A fully automatic drying system for single-layer rapid drying of thermal insulation bricks

Abstract

The invention relates to the technical field of thermal insulation brick drying systems, and discloses a thermal insulation brick single-layer fast drying full-automatic drying system; the thermal insulation brick single-layer fast drying full-automatic drying system comprises a central processor, the central processor is used to process all transmission and operation data of a front end and a back end, the front end comprises an automatic code cutting system, an automatic transportation system, a data measurement system and a drying feedback system, the back end comprises a temperature control system, a data storage system and a central optimization system, the entire cutting and transportation process of the invention is automatically set, no manual participation is required, the degree of intelligence is higher, and the work efficiency is greatly improved accordingly, the temperature can be automatically adjusted according to the different thermal insulation bricks, not only the thermal insulation bricks can be quickly dried, but also the loss of electric energy is reduced to a certain extent, the economic investment is reduced, and the data is continuously learned and optimized, so as to obtain more accurate temperature control values.

Description

Technical Field

[0001] The invention belongs to the technical field of thermal insulation brick drying systems, in particular to a thermal insulation brick single-layer rapid drying full-automatic drying system. Background Art

[0002] Insulation bricks are made of crushed shale as raw materials, mixed with sludge, coal gangue, fly ash, etc., and are made through mixing, homogenization, vacuum extrusion molding, waste heat drying and high-temperature sintering. The various mineral components in the sludge, coal gangue, fly ash and other raw materials undergo a series of actions such as decomposition, combination, recrystallization, and melting, and finally form a brown-red product with a large number of dense pores, hardness, and high mechanical strength. It has the characteristics of light weight, good sound insulation and heat insulation performance, building energy saving, high compressive strength, stable structure, simple construction and low cost.

[0003] In the production process of insulation bricks, the production lines are not unified in the processes of cutting, stacking, transporting, transferring and drying, which inevitably requires manual participation in machine control or the transfer of insulation bricks. Manual participation has led to low processing efficiency to a certain extent, and the temperature during drying is generally judged based on personnel experience, which may lead to an increase in power loss, thereby increasing economic investment. Therefore, in view of the current situation, it is necessary to improve it. Summary of the invention

[0004] In view of the above situation, in order to overcome the defects of the prior art, the present invention provides a single-layer quick drying fully automatic drying system for insulation bricks, which effectively solves the problem that in the production process of insulation bricks, the cutting, stacking, transportation, transfer and drying processes are not unified in the production lines, resulting in the inevitable need for manual participation in machine control or the transfer of insulation bricks. Manual participation leads to low processing efficiency to a certain extent, and the temperature during drying is generally judged based on human experience, which may lead to an increase in power loss, thereby increasing economic investment.

[0005] To achieve the above object, the present invention provides the following technical solutions: a fully automatic drying system for single-layer rapid drying of thermal insulation bricks, comprising a central processor, the central processor is used to process all transmission and operation data of the front end and the back end, the front end comprises an automatic code cutting system, an automatic transportation system, a data measurement system and a drying feedback system, and the back end comprises a temperature control system, a data storage system and a central optimization system;

[0006] Automatic code cutting system: The automatic code cutting system is used to cut and stack the insulation brick raw materials. The automatic code cutting system includes an automatic cutting component and an automatic stacking component, and the automatic code cutting system is equipped with a positioning system and an infrared correction system;

[0007] Automatic transportation system: the automatic transportation system is used to transport the insulation bricks in batches to the drying room after the automatic cutting and stacking system has cut and stacked the insulation brick raw materials. The automatic transportation is specifically a mother-child multi-layer forklift;

[0008] Data measurement system: the data measurement system is used to measure the length, width and height of the cut insulation bricks after the automatic code cutting system has cut and stacked the insulation brick raw materials, and after the measurement, automatically obtain the volume of the insulation bricks through the volume calculation formula, and synchronously transmit the volume data to the back-end temperature control system;

[0009] Temperature control system: The temperature control system is used to receive the volume data of the insulation bricks sent by the data measurement system, extract the corresponding temperature control data according to the volume data, synchronize the temperature control data to the drying room, and complete the control of the temperature of the drying room;

[0010] Drying feedback system: The drying feedback system is used to monitor the degree of drying of the insulation bricks in real time during the drying process and provide feedback to the back-end temperature control system. The drying feedback system includes a drying detection component, an intelligent judgment component, and a data synchronization component;

[0011] Data storage system: The data storage system is used to store all data running in the data measurement system, temperature control system and drying feedback system, and to centrally establish a database for all data;

[0012] Central optimization system: The central optimization system is used to optimize and learn the database data in the data storage system in combination with an intelligent optimization algorithm, and transmit the results to the temperature control system to optimize the data of the temperature control system.

[0013] Preferably, the automatic cutting component in the automatic coding system is specifically a fully automatic composite self-insulating building block cutting saw; the automatic stacking component is specifically an automatic stacking machine; the positioning system specifically adopts one or a combination of RTK real-time positioning technology, GNSS positioning technology, GPS positioning technology, nano positioning technology or infrared positioning technology; the specific carrier of the infrared correction system is an infrared corrector.

[0014] Preferably, the data measurement system specifically adopts one or a combination of Goodscan volume measuring instrument, object length, width and height measurement detection light curtain, Yifang Technology GS200, photoelectric measuring instrument or CCD measuring instrument.

[0015] Preferably, the temperature control data in the temperature control system is extracted by using data matching technology, and the data matching technology specifically includes one or a combination of INDEX-COUNTA combination formula, LOOKUP function, LOOKUP-INDIRECT-ROW combination formula or LOOKUP-INDIRECT-MATCH combination formula.

[0016] Preferably, the drying detection component in the drying feedback system specifically adopts Tianbao TBSF-8000 microcomputer automatic drying moisture meter; the intelligent judgment component specifically adopts EL intelligent identification and diagnosis system; and the data synchronization component specifically adopts FlinkX distributed offline and real-time data synchronization plug-in.

[0017] Preferably, the intelligent optimization algorithm in the central optimization system specifically adopts one or a combination of gradient descent method, conjugate gradient method, heuristic optimization method, Newton method or quasi-Newton method.

[0018] Preferably, the front end and the back end are connected wirelessly or wired, the wireless specifically includes one or a combination of WIFI, Bluetooth, GSM, CDMA, GPRS, CDPD or LMDS, and the wired specifically includes one or a combination of HDMI, cable or ADSL.

[0019] Compared with the prior art, the beneficial effects of the present invention are as follows: 1. The insulation brick raw materials are cut and stacked by the automatic cutting system, and after the work is completed, the insulation bricks are transported in batches to the drying room by the automatic transportation system. The entire cutting and transportation process is automated, without manual participation, with a higher degree of intelligence, and the work efficiency is greatly improved;

[0020] 2. After the insulation bricks arrive at the drying room, the data measurement system measures their length, width and height data, and after the measurement, the volume of the insulation brick is automatically obtained through the volume calculation formula. After the volume data is obtained, the temperature control system extracts the corresponding temperature control data according to the volume data, and the drying feedback system adjusts the drying temperature of the drying room according to the instructions of the temperature control system. In this way, the temperature can be automatically adjusted according to the different insulation bricks, which can not only quickly dry the insulation bricks, but also reduce the loss of electricity to a certain extent, reducing economic investment;

[0021] 3. All data are stored in the data storage system, optimized and learned by the central optimization system, and the results are sent to the temperature control system to optimize the temperature control system. In this way, the data is continuously learned and optimized to obtain more accurate temperature control values, thereby optimizing production efficiency while ensuring drying quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] The accompanying drawings are used to provide further understanding of the present invention and constitute a part of the specification. They are used to explain the present invention together with the embodiments of the present invention and do not constitute a limitation of the present invention.

[0023] In the attached picture:

[0024] Figure 1 The present invention is a block diagram of a fully automatic drying system for quick drying of a single layer of thermal insulation bricks. DETAILED DESCRIPTION

[0025] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments; based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.

[0026] like Figure 1 As shown, the present invention provides a technical solution: a fully automatic drying system for single-layer quick drying of thermal insulation bricks, including a central processor, the central processor is used to process all transmission and operation data of the front end and the back end, the front end includes an automatic code cutting system, an automatic transportation system, a data measurement system and a drying feedback system, and the back end includes a temperature control system, a data storage system and a central optimization system;

[0027] Automatic code cutting system: The automatic code cutting system is used to cut and stack the insulation brick raw materials. The automatic code cutting system includes an automatic cutting component and an automatic stacking component, and the automatic code cutting system is equipped with a positioning system and an infrared correction system;

[0028] Automatic transportation system: The automatic transportation system is used to transport the insulation bricks in batches to the drying room after the automatic cutting and stacking system has cut and stacked the insulation brick raw materials. The automatic transportation is specifically a mother-and-child multi-layer forklift;

[0029] Data measurement system: The data measurement system is used to measure the length, width and height of the insulation bricks after the automatic cutting system has cut and stacked the insulation brick raw materials. After the measurement, the volume of the insulation brick is automatically obtained through the volume calculation formula, and the volume data is synchronously transmitted to the back-end temperature control system;

[0030] Temperature control system: The temperature control system is used to receive the volume data of the insulation bricks sent by the data measurement system, extract the corresponding temperature control data according to the volume data, synchronize the temperature control data to the drying room, and complete the control of the temperature of the drying room;

[0031] Drying feedback system: The drying feedback system is used to monitor the degree of drying of the insulation bricks in real time during the drying process and provide feedback to the back-end temperature control system. The drying feedback system includes a drying detection component, an intelligent judgment component, and a data synchronization component.

[0032] Data storage system: The data storage system is used to store all data running in the data measurement system, temperature control system and drying feedback system, and to centralize all data to establish a database;

[0033] Central optimization system: The central optimization system is used to optimize the learning of database data in the data storage system in combination with intelligent optimization algorithms, and transmit the results to the temperature control system to optimize the data of the temperature control system.

[0034] Among them, the automatic cutting component in the automatic coding system is specifically a fully automatic composite self-insulating block cutting saw; the automatic stacking component is specifically an automatic stacking machine; the positioning system specifically adopts one or a combination of RTK real-time positioning technology, GNSS positioning technology, GPS positioning technology, nano positioning technology or infrared positioning technology; the specific carrier of the infrared correction system is an infrared corrector; the data measurement system specifically adopts one or a combination of Goodscan volume measuring instrument, object length, width and height measurement detection light curtain, Yifang Technology GS200, photoelectric measuring instrument or CCD measuring instrument; the extraction of temperature control data in the temperature control system specifically adopts data matching technology, and the data matching technology specifically includes INDEX-COUNTA combination formula, LOOKUP function, LOOKUP-INDIRECT-ROW combination formula or A combination of one or several of the LOOKUP-INDIRECT-MATCH combination formulas; the drying detection component in the drying feedback system specifically adopts the Tianbao TBSF-8000 microcomputer automatic drying moisture meter; the intelligent judgment component specifically adopts the EL intelligent identification and diagnosis system; the data synchronization component specifically adopts the FlinkX distributed offline and real-time data synchronization plug-in; the intelligent optimization algorithm in the central optimization system specifically adopts one or several of the gradient descent method, conjugate gradient method, heuristic optimization method, Newton method or quasi-Newton method; the front end and the back end are connected wirelessly or wired, the wireless specifically includes one or several of WIFI, Bluetooth, GSM, CDMA, GPRS, CDPD or LMDS, and the wired method specifically includes one or several of HDMI, cable or ADSL.

[0035] Working principle: During operation, the insulation brick raw materials are cut and stacked by the automatic cutting system, and after the work is completed, the insulation bricks are transported in batches to the drying room by the automatic transportation system. The entire cutting and transportation process is automated, without manual participation, with a higher degree of intelligence, and the work efficiency is greatly improved; after the insulation bricks arrive at the drying room, the length, width and height data are measured by the data measurement system, and after the measurement, the volume of the insulation brick is automatically obtained through the volume calculation formula. After the volume data is obtained, the temperature control system extracts the corresponding temperature control data according to the volume data. When the temperature control data is used for the first time The settings are made based on personnel experience, and are subsequently optimized and calculated by the system. The drying feedback system adjusts the drying temperature of the drying room according to the instructions of the temperature control system. In this way, the temperature can be automatically adjusted according to the different insulation bricks. Not only can the insulation bricks be dried quickly, but also the loss of electricity is reduced to a certain extent, thereby reducing economic investment. All data are stored in the data storage system, and the data is optimized and learned through the central optimization system, and the results are transmitted to the temperature control system, and the temperature control system is optimized, so as to continuously learn and optimize the data, thereby obtaining more accurate temperature control values, optimizing production efficiency while ensuring drying quality.

[0036] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0037] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A fully automatic drying system for single-layer rapid drying of thermal insulation bricks, characterized by: It includes a central processor, which is used to process all transmission and operation data of the front end and the back end. The front end includes an automatic code cutting system, an automatic transportation system, a data measurement system and a drying feedback system, and the back end includes a temperature control system, a data storage system and a central optimization system; Automatic code cutting system: The automatic code cutting system is used to cut and stack the insulation brick raw materials. The automatic code cutting system includes an automatic cutting component and an automatic stacking component, and the automatic code cutting system is equipped with a positioning system and an infrared correction system; Automatic transportation system: the automatic transportation system is used to transport the insulation bricks in batches to the drying room after the automatic cutting and stacking system has cut and stacked the insulation brick raw materials. The automatic transportation is specifically a mother-child multi-layer forklift; Data measurement system: the data measurement system is used to measure the length, width and height of the cut insulation bricks after the automatic code cutting system has cut and stacked the insulation brick raw materials, and after the measurement, automatically obtain the volume of the insulation bricks through the volume calculation formula, and synchronously transmit the volume data to the back-end temperature control system; Temperature control system: The temperature control system is used to receive the volume data of the insulation bricks sent by the data measurement system, extract the corresponding temperature control data according to the volume data, synchronize the temperature control data to the drying room, and complete the control of the temperature of the drying room; Drying feedback system: The drying feedback system is used to monitor the degree of drying of the insulation bricks in real time during the drying process and provide feedback to the back-end temperature control system. The drying feedback system includes a drying detection component, an intelligent judgment component, and a data synchronization component; Data storage system: The data storage system is used to store all data running in the data measurement system, temperature control system and drying feedback system, and to centrally establish a database for all data; Central optimization system: The central optimization system is used to optimize and learn the database data in the data storage system in combination with an intelligent optimization algorithm, and transmit the results to the temperature control system to optimize the data of the temperature control system.

2. According to claim 1, a fully automatic drying system for single-layer rapid drying of thermal insulation bricks is characterized by: The automatic cutting component in the automatic coding system is specifically a fully automatic composite self-insulating block cutting saw; the automatic stacking component is specifically an automatic stacking machine; the positioning system specifically adopts one or a combination of RTK real-time positioning technology, GNSS positioning technology, GPS positioning technology, nano positioning technology or infrared positioning technology; the specific carrier of the infrared correction system is an infrared corrector.

3. The fully automatic drying system for single-layer rapid drying of thermal insulation bricks according to claim 1 is characterized by: The data measurement system specifically adopts one or a combination of Goodscan volume measuring instrument, object length, width and height measurement detection light curtain, Yifang Technology GS200, photoelectric measuring instrument or CCD measuring instrument.

4. The fully automatic drying system for single-layer rapid drying of thermal insulation bricks according to claim 1 is characterized by: The temperature control system specifically uses data matching technology to extract temperature control data, and the data matching technology specifically includes one or a combination of INDEX-COUNTA combination formula, LOOKUP function, LOOKUP-INDIRECT-ROW combination formula or LOOKUP-INDIRECT-MATCH combination formula.

5. The fully automatic drying system for single-layer rapid drying of thermal insulation bricks according to claim 1 is characterized by: The drying detection component in the drying feedback system specifically adopts the Tianbao TBSF-8000 microcomputer automatic drying moisture meter; the intelligent judgment component specifically adopts the EL intelligent identification and diagnosis system; and the data synchronization component specifically adopts the FlinkX distributed offline and real-time data synchronization plug-in.

6. The fully automatic drying system for single-layer rapid drying of thermal insulation bricks according to claim 1 is characterized by: The intelligent optimization algorithm in the central optimization system specifically adopts one or a combination of gradient descent method, conjugate gradient method, heuristic optimization method, Newton method or quasi-Newton method.

7. The fully automatic drying system for single-layer rapid drying of thermal insulation bricks according to claim 1 is characterized by: The front end and the back end are connected wirelessly or wiredly, wherein the wireless method includes one or a combination of WIFI, Bluetooth, GSM, CDMA, GPRS, CDPD or LMDS, and the wired method includes one or a combination of HDMI, cable or ADSL.

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