A plastic track coiled material winding and cutting equipment all-in-one machine

Abstract

This application discloses an integrated machine for winding and cutting plastic track rolls, belonging to the field of roll cutting. It includes: a support frame, a winding roller, a smoothing device, a first frame, a clamping device, a cutter, a drive device, and a transmission device. The drive device moves the cutter downwards to cut the roll. Multiple clamping devices are arranged in groups of four, with two devices per group. One group of clamping devices is located above the roll, and the other group is located below the roll. The transmission device connects the clamping devices and the cutter. Before the cutter moves downwards, the two clamping devices in one group contact the roll and move away from each other, straightening the roll to form a flat area. The cutter is located in the flat area. The advantage of this application is that it provides an integrated machine for winding and cutting plastic track rolls that quickly cuts the roll and ensures a flat end face.

Description

Technical Field

[0001] This application relates to the field of roll material cutting, and more specifically, to an integrated machine for winding and cutting plastic track roll materials. Background Technology

[0002] During the winding process, the roll material needs to be cut into sections due to length issues. In the existing technology, the roll material is cut by dropping a cutter from top to bottom. However, since the roll material is a flexible material, it will deform under pressure when the cutter falls. If the cutter falls too slowly, the roll material will be stretched and deformed at the cut point, resulting in poor quality of the roll material. Summary of the Invention

[0003] The summary section of this application is intended to provide a brief overview of the concepts, which will be described in detail in the detailed description section below. This summary section is not intended to identify key or essential features of the claimed technical solutions, nor is it intended to limit the scope of the claimed technical solutions.

[0004] To address the technical problems mentioned in the background section, some embodiments of this application provide an integrated machine for winding and cutting plastic track rolls, comprising: a support frame, a winding roller, a smoothing device, a first frame, a clamping device, a cutter, a drive device, and a transmission device; the support frame supports the winding roller, and the smoothing device trims the edges of the roll; the first frame mounts the clamping device, the cutter, the drive device, and the transmission device; the drive device moves the cutter downwards to cut the roll; multiple clamping devices are provided, divided into four groups of two, with one group located above the roll and the other below; the transmission device facilitates transmission between the clamping devices and the cutter, ensuring that before the cutter moves downwards, the two clamping devices in one group contact the roll and move away from each other, straightening the roll to form a flat area; the cutter is located in the flat area.

[0005] Further, the transmission device includes: a transmission rod, a first push rod, a second push rod, a hook plate, and an elastic component; the driving device includes an electric push rod and a pressure plate; the electric push rod is mounted on the first frame and is used to drive the pressure plate to move downwards, and the cutter is connected to the pressure plate; one end of the transmission rod is hinged to the pressure plate, and the other end of the transmission rod is connected to the pressing device; the downward movement of the pressure plate causes the pressing device to move to both sides via the transmission rod; both the first push rod and the second push rod are fixed to the transmission rod; the cutter is provided with a locking rod, and the hook plate is used to lock the locking rod; the elastic component is used to enable the hook plate to have states of locking and releasing the locking rod.

[0006] Furthermore, the elastic component includes a first mounting plate, a first guide rod, a second mounting plate, and a first spring; both the first mounting plate and the second mounting plate are fixed to the pressure plate; the first guide rod is fixedly connected to the first mounting plate, the hook plate is slidably connected to the first guide rod, and the first spring is located between the hook plate and the second mounting plate.

[0007] Furthermore, the pressure plate and the cutter are connected by a power storage assembly; the power storage assembly includes a second guide rod, a clamping plate, and a second spring; the second guide rod is fixedly connected to the pressure plate, the clamping plate is fixedly connected to the second guide rod, and the second spring is fixed to the pressure plate; wherein a second guide plate is formed on the cutter, the second guide plate is slidably connected to the second guide rod, and the second spring is located between the second guide plate and the pressure plate.

[0008] Furthermore, the pressing device includes a transmission plate, a pressing block, and an air pump; the transmission plate is used to install the air pump, and the pressing block is fixedly connected to the transmission plate; a cavity is formed in the pressing block; a piston plate is installed at the output end of the air pump, and the piston plate is slidably connected to the cavity.

[0009] Furthermore, the clamping device also includes: a first guide plate, a third spring, a pressure ring, and a third guide rod; the third guide rod is fixedly connected to the transmission plate, the first guide plate is slidably connected to the third guide rod, the pressure ring is fixedly connected to the first guide plate, the third spring is located between the first guide plate and the transmission plate, a groove is formed in the pressure ring, the pressure block is slidably connected to the inner wall of the groove, and a limiting plate is formed at the end of the third guide rod, which is used to limit the downward sliding distance of the first guide plate.

[0010] Furthermore, the limiting plate is threadedly connected to the third guide rod so that the limiting plate and the third guide rod are detachable.

[0011] Furthermore, the smoothing device includes pressure rollers and a first drive motor for driving the pressure rollers to rotate. Two pressure rollers are provided, one of which contacts the upper surface of the roll material and the other of which contacts the lower surface of the roll material.

[0012] Furthermore, the smoothing device also includes: a second drive motor, a drive shaft, and a cutting wheel; the cutting wheel is fixed to the drive shaft, and the drive shaft is connected to the output end of the second drive motor.

[0013] The beneficial effect of this application is that it provides an integrated machine for winding and cutting plastic track rolls, which can quickly cut the roll material and ensure a flat end face. Attached Figure Description

[0014] The accompanying drawings, which form part of this application, are used to provide a further understanding of the application and to make other features, objects, and advantages of the application more apparent. The illustrative embodiments and descriptions of this application are used to explain the application and do not constitute an undue limitation of the application.

[0015] Furthermore, throughout the accompanying drawings, the same or similar reference numerals denote the same or similar elements. It should be understood that the drawings are schematic, and the elements are not necessarily drawn to scale.

[0016] In the attached diagram:

[0017] Figure 1 This is an overall schematic diagram based on an embodiment of this application;

[0018] Figure 2 This is a structural schematic diagram as part of an embodiment, mainly showing the structure of the transmission device and some surrounding parts;

[0019] Figure 3 This is a structural schematic diagram as part of an embodiment, mainly showing the structure of the cutter located above the roll and some of the surrounding parts;

[0020] Figure 4 yes Figure 3 Enlarged view of part A;

[0021] Figure 5 This is a structural schematic diagram as part of an embodiment, mainly showing the structure of the drive device and some surrounding parts;

[0022] Figure 6 This is a structural schematic diagram as part of an embodiment, mainly showing an exploded view of the clamping device.

[0023] Figure label:

[0024] 1. Support frame; 2. Winding roller; 3. Smoothing device; 4. First frame; 5. Pressing device; 6. Cutter; 7. Drive device; 8. Transmission device;

[0025] First fixing plate 41, second frame 42, second fixing plate 43, transmission plate 51, pressure block 52, air pump 53, first guide plate 54, third spring 55, pressure ring 56, third guide rod 57, second guide plate 61, electric push rod 71, pressure plate 72, transmission rod 81, first push rod 82, second push rod 83, hook plate 84, elastic component 85, limit rod 86, locking rod 87, force storage component 88;

[0026] First mounting plate 851, first guide rod 852, second mounting plate 853, first spring 854, second guide rod 881, clamping plate 882, second spring 883. Detailed Implementation

[0027] Embodiments of this disclosure will now be described in more detail with reference to the accompanying drawings. While some embodiments of this disclosure are shown in the drawings, it should be understood that this disclosure can be implemented in various forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided to provide a more thorough and complete understanding of this disclosure. It should be understood that the accompanying drawings and embodiments of this disclosure are for illustrative purposes only and are not intended to limit the scope of protection of this disclosure.

[0028] It should also be noted that, for ease of description, only the parts relevant to the invention are shown in the accompanying drawings. Unless otherwise specified, the embodiments and features described in this disclosure can be combined with each other.

[0029] It should be noted that the concepts of "first" and "second" mentioned in this disclosure are used only to distinguish different devices, modules or units, and are not used to limit the order of functions performed by these devices, modules or units or their interdependencies.

[0030] It should be noted that the terms "a" and "a plurality of" used in this disclosure are illustrative rather than restrictive, and those skilled in the art should understand that, unless otherwise expressly indicated in the context, they should be understood as "one or more".

[0031] This disclosure will now be described in detail with reference to the accompanying drawings and embodiments.

[0032] Reference Figure 1-6 ,

[0033] A comprehensive winding and cutting machine for plastic running track rolls includes: a support 1, a winding roller 2, a smoothing device 3, a first frame 4, a clamping device 5, a cutter 6, a drive device 7, and a transmission device 8. The support 1 supports the winding roller 2, and the smoothing device 3 trims the edges of the roll. The first frame 4 mounts the clamping device 5, the cutter 6, the drive device 7, and the transmission device 8. The drive device 7 moves the cutter 6 downward to cut the roll. Multiple clamping devices 5 are provided, arranged in groups of four, with two clamping devices 5 in each group. One group of clamping devices 5 is located above the roll, and the other group is located below the roll. The transmission device 8 connects the clamping devices 5 and the cutter 6, ensuring that before the cutter 6 moves downward, the two clamping devices 5 in each group contact the roll and move away from each other, straightening the roll to form a flat area. The cutter 6 is located in the flat area.

[0034] Specifically, the transmission device 8 includes: a transmission rod 81, a first push rod 82, a second push rod 83, a hook plate 84, and an elastic component 85; the driving device 7 includes an electric push rod 71 and a pressure plate 72; the electric push rod 71 is mounted on the first frame 4 and is used to drive the pressure plate 72 to move downwards, and the cutter 6 is connected to the pressure plate 72; one end of the transmission rod 81 is hinged to the pressure plate 72, and the other end of the transmission rod 81 is connected to the pressing device 5; the downward movement of the pressure plate 72 causes the pressing device 5 to move to both sides via the transmission rod 81; the first push rod 82 and the second push rod 83 are both fixed to the transmission rod 81; the cutter 6 is provided with a locking rod 87, and the hook plate 84 is used to lock the locking rod 87; the elastic component 85 is used to enable the hook plate 84 to have states of locking the locking rod 87 and releasing the locking rod 87. In use, the first push rod 82 and the second push rod 83 are fixedly connected to the transmission rod 81, so the first push rod 82 and the second push rod 83 will move together with the transmission rod 81. When the pressure plate 72 moves downward, the transmission rod 81 will rotate relative to the pressure plate 72, and then drive the first push rod 82 and the second push rod 83 to move together. First, the second push rod 83 rotates with the transmission rod 81, and the second push rod 83 will contact the hook plate 84, and then push the hook plate 84 away from the locking rod 87, so that the hook plate 84 will no longer lock the locking rod 87, and then the cutter 6 will move downward to cut the roll material. When the transmission rod 81 rotates, the first push rod 82 can push the locking rod 87 upward, so that the locking rod 87 moves to the hook plate 84 and is locked in place by the hook plate 84. To be precise, the hook plate 84 consists of a vertical rod and a horizontal rod. A guide radius is formed at the connection between the vertical and horizontal rods. This guide radius guides the movement of the locking rod 87 upwards, causing the hook plate 84 to move away from the locking rod 87 and allowing the locking rod 87 to reach above the horizontal rod. A limiting rod 86 is provided on the pressure plate 72. The limiting rod 86 restricts the position of the hook plate 84, ensuring that the locking rod 87 contacts the guide radius on the hook plate 84 when it moves upwards.

[0035] Specifically, the elastic component 85 includes a first mounting plate 851, a first guide rod 852, a second mounting plate 853, and a first spring 854; both the first mounting plate 851 and the second mounting plate 853 are fixed to the pressure plate 72; the first guide rod 852 is fixedly connected to the first mounting plate 851, the hook plate 84 is slidably connected to the first guide rod 852, and the first spring 854 is located between the hook plate 84 and the second mounting plate 853.

[0036] Specifically, the pressure plate 72 and the cutter 6 are connected by a power storage assembly 88; the power storage assembly 88 includes a second guide rod 881, a clamping plate 882 and a second spring 883; the second guide rod 881 is fixedly connected to the pressure plate 72, the clamping plate 882 is fixedly connected to the second guide rod 881, and the second spring 883 is fixedly connected to the pressure plate 72; wherein a second guide plate 61 is formed on the cutter 6, the second guide plate 61 is slidably connected to the second guide rod 881, and the second spring 883 is located between the second guide plate 61 and the pressure plate 72.

[0037] Specifically, the pressing device 5 includes a transmission plate 51, a pressing block 52, and an air pump 53; the transmission plate 51 is used to install the air pump 53, and the pressing block 52 is fixedly connected to the transmission plate 51; a cavity is formed in the pressing block 52; a piston plate is installed at the output end of the air pump 53, and the piston plate is slidably connected to the cavity.

[0038] Specifically, the clamping device 5 also includes: a first guide plate 54, a third spring 55, a pressure ring 56, and a third guide rod 57; the third guide rod 57 is fixedly connected to the transmission plate 51, the first guide plate 54 is slidably connected to the third guide rod 57, the pressure ring 56 is fixedly connected to the first guide plate 54, the third spring 55 is located between the first guide plate 54 and the transmission plate 51, a groove is formed in the pressure ring 56, the pressure block 52 is slidably connected to the inner wall of the groove, and a limiting plate is formed at the end of the third guide rod 57, which is used to limit the downward sliding distance of the first guide plate 54.

[0039] Specifically, the limiting plate is threadedly connected to the third guide rod 57 so that the limiting plate and the third guide rod 57 are detachable.

[0040] Specifically, the smoothing device 3 includes pressure rollers and a first drive motor for rotating the pressure rollers. Two pressure rollers are provided, one of which contacts the upper surface of the roll material, and the other contacts the lower surface of the roll material. The pressure rollers are used to flatten the roll material.

[0041] Specifically, the smoothing device 3 further includes: a second drive motor, a drive shaft, and a cutting wheel; the cutting wheel is fixed to the drive shaft, and the drive shaft is connected to the output end of the second drive motor. The cutting wheel is used to cut off the two sides of the roll material to ensure the flatness of the two sides of the roll material.

[0042] In this embodiment, a torsion spring is provided at the hinge joint between the transmission rod 81 and the pressure plate 72. The torsion spring is used to position the transmission rod 81 and the pressure plate 72 as follows: Figure 1 The relative positions are shown.

[0043] Reference Figure 5-6 The torsion spring is used to apply an upward rotational force to the transmission rod. A locking lever is installed at the transmission rod to stop it, thereby maintaining the transmission rod in a certain position. Figure 1 The location mentioned.

[0044] In this embodiment, a first fixing plate is fixedly installed on the first frame, a second frame is fixedly installed on the first fixing plate, and a second fixing plate is fixedly installed on the second frame. Two sets of clamping devices, cutters, driving devices, and transmission devices are provided, located above and below the roll material, respectively. An electric push rod located above the roll material is fixedly installed with the second fixing plate, and an electric push rod located below the roll material is fixedly installed with the first fixing plate.

[0045] Workflow:

[0046] In use, the electric push rod 71 first moves the pressure plate 72 downward, and the pressure plate 72, through the transmission rod 81, moves the clamping device 5 downward, causing the upper and lower clamping devices 5 to cooperate. The cooperation process is as follows: first, the two pressure rings 56 align with each other, pressing the roll material down. Then, the air pump 53 moves the piston plate upward, causing a vacuum to be drawn into the roll material, thus better ensuring the fixation of the pressure rings 56 and the roll material. In addition, the transmission rod 81 applies force to the transmission plate 51, causing the transmission plate 51 to press down on the third spring 55. The third spring 55 is compressed, ensuring that the pressure rings 56 press firmly on the roll material.

[0047] Then, as the pressure plate 72 continues to move downward, the two pressure rings 56 will move away from each other, causing the transmission rod 81 to rotate. The transmission rod 81 will first rotate clockwise, driving the second push rod 83 and the first push rod 82 to rotate clockwise together. During the rotation of the second push rod 83, it will disengage from the hook plate 84, and then push the hook plate 84 to move away from the locking rod 87. The locking rod 87 was originally above the crossbar. After the hook plate 84 moves, the crossbar will move away from the locking rod 87, and the locking rod 87 will no longer be restricted. Thus, the locking rod 87, the cutter 6, and the second guide plate 61 can all move downward.

[0048] At this time, the second spring 883 located between the second guide plate 61 and the pressure plate 72 is in a compressed state. Then the second spring 883 will push the second guide plate 61 downward, thereby the second guide plate 61 will drive the cutter 6 to move, which will cause the cutter 6 to press down quickly and cut the roll material.

[0049] Since the cutter 6, drive device 7 and transmission device 8 are also arranged in two sets, one above the other, the two cutters 6 will approach the roll from both sides of the roll and then the two cutters 6 will be staggered to cut the roll.

[0050] This allows for rapid cutting of the roll material, avoiding slow cutting speeds that could lead to stretching and deformation, and better ensuring the quality of the cut roll material.

[0051] After the roll material is cut, a reset operation is required, which involves the pressure plate 72 moving upwards. This causes the transmission rod 81 to rotate counterclockwise under the action of the torsion spring. Figure 1 The transmission rod 81 rotates counterclockwise, which drives the first push rod 82 to rotate counterclockwise. The first push rod 82 contacts the locking rod 87, which then moves the locking rod 87 upward. The locking rod 87 moves upward and contacts the guide rounded corner on the hook plate 84, which then pushes the hook plate 84 away from the locking rod 87. The hook plate 84 slides on the first guide rod 852, and then the locking rod 87 reaches the top of the horizontal bar. Then, under the action of the first spring 854, the vertical bar makes the hook plate 84 abut against the limiting rod 86 again. Then, the horizontal bar of the hook plate 84 locks the locking rod 87 again, thus achieving the limiting of the cutter 6.

[0052] The above description is merely a selection of preferred embodiments of this disclosure and an explanation of the technical principles employed. Those skilled in the art should understand that the scope of the invention involved in the embodiments of this disclosure is not limited to technical solutions formed by specific combinations of the above-described technical features, but should also cover other technical solutions formed by arbitrary combinations of the above-described technical features or their equivalents without departing from the above-described inventive concept. For example, technical solutions formed by substituting the above-described features with (but not limited to) technical features with similar functions disclosed in the embodiments of this disclosure.

Claims

1. A comprehensive machine for winding and cutting plastic running track rolls, characterized in that, include: Support frame, take-up roller, smoothing device, first frame, pressing device, cutter, drive device, transmission device; The bracket supports the take-up roller, and the smoothing device trims the edges of the roll. The first frame is used to install the clamping device, the cutter, the drive device, and the transmission device. The drive device moves the cutter downward to cut the roll. Multiple clamping devices are provided, divided into four groups of two, with one group located above the roll and the other below. The transmission device is used to establish a transmission between the clamping devices and the cutter. Before the cutter moves downward, the two clamping devices in one group come into contact with the roll and move away from each other, straightening the roll to form a flat area. The cutter is located in the flat area; The transmission device includes: a transmission rod, a first push rod, a second push rod, a hook plate, and an elastic component; the driving device includes an electric push rod and a pressure plate. An electric push rod is mounted on the first frame and is used to drive the pressure plate to move downwards. The cutter is connected to the pressure plate. One end of the transmission rod is hinged to the pressure plate, and the other end of the transmission rod is connected to the clamping device. The downward movement of the pressure plate causes the clamping device to move to both sides via the transmission rod. The first push rod and the second push rod are both fixed to the transmission rod. A locking bar is provided on the cutter, and a hook plate is used to lock the locking bar. An elastic component is used to allow the hook plate to have states of locking and releasing the locking bar. The elastic component includes a first mounting plate, a first guide rod, a second mounting plate, and a first spring; Both the first mounting plate and the second mounting plate are fixed to the pressure plate; the first guide rod is fixedly connected to the first mounting plate, the hook plate is slidably connected to the first guide rod, and the first spring is located between the hook plate and the second mounting plate; The pressure plate and the cutter are connected via a power storage assembly; The power storage assembly includes a second guide rod, a locking plate, and a second spring; The second guide rod is fixedly connected to the pressure plate, the clamping plate is fixedly connected to the second guide rod, and the second spring is fixed to the pressure plate; wherein a second guide plate is formed on the cutter, the second guide plate is slidably connected to the second guide rod, and the second spring is located between the second guide plate and the pressure plate.

2. The integrated machine for winding and cutting plastic track rolls according to claim 1, characterized in that: The clamping device includes a transmission plate, a pressure block, and an air pump; the transmission plate is used to mount the air pump, and the pressure block is fixedly connected to the transmission plate. A cavity is formed in the compressed block; a piston plate is installed at the output end of the air pump, and the piston plate is slidably connected to the cavity.

3. The integrated machine for winding and cutting plastic track rolls according to claim 2, characterized in that: The clamping device also includes: a first guide plate, a third spring, a pressure ring, and a third guide rod; The third guide rod is fixedly connected to the transmission plate, the first guide plate is slidably connected to the third guide rod, the pressure ring is fixedly connected to the first guide plate, the third spring is located between the first guide plate and the transmission plate, a groove is formed in the pressure ring, the pressure block is slidably connected to the inner wall of the groove, and a limiting plate is formed at the end of the third guide rod. The limiting plate is used to limit the downward sliding distance of the first guide plate.

4. The integrated machine for winding and cutting plastic track rolls according to claim 3, characterized in that: The limiting plate is threadedly connected to the third guide rod so that the limiting plate and the third guide rod can be detached.

5. The integrated winding and cutting machine for plastic track rolls according to claim 4, characterized in that: The smoothing device includes pressure rollers and a first drive motor for rotating the pressure rollers. Two pressure rollers are provided, one of which contacts the upper surface of the roll material and the other of which contacts the lower surface of the roll material.

6. The integrated machine for winding and cutting plastic track rolls according to claim 5, characterized in that: The smoothing device also includes: a second drive motor, a drive shaft, and a cutting wheel; The cutting wheel is fixed to the drive shaft, and the drive shaft is connected to the output end of the second drive motor.

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