Energy-saving and consumption-reducing transmission busbar profile and installation method thereof

Abstract

The present application relates to an energy-saving and consumption-reducing transmission busbar profile, and relates to the field of busbar ducts, including a shell, a conductive bar and a corrugated pipe, wherein a mounting hole is provided in the shell, the mounting hole penetrates the shell, a plurality of conductive bars are provided, and insulating skins are provided on the plurality of conductive bars, the plurality of conductive bars are stacked and arranged and pass through the mounting hole, the corrugated pipe is provided on the bent portion of the conductive bar, and the corrugated pipe is provided between two adjacent shells. The present application has the effect of improving the efficiency of laying a meandering circuit.

Description

Technical Field

[0001] The present application relates to the field of bus ducts, and in particular to an energy-saving and consumption-reducing transmission busbar profile. Background Art

[0002] Bus duct is a closed metal device consisting of copper or aluminum busbars, which is used to distribute high power to various components of a distributed system. In the field of power transmission, bus duct has a wide range of applications and is gradually replacing wires and cables.

[0003] The relevant bus duct structure includes a shell and a conductive bar. A through slot is opened in the middle of the shell. The shell is made of a metal material with good thermal conductivity. The conductive bar is made of a copper or aluminum alloy. The conductive bar is a rectangular plate structure. Multiple conductive bars are stacked and arranged in the through slot of the shell. An insulating layer is arranged outside the conductive bar. The insulating layer is arranged between the conductive bars and between the conductive bar and the shell. The conductive bar has the effect of transmitting current. Users can make multiple conductive bars in the shell have the effect of transmitting current by setting electrical appliances at both ends of the conductive bar.

[0004] The above-mentioned related technical solutions have the following defects: when using bus ducts to lay circuits, when the extension direction of the bus ducts changes, it is necessary to set the two bus ducts at an angle and set conductors between the two bus ducts, which makes the line laying operation time-consuming. Summary of the invention

[0005] In order to improve the efficiency of laying winding circuits, the present application provides an energy-saving and consumption-reducing transmission busbar profile and an installation method thereof.

[0006] The energy-saving and consumption-reducing transmission busbar profile provided in this application adopts the following technical solution:

[0007] An energy-saving and consumption-reducing power transmission busbar profile comprises a shell, a conductive bar and a corrugated pipe. A mounting hole is opened in the shell and passes through the shell. A plurality of conductive bars are provided and each of the plurality of conductive bars is covered with an insulating skin. The plurality of conductive bars are stacked and arranged and pass through the mounting hole. The corrugated pipe is covered on the bent portion of the conductive bar and is arranged between two adjacent shells.

[0008] By adopting the above technical solution, by arranging a shell outside the conductive bar, the user can fix the shell on the wall, and by sleeved a corrugated tube on the conductive bar, the corrugated tube can be used to isolate the conductive bar, which can reduce the probability of the user contacting the conductive bar. The user can measure the circuit laying line, thereby bending the conductive bar, and then sleeved the corrugated tube on the conductive bar, and finally fixed the shell on the wall, so that the conductive bar can be arranged on the wall in a winding manner. Two conductive bars at an angle to each other are connected as a whole, which can reduce the steps of electrically connecting the two conductive bars, thereby improving the efficiency of laying the circuit.

[0009] Optionally, the shell includes a kit 1 and a kit 2, the kit 1 and the kit 2 are detachably connected, the kit 1 and the kit 2 are provided with through grooves, and the through grooves of the kit 1 and the kit 2 are assembled into a mounting hole.

[0010] By adopting the above technical solution, by making Kit 1 and Kit 2 detachably connected, the user can bend the conductive bar and install the shell on the conductive bar. After the user determines the length of multiple shells on the conductive bar by measuring, the user can install shells of different lengths on the conductive bar in sequence, thereby facilitating use.

[0011] Optionally, the kit one and the kit two are provided with thermally conductive silicone, which is disposed in the through grooves of the kit one and the kit two, and is used to fit on the conductive bar.

[0012] By adopting the above technical solution, thermally conductive silicone is arranged on Kit 1 and Kit 2, so that the thermally conductive silicone can solidify and form a filling layer. After the user applies the thermally conductive silicone on Kit 1 and Kit 2, Kit 1 and Kit 2 are installed on the conductive bar, the thermally conductive silicone can be adhered to the conductive bar, and then the shell and the conductive bar can exchange heat through the thermally conductive silicone, which can improve the heat dissipation efficiency of the shell.

[0013] Optionally, an insulating heat-conducting sheet is arranged between the conductive bars, the insulating heat-conducting sheet is arranged in the corrugated tube, and the insulating heat-conducting sheet is connected to the shell.

[0014] By adopting the above technical solution, an insulating heat-conducting sheet is arranged between the conductive bars, so that the insulating heat-conducting sheet can exchange heat with the conductive bars. The insulating heat-conducting sheet can transfer the heat generated when the conductive bars are energized to the shell, thereby allowing the conductive bars located in the bellows to dissipate heat through the shell.

[0015] Optionally, the conductive row outer shell is provided with a non-woven fabric, the non-woven fabric is a cylindrical structure, the non-woven fabric is located in the corrugated tube, and the plurality of conductive rows are located in the non-woven fabric.

[0016] By adopting the above technical solution, a non-woven fabric is arranged outside the conductive bar, so that the non-woven fabric is wrapped around the outside of the conductive bar, so that a plurality of conductive bars can be connected by binding with the non-woven fabric, and the user can use the equipment to bend a plurality of conductive bars at the same time. The non-woven fabric plays a role in protecting the conductive bar and can reduce the chance of moisture in the air corroding the conductive bar.

[0017] Optionally, an insulating heat-conducting layer is provided between the shell and the corrugated tube, the insulating heat-conducting layer is formed by solidifying thermally conductive silicone grease, and the insulating heat-conducting layer connects the insulating heat-conducting sheet and the shell.

[0018] By adopting the above technical solution, an insulating heat-conducting layer is provided between the shell and the corrugated tube, so that the insulating heat-conducting layer can connect the insulating heat-conducting sheet and the shell, thereby enabling the insulating heat-conducting sheet to exchange heat with the shell.

[0019] Optionally, the corrugated pipe is detachably connected with a clamping mechanism, which includes a connecting piece and a supporting piece. The connecting piece is connected to the supporting piece, the connecting piece is used to be installed on a wall, the supporting piece is configured as an arc-shaped plate structure, the supporting piece is elastic, the arc shape of the supporting piece is a superior arc, and the supporting piece is used to be clamped on the corrugated pipe.

[0020] By adopting the above technical solution and providing a clamping mechanism on the corrugated pipe, the user can clamp the support member on the corrugated pipe and install the connecting member on the wall, so that the clamping mechanism supports the bent part of the conductive bar, thereby enabling the conductive bar to be stably connected to the wall.

[0021] The present application provides an energy-saving and consumption-reducing transmission busbar profile installation method using the following technical solutions:

[0022] A method for installing an energy-saving and consumption-reducing transmission busbar profile comprises the following steps:

[0023] S1: The user conducts an on-site inspection of the installation environment of the conductive bar to be laid, determines the installation position and bending condition of the conductive bar, and then determines the length and connection relationship of multiple shells and corrugated tubes on the conductive bar;

[0024] S2: Process the shell to a specific length and install the shell on the conductive bar, and arrange a corrugated tube between adjacent shells so that the shell and the corrugated tube wrap the conductive bar;

[0025] S3: an insulating heat-conducting layer is provided at the end of the corrugated tube so that the insulating heat-conducting layer can be connected between the insulating heat-conducting sheet and the shell;

[0026] S4: bend the conductive bar, install the housing on the wall, set the housing at an angle to each other, and bend the bellows to form an arc;

[0027] S5: Install a clamping mechanism on the wall so that the clamping mechanism can be clamped on the corrugated pipe and support the corrugated pipe and the conductive bar.

[0028] By adopting the above technical solution and measuring the extension direction and extension length of the conductive bar, the user can bend an arc at the corresponding position of the conductive bar, so that the conductive bar can be arranged in a winding manner and connected to the electrical appliance. By arranging multiple shells on the conductive bar, the user can fix the shells to the wall and put the corrugated tube on the bent part of the conductive bar, thereby reducing the steps of connecting the two conductive bars to each other and improving the construction efficiency.

[0029] In summary, the beneficial technical effects of this application are:

[0030] 1. By arranging a shell outside the conductive bar, the user can fix the shell on the wall. By arranging a corrugated tube on the conductive bar, the corrugated tube can be used to isolate the conductive bar, which can reduce the probability of the user contacting the conductive bar. The user can measure the circuit laying line, bend the conductive bar, and then put the corrugated tube on the conductive bar. Finally, fix the shell on the wall, so that the conductive bar can be arranged on the wall in a winding manner. The two conductive bars at an angle to each other are connected as a whole, which can reduce the steps of electrically connecting the two conductive bars, thereby improving the efficiency of laying the circuit;

[0031] 2. By setting thermally conductive silicone on Kit 1 and Kit 2, the thermally conductive silicone can solidify and form a filling layer. After the user applies the thermally conductive silicone on Kit 1 and Kit 2, Kit 1 and Kit 2 are installed on the conductive bar, the thermally conductive silicone can be attached to the conductive bar, and then the shell and the conductive bar can exchange heat through the thermally conductive silicone, which can improve the heat dissipation efficiency of the shell;

[0032] 3. By providing a clamping mechanism on the corrugated pipe, the user can clamp the support member on the corrugated pipe and install the connecting member on the wall, so that the clamping mechanism supports the curved portion of the conductive bar, thereby enabling the conductive bar to be stably connected to the wall. BRIEF DESCRIPTION OF THE DRAWINGS

[0033] Figure 1 It is a schematic diagram of the overall structure of Example 1 of the present application.

[0034] Figure 2 It is a schematic diagram of the installation structure of the non-woven fabric of Example 1 of the present application.

[0035] Figure 3 It is a schematic diagram of the connection relationship between the conductive bar and the insulating thermal conductive sheet of Example 1 of the present application.

[0036] Figure 4 It is a structural schematic diagram of the clamping mechanism of Example 1 of the present application.

[0037] Figure 5 It is a schematic diagram of the structure of the shell of Example 2 of the present application.

[0038] Figure numerals: 1, shell; 11, kit one; 12, kit two; 13, mounting hole; 2, conductive bar; 3, bellows; 31, non-woven fabric; 32, insulating thermal conductive sheet; 33, insulating thermal conductive layer; 4, clamping mechanism; 41, connector; 42, support member. DETAILED DESCRIPTION

[0039] The present application is further described in detail below in conjunction with the accompanying drawings.

[0040] Example 1

[0041] The present application embodiment discloses an energy-saving and consumption-reducing transmission busbar profile, referring to Figure 1 , including a shell 1, a plurality of conductive bars 2 and a bellows 3. The shell 1 is made of a metal material with good thermal conductivity and structural strength, and the shell 1 can be made of aluminum. A mounting hole 13 is provided in the shell 1. The mounting hole 13 is a through hole. The cross-section of the mounting hole 13 is a rectangular shape. The plurality of conductive bars 2 penetrate the shell 1 through the mounting hole 13. The conductive bars 2 are stacked on each other and pass through the shell 1. The user fixes the shell 1 on the wall by bolts, and connects the ends of the plurality of conductive bars 2 to different devices to achieve the purpose of laying the circuit. A plurality of shells 1 are arranged on the conductive bar 2, and the bellows 3 is sleeved on the conductive bar 2. The two ends of the bellows 3 are respectively connected to the ends of two adjacent shells 1. The user installs the adjacent shells 1 on the wall at an angle, so that the shell 1 can drive the bellows 3 and the conductive bar 2 to bend, thereby facilitating the user to adjust the extension direction of the conductive bar 2, reducing the construction steps and improving the construction efficiency. The corrugated tube 3 is sleeved outside the conductive bar 2, thereby reducing the probability of users contacting the surface of the conductive bar 2, and reducing the probability of accidents caused by leakage of the conductive bar 2.

[0042] Reference Figure 2 and Figure 3 The conductive bar 2 is a strip-shaped structure with a width. The surfaces of the conductive bar 2 are attached to each other. An insulating heat-conducting sheet 32 ​​is arranged between adjacent conductive bars 2. The insulating heat-conducting sheet 32 ​​can be made of heat-conducting silicone. The insulating heat-conducting sheet 32 ​​is cut into a rectangular sheet structure and arranged between two adjacent conductive bars 2. The insulating heat-conducting sheet 32 ​​has an insulating effect, thereby reducing the probability of adjacent conductive bars 2 being connected to each other due to skin damage. The insulating heat-conducting sheet 32 ​​can transfer the heat generated by the conductive bar 2 due to power supply. The conductive bar 2 is provided with a non-woven fabric 31 on the outer jacket. The non-woven fabric 31 is rolled into a cylindrical structure and is sleeved on the conductive bar 2, thereby reducing the erosion of the surface of the conductive bar 2 by moisture in the air. The corrugated tube 3 is sleeved outside the non-woven fabric 31.

[0043] Reference Figure 2 and Figure 3 An insulating heat-conducting layer 33 is provided between the bellows 3 and the shell 1. The insulating heat-conducting layer 33 is formed by solidifying thermally conductive silicone grease. The user applies the thermally conductive silicone grease to the end of the non-woven fabric 31 to make the thermally conductive silicone grease contact with the end of the insulating heat-conducting sheet 32, and then the shell 1 is abutted against the thermally conductive silicone grease, so that the insulating heat-conducting layer 33 formed by the solidification of the thermally conductive silicone grease can connect the insulating heat-conducting sheet 32 ​​and the shell 1, and then the insulating heat-conducting sheet 32 ​​can conduct the heat on the surface of the conductive bar 2 to the shell 1, so that the conductive bar 2 in the bellows 3 can dissipate heat through the shell 1, reduce the temperature rise of the conductive bar 2, and then reduce the resistance of the conductive bar 2, so as to achieve the effect of energy saving and consumption reduction.

[0044] Reference Figure 4The bellows 3 is detachably connected with a clamping mechanism 4, which is used to be installed on a wall, and is used to support and lift the bellows 3 and the conductive bar 2. The clamping mechanism 4 includes a connector 41 and a support 42, and the connector 41 and the support 42 are connected. The connector 41 is a plate-like structure, and a plurality of through holes for installing bolts are provided on the connector 41. The support 42 is an arc-shaped plate structure, and the support 42 is made of an elastic material. The arc line of the cross section of the support 42 is a superior arc, and the support 42 is used to be clamped on the bellows 3.

[0045] The implementation principle of the embodiment of the present application is: by arranging multiple shells 1 on the conductive bar 2, adjacent shells 1 are connected through the corrugated tube 3, and the user can install the multiple shells 1 on the wall at an angle according to the working conditions, thereby improving the construction efficiency. By arranging non-woven fabric 31 and insulating thermal conductive sheet 32 ​​in the corrugated tube 3, the protective effect of the corrugated tube 3 on the conductive bar 2 can be enhanced, thereby reducing the probability of accidents caused by leakage of the conductive bar 2.

[0046] Example 2

[0047] The present application embodiment discloses an energy-saving and consumption-reducing transmission busbar profile, referring to Figure 5 On the basis of Example 1, the shell 1 includes a kit 11 and a kit 2 12, and the kit 1 11 and the kit 2 12 are detachably connected. The user can process the shell 1 into a specific length according to the working conditions and install it on the conductive bar 2, so that the shells 1 of different lengths can be easily and quickly installed on the conductive bar 2.

[0048] Reference Figure 5 , the first set 11 and the second set 12 are provided with grooves, and the grooves of the first set 11 and the second set 12 can form a mounting hole 13. The grooves of the first set 11 and the second set 12 are provided with thermal conductive silicone, and the thermal conductive silicone can fill the gap between the first set 11 and the second set 12 and the conductive bar 2, so that the first set 11 and the second set 12 can fit tightly on the conductive bar 2, so that the heat conduction efficiency between the conductive bar 2 and the housing 1 is improved.

[0049] The present application discloses a method for installing an energy-saving and consumption-reducing transmission busbar profile, comprising the following steps:

[0050] S1: The user conducts an on-site inspection of the environment where the conductive bar 2 is to be laid, determines the installation position and bending condition of the conductive bar 2, and further determines the length and connection relationship of the multiple shells 1 and the corrugated tubes 3 on the conductive bar 2;

[0051] S2: Processing the housing 1 to a specific length and installing the housing 1 on the conductive bar 2, arranging the bellows 3 between adjacent housings 1, so that the housing 1 and the bellows 3 wrap the conductive bar 2, so as to achieve the effect of protecting the conductive bar 2 and reduce the probability of the surface of the conductive bar 2 being damaged due to friction. By bending the conductive bar 2, the number of nodes connecting multiple conductive bars 2 to each other can be reduced, and the number of processes for connecting the conductive bars 2 to each other can be reduced;

[0052] S3: an insulating heat-conducting layer 33 is provided at the end of the corrugated tube 3, so that the insulating heat-conducting layer 33 can be connected between the insulating heat-conducting sheet 32 ​​and the housing 1, so that the insulating heat-conducting sheet 32 ​​can transfer the heat on the surface of the strip-shaped conductive bar 2 to the housing 1, so that the housing 1 has a heat dissipation effect;

[0053] S4: bending the conductive bars 2, bending the multiple conductive bars 2 covered with the non-woven fabrics 31 into a specific arc through a bending device, installing the housing 1 on the wall, making the housings 1 arranged at an angle to each other, and bending the corrugated tube 3 to form an arc, so that the turning part of the conductive bars 2 is wrapped by the corrugated tube 3;

[0054] S5: Install the clamping mechanism 4 on the wall so that the clamping mechanism 4 can be clamped on the corrugated tube 3 and support the corrugated tube 3 and the conductive bar 2 .

[0055] The implementation principle of the embodiment of the present application is as follows: by arranging multiple shells 1 on the conductive bar 2 and arranging bellows 3 between the shells 1, the multiple shells 1 can be arranged at an angle on the wall, and then the bellows 3 is sleeved on the bent conductive bar 2. The construction personnel do not need to set a wrapping structure at the bent conductive bar 2, so that the conductive bar 2 can be bent and arranged on the wall, thereby achieving the effect of improving construction efficiency.

[0056] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.

Claims

1. An energy-saving and consumption-reducing transmission busbar profile, characterized in that: The invention comprises a shell (1), a conductive bar (2) and a bellows (3), wherein a mounting hole (13) is provided in the shell (1), the mounting hole (13) passes through the shell (1), a plurality of conductive bars (2) are provided, each of the plurality of conductive bars (2) is provided with an insulating skin, the plurality of conductive bars (2) are stacked and arranged and pass through the mounting hole (13), the bellows (3) is provided on the bent portion of the conductive bar (2), the bellows (3) is provided between two adjacent shells (1), an insulating heat conductive sheet (32) is provided between the conductive bars (2), the insulating heat conductive sheet (32) is provided in the bellows (3), the insulating heat conductive sheet (32) is connected to the shell (1), a non-woven fabric (31) is provided on the outer cover of the conductive bar (2), the non-woven fabric (31) is a cylindrical structure, and the non-woven fabric (31) ) is located in the corrugated tube (3), a plurality of conductive bars (2) are located in the non-woven fabric (31), an insulating heat-conducting layer (33) is provided between the shell (1) and the corrugated tube (3), the insulating heat-conducting layer (33) is formed by solidifying thermally conductive silicone grease, the insulating heat-conducting layer (33) is connected to the insulating heat-conducting sheet (32) and the shell (1), a snap-fit ​​mechanism (4) is detachably connected to the corrugated tube (3), the snap-fit ​​mechanism (4) comprises a connecting member (41) and a supporting member (42), the connecting member (41) is connected to the supporting member (42), the connecting member (41) is used to be installed on a wall, the supporting member (42) is set as an arc plate structure, the supporting member (42) is elastic, the arc shape of the supporting member (42) is a major arc, and the supporting member (42) is used to be snapped on the corrugated tube (3).

2. The energy-saving and consumption-reducing transmission busbar profile according to claim 1 is characterized in that: The housing (1) comprises a first set (11) and a second set (12), wherein the first set (11) and the second set (12) are detachably connected, and through grooves are provided on the first set (11) and the second set (12), and the through grooves of the first set (11) and the second set (12) are assembled into a mounting hole (13).

3. The energy-saving and consumption-reducing transmission busbar profile according to claim 2 is characterized in that: The kit one (11) and the kit two (12) are provided with thermally conductive silicone, which is arranged in the through grooves of the kit one (11) and the kit two (12), and is used to fit on the conductive bar (2).

4. A method for installing the energy-saving and consumption-reducing transmission busbar profile according to claim 1, characterized in that: The steps include: S1: The user conducts an on-site inspection of the installation environment of the conductive bar (2) to be laid, determines the installation position and bending condition of the conductive bar (2), and further determines the length and connection relationship of the multiple shells (1) and the corrugated tubes (3) on the conductive bar (2); S2: processing the housing (1) to a specific length and installing the housing (1) on the conductive bar (2), and arranging a bellows (3) between adjacent housings (1) so that the housing (1) and the bellows (3) wrap the conductive bar (2); S3: providing an insulating heat-conducting layer (33) at the end of the corrugated tube (3), so that the insulating heat-conducting layer (33) can be connected between the insulating heat-conducting sheet (32) and the housing (1); S4: bending the conductive bar (2), installing the housing (1) on the wall, so that the housings (1) are arranged at an angle to each other, and the corrugated tube (3) is bent to form an arc; S5: Installing a clamping mechanism (4) on the wall, so that the clamping mechanism (4) can be clamped on the corrugated tube (3) and support the corrugated tube (3) and the conductive bar (2).

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