Feeding device and vertical tube expander
By using a rotating seat and driving mechanism to move the support frame in the vertical pipe expander loading device, the problem of moderate distance between the heat exchanger and the frame is solved, and processing efficiency and operation convenience are improved.
Patent Information
- Application Number
- CN202211403080.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-11-10
- Publication Date
- 2024-12-10
- Estimated Expiration
- 2042-11-10
AI Technical Summary
When the existing vertical pipe expander feeding device is used to process heat exchangers of different thicknesses, it is difficult to maintain a moderate distance between the heat exchanger and the frame, resulting in low processing efficiency and inconvenient operation.
A feeding device is designed, including a rotating seat, a support frame and a driving mechanism, which drives the support frame to rotate between horizontal and vertical positions through the rotating seat, and uses the second driving mechanism to move the support frame in the front and rear direction, and move the second driving mechanism in a synchronous manner. A clamping assembly ensures a moderate distance between the heat exchanger and the rack.
It improves the processing efficiency of the heat exchanger, simplifies the operation process, avoids the need to adjust the screw nut mechanism separately, and enhances the clamping stability of the heat exchanger.
Smart Images

Figure CN115744247B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of tube expanders, and in particular to a feeding device and a vertical tube expander. Background Art
[0002] Vertical tube expanders are generally used to expand and flare heat exchangers. To facilitate loading, vertical tube expanders are usually provided with a loading device for flipping the heat exchanger from a horizontal state to a vertical state. The loading device includes a support frame hinged to the frame of the vertical tube expander and a motor for driving the support frame to rotate. The support frame is equipped with a plurality of support plates for fixing the heat exchanger. When the support frame rotates to a horizontal position, loading can be performed, the heat exchanger is horizontally fixed to the support plate, and then the support frame is rotated to a vertical position, and the heat exchanger is driven to rotate to a vertical state at the same time, so that the heat exchanger is located between the support plate and the frame. At this time, the heat exchanger can be fixed to the clamping mechanism of the frame to process the heat exchanger.
[0003] However, for a thicker heat exchanger, when the support frame drives the heat exchanger to rotate to a vertical position, the front surface of the heat exchanger is easily squeezed between the rack; for a thinner heat exchanger, when the support frame drives the heat exchanger to rotate to a vertical position, the distance between the front surface of the heat exchanger and the clamping mechanism of the rack will become larger, resulting in the inability of the clamping mechanism of the rack to firmly clamp the heat exchanger.
[0004] To this end, some manufacturers will set a screw nut mechanism between the support plate and the support frame to adjust the distance between the two. For heat exchangers of different thicknesses, the screw nut mechanism can be adjusted to adjust the distance between the support plate and the support frame, so that when the heat exchanger is moved to a vertical position, the distance between the heat exchanger and the clamping mechanism of the rack is moderate. However, this method requires the screw nut mechanism of each support plate to be adjusted separately during operation, which is inconvenient to operate and has low efficiency. Summary of the invention
[0005] The present invention aims to solve at least one of the technical problems existing in the prior art. To this end, the present invention provides a feeding device for a vertical tube expander, which can facilitate the feeding of a heat exchanger and improve the processing efficiency of the heat exchanger.
[0006] The present invention also provides a vertical tube expander having the above-mentioned feeding device.
[0007] According to an embodiment of the present invention, the loading device includes: a base; a rotating seat, rotatably installed on the base; a support frame, movably installed on the rotating seat, and the support frame is equipped with at least two groups of first clamping components; a first driving mechanism, installed on the base and transmission connected to the rotating seat, the first driving mechanism can drive the rotating seat to rotate relative to the base; a second driving mechanism is installed on the rotating seat and transmission connected to the support frame; wherein, the rotating seat can drive the support frame to rotate relative to the base and make the support frame in a horizontal position or a vertical position, and when the support frame is in a vertical position, the second driving mechanism can drive the support frame to reciprocate in the front and rear directions relative to the rotating seat.
[0008] The feeding device according to the embodiment of the present invention has at least the following beneficial effects:
[0009] By setting a rotating seat and a support frame, the rotating seat is rotatably installed on the base, and the support frame is movably installed on the rotating seat, and the feeding device is set on the front side or the rear side of the vertical tube expander frame. When loading, the rotating seat is used to drive the support frame to rotate and make the support frame in a horizontal position. At this time, the material can be loaded, and the heat exchanger to be processed is placed horizontally on the support frame, and the heat exchanger is fixed by the first clamping assembly on the support frame; then the rotating seat is used to drive the support frame to rotate and make the support frame in a vertical position, so that the heat exchanger is in a vertical state. At this time, the support frame can move relative to the rotating seat, and the second driving mechanism drives the support frame to move relative to the rotating seat in the front and back direction close to or away from the frame, so that the heat exchanger can be flexibly transported to the frame of the vertical tube expander. In this process, it is only necessary to drive the support frame to move back and forth relative to the rotating seat in the front and back direction, so that all the first clamping assemblies can be driven to move synchronously, so that the distance between the heat exchanger and the frame is moderate, which is convenient for further processing of the heat exchanger. The whole process is convenient and quick to operate, thereby improving the processing efficiency of the heat exchanger.
[0010] According to some embodiments of the present invention, the second driving mechanism includes: a second rotation driving device, installed on the rotating seat; a second screw rod, installed on the rotating seat and drivingly connected to the second rotation driving device; a second nut, threadedly connected to the second screw rod, and the support frame is installed on the second nut and can follow the second nut to move along the second screw rod.
[0011] According to some embodiments of the present invention, the first driving mechanism includes: a pushing portion, which is arranged on the base; a connecting rod, the first end of which is rotatably connected to the rotating seat and is located on one side of the rotating axis of the rotating seat, and the second end of the connecting rod is rotatably connected to the output end of the pushing portion, and the pushing portion can drive the second end to move relative to the base and enable the first end to drive the rotating seat to rotate relative to the base.
[0012] According to some embodiments of the present invention, the pushing part includes: a first rotation driving device, installed on the base; a first screw rod, installed on the base and transmission connected to the first rotation driving device; a first nut, threadedly connected to the first screw rod, the first end is rotationally connected to the first nut, and the second end can follow the first nut to move along the first screw rod.
[0013] According to some embodiments of the present invention, the base is provided with a first slide rail, the first nut is connected to a first slide seat movably mounted on the first slide rail, and the first end is rotatably connected to the first slide seat.
[0014] According to some embodiments of the present invention, the base is provided with a first buffer component, the rotating seat can rotate relative to the base and abut against the first buffer component; and / or the rotating seat is provided with a second buffer component, the support frame can move relative to the rotating seat and abut against the second buffer component.
[0015] According to some embodiments of the present invention, it also includes: a detection device, which is arranged on the rotating seat, and the detection device can detect the position of the support frame on the rotating seat; a control system, which is electrically connected to the detection device and the second driving mechanism, and the control system can control whether the second driving mechanism works or not according to the information fed back by the detection device.
[0016] According to some embodiments of the present invention, each group of the first clamping assemblies includes a support plate, a first clamping portion and a second clamping portion, the support plate is mounted on the support frame, the first clamping portion and the second clamping portion are mounted on the support plate and can move closer or farther relative to each other.
[0017] According to an embodiment of the present invention, the vertical tube expander includes: a frame; a loading device as described in any one of claims 1 to 8, wherein the loading device is located at the front side or the rear side of the frame, and when the support frame is in a vertical position, the support frame can move in the front and rear direction relative to the rotating seat to approach or move away from the frame.
[0018] The vertical tube expander according to the embodiment of the present invention has at least the following beneficial effects:
[0019] By setting up a feeding device of any of the above embodiments, the feeding device can flexibly transport the heat exchanger to the rack of the vertical tube expander. During this process, it is only necessary to drive the support frame to reciprocate in the front-to-back direction relative to the rotating seat to drive all the first clamping components to move synchronously, thereby making the distance between the heat exchanger and the rack moderate, which is convenient for further processing of the heat exchanger. The whole process is convenient and quick to operate, thereby improving the processing efficiency of the heat exchanger.
[0020] According to some embodiments of the present invention, it also includes: a rotating worktable, rotatably mounted on the frame, the rotating worktable is provided with four groups of second clamping assemblies arranged at intervals along the circumference of the rotating worktable; a third driving mechanism, arranged on the frame and transmission-connected to the rotating worktable, the frame is also provided with a tube expansion device, a mouth expansion device and a feeding device, the feeding device, the tube expansion device, the mouth expansion device and the feeding device are arranged in sequence around the rotating worktable, the third driving mechanism can drive the rotating worktable to rotate relative to the frame and make the four groups of the second clamping assemblies correspond one-to-one to the feeding device, the tube expansion device, the mouth expansion device and the feeding device.
[0021] Additional aspects and advantages of the present invention will be given in part in the following description and in part will be obvious from the following description, or will be learned through practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] The above and / or additional aspects and advantages of the present invention will become apparent and easily understood from the description of the embodiments in conjunction with the following drawings, in which:
[0023] Figure 1 A schematic diagram of a feeding device according to an embodiment of the present invention;
[0024] Figure 2 A schematic diagram of a feeding device according to an embodiment of the present invention;
[0025] Figure 3 It is a cross-sectional schematic diagram of a feeding device according to an embodiment of the present invention;
[0026] Figure 4 It is a schematic diagram of a supporting frame of a loading device according to an embodiment of the present invention being located in a vertical position;
[0027] Figure 5 It is a partial structural schematic diagram of a feeding device according to an embodiment of the present invention;
[0028] Figure 6 It is a partial structural schematic diagram of a feeding device according to an embodiment of the present invention;
[0029] Figure 7 for Figure 6 A schematic cross-sectional view of a feeding device is shown;
[0030] Figure 8 is a schematic diagram of a support frame according to an embodiment of the present invention;
[0031] Fig. 9 is a schematic diagram of a support frame according to an embodiment of the present invention;
[0032] Fig.10 Schematic diagram of a vertical tube expander according to an embodiment of the present invention.
[0033] Reference numerals:
[0034] Base 100, linkage rod 101, first screw rod 102, first nut 103, first rotation driving device 104, first slide rail 105, first slide seat 106, first buffer 107, rotating seat 110, rotating shaft 111, second screw rod 112, second nut 113, second rotation driving device 114, second slide rail 115, second slide seat 116, second buffer 117, support frame 120, support plate 121, first clamping portion 122, second clamping portion 123, fourth driving mechanism 124;
[0035] Frame 200, rotating table 210, second clamping assembly 220;
[0036] Heat exchanger 300. DETAILED DESCRIPTION
[0037] Embodiments of the present invention are described in detail below, examples of which are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and cannot be understood as limiting the present invention.
[0038] In the description of the present invention, it should be understood that descriptions involving orientations, such as up, down, front, back, left, right, etc., and orientations or positional relationships indicated are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
[0039] In the description of the present invention, "several" means one or more, "more" means more than two, "greater than", "less than", "exceed" etc. are understood as not including the number itself, and "above", "below", "within" etc. are understood as including the number itself. If there is a description of "first" or "second", it is only used for the purpose of distinguishing the technical features, and cannot be understood as indicating or implying the relative importance or implicitly indicating the number of the indicated technical features or implicitly indicating the order of the indicated technical features.
[0040] In the description of the present invention, unless otherwise clearly defined, terms such as setting, installing, connecting, etc. should be understood in a broad sense, and technicians in the relevant technical field can reasonably determine the specific meanings of the above terms in the present invention based on the specific content of the technical solution.
[0041] Reference Figures 1 to 4One embodiment of the present invention provides a feeding device, which is applied to a vertical tube expander. The feeding device includes a base 100, a rotating seat 110, a support frame 120, a first driving mechanism, and a second driving mechanism. The rotating seat 110 is rotatably mounted on the base 100. The support frame 120 is movably mounted on the rotating seat 110, and the support frame 120 is installed with at least two groups of first clamping assemblies. The first driving mechanism is mounted on the base 100 and is transmission-connected to the rotating seat 110. The first driving mechanism can drive the rotating seat 110 to rotate relative to the base 100. The second driving mechanism is mounted on the rotating seat 110 and is transmission-connected to the support frame 120. Among them, the rotating seat 110 can drive the support frame 120 to rotate relative to the base 100 and make the support frame 120 in a horizontal position or a vertical position. When the support frame 120 is in a vertical position, the second driving mechanism can drive the support frame 120 to reciprocate in the front-rear direction relative to the rotating seat 110.
[0042] In the above structure, the first driving mechanism can drive the rotating seat 110 to rotate relative to the base 100, and the rotating seat 110 can drive the support frame 120 to rotate relative to the base 100, and make the support frame 120 be located in a horizontal position or a vertical position. When the support frame 120 is located in a vertical position, the second driving mechanism can drive the support frame 120 to move relative to the rotating seat 110. When the feeding device is applied to a vertical tube expander, the feeding device is arranged on one side of the frame 200 of the vertical tube expander. When loading materials, first drive the support frame 120 to rotate through the rotating seat 110 and make the support frame 120 in a horizontal position. At this time, loading can be carried out, and the heat exchanger 300 to be processed is placed horizontally on the support frame 120, and the heat exchanger 300 is fixed by the first clamping assembly on the support frame 120; then drive the support frame 120 to rotate through the rotating seat 110 and make the support frame 120 in a vertical position, so that the heat exchanger 300 is in a vertical state. At this time, the support frame 120 can move relative to the rotating seat 110, and the second driving mechanism drives the support frame 120 to move relative to the rotating seat 110 in the front and rear direction close to or away from the frame 200, so that the heat exchanger 300 can be flexibly transported to the frame 200 of the vertical tube expanding machine.
[0043] In the process of conveying the heat exchanger 300 to the rack 200 of the vertical tube expander, in order to make the distance between the heat exchanger 300 and the rack 100 moderate, it is not necessary to individually adjust the distance between each group of first clamping components and the support frame 120. It is only necessary to drive the support frame 120 to move in the front-to-back direction relative to the rotating seat 110, so that all the first clamping components can be driven to move synchronously, thereby making the distance between the heat exchanger 300 and the rack 100 moderate, which is convenient for further processing of the heat exchanger 300. The whole process is simple and quick to operate, thereby improving the processing efficiency of the heat exchanger 300.
[0044] It is understandable that when the support frame 120 is just rotated to the vertical position, the support frame 120 can be located at the end of the rotating seat 110 away from the frame 200, thereby preventing the front surface of the heat exchanger 300 from being squeezed with the frame 200 of the tube expander when the support frame 120 drives the heat exchanger 300 to rotate to the vertical position. Then, the second driving mechanism drives the support frame 120 to move closer to the frame 200, so that the heat exchanger 300 can be flexibly transported to the frame 200 of the vertical tube expander, so that the heat exchanger 300 is located at a suitable position, which is convenient for the processing of the heat exchanger 300, improves the feeding efficiency of the heat exchanger, and thus can improve the processing efficiency of the heat exchanger 300.
[0045] It can be understood that the front surface of the heat exchanger 300 specifically refers to a side surface of the heat exchanger 300 that is away from the support frame 120 when the heat exchanger 300 is in a vertical state.
[0046] Reference Figures 1 to 9 In some embodiments, the second driving mechanism includes a second rotation driving device 114, a second screw rod 112, and a second nut 113. The second rotation driving device 114 is mounted on the rotating seat 110. The second screw rod 112 is mounted on the rotating seat 110 and is in driving connection with the second rotation driving device 114. The second nut 113 is threadedly connected to the second screw rod 112, and the support frame 120 is mounted on the second nut 113 and can follow the second nut 113 and move along the second screw rod 112.
[0047] In the above structure, the support frame 120 is mounted on the second nut 113. When the support frame 120 is in a vertical position, the second rotary drive device 114 can drive the second screw rod 112 to rotate relative to the rotating seat 110, so that the second nut 113 can drive the support frame 120 to move along the second screw rod 112. When the feeding device is applied to a vertical tube expander, the rotating seat 110 drives the support frame 120 to rotate and moves the support frame 120 from a horizontal position to a vertical position, thereby making the heat exchanger 300 on the support frame 120 in a vertical state. At this time, the second rotary drive device 114 drives the second screw rod 112 to rotate relative to the rotating seat 110, so that the second nut 113 can drive the support frame 120 to move closer to or away from the frame 200 along the second screw rod 112, and the support frame 120 can drive all the first clamping components to move synchronously, thereby making the distance between the heat exchanger 300 and the frame 100 moderate, which is convenient for further processing of the heat exchanger 300. The whole process is simple and quick to operate, thereby improving the processing efficiency of the heat exchanger 300.
[0048] It is understandable that the second rotation driving device 114 may specifically be a motor, a rotary cylinder or a rotary hydraulic cylinder, etc., and the present invention does not make any specific limitation on this.
[0049] It is understandable that the second driving mechanism can be a screw-nut mechanism including the second rotary driving device 114, the second screw 112 and the second nut 113. The second driving mechanism can also be an electric push rod, which is arranged on the rotating seat 110, and the output end of the electric push rod is connected to the support frame 120. When the support frame 120 is in a vertical position, the electric push rod can directly push the support frame 120 to move relative to the rotating seat 110. In addition, the second driving mechanism can also be a cylinder or a hydraulic cylinder, which is not specifically limited in the present invention.
[0050] It is understandable that, referring to Figures 1 to 9 In order to make the support frame 120 move more smoothly relative to the rotating seat 110, the rotating seat 110 is provided with a second slide rail 115, and the support frame 120 is movably mounted on the second slide rail 115 and can move along the second slide rail 115, so that the second driving mechanism can drive the support frame 120 to move along the second slide rail 115, so that the movement of the support frame 120 is smoother and more stable. Specifically, the support frame 120 can be movably mounted on the second slide rail 115 through a second slide seat 116.
[0051] Reference Figures 5 to 7 In some embodiments, the first driving mechanism includes a pushing part and a linkage rod 101. The pushing part is disposed on the base 100. The linkage rod 101 has a first end and a second end. The first end of the linkage rod 101 is rotatably connected to the rotating seat 110 and is located on one side of the rotating shaft 111 of the rotating seat 110. The second end of the linkage rod 101 is rotatably connected to the output end of the pushing part. The pushing part can drive the second end to move relative to the base 100 and make the first end drive the rotating seat 110 to rotate relative to the base 100.
[0052] In the above structure, by setting a pushing part and a connecting rod 101, the first end of the connecting rod 101 is rotatably connected to the rotating seat 110 and is located on one side of the rotating shaft 111 of the rotating seat 110, and the second end of the connecting rod 101 is rotatably connected to the pushing part. Therefore, the second end of the connecting rod 101 can drive the first end to push the rotating seat 110 to rotate around the rotating shaft 111 under the pushing action of the pushing part, so that the rotating seat 110 can drive the support frame 120 to rotate to a horizontal position or a vertical position.
[0053] It is understandable that, in addition to the structure in which the push part and the linkage rod 101 are connected, the first driving mechanism can also directly use a driving device such as a motor, a rotary cylinder or a rotary hydraulic cylinder to directly drive the rotating shaft 111 of the rotating seat 110 to rotate, and the present invention does not specifically limit this. It should be noted that if the first driving mechanism is connected to the rotating shaft 111 of the rotating seat 110 by transmission, and the rotating shaft 111 of the rotating seat 110 is directly driven to rotate, a large torque may be generated, and thus a high driving force output by the first driving mechanism is required. By setting the first driving mechanism as a structure in which the push part is connected to the linkage rod 101, it is possible to more conveniently drive the rotating seat 110 to rotate around the rotating shaft 111.
[0054] Reference Figures 5 to 7 In some embodiments, the pushing portion includes a first rotation driving device 104, a first screw rod 102, and a first nut 103. The first rotation driving device 104 is mounted on the base 100. The first screw rod 102 is mounted on the base 100 and is transmission-connected to the first rotation driving device 104. The first nut 103 is threadedly connected to the first screw rod 102, the first end is rotationally connected to the first nut 103, and the first end can follow the first nut 103 to move along the first screw rod 102.
[0055] In the above structure, the second end of the connecting rod 101 is rotatably connected to the second nut 113, and the first rotation drive device 104 can drive the first screw rod 102 to rotate relative to the base 100, so that the second nut 113 can drive the second end of the connecting rod 101 to move, and then drive the first end to push the rotating seat 110 to rotate around the rotating axis.
[0056] It is understandable that the first rotation driving device 104 may specifically be a motor, a rotary cylinder or a rotary hydraulic cylinder, etc., and the present invention does not make any specific limitation on this.
[0057] It is understandable that, referring to Figures 5 to 7 In order to protect the first rotation drive device 104, a protective cover can be provided on the outer periphery of the first rotation drive device 104, thereby preventing the support frame 120 from colliding with the second rotation drive device 114 when the support frame 120 is in a horizontal position, thereby protecting the first rotation drive device 104.
[0058] It is understandable that, in addition to the above structure, the push part can also directly adopt an electric push rod, which is arranged on the base 100, and the output end of the electric push rod is rotatably connected to the second end of the linkage rod 101. The electric push rod can directly push the second end of the linkage rod 101 to move and then push the first end to drive the rotating seat 110 to rotate relative to the base 100. In addition, the push part can also adopt a cylinder or a hydraulic cylinder, etc., which is not specifically limited by the present invention.
[0059] Reference Figures 5 to 7 In some embodiments, the base 100 is provided with a first slide rail 105 , the first nut 103 is connected to a first slide seat 106 movably mounted on the first slide rail 105 , and the second end is rotatably connected to the first slide seat 106 .
[0060] In the above structure, the second end of the linkage rod 101 is rotatably connected to the first slide 106, that is, the first slide 106 is rotatably connected to the first nut 103, and the first slide 106 can drive the second end of the linkage rod 101 to move following the first nut 103. The arrangement of the first slide rail 105 and the first slide 106 can make the movement of the second end of the linkage rod 101 smoother and more stable.
[0061] Reference Figures 1 to 9 In some embodiments, the base 100 is provided with two first buffer members 107 , and the rotating seat 110 can rotate relative to the base 100 and abut against the first buffer members 107 .
[0062] In the above structure, the rotating seat 110 can abut against the first buffer 107 during the rotation process relative to the base 100 , thereby preventing the rotating seat 110 from directly colliding with the base 100 , thereby protecting the rotating seat 110 and the base 100 .
[0063] It is understandable that the first buffer member 107 can be specifically configured as a flexible member, such as a silicone member, a rubber member, a polyurethane member, etc., and the present invention does not make any specific limitation on this.
[0064] It is understandable that the base 100 is provided with two first buffer members 107, which is only for Figures 1 to 9 The number of the first buffer members 107 may be two, one, three or more, which is not specifically limited in the present invention.
[0065] Reference Figures 1 to 9 In some embodiments, the rotating base 110 is provided with two second buffer members 117 , and the support frame 120 can move relative to the rotating base 110 and abut against the second buffer members 117 .
[0066] In the above structure, the support frame 120 can abut against the second buffer member 117 during the movement relative to the rotating base 110 , thereby preventing the support frame 120 from being separated from the rotating base 110 during the movement and protecting the support frame 120 .
[0067] It is understandable that the second buffer member 117 can be specifically configured as a silicone member, a rubber member, a polyurethane member, etc., and the present invention does not make any specific limitation on this.
[0068] It is understandable that the rotating seat 110 is provided with two second buffer members 117, which is only for Figures 1 to 9 The number of the second buffer members 117 may be two, one, three or more, which is not specifically limited in the present invention.
[0069] It should be noted that, refer to Figures 1 to 9 The base 100 is provided with a first buffer 107, and the rotating seat 110 is provided with a second buffer 117, thereby simultaneously protecting the rotating seat 110 and the support frame 120. Of course, the first buffer 107 may be provided only on the base 100, or the second buffer 117 may be provided only on the rotating seat 110, and the present invention does not specifically limit this.
[0070] In some embodiments, the feeding device further includes a detection device and a control system. The detection device is disposed on the rotating seat 110, and the detection device can detect the position of the support frame 120 on the rotating seat 110. The control system is electrically connected to the detection device and the second driving mechanism, and the control system can control whether the second driving mechanism works or not according to the information fed back by the detection device.
[0071] When the second driving mechanism drives the support frame 120 to move relative to the rotating seat 110, the detection device can detect the position of the support frame 120 on the rotating seat 110, and send the detected information to the control system. The control system analyzes the information fed back by the detection device. If it is determined that the support frame 120 moves to the preset position, the second driving mechanism is controlled to stop working, so that the moving seat stops moving. By setting up the detection device and the control system, when the feeding device is applied to the vertical tube expander, the control system can accurately control the stroke of the support frame 120 according to the information fed back by the detection device, and then can quickly and accurately transport the heat exchanger 300 to the appropriate position, so that the distance between the heat exchanger 300 and the frame 200 is moderate, and the entire operation is convenient and fast, thereby improving the processing efficiency of the heat exchanger 300.
[0072] It is understandable that the above detection device can be a distance sensor, such as an infrared distance sensor, an ultrasonic distance sensor, etc. In addition, the detection device can also be a proximity switch or other devices capable of detecting the position of the support frame 120 on the rotating base 110. The present invention does not specifically limit the specific type of the detection device.
[0073] Reference Figures 1 to 9 In some embodiments, each set of first clamping assemblies includes a support plate 121, a first clamping portion 122 and a second clamping portion 123, the support plate 121 is mounted on the support frame 120, the first clamping portion 122 and the second clamping portion 123 are mounted on the support plate 121 and can move closer or farther relative to each other.
[0074] In the above structure, at least two groups of first clamping assemblies are arranged on the support frame 120, and each group of first clamping assemblies includes a support plate 121, a first clamping portion 122 and a second clamping portion 123. When loading, the support plate 121 is driven to rotate by the rotating seat 110 and the support plate 121 is located in a horizontal position, the heat exchanger 300 is placed horizontally on the support plate 121, and the heat exchanger 300 is located between the first clamping portion 122 and the second clamping portion 123, the first clamping portion 122 and the second clamping portion 123 can move relatively close to or away from each other, and then the first clamping portion 122 and the second clamping portion 123 can cooperate to clamp the heat exchanger 300, so that the movement of the heat exchanger 300 is more stable.
[0075] It can be understood that the first clamping portion 122 and the second clamping portion 123 can move closer to or away from each other. Specifically, the support plate 121 may be provided with a fourth driving mechanism 124 that is transmission-connected to the first clamping portion 122, and the support plate 121 may also be provided with a fifth driving mechanism that is transmission-connected to the second clamping portion 123. The fourth driving mechanism 124 can drive the first clamping portion 122 to move closer to or away from the second clamping portion 123 relative to the support plate 121, and the fifth driving mechanism can drive the second clamping portion 123 to move closer to or away from the first clamping portion 122 relative to the support plate 121. Alternatively, the support plate 121 may be provided with a fourth driving mechanism 124 that is transmission-connected to the first clamping portion 122, and the second clamping portion 123 may be fixedly mounted on the support plate 121. The fourth driving mechanism 124 can drive the first clamping portion 122 to move closer to or away from the second clamping portion 123 relative to the support plate 121, so that the first clamping portion 122 and the second clamping portion 123 can cooperate to clamp the heat exchanger 300. In addition, the support plate 121 may be provided with a fifth driving mechanism that is transmission-connected to the second clamping portion 123, and the first clamping portion 122 may be fixedly mounted on the support plate 121. The fifth driving mechanism may drive the second clamping portion 123 to move relative to the support plate 121 closer to or away from the first clamping portion 122, thereby enabling the first clamping portion 122 and the second clamping portion 123 to cooperate in clamping the heat exchanger 300.
[0076] The fourth driving mechanism 124 may be an electric push rod, a pneumatic cylinder, a hydraulic cylinder, etc. Similarly, the fifth driving mechanism may be an electric push rod, a pneumatic cylinder, a hydraulic cylinder, etc., which is not specifically limited in the present invention.
[0077] Reference Fig.10 One embodiment of the present invention further provides a vertical tube expander, which includes a frame 200 and a loading device of any of the above embodiments. The loading device is located at the front side of the frame 200. When the support frame 120 is in a vertical position, the support frame 120 can move relative to the rotating base 110 in the front-to-back direction to approach or move away from the frame 200.
[0078] In the above structure, the loading device is located at the front side of the frame 200. When loading, the support frame 120 is first driven to rotate by the rotating seat 110 and the support frame 120 is placed in a horizontal position. At this time, loading can be carried out, and the heat exchanger 300 to be processed is placed horizontally on the support frame 120, and the heat exchanger is fixed by the first clamping assembly on the support frame 120; then the support frame 120 is driven to rotate by the rotating seat 110 and the support frame 120 is placed in a vertical position, so that the heat exchanger 300 is in a vertical state. At this time, the support frame 120 can move relative to the rotating seat 110, and the second driving mechanism drives the support frame 120 to move relative to the rotating seat 110 in the front and rear direction close to or away from the frame 200. The support frame 120 can drive all the first clamping assemblies to move synchronously, so that the distance between the heat exchanger 300 and the frame 100 is moderate, which is convenient for further processing of the heat exchanger 300. The whole process is simple and quick to operate, thereby improving the processing efficiency of the heat exchanger 300.
[0079] It is understandable that the above-mentioned feeding device is located at the front side of the frame 200, which is only for Fig.10 In order to enable the support frame 120 to move closer to or farther from the frame 200 in the front-to-back direction relative to the rotating seat 110 when the support frame 120 is in the vertical position, the loading device can also be arranged at the rear side of the frame 200. The present invention does not make any specific limitation to this.
[0080] Reference Fig.10 In some embodiments, the vertical tube expander further includes a rotating worktable 210 and a third driving mechanism. The rotating worktable 210 is rotatably mounted on the frame 200. The rotating worktable 210 is provided with four groups of second clamping assemblies 220 arranged at intervals along the circumference of the rotating worktable; the third driving mechanism is arranged on the frame 200 and is transmission-connected to the rotating worktable 210. The frame 200 is also provided with a tube expansion device, a flaring device and a feeding device. The feeding device, the tube expansion device, the flaring device and the feeding device are arranged in sequence around the rotating worktable 210. The third driving mechanism can drive the rotating worktable 210 to rotate relative to the frame 200 and make the four groups of second clamping assemblies 220 correspond one-to-one to the feeding device, the tube expansion device, the flaring device and the feeding device.
[0081] In the above structure, the heat exchanger 300 to be processed is first transported to a position close to the frame 200 through the loading device, and the heat exchanger 300 is clamped and fixed by the second clamping assembly 220 corresponding to the loading device, and the first clamping assembly on the support frame 120 is loosened, so that the heat exchanger 300 is fixed to the rotating worktable 210, and then the rotating worktable 210 is rotated and drives the heat exchanger 300 to rotate to the tube expansion device for tube expansion operation. After the tube expansion of the heat exchanger 300 is completed, the rotating worktable 210 is rotated again and drives the heat exchanger 300 to rotate to the expansion device for expansion operation. After expansion, the rotating worktable 210 is rotated again and drives the heat exchanger 300 to rotate to the unloading device, and the processed heat exchanger 300 is removed from the rotating worktable 210 through the unloading device. By setting up a rotating worktable 210, rotating the rotating worktable 210 can drive the heat exchanger 300 to move from the loading device to the tube expansion device, the flaring device and the unloading device. During this process, the loading device, the tube expansion device, the flaring device and the unloading device can work simultaneously, thereby improving the working efficiency of the tube expander.
[0082] It is understandable that the third driving mechanism may specifically be a motor, a rotary cylinder or a rotary hydraulic cylinder, etc., and the present invention does not make any specific limitation on this.
[0083] The embodiments of the present invention are described in detail above with reference to the accompanying drawings, but the present invention is not limited to the above embodiments, and various changes can be made within the knowledge scope of ordinary technicians in the relevant technical field without departing from the purpose of the present invention.
Claims
1. A feeding device for a vertical tube expander, characterized in that: include: base(100); A rotating seat (110) rotatably mounted on the base (100); A support frame (120) is movably mounted on the rotating seat (110), and the support frame (120) is mounted with at least two groups of first clamping assemblies; a first driving mechanism, mounted on the base (100) and in transmission connection with the rotating seat (110), the first driving mechanism being capable of driving the rotating seat (110) to rotate relative to the base (100); A second driving mechanism, mounted on the rotating seat (110) and drivingly connected to the supporting frame (120); The rotating seat (110) is capable of driving the support frame (120) to rotate relative to the base (100) and causing the support frame (120) to be located in a horizontal position or a vertical position; when the support frame (120) is located in the vertical position, the second driving mechanism is capable of driving the support frame (120) to reciprocate in a front-to-rear direction relative to the rotating seat (110); The second driving mechanism comprises: A second rotation driving device (114), mounted on the rotating seat (110); a second screw rod (112) mounted on the rotating seat (110) and drivingly connected to the second rotating driving device (114); A second nut (113) threadedly connected to the second screw rod (112); the support frame (120) is mounted on the second nut (113) and is capable of following the second nut (113) and moving along the second screw rod (112); The first driving mechanism comprises: A pushing portion, arranged on the base (100); a connecting rod (101), wherein a first end of the connecting rod (101) is rotatably connected to the rotating seat (110) and is located on one side of a rotating shaft (111) of the rotating seat (110), and a second end of the connecting rod (101) is rotatably connected to an output end of the pushing portion, The pushing portion is capable of driving the second end to move relative to the base (100) and causing the first end to drive the rotating base (110) to rotate relative to the base (100); The driving part comprises: A first rotation driving device (104), mounted on the base (100); A first screw rod (102) is mounted on the base (100) and is drivingly connected to the first rotation driving device (104); a first nut (103) threadably connected to the first screw rod (102), the first end being rotationally connected to the first nut (103), and the second end being able to follow the first nut (103) and move along the first screw rod (102); The base (100) is provided with a first slide rail (105), the first nut (103) is connected to a first slide seat (106) movably mounted on the first slide rail (105), and the first end is rotatably connected to the first slide seat (106); The base (100) is provided with a first buffer member (107), and the rotating seat (110) is capable of rotating relative to the base (100) and abutting against the first buffer member (107); And / or the rotating seat (110) is provided with a second buffer member (117), and the support frame (120) is capable of moving relative to the rotating seat (110) and abutting against the second buffer member (117); Each group of the first clamping components comprises a support plate (121), a first clamping portion (122) and a second clamping portion (123); the support plate (121) is mounted on the support frame (120); the first clamping portion (122) and the second clamping portion (123) are mounted on the support plate (121) and are capable of relatively moving closer or farther away.
2. The feeding device according to claim 1, characterized in that: Also includes: a detection device, disposed on the rotating seat (110), the detection device being capable of detecting the position of the support frame (120) on the rotating seat (110); The control system is electrically connected to the detection device and the second driving mechanism, and the control system can control whether the second driving mechanism works or not according to the information fed back by the detection device.
3. Vertical tube expander, characterized in that: include: Rack(200); The loading device according to any one of claims 1 to 2, wherein the loading device is located at the front side or the rear side of the frame (200), and when the support frame (120) is in a vertical position, the support frame (120) can move relative to the rotating seat (110) in the front-to-back direction to approach or move away from the frame (200).
4. The vertical tube expander according to claim 3, characterized in that: Also includes: A rotating worktable (210) is rotatably mounted on the frame, the rotating worktable (210) being provided with four groups of second clamping assemblies (220) arranged at intervals along the circumference of the rotating worktable; A third driving mechanism is disposed on the frame (200) and is drivingly connected to the rotating worktable (210). The frame (200) is also provided with a tube expansion device, a mouth flaring device and a material discharge device. The feeding device, the tube expansion device, the mouth flaring device and the material discharge device are arranged in sequence around the rotating worktable (210). The third driving mechanism can drive the rotating worktable (210) to rotate relative to the frame (200) and make the four groups of the second clamping assemblies (220) correspond to the feeding device, the tube expansion device, the mouth flaring device and the material discharge device one by one.
Citation Information
Patent Citations
Vertical tube expanding mechanism and full-automatic tube expander
CN104148534A
Heat exchanger carrying device and automatic device used for heat exchanger tube-expanding process
CN111112487A
