A blank cutting device for producing hollow gangue bricks
By introducing lifting components and follow-up components into the hollow coal gangue brick production equipment, we ensure that the wire rope has pressure and reduce burrs during the cutting process. Combined with electric telescopic rods to improve the blank conveying efficiency, the problems of low efficiency and deformation burrs in existing equipment are solved.
Patent Information
- Application Number
- CN202310657273.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-06-05
- Publication Date
- 2024-12-17
- Estimated Expiration
- 2043-06-05
AI Technical Summary
The existing blank cutting equipment for hollow coal gangue brick production is inefficient, and the blank is prone to deform and burrs during the cutting process.
A cutting device including lifting and following components is designed to drive the box downward movement by rotating the motor, making the baffle come into contact with the blank, ensuring that the wire rope has pressure during cutting, reducing deformation, and through the sliding rod and compression spring mechanism Avoid burrs, and at the same time, use electric telescopic rods to improve the efficiency of the cut blank conveying.
It realizes reducing the appearance of blank deformation and burrs during the cutting process, and improves cutting efficiency and production efficiency.
Smart Images

Figure CN116512404B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of hollow gangue brick production, in particular to a blank cutting device for producing hollow gangue bricks. Background Art
[0002] Gangue hollow bricks are made of gangue or boiling slag discharged from coal mines as the main raw materials, mixed with a certain amount of quicklime and gypsum, and are made into finished bricks through pressure molding and steam curing.
[0003] A Chinese patent discloses a billet cutting device for producing hollow gangue bricks (publication number: CN112008790A). The patent includes a frame on which a plurality of drive rollers are rotatably mounted at equal intervals, and a same conveyor belt is wound around the plurality of drive rollers. Four columns are fixedly mounted on the top of the frame, and the four columns are symmetrically arranged in pairs. However, the patent can only cut out one billet at a time, so the efficiency is low, and when the cutting rope just contacts the billet, the billet may be slightly deformed, and there will be a small amount of burrs at the cutting point, so the cutting effect is not good. Summary of the invention
[0004] The purpose of the present invention is to provide a blank cutting device for the production of hollow coal gangue bricks. By arranging a lifting component on the mounting frame and utilizing the lower thread on the rotating rod and the connecting screw block on the box body, the box body can move downward when the rotating motor rotates, so that the baffle and the two sides of the inner wall of the box body are in contact with the circumferential surface of the blank. Therefore, even if the wire rope has a certain pressure when contacting the blank, the circumferential surface of the blank cannot be deformed.
[0005] The purpose of the present invention can be achieved through the following technical solutions:
[0006] A blank cutting device for producing hollow gangue bricks, comprising a support frame, the top of which is fixedly connected to a horizontal conveyor, an outer surface of the support frame is provided with a mounting frame, both sides of the top of the mounting frame are provided with lifting components, a limiting component for wrapping the blank is provided between the two lifting components, the limiting component comprises a box body, both sides of the inner wall of the box body are provided with a plurality of baffles, the top of the box body is penetrated by a plurality of sliding rods, the sliding rod is C-shaped, a steel wire rope for cutting is provided between both sides of the inner wall of the sliding rod, and both sides of the top of the mounting frame are penetrated by follower components for pushing the sliding rod.
[0007] As a further solution of the present invention: the lifting assembly includes a rotating motor located at the top of the mounting frame, the output end of the rotating motor passes through the mounting frame and extends to the outside of the mounting frame, the output end of the rotating motor is fixedly connected to a rotating rod, and a lower thread is opened below the surface of the rotating rod;
[0008] Both sides of the box body are fixedly connected with connecting screw blocks, and the inner surface of the connecting screw blocks is threadedly connected with the lower thread.
[0009] As a further solution of the present invention: the follower assembly includes a through sleeve that passes through the mounting frame, the inner surface of the through sleeve is slidably connected to a sliding plate, the bottom of the sliding plate is fixedly connected to a connecting rod, the bottom end of the connecting rod is fixedly connected to a pull rod, both sides of the pull rod are provided with pull grooves, the inner surface of the pull grooves contacts the outer surface of the sliding rod, the outer surface of the through sleeve is provided with a connecting plate for pushing the sliding plate, the top of the inner cavity of the through sleeve is fixedly connected to a compression spring, and the bottom end of the compression spring is fixedly connected to the top of the sliding plate.
[0010] As a further solution of the present invention: sliding grooves are provided on the front and back sides of the through sleeve, limiting rods are fixedly connected to both sides of the circumference of the sliding plate, the outer surface of the limiting rod is slidably connected to the inner surface of the sliding groove, one end of the limiting rod is fixedly connected to the inner surface of the connecting plate, a threaded hole is provided on one side of the connecting plate, an upper thread is provided above the outer surface of the rotating rod, and the inner surface of the threaded hole is threadedly connected to the upper thread.
[0011] As a further solution of the present invention: a stopper sleeve is fixedly connected to the outer surface of the rotating rod, and push rods are fixedly connected to both sides of the top of the connecting screw block.
[0012] As a further solution of the present invention: the outer surface of the through sleeve is provided with a connecting thread, and the outer surface of the connecting thread is threadedly connected to the connecting sleeve, the outer surface of the through sleeve is provided with a fixing sleeve, and the bottom of the fixing sleeve is fixedly connected to the top of the mounting frame.
[0013] As a further solution of the present invention: a plurality of longitudinal conveyors are fixedly connected to one side of the top of the support frame, a fixed frame is fixedly connected to the other side of the top of the support frame, two electric telescopic rods are arranged inside the fixed frame, the output ends of the electric telescopic rods are fixedly connected to a top plate, and a push plate is fixedly connected to one side of the top plate.
[0014] As a further solution of the present invention: both sides of the mounting frame are fixedly connected with a slide slot rod, and the outer surface of the slide slot rod is slidably connected to the inner surface of the top plate.
[0015] Beneficial effects of the present invention:
[0016] (1) In the present invention, by arranging a lifting assembly on the mounting frame and utilizing the lower thread on the rotating rod and the connecting screw block on the box body, when the rotating motor rotates, the box body can move downward, so that the baffle plate and both sides of the inner wall of the box body are in contact with the circumferential surface of the blank. Therefore, even if the wire rope has a certain pressure when contacting the blank, the circumferential surface of the blank cannot be deformed.
[0017] (2) In the present invention, by setting a follower component and cooperating with the connection relationship between the threaded hole on the connecting plate and the upper thread, the pull rod on the connecting rod can move downward. When the threaded hole and the upper thread are disengaged, under the action of the compression spring, the sliding plate still pushes the connecting rod to slide, further causing the sliding rod in the pull groove to move downward, so that the wire rope continues to cut the blank. During cutting, since the inner surface of the sliding rod contacts the blank first, burrs cannot be produced at the cutting point. This structure can reduce the appearance of burrs.
[0018] (3) In the present invention, an electric telescopic rod is arranged on the support frame, and the cut blanks can be directly sent from the horizontal conveyor to the vertical conveyor through the top plate on the electric telescopic rod and the push plate on the top plate. This structure can realize the rapid transportation of the cut blanks, further improving its production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] The present invention will be further described below in conjunction with the accompanying drawings.
[0020] Figure 1 It is a schematic diagram of the external structure of the present invention as a whole;
[0021] Figure 2 It is a side view of the external structure of the present invention as a whole;
[0022] Figure 3 It is a schematic diagram of the internal structure of the follower assembly in the present invention;
[0023] Figure 4 It is a schematic diagram of the internal structure of the limit assembly in the present invention;
[0024] Figure 5 The present invention Figure 1 A magnified view of the local structure at point A.
[0025] In the figure: 1. support frame; 2. horizontal conveyor; 3. mounting frame; 4. lifting assembly; 41. rotating motor; 42. rotating rod; 43. upper thread; 44. lower thread; 5. limiting assembly; 51. box; 52. baffle; 53. sliding rod; 54. wire rope; 55. connecting screw block; 56. top rod; 6. longitudinal conveyor; 7. fixed frame; 8. electric telescopic rod; 9. push plate; 10. top plate; 11. slide rod; 12. follow-up assembly; 121. through sleeve; 122. connecting rod; 123. sliding plate; 124. limiting rod; 125. sliding groove; 126. pull rod; 127. pull groove; 128. compression spring; 129. connecting plate; 120. baffle sleeve; 13. fixing sleeve; 14. connecting sleeve. DETAILED DESCRIPTION
[0026] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0027] See also Figure 1-5 As shown, the present invention is a blank cutting device for hollow gangue brick production, comprising a support frame 1, the top of the support frame 1 is fixedly connected to a horizontal conveyor 2, the horizontal conveyor 2 is composed of a driving mechanism, a connecting frame on both sides and a conveying roller, which is a prior art and will not be described in detail here, wherein the height of the conveying roller is higher than the height of the support frames on both sides, the outer surface of the support frame 1 is provided with a mounting frame 3, both sides of the top of the mounting frame 3 are provided with lifting components 4, and a device for wrapping the blank is provided between the two lifting components 4. The limiting component 5 of the material can reduce the deformation of the blank during cutting by wrapping the blank with the limiting component 5. The limiting component 5 includes a box body 51, and a plurality of baffles 52 are arranged on both sides of the inner wall of the box body 51. A plurality of sliding rods 53 are penetrated through the top of the box body 51. The shape of the sliding rod 53 is C-shaped. A steel wire rope 54 for cutting is arranged between the two sides of the inner wall of the sliding rod 53. The two sides of the top of the mounting frame 3 are penetrated by follower components 12 for pushing the sliding rod 53.
[0028] The lifting assembly 4 includes a rotating motor 41 located at the top of the mounting frame 3, the output end of the rotating motor 41 penetrates the mounting frame 3 and extends to the outside of the mounting frame 3, the output end of the rotating motor 41 is fixedly connected to a rotating rod 42, a lower thread 44 is provided below the surface of the rotating rod 42, and both sides of the box body 51 are fixedly connected to connecting screw blocks 55, the inner surface of the connecting screw blocks 55 is threadedly connected to the lower thread 44. By arranging the lifting assembly 4 on the mounting frame 3, using the lower thread 44 on the rotating rod 42 and the connecting screw blocks 55 on the box body 51, when the rotating motor 41 rotates, the box body 51 can move downward, so that the baffle 52 and the two sides of the inner wall of the box body 51 are in contact with the peripheral surface of the blank, so that even if the wire rope 54 has a certain pressure when in contact with the blank, the peripheral surface of the blank cannot be deformed.
[0029] The follower assembly 12 utilizes the connection relationship between the threaded hole on the connecting plate 129 and the upper thread 43 to enable the connecting rod 122 to move downward. The follower assembly 12 includes a through sleeve 121 that penetrates the mounting frame 3. The inner surface of the through sleeve 121 is slidably connected to a sliding plate 123. The bottom of the sliding plate 123 is fixedly connected to the connecting rod 122. The bottom end of the connecting rod 122 is fixedly connected to a pull rod 126. Both sides of the pull rod 126 are provided with a groove 127. The inner surface of the groove 127 contacts the outer surface of the sliding rod 53. The through sleeve 121 is slidably connected to the inner surface of the sliding plate 123. The bottom end of the connecting rod 122 is fixedly connected to the pull rod 126. 1 is provided with a connecting plate 129 for pushing the sliding plate 123, the top of the inner cavity of the through sleeve 121 is fixedly connected with a compression spring 128, the bottom end of the compression spring 128 is fixedly connected to the top of the sliding plate 123, the front and back of the through sleeve 121 are provided with sliding grooves 125, both sides of the circumference of the sliding plate 123 are fixedly connected with limiting rods 124, the outer surface of the limiting rod 124 is slidably connected to the inner surface of the sliding groove 125, one end of the limiting rod 124 is fixedly connected to the inner surface of the connecting plate 129, and the connecting plate 12 A threaded hole is provided on one side of the connecting plate 129. When the threaded hole on the connecting plate 129 is disengaged from the upper thread 43, the rotation of the rotating motor 41 stops. At this time, the compression spring 128 pushes the sliding plate 123 to slide continuously on the inner surface of the penetrating sleeve 121, and the limiting rod 124 slides downward on the inner surface of the sliding groove 125, so that the pull rod 126 drives the sliding rod 53 to move downward, so that the wire rope 54 cuts the blank thoroughly. The upper surface of the rotating rod 42 is provided with an upper thread 43, and the inner surface of the threaded hole is threadedly connected with the upper thread 43. By setting a follower component 12. The connection between the threaded hole on the connecting plate 129 and the upper thread 43 can enable the pull rod 126 on the connecting rod 122 to move downward. When the threaded hole and the upper thread 43 are disengaged, under the action of the compression spring 128, the sliding plate 123 still pushes the connecting rod 122 to slide, further causing the sliding rod 53 in the groove 127 to move downward, so that the wire rope 54 continues to cut the blank. During cutting, since the inner surface of the sliding rod 53 contacts the blank first, burrs cannot be produced at the cutting point. This structure can reduce the appearance of burrs.
[0030] The outer surface of the rotating rod 42 is fixedly connected with a stop sleeve 120, and both sides of the top of the connecting screw block 55 are fixedly connected with push rods 56. The outer surface of the through sleeve 121 is provided with a connecting thread, and the outer surface of the connecting thread is threadedly connected with a connecting sleeve 14. The outer surface of the through sleeve 121 is provided with a fixing sleeve 13, and the bottom of the fixing sleeve 13 is fixedly connected to the top of the mounting frame 3.
[0031] A plurality of longitudinal conveyors 6 are fixedly connected to one side of the top of the support frame 1, and the height of the longitudinal conveyor 6 is consistent with the height of the horizontal conveyor 2. A fixed frame 7 is fixedly connected to the other side of the top of the support frame 1. Two electric telescopic rods 8 are arranged inside the fixed frame 7. The output end of the electric telescopic rod 8 is fixedly connected to a top plate 10, and a push plate 9 is fixedly connected to one side of the top plate 10. Both sides of the mounting frame 3 are fixedly connected to a slide rod 11, and the outer surface of the slide rod 11 is slidably connected to the inner surface of the top plate 10. By arranging the electric telescopic rod 8 on the support frame 1, the top plate 10 on the electric telescopic rod 8 and the push plate 9 on the top plate 10 can directly send the cut blank from the horizontal conveyor 2 to the longitudinal conveyor 6. Through this structure, the cut blank can be quickly conveyed, further improving its production efficiency.
[0032] The working principle of the present invention is as follows: first, the blank to be cut is conveyed to the bottom of the limit assembly 5 through the horizontal conveyor 2, and then the rotating motor 41 is started to rotate, thereby driving the rotating rod 42 to rotate, and under the connection relationship between the lower thread 44 and the connecting screw block 55, the box body 51 moves downward, and at the same time, the connecting plate 129 moves downward under the action of the upper thread 43, and the connecting plate 129 drives the sliding plate 123 to slide downward on the inner surface of the through sleeve 121 through the limit rod 124, so that the sliding rod 53 in the groove 127 moves downward synchronously with the limit assembly 5, the box body 51 wraps the blank, the baffle 52 contacts the surface of the blank, and the wire rope 54 starts to cut the blank, when the threaded hole on the connecting plate 129 disengages from the upper thread 43, and then the rotation of the rotating motor 41 is stopped, and the compression spring 128 is still in a compressed state at this time, and the compression spring 128 pushes the sliding plate 123 to slide on the inner surface of the through sleeve 121 With continuous sliding, the limit rod 124 slides downward on the inner surface of the sliding groove 125, so that the pull rod 126 drives the sliding rod 53 to move downward, and the wire rope 54 continues to cut the blank until the connecting plate 129 falls above the stopper 120. At this time, the sliding rod 53 contacts the top of the horizontal conveyor 2, thereby completing the cutting of the blank. Then the rotating motor 41 is started to rotate in the opposite direction, thereby driving the limit assembly 5 to move upward, and the top rod 56 on the connecting screw block 55 pushes the connecting plate 129 to slide upward, while making the sliding plate 123 move upward and further compressing the compression spring 128. The threaded hole on the connecting plate 129 contacts the upper thread 43 and is threadedly connected again, and the initial state is restored. At this time, the electric telescopic rod 8 in the fixed frame 7 is started to extend, further making the top plate 10 slide on the outer surface of the slide groove rod 11, and the push plate 9 sends the cut blank to the longitudinal conveyor 6 for transportation.
[0033] In the description of the present invention, it should be understood that the terms "upper", "lower", "left", "right", etc. indicate directions or positional relationships based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific direction, and a specific direction structure and operation, and therefore, cannot be understood as a limitation on the present invention. In addition, "first" and "second" are only for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present invention, unless otherwise specified, "multiple" means two or more.
[0034] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", etc. should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0035] The above is a detailed description of an embodiment of the present invention, but the content is only a preferred embodiment of the present invention and cannot be considered to limit the scope of implementation of the present invention. All equivalent changes and improvements made within the scope of the present invention should still fall within the scope of the patent coverage of the present invention.
Claims
1. A blank cutting device for producing hollow gangue bricks, comprising a support frame (1), the top of the support frame (1) being fixedly connected to a horizontal conveyor (2), It is characterized in that The outer surface of the support frame (1) is provided with a mounting frame (3), both sides of the top of the mounting frame (3) are provided with lifting components (4), a limiting component (5) for wrapping the blank is provided between the two lifting components (4), the limiting component (5) comprises a box body (51), both sides of the inner wall of the box body (51) are provided with a plurality of baffles (52), the top of the box body (51) is penetrated by a plurality of sliding rods (53), the shape of the sliding rod (53) is C-shaped, a steel wire rope (54) for cutting is provided between both sides of the inner wall of the sliding rod (53), and both sides of the top of the mounting frame (3) are penetrated by a follower component (12) for pushing the sliding rod (53); The lifting assembly (4) comprises a rotating motor (41) located at the top of the mounting frame (3); the output end of the rotating motor (41) passes through the mounting frame (3) and extends to the outside of the mounting frame (3); the output end of the rotating motor (41) is fixedly connected to a rotating rod (42); and a lower thread (44) is provided below the surface of the rotating rod (42); Both sides of the box body (51) are fixedly connected with connecting screw blocks (55), and the inner surface of the connecting screw blocks (55) is threadedly connected to the lower thread (44); The follower assembly (12) comprises a through sleeve (121) penetrating the mounting frame (3); the inner surface of the through sleeve (121) is slidably connected to a sliding plate (123); the bottom of the sliding plate (123) is fixedly connected to a connecting rod (122); the bottom end of the connecting rod (122) is fixedly connected to a pull rod (126); both sides of the pull rod (126) are provided with a pull groove (127); the inner surface of the pull groove (127) is in contact with the outer surface of the sliding rod (53); the outer surface of the through sleeve (121) is provided with a connecting plate (129) for pushing the sliding plate (123); the top of the inner cavity of the through sleeve (121) is fixedly connected to a compression spring (128); the bottom end of the compression spring (128) is fixedly connected to the top of the sliding plate (123).
2. A blank cutting device for producing hollow gangue bricks according to claim 1, It is characterized in that The front and back sides of the through sleeve (121) are provided with sliding grooves (125), both sides of the circumference of the sliding plate (123) are fixedly connected to limit rods (124), the outer surface of the limit rod (124) is slidably connected to the inner surface of the sliding groove (125), one end of the limit rod (124) is fixedly connected to the inner surface of the connecting plate (129), one side of the connecting plate (129) is provided with a threaded hole, an upper thread (43) is provided on the upper side of the outer surface of the rotating rod (42), and the inner surface of the threaded hole is threadedly connected to the upper thread (43).
3. A blank cutting device for producing hollow gangue bricks according to claim 2, It is characterized in that A stopper sleeve (120) is fixedly connected to the outer surface of the rotating rod (42), and push rods (56) are fixedly connected to both sides of the top of the connecting screw block (55).
4. A blank cutting device for producing hollow gangue bricks according to claim 3, It is characterized in that The outer surface of the through-hole sleeve (121) is provided with a connecting thread, and the outer surface of the connecting thread is threadedly connected to the connecting sleeve (14), and the outer surface of the through-hole sleeve (121) is provided with a fixing sleeve (13), and the bottom of the fixing sleeve (13) is fixedly connected to the top of the mounting frame (3).
5. A blank cutting device for producing hollow gangue bricks according to claim 4, It is characterized in that One side of the top of the support frame (1) is fixedly connected to a plurality of longitudinal conveyors (6), the other side of the top of the support frame (1) is fixedly connected to a fixed frame (7), two electric telescopic rods (8) are arranged inside the fixed frame (7), the output ends of the electric telescopic rods (8) are fixedly connected to a top plate (10), and one side of the top plate (10) is fixedly connected to a push plate (9).
6. A blank cutting device for producing hollow gangue bricks according to claim 5, It is characterized in that Slide slot rods (11) are fixedly connected to both sides of the mounting frame (3), and the outer surface of the slide slot rod (11) is slidably connected to the inner surface of the top plate (10).
