servo motor 13 can make the rotating ring 10 rotate in the sliding sleeve 9, so that the cutting disc 18 rotates one circle around the circumference of the pipeline, thereby cutting the pipeline. In this way, no cutting blade with a larger diameter is required for cutting the pipeline. The cutting equipment occupies a small space and is easy to promote.

[0027] A motor sleeve 8 is fixedly connected to one side of the connecting rod 7, and a servo motor 13 is fixedly connected to the inner surface of the motor sleeve 8. The servo motor 13 is electrically connected to an external power supply, and a driving gear 14 is fixedly connected to the output end of the servo motor 13. A plurality of gear teeth 11 are fixedly connected to one side of the rotating ring 10. A through cavity 12 is penetrated through one side of the sliding sleeve 9, and the through cavity 12 enables some teeth on the surface of the driving gear 14 to mesh with the outer surface of the gear teeth 11, and the outer surface of the driving gear 14 meshes with the outer surface of the gear teeth 11.

[0028] A support sleeve 21 is provided through one side of the rotating ring 10, and sliding grooves 22 are provided on both sides of the inner wall of the support sleeve 21. A threaded rod 19 is fixedly connected to the bottom of the fixed block 15, and sliding protrusions 23 are fixedly connected to both sides of the surface of the threaded rod 19. The outer surface of the sliding protrusion 23 is adapted to the inner surface of the sliding groove 22, and the outer surface of the threaded rod 19 is threadedly connected to a rotating nut 20. By providing the support sleeve 21 through the rotating ring 10 and utilizing the sliding relationship between the sliding protrusion 23 on the threaded rod 19 and the sliding groove 22, the rotating nut 20 can be rotated. When the threaded rod 19 moves upward in the support sleeve 21, the height of the cutting disc 18 is adjusted. This structure enables the rotating cutting disc 18 to quickly pass through the thickness of the pipe, and it is more convenient to cut the pipe in cooperation with the rotation of the rotating ring 10, thereby further improving its practicality. In the present invention, a gear can be further provided on the rotating nut 20, and a motor can be fixedly installed on the inner surface of the rotating ring 10, and a gear roller of suitable thickness is installed on the motor and meshed with the gear. The height of the threaded rod 19 can be controlled by controlling the rotation of the motor, and it can be reset at the same time.

[0029] A cutting motor 16 is fixedly connected to one side of the fixing block 15 . The cutting motor 16 is electrically connected to an external power source and is controlled by a PLC controller. An output end of the cutting motor 16 passes through the fixing block 15 and is fixedly connected to one side of the cutting disc 18 .

[0030] Electric telescopic rods 4 are fixedly connected to the four sides of the top of the support frame 1, and the output end of each electric telescopic rod 4 is fixedly connected to a mounting sleeve 5. A rotating roller 6 is rotatably connected between the opposite sides of the two mounting sleeves 5. The rotating roller 6 can support the pipeline during cutting, and the rotating roller 6 can be set to be low in the middle and high at both ends, so as to facilitate the limitation of the pipeline.

[0031] A rotating groove 30 is provided inside the limiting cylinder 3, and a rotatable rotating plate 31 is provided on the inner surface of the rotating groove 30. A plurality of inner grooves 32 are provided on the inner surface of the limiting cylinder 3. A plurality of push plates 33 are rotatably connected to one side of the rotating plate 31. The outer surface of the push plate 33 is slidably connected to the inner surface of the inner groove 32, and a positioning block 34 is fixedly connected to one end of the push plate 33.

[0032] A side groove 29 is provided on the surface of the limiting cylinder 3, and a connecting plate 28 is rotatably connected to the bottom of the rotating plate 31. A cylinder 27 for pushing the connecting plate 28 is provided on one side of the support frame 1. By providing a rotatable rotating plate 31 in the limiting cylinder 3, the cylinder 27 is used to push the connecting plate 28 on the rotating plate 31 to rotate in the side groove 29, so that the push plate 33 rotates synchronously with the rotating plate 31 in the inner groove 32, so that the positioning block 34 approaches one side of the pipeline, thereby clamping the pipeline, avoiding the phenomenon that the cutting surface of the pipeline is notched due to the vibration of the pipeline when the pipeline is cut in an annular shape.

[0033] Both sides of the support frame 1 are fixedly connected with sliding frames 24, through which the height of the cylinder 27 can be adjusted, and the moving position of the rotating plate 31 can be further adjusted, so as to control the moving distance of the push plate 33, so that the moving distance range of the rotating plate 31 is larger, and the inner surface of the sliding frame 24 is fixedly connected with a fixing sleeve 25, and the inner surface of the fixing sleeve 25 is threadedly connected with a pull rod 26, and the bottom end of the pull rod 26 is rotatably connected to one end of the cylinder 27 through a tripod, and the tripod is rotatably connected to the bottom end of the pull rod 26 through the rotating sleeve, so as to prevent the cylinder 27 from rotating when the pull rod 26 rotates.

[0034] The working principle of the present invention is as follows: first, the mounting sleeve 5 is lifted by the electric telescopic rod 4, so that the two rotating rollers 6 move upward, and the pipe to be cut is placed on the rotating roller 6, and passes through the limit cylinder 3 and the cutting box 2, and the pipe is pulled by the external traction mechanism. When the pipe moves to a certain distance, the pull rod 26 is rotated to adjust the height of the cylinder 27, and then the cylinder 27 is extended by rotating the starter, so that the connecting plate 28 slides in the side groove 29, thereby pushing the rotating plate 31 to rotate on the inner surface of the rotating groove 30, and further driving the push plate 33 to slide on the inner surface of the inner groove 32. At this time, the positioning block 34 clamps the pipe, and then the rotating screw is rotated. The nut 20, with the cooperation of the sliding protrusion 23 and the sliding groove 22, can make the threaded rod 19 move upward, so that the fixed block 15 moves to the side close to the pipe. At the same time, the cutting motor 16 is started to rotate, thereby driving the cutting disc 18 in the installation groove 17 to rotate, and further driving the cutting disc 18 to rotate to cut the pipe. Then the servo motor 13 on the connecting rod 7 is started to rotate, thereby driving the driving gear 14 to rotate. Through the meshing relationship between the driving gear 14 and the gear teeth 11 in the through cavity 12, the rotating ring 10 is rotated in the two sliding sleeves 9, further driving the cutting disc 18 to rotate around the pipe, thereby completing the cutting of the pipe.

[0035] The above is a detailed description of an embodiment of the present invention, but the content is only a preferred embodiment of the present invention and cannot be considered to limit the scope of implementation of the present invention. All equivalent changes and improvements made within the scope of the present invention should still fall within the scope of the patent coverage of the present invention.

Claims

1. A pipe production cutting device, characterized in that: The invention comprises a support frame (1), the top of the support frame (1) is fixedly connected to a cutting box (2), both sides of the cutting box (2) are fixedly connected to limiting cylinders (3), both sides of the inner wall of the cutting box (2) are fixedly connected to connecting rods (7), the opposite sides of the two connecting rods (7) are fixedly connected to sliding sleeves (9), a rotatable rotating ring (10) is slidably connected between the outer surfaces of the two sliding sleeves (9), the inner surface of the rotating ring (10) is provided with a height-adjustable fixing block (15), one side of the fixing block (15) is penetrated by a mounting groove (17), and the inner surface of the mounting groove (17) is rotatably connected to a cutting disc (18) for cutting; The limiting cylinder (3) has a rotating groove (30) formed inside, and a rotatable rotating plate (31) is provided on the inner surface of the rotating groove (30). The inner surface of the limiting cylinder (3) has a plurality of inner grooves (32). One side of the rotating plate (31) is rotatably connected to a plurality of push plates (33). The outer surface of the push plate (33) is slidably connected to the inner surface of the inner groove (32), and one end of the push plate (33) is fixedly connected to a positioning block (34). A side groove (29) is provided on the surface of the limiting cylinder (3); a connecting plate (28) is rotatably connected to the bottom of the rotating plate (31); and a cylinder (27) for pushing the connecting plate (28) is provided on one side of the supporting frame (1).

2. A pipe production cutting device according to claim 1, characterized in that: A motor sleeve (8) is fixedly connected to one side of the connecting rod (7), a servo motor (13) is fixedly connected to the inner surface of the motor sleeve (8), a driving gear (14) is fixedly connected to the output end of the servo motor (13), a plurality of gear teeth (11) are fixedly connected to one side of the rotating ring (10), a through cavity (12) is penetrated through one side of the sliding sleeve (9), and the outer surface of the driving gear (14) meshes with the outer surface of the gear teeth (11).

3. A pipe production cutting device according to claim 1, characterized in that: A support sleeve (21) is provided through one side of the rotating ring (10), and sliding grooves (22) are provided on both sides of the inner wall of the support sleeve (21). A threaded rod (19) is fixedly connected to the bottom of the fixed block (15), and sliding protrusions (23) are fixedly connected to both sides of the surface of the threaded rod (19), and the outer surface of the sliding protrusion (23) is matched with the inner surface of the sliding groove (22), and the outer surface of the threaded rod (19) is threadedly connected to a rotating nut (20).

4. A pipe production cutting device according to claim 3, characterized in that: A cutting motor (16) is fixedly connected to one side of the fixing block (15); an output end of the cutting motor (16) passes through the fixing block (15) and is fixedly connected to one side of the cutting disc (18).

5. The pipe production cutting device according to claim 1, characterized in that: Electric telescopic rods (4) are fixedly connected to the four sides of the top of the support frame (1); an output end of each electric telescopic rod (4) is fixedly connected to a mounting sleeve (5); and a rotating roller (6) is rotatably connected between opposite sides of two mounting sleeves (5).

6. A pipe production cutting device according to claim 1, characterized in that: Both sides of the support frame (1) are fixedly connected to a sliding frame (24), the inner surface of the sliding frame (24) is fixedly connected to a fixing sleeve (25), the inner surface of the fixing sleeve (25) is threadedly connected to a pull rod (26), and the bottom end of the pull rod (26) is rotatably connected to one end of the cylinder (27) via a tripod.