An intelligent automatic stacking system

Abstract

The present application relates to an intelligent automatic stacking system, and to the field of automatic stacking technology. The automatic stacking system includes a storage box, a plurality of storage plate groups arranged along the height direction of the storage box and used to place radiators, and a stacking mechanism arranged on the top of the storage box for automatically placing the radiators evenly spaced above the storage plate group; each of the storage plate groups includes two symmetrical and rotationally connected support plates on the inner side wall of the storage box, a storage slot is provided on the inner side wall of the storage box, and the support plates can be rotated into the storage slot. A support fixing mechanism is also provided between the two support plates and the storage box, which is used to connect the two support plates after rotating them to a horizontal state and can also be rotated into the storage slot and then fixed. The present application has the effect of improving the stacking efficiency of large aluminum alloy radiators by staff, while improving the space utilization rate of the radiator storage area, and making large aluminum alloy radiators less likely to be damaged by extrusion deformation due to stacking.

Description

Technical Field

[0001] The present application relates to the field of automatic stacking technology, and in particular to an intelligent automatic stacking system. Background Art

[0002] Simply put, a radiator is a device for dissipating heat. It is widely used in the cooling system of a car to protect the engine from damage caused by overheating. It is an important part of the car's cooling system.

[0003] At present, an aluminum alloy radiator includes an outer shell and a plurality of heat sinks spaced apart inside the outer shell. Aluminum alloy has excellent thermal conductivity, and a radiator made of the radiator can greatly improve the heat dissipation capacity. Large aluminum alloy radiators need to be stacked after production, but the large aluminum alloy radiators themselves are relatively heavy, and it is not only laborious and inefficient for workers to carry and stack them, but also the aluminum alloy material has excellent heat dissipation performance but is relatively soft in texture. Stacking the radiators in the height direction can easily cause the radiators to be squeezed, deformed and damaged. If the radiators are laid flat on the ground for stacking, they occupy too much space, resulting in low space utilization in the storage area. Summary of the invention

[0004] In order to improve the staff's stacking efficiency of large aluminum alloy radiators, improve the space utilization of the radiator storage area, and make large aluminum alloy radiators less likely to be squeezed, deformed and damaged due to stacking, the present application provides an intelligent automatic stacking system.

[0005] The present application provides an intelligent automatic stacking system, which adopts the following technical solutions:

[0006] An intelligent automatic stacking system comprises a storage box, a plurality of storage plate groups arranged along the height direction of the storage box and used to place radiators, and a stacking mechanism arranged on the top of the storage box and used to automatically place the radiators evenly spaced above the storage plate groups;

[0007] Each of the storage plate groups includes two support plates that are symmetrical and rotatably connected to the inner wall of the storage box. A storage slot is provided on the inner wall of the storage box, and the support plates can be rotated into the storage slot. A supporting and fixing mechanism is also provided between the two support plates in the same storage plate group and the storage box, which is used to rotate the two support plates to a horizontal state and then connect them, and can also rotate the support plates into the storage slot and then fix them.

[0008] By adopting the above technical solution, when the staff needs to stack the radiator, they first release the fixation of the two support plates in the storage plate group located at the bottom of the storage box through the support and fixing mechanism, and rotate the two support plates to a horizontal state and then connect the two support plates close to each other on one side, so that the two support plates become a whole. Then the staff starts the stacking mechanism, which can clamp the radiator and move it to the top of the storage plate group for stacking. Then the stacking mechanism evenly places the radiators one by one on the top of the storage plate group, so that the upper surfaces of the two support plates at the bottom of the storage box can be covered with the radiator. Then the staff starts the support and fixing mechanism of the adjacent upper layer, rotates the two support plates of the upper layer to a horizontal state and connects them. Then the stacking mechanism evenly spaces the upper surfaces of the support plates and covers the radiator again. Then the staff repeats the above process to stack the radiator layer by layer from bottom to top along the height direction of the storage box. When the staff needs to transport and ship the radiators temporarily stored in the storage box, the staff first starts the stacking mechanism, and then the stacking mechanism first removes the radiators stacked above the two support plates in the top-level storage plate group, and places them in the transport car, then releases the connection between the two support plates through the supporting and fixing mechanism, and rotates the two support plates into the storage slot for fixation, and then removes and boxes the radiator above the second top-level storage plate group, and then the staff repeats the above process to remove the radiator layer by layer from top to bottom along the height direction of the storage box; the staff can quickly stack and remove the heavier large aluminum alloy radiators for shipping through the stacking mechanism in conjunction with the supporting and fixing mechanism, thereby not only reducing the labor intensity of the staff and improving the stacking and picking efficiency, but also making the radiator less likely to be squeezed, deformed and damaged due to stacking during stacking, thereby improving the quality of the radiator and at the same time improving the space utilization rate of the radiator storage area.

[0009] Optionally, the supporting and fixing mechanism includes a telescopic plate slidably connected to the supporting plate, a plurality of driving rods rotatably connected to the supporting plate, a driving screw fixed to one end of the driving rod away from the side wall of the storage box, a rotating block fixed to one side of the supporting plate close to the side wall of the storage box, a driving motor arranged between one side of the rotating block and the storage box, and a connecting sleeve fixed to one end of the output shaft of the driving motor;

[0010] It also includes a connecting component arranged between the connecting sleeve, the rotating block and multiple driving rods for connecting the connecting sleeve to the rotating block or connecting the connecting sleeve to multiple driving rods at the same time, and a fixing component arranged on the storage box for fixing the side of the support plate away from the rotating block to the storage groove, the support plate is provided with a sliding groove, the telescopic plate can be inserted into the sliding groove, and the driving screw is threadedly connected to the telescopic plate.

[0011] By adopting the above technical scheme, when the staff horizontally splices the two support plates through the supporting and fixing mechanism, firstly connects the connecting sleeve with the rotating block through the connecting assembly, and releases the fixed state of the fixing assembly, then the staff starts the driving motor, and the driving motor can drive the connecting sleeve and the rotating block to rotate, and the rotating block can drive the supporting plate to rotate, so that the two supporting plates are rotated to a horizontal state, then the staff connects the connecting sleeve with multiple driving rods at the same time through the connecting assembly, and separates the connecting sleeve from the rotating block and starts the driving motor, and the driving motor drives the driving rod to rotate, and the driving rod drives the driving screw to rotate, and the driving screw can drive the telescopic plates in the two support plates to approach each other, so that the two telescopic plates are close to each other. The side abutting each other can realize the splicing and support of the two support plates, and then the staff stacks the radiator above the support plate and the telescopic plate through the stacking mechanism; when the workers After the staff takes away the radiator temporarily stored in the storage box for delivery, they first connect the connecting sleeve with the multiple driving rods through the connecting assembly, then drive the driving rod and the driving screw to rotate through the driving motor, so that the telescopic plate is retracted into the sliding groove on the support plate, and then the connecting sleeve is connected to the rotating block through the connecting assembly, and the connecting sleeve is separated from the multiple rotating rods, and then the driving motor is started, and the driving motor can drive the rotating block and the support plate to rotate into the storage groove, and fix the support plate to the storage groove away from the rotating block side through the fixing assembly; wherein the driving motor can realize the telescopic support and storage of the support plate at the same time, so that the structure of the entire supporting fixing mechanism and the storage box is more compact, and the cost of the entire stacking system is reduced, and at the same time, after the radiator on the support plate is taken away, the support plate can be completely stored in the storage groove after shrinking, so as to facilitate the next storage of the radiator from bottom to top along the height direction of the storage box.

[0012] Optionally, the connecting assembly includes a connecting rod rotatably connected to the rotating block, a plurality of bevel gear sets respectively arranged between a plurality of driving rods and the connecting rods, a plurality of splines fixed to a side of the connecting rod close to the connecting sleeve, a driving component arranged between the connecting rod and the rotating block for driving the connecting rod to move along the length direction of the rotating block, and an inspection component arranged between the driving rod and the connecting rod for facilitating replacement and inspection of the bevel gear set, the connecting rod can slide along the length direction of the rotating block, and the connecting rod is slidably connected to the connecting sleeve;

[0013] The bevel gear set includes a driven bevel gear slidably sleeved on one end of the driving rod close to the connecting rod, and an active bevel gear fixedly sleeved on the connecting rod, and the driven bevel gear and the active bevel gear are meshed with each other; a spline groove adapted to the spline is opened on the rotating block, and the spline can be inserted into the spline groove.

[0014] By adopting the above technical scheme, when the connecting sleeve is connected to the rotating block through the connecting assembly, the staff first drives the connecting rod to move through the driving component, and the connecting rod drives the spline to be inserted into the spline groove, and at the same time, the driven bevel gear is separated from the active bevel gear, so that the connection between the connecting sleeve and the rotating block can be achieved; when the staff needs to connect the connecting sleeve to multiple driving rods at the same time, the connecting rod is first driven by the driving component to move, so that the connecting rod drives the spline to be separated from the spline groove, and at the same time, multiple driven bevel gears are meshed with the corresponding active bevel gears, so that the synchronous connection between the connecting sleeve and the multiple driving rods can be achieved; wherein the staff only needs to operate the driving component to drive the connecting rod to move along the length direction of the rotating block, thereby realizing the connection or separation of the connecting rod and the rotating block or the driving rod, and its operation is simple and convenient. At the same time, the bevel gear set is a consumable, and its reciprocating rotation of the support plate will cause a certain degree of wear. The staff can quickly complete the replacement and maintenance of the bevel gear set through the maintenance component, so that the stacking system can operate stably for a long time.

[0015] Optionally, the driving component includes a moving ring fixedly mounted on the outside of the connecting rod, a driving ring rotatably mounted on the outside of the moving ring, a moving rod fixed on the side of the driving ring away from the moving ring, and an electric telescopic rod arranged between the moving rod and the rotating block; the rotating block is provided with a moving groove along its length direction, and the moving rod slides in the moving groove.

[0016] By adopting the above technical solution, when the connecting rod is driven to move by the driving component, the staff first starts the electric telescopic rod, and then the electric telescopic rod drives the moving rod to move, and the moving rod drives the driving ring to move, and the driving ring can drive the moving ring and the connecting rod to move in the length direction of the rotating block; wherein the driving ring is rotatably connected with the moving ring, on the one hand, the driving ring can drive the moving ring to move along the length direction of the rotating block, and on the other hand, the driving ring will not cause interference when the connecting rod rotates to drive the moving ring to rotate.

[0017] Optionally, the inspection component includes a positioning ring fixedly sleeved on a side of the driving rod close to the connecting rod, a first clamping block fixedly arranged on one side of the end of the driving rod, and a fixing bolt arranged between the end of the driving rod and the driven bevel gear, a first clamping groove is provided on a side of the driven bevel gear close to the driving rod, the first clamping block is inserted into the first clamping groove, and the fixing bolt passes through the driven bevel gear and is threadedly connected to the driving rod;

[0018] It also includes a mounting rod arranged on the connecting rod, two second clamping blocks respectively fixed at both ends of the mounting rod along its length direction, and a clamp arranged between the second clamping block and the connecting rod, the connecting rod is provided with a second clamping groove, the second clamping block is inserted into the second clamping groove, the clamp is simultaneously set on the second clamping block and the outside of the connecting rod, and the rotating block is also provided with an inspection groove along its length direction.

[0019] By adopting the above technical solution, when the bevel gear set is worn out after long-term use, the staff needs to replace and install a new bevel gear set. First, the support plate is driven by the driving motor to rotate and store it in the storage slot, so that the inspection slot on one side of the rotating block leaks out. Then the staff enters the rotating block through the inspection slot to release the fixing state of the clamp, and then takes the second clamping block out of the second clamping slot, so that the mounting rod and the active bevel gear fixedly sleeved on the mounting rod are separated from the connecting rod, and then the fixing bolt is loosened and removed, and the second clamping block is separated from the second clamping slot on the driven bevel gear, and then the new driven The bevel gear is installed on the driving rod and fixed by means of fixing bolts. At the same time, one side of the driven bevel gear is pressed against the positioning ring to complete the replacement of the driven bevel gear. Then, the second clamping block on the new mounting rod is inserted into the second clamping groove and fixed by means of a clamp to complete the replacement of the new mounting rod and the active bevel gear, thereby realizing the inspection and replacement of the bevel gear set. The staff can quickly complete the replacement, inspection and maintenance of the bevel gear set through the inspection parts and inspection grooves, thereby improving the service life of the stacking system and the stability of the operation of the supporting and fixing mechanism.

[0020] Optionally, the fixing assembly includes a fixing block slidably connected to the inner side wall of the storage box in the vertical direction, a limiting block fixed on the top of the fixing block, and a rope fixed on a side of the limiting block away from the fixing block, one end of the rope passes through the side wall of the storage box and is located outside the storage box;

[0021] A fixing groove is provided on the inner wall of the storage box, the opening direction of the fixing groove is downward and is connected with the storage groove, the fixing block and the limiting block can both be slidable in the fixing groove, one end of the fixing block can extend out of the fixing groove and enter the storage groove under the action of gravity, and the limiting block cannot be separated from the fixing groove.

[0022] By adopting the above technical scheme, when the support plate rotates to the side close to the side wall of the storage box, the staff pulls the rope located on the outside of the storage box, and the rope can drive the fixed block and the limit block to move upward in the limit groove, so that the end of the fixed block extending out of the fixed groove below is retracted into the fixed groove, so that the fixed block does not interfere with the support plate entering the storage groove. Then, when the support plate moves into the storage groove, the fixed block and the limit block move downward under the action of gravity, and one end of the fixed plate extends out of the fixed groove and enters the storage groove, so that the top side of the support plate can be fixed, so that the support plate is not easy to rotate to the side away from the center of the storage box, thereby improving the stability of the support plate; when the staff needs to release the fixing of the support plate by the fixing assembly, they only need to pull the rope so that the rope drives the fixed block to retract into the fixed groove, and the fixed state of the fixing assembly can be released; wherein the staff can stably store the support plate in the storage groove when the support plate is not in use through the fixing assembly, thereby improving the stability of the support plate, and the limit block has a limiting effect on the movement of the fixed block, so that the fixed block is not easy to get out of the fixed groove, thereby improving the stability and convenience of the use of the fixing assembly.

[0023] Optionally, the fixing block is arranged in an inclined surface on a side facing the interior of the storage box, and the inclined surface is inclined from the interior of the storage box toward a side wall of the storage slot.

[0024] By adopting the above technical solution, when the support plate rotates to the side close to the side wall of the storage box, the support plate will automatically drive the fixed block and the limit block to move upward and retract into the fixed groove under the cooperation of the inclined surface of the fixed block. Therefore, when the staff stores the support plate, there is no need to pull the rope to drive the fixed block to retract into the fixed groove, thereby improving the convenience of the staff's operation.

[0025] Optionally, on one side of the telescopic plates in the two support plates where the telescopic plates are close to each other, a plug-in block is fixedly provided on the side of one of the telescopic plates, and a plug-in slot matching the plug-in block is opened on the side of the other telescopic plate, and the plug-in block can be plugged into the plug-in slot.

[0026] By adopting the above technical solution, when the staff drives the two telescopic plates to abut against each other through the driving motor, the plug-in block on one of the telescopic plates will be plugged into the plug-in slot on the other telescopic plate, so that the two support plates and the two telescopic plates form a whole, increasing the supporting force of the two telescopic plates on the side close to each other, while reducing the stress concentration at the rotation point of the rotating block, thereby improving the bearing capacity of the support plate.

[0027] Optionally, a gas spring for reinforcing support is provided between the support plate and the side wall of the storage box, and two ends of the gas spring are hinged to the support plate and the side wall of the storage box respectively.

[0028] By adopting the above technical solution, when the support plate is in a horizontal state, the gas spring is in a stretched state and gives a certain pulling force to the support plate, thereby strengthening the support for the support plate and improving the bearing capacity of the support plate.

[0029] Optionally, the stacking mechanism includes a telescopic mechanical arm that can move in the lateral, longitudinal and height directions and clamp the radiator;

[0030] It also includes a visual acquisition module, which is connected to the telescopic mechanical arm and is used to detect the distribution position of the radiator on the support plate and send out a detection signal;

[0031] The control module is connected to the visual acquisition module and the telescopic mechanical arm, and is used to receive the detection signal and output the control signal to the telescopic mechanical arm. After receiving the control signal, the telescopic mechanical arm drives the radiator to move to the position to be stacked.

[0032] By adopting the above technical solution, the control module can control the telescopic robotic arm to drive the radiator to move in three dimensions, and neatly stack it in the blank position above the support plate, realizing automatic arrangement and storage, thereby further improving the staff's stacking efficiency of large aluminum alloy radiators.

[0033] In summary, the present application includes at least one of the following beneficial technical effects:

[0034] The staff can quickly stack and remove the heavy large aluminum alloy radiators for shipment through the stacking mechanism and the supporting and fixing mechanism, which not only reduces the labor intensity of the staff and improves the efficiency of stacking and picking, but also makes the radiators less likely to be squeezed, deformed and damaged due to stacking during stacking, improves the quality of the radiators, and at the same time improves the space utilization rate of the storage area of ​​the radiators;

[0035] The supporting and fixing mechanism can realize the telescopic support and storage of the supporting plate at the same time by driving the motor, so that the structure of the entire supporting and fixing mechanism and the storage box is more compact and the cost of the entire stacking system is reduced. At the same time, after the radiator on the supporting plate is taken away, the supporting plate can be completely stored in the storage slot after shrinkage, so as to facilitate the next storage of the radiator from bottom to top along the height direction of the storage box;

[0036] The staff only needs to operate the driving component to drive the connecting rod to move along the length direction of the rotating block, so as to achieve the connection or separation of the connecting rod and the rotating block or the driving rod. The operation is simple and convenient. At the same time, the bevel gear set is a consumable. The reciprocating rotation of the support plate will cause a certain degree of wear. The staff can quickly complete the replacement and maintenance of the bevel gear set through the maintenance components, so that the stacking system can operate stably for a long time.

[0037] The bevel gear set can be quickly replaced, repaired and maintained through the repair parts and repair slots, thereby increasing the service life of the stacking system and improving the stability of the support and fixing mechanism.

[0038] The fixing assembly can stably store the support plate in the storage slot when the support plate is not in use, thereby improving the stability of the support plate, and the limit block limits the movement of the fixing block, so that the fixing block is not easy to fall out of the fixing slot, thereby improving the stability and convenience of the use of the fixing assembly; and when the support plate is rotated to one side close to the side wall of the storage box, the support plate will automatically drive the fixing block and the limit block to move upward and retract into the fixing slot under the cooperation of the inclined surface of the fixing block, so that when the staff stores the support plate, there is no need to pull the rope to drive the fixing block to retract into the fixing slot, thereby improving the convenience of the staff's operation;

[0039] The control module can control the telescopic robotic arm to move the radiator in three dimensions, and neatly stack it in the blank position above the support plate, realizing automatic arrangement and storage, thereby further improving the staff's stacking efficiency of large aluminum alloy radiators. BRIEF DESCRIPTION OF THE DRAWINGS

[0040] Figure 1 It is a structural schematic diagram of a stacking system in an embodiment of the present application;

[0041] Figure 2 is a partial cross-sectional view showing a fixed assembly;

[0042] Figure 3 is a partial cross-sectional view showing a support plate;

[0043] Figure 4 is a partial cross-sectional view showing a supporting and fixing mechanism;

[0044] Figure 5 Yes means Figure 4 A schematic diagram of the partially enlarged structure of part A;

[0045] Figure 6 Yes means Figure 4 A schematic diagram of the local enlarged structure of part B;

[0046] Figure 7 is a partial cross-sectional view showing a connection component;

[0047] Figure 8 It is a partial cross-sectional view showing the maintenance parts.

[0048] Description of reference numerals: 1. storage box; 11. storage slot; 12. fixing slot; 2. storage plate group; 21. support plate; 211. sliding slot; 3. radiator; 4. stacking mechanism; 5. supporting and fixing mechanism; 51. telescopic plate; 511. plug-in slot; 52. driving rod; 521. driving screw; 53. rotating block; 531. spline slot; 532. maintenance slot; 533. moving slot; 54. driving motor; 55. connecting sleeve; 551. sliding slot; 56. connecting assembly; 561. connecting rod; 562. sliding block; 563. bevel gear group; 56 31. Driven bevel gear; 5632. Active bevel gear; 564. Spline; 565. Driving component; 5651. Moving ring; 5652. Driving ring; 5653. Moving rod; 5654. Electric telescopic rod; 566. Inspection component; 5661. Positioning ring; 5662. First clamping block; 5663. Fixing bolt; 5664. Mounting rod; 5665. Second clamping block; 5666. Clamp; 57. Plug-in block; 58. Gas spring; 59. Fixing assembly; 591. Fixing block; 592. Limiting block; 593. Rope; 594. Pull ring. DETAILED DESCRIPTION

[0049] The following is combined with Figure 1-8 This application is described in further detail.

[0050] The present application embodiment discloses an intelligent automatic stacking system. Figure 1 and Figure 2The stacking system includes a storage box 1, and a plurality of storage plate groups 2 are evenly spaced along the height direction of the storage box 1, and the storage plate groups 2 are used to place radiators 3. Each storage plate group 2 includes two symmetrically arranged support plates 21, one side of the two support plates 21 is rotatably connected to the inner wall of the storage box 1, and a storage slot 11 is provided on the inner wall of the storage box 1. The support plates 21 can be rotated into the storage slot 11. A stacking mechanism 4 is provided on the top of the storage box 1, and the stacking mechanism 4 is used to automatically place the radiators 3 evenly spaced above the storage plate group 2. A support fixing mechanism 5 is also provided between the two support plates 21 in the same storage plate group 2 and the storage box 1, and the support fixing mechanism 5 is used to rotate the two support plates 21 to a horizontal state and then connect them, and at the same time, the support plates 21 can be rotated into the storage slot 11 and then fixed.

[0051] When the staff needs to stack the radiators 3, they first release the fixation of the two support plates 21 in the storage plate group 2 at the bottom of the storage box 1 through the support fixing mechanism 5, and after rotating the two support plates 21 to a horizontal state, connect the two support plates 21 close to one side to make the two support plates 21 a whole. Then the staff starts the stacking mechanism 4, which can clamp the heavy large aluminum alloy radiators 3 and quickly move them to the top of the storage plate group 2 for stacking. Then the stacking mechanism 4 evenly places the radiators 3 one by one above the storage plate group 2. Thereby, the upper surfaces of the two support plates 21 at the bottom of the storage box 1 can be covered with the radiators 3. Then the staff starts the supporting and fixing mechanism 5 of the adjacent upper layer to rotate the two support plates 21 of the upper layer to a horizontal state and connect them. Then the upper surfaces of the support plates 21 are evenly covered with the radiators 3 again through the stacking mechanism 4. Then the staff repeats the above process to stack the radiators 3 layer by layer from bottom to top along the height direction of the storage box 1. The radiators 3 are distributed layer by layer during stacking and are not easily squeezed, deformed or damaged due to stacking. At the same time, the space utilization rate of the area where the radiators 3 are stored is improved.

[0052] When the staff needs to transport and ship the radiator 3 temporarily stored in the storage box 1, the staff first starts the stacking mechanism 4, and then the stacking mechanism 4 first clamps the large aluminum alloy radiator 3 stacked above the two support plates 21 in the top-level storage plate group 2, and places it in the transport carriage, and then releases the connection between the two support plates 21 through the supporting and fixing mechanism 5, and rotates the two support plates 21 to the storage slot 11 for fixation, and then removes the radiator 3 above the second top-level storage plate group 2 and packs it, and then the staff repeats the above process to remove the radiator 3 layer by layer from top to bottom along the height direction of the storage box 1.

[0053] Reference Figure 1 and Figure 2The stacking mechanism 4 includes a telescopic mechanical arm that can move in the horizontal, vertical and height directions and clamp the radiator 3, a visual acquisition module and a control module. The visual acquisition module is connected to the telescopic mechanical arm, and is used to detect the distribution position of the radiator 3 on the support plate 21 and send a detection signal. The control module is a controller, which is connected to the visual acquisition module and the telescopic mechanical arm, and is used to receive the detection signal and output the control signal to the telescopic mechanical arm. After receiving the control signal, the telescopic mechanical arm drives the radiator 3 to move to the position to be stacked, wherein the controller can control the telescopic mechanical arm to drive the radiator 3 to move in the three-dimensional direction, and neatly stack it in the blank position above the support plate 21, so as to realize automatic arrangement and storage, thereby improving the staff's stacking efficiency of large aluminum alloy radiators 3.

[0054] Reference Figure 3 and Figure 4 The supporting and fixing mechanism 5 includes a telescopic plate 51 slidably connected to the supporting plate 21. A sliding groove 211 is provided in the supporting plate 21, and the telescopic plate 51 can be inserted into the sliding groove 211. A plurality of driving rods 52 are rotatably connected to the supporting plate 21. A driving screw 521 is fixedly provided at one end of the driving rod 52 close to the telescopic plate 51, and the driving screw 521 is threadedly connected to the telescopic plate 51. A rotating block 53 is fixedly provided on the side of the supporting plate 21 away from the telescopic plate 51, and a driving motor 54 is provided between one end of the rotating block 53 and the storage box 1. A connecting sleeve 55 is fixedly provided at one end of the output shaft of the driving motor 54, and a connecting assembly 56 is provided between the connecting sleeve 55, the rotating block 53 and the plurality of driving rods 52. The connecting assembly 56 is used to connect the connecting sleeve 55 with the rotating block 53 or to connect the connecting sleeve 55 with the plurality of driving rods 52 at the same time.

[0055] Reference Figure 2 and Figure 3 , on the side where the telescopic plates 51 are close to each other in the two support plates 21, a plug-in block 57 is fixed on the side of one of the telescopic plates 51, and a plug-in slot 511 matching the plug-in block 57 is opened on the side of the other telescopic plate 51, and the plug-in block 57 can be plugged into the plug-in slot 511, so that the two support plates 21 and the two telescopic plates 51 form a whole, increase the supporting force on the side where the two telescopic plates 51 are close to each other, and reduce the stress concentration at the rotation point of the rotating block 53. A gas spring 58 for reinforcing support is also provided between the support plate 21 and the side wall of the storage box 1. The two ends of the gas spring 58 are respectively hinged to the support plate 21 and the side wall of the storage box 1, and when the support plate 21 is in a horizontal state, the gas spring 58 is in a stretched state and gives a certain pulling force to the support plate 21, thereby strengthening the support for the support plate 21. The storage box 1 is also provided with a fixing assembly 59 , which is used to fix the side of the support plate 21 away from the rotating block 53 to the storage slot 11 after the support plate 21 rotates into the storage slot 11 .

[0056] Reference Figure 2The fixing assembly 59 includes a fixing block 591 which is slidably connected to the inner wall of the storage box 1 in the vertical direction. The inner wall of the storage box 1 is provided with a fixing groove 12, which is opened downward and communicated with the storage groove 11. The fixing block 591 can slide in the fixing groove 12, and one end of the fixing block 591 can extend out of the fixing groove 12 and enter the storage groove 11 under the action of gravity. The fixing block 591 is arranged in an inclined surface toward the inside of the storage box 1, and the inclined surface is inclined from the inside of the storage box 1 toward the side wall of the storage groove 11. A limit block 592 is fixed on the top of the fixing block 591, and the limit block 592 is also located in the fixing groove 12 and slides, and the limit block 592 cannot be separated from the fixing groove 12. A rope 593 is fixedly provided on the side of the limiting block 592 away from the fixed block 591, and one end of the rope 593 passes through the side wall of the storage box 1 and is located outside the storage box 1; a pull ring 594 is also fixedly provided on the end of the rope 593 located outside the storage box 1, and the weight of the pull ring 594 is less than the sum of the weights of the fixed block 591 and the limiting block 592.

[0057] Reference Figure 4 and Figure 5 The connecting assembly 56 includes a connecting rod 561 that is rotatably connected to the rotating block 53 along the length direction of the rotating block 53. The connecting rod 561 can slide along the length direction of the rotating block 53, and the connecting rod 561 is slidably connected to the connecting sleeve 55. A slider 562 is fixedly arranged on the outer wall of one end of the connecting rod 561 close to the connecting sleeve 55. A slide groove 551 is provided on the inner wall of the connecting sleeve 55. The slider 562 slides in the slide groove 551. A plurality of bevel gear sets 563 are respectively arranged between the plurality of driving rods 52 and the connecting rod 561.

[0058] Reference Figure 5 and Figure 6 The bevel gear set 563 includes a driven bevel gear 5631 slidably sleeved on one end of the driving rod 52 near the connecting rod 561 and a driving bevel gear 5632 fixedly sleeved on the connecting rod 561, and the driven bevel gear 5631 and the driving bevel gear 5632 are meshed with each other. A plurality of splines 564 are fixedly provided on the side of the connecting rod 561 near the connecting sleeve 55, and a spline groove 531 matching the spline 564 is provided on the rotating block 53, and the spline 564 can be inserted into the spline groove 531. A driving component 565 is provided between the connecting rod 561 and the rotating block 53, and the driving component 565 is used to drive the connecting rod 561 to move along the length direction of the rotating block 53. An inspection component 566 is also provided between the driving rod 52 and the connecting rod 561, and the inspection component 566 is used to facilitate the replacement and inspection of the bevel gear set 563, and the rotating block 53 is also provided with an inspection groove 532 along its length direction.

[0059] Reference Figure 6 and Figure 7The driving component 565 includes a moving ring 5651 fixedly sleeved on the outside of the connecting rod 561, a driving ring 5652 is rotatably sleeved on the outside of the moving ring 5651, a moving rod 5653 is fixedly arranged on the side of the driving ring 5652 away from the moving ring 5651, and a moving groove 533 is opened along the length direction of the rotating block 53, and the moving rod 5653 slides in the moving groove 533. An electric telescopic rod 5654 is also arranged between the moving rod 5653 and the rotating block 53, and the electric telescopic rod 5654 is used to drive the moving rod 5653 to slide in the moving groove 533. The driving ring 5652 is rotatably connected with the moving ring 5651. On the one hand, the driving ring 5652 can drive the moving ring 5651 to move along the length direction of the rotating block 53, and on the other hand, the driving ring 5652 will not cause interference when the connecting rod 561 rotates and drives the moving ring 5651 to rotate.

[0060] Reference Figure 7 and Figure 8 The inspection component 566 includes a positioning ring 5661 fixedly sleeved on the side of the driving rod 52 close to the connecting rod 561, a first clamping block 5662 is fixedly arranged on one side of the end of the driving rod 52, a first clamping groove is arranged on the side of the driven bevel gear 5631 close to the driving rod 52, and the first clamping block 5662 is inserted into the first clamping groove. A fixing bolt 5663 is arranged between the end of the driving rod 52 and the driven bevel gear 5631, and the fixing bolt 5663 passes through the driven bevel gear 5631 and is threadedly connected to the driving rod 52.

[0061] Reference Figure 7 and Figure 8 The inspection component 566 also includes a mounting rod 5664 disposed on the connecting rod 561. The mounting rod 5664 is respectively fixed with a second clamping block 5665 at both ends along the length direction thereof. The connecting rod 561 is provided with a second clamping slot, and the second clamping block 5665 is inserted into the second clamping slot. A clamping hoop 5666 is disposed between the second clamping block 5665 and the connecting rod 561, and the clamping hoop 5666 is simultaneously sleeved on the outside of the second clamping block 5665 and the connecting rod 561.

[0062] When the staff horizontally splices the two support plates 21 through the supporting and fixing mechanism 5, the staff first starts the electric telescopic rod 5654, and then the electric telescopic rod 5654 drives the moving rod 5653 to slide in the moving groove 533, and the moving rod 5653 drives the driving ring 5652 to move, and the driving ring 5652 can drive the moving ring 5651 and the connecting rod 561 to move in the length direction of the rotating block 53, and the connecting rod 561 drives the spline 564 to be inserted into the spline groove 531, and at the same time, the driven bevel gear 5631 and the active bevel gear 5632 are separated, so that the connection between the connecting sleeve 55 and the rotating block 53 can be realized, and then the staff pulls the pull ring 594 downward, and the pull ring 594 drives the fixed block 591 to retract into the fixed groove 12 through the rope 593, thereby releasing the fixed state of the fixing assembly 59 on the support plate 21, and then the staff starts the driving motor 54, and the driving motor 54 can drive the connecting sleeve 55 and the rotating block 53 to rotate, and the rotating block 53 can drive the support plate 21 rotates to make the two support plates 21 rotate to a horizontal state, and then the staff starts the electric telescopic rod 5654, and then the electric telescopic rod 5654 drives the moving rod 5653 and the connecting rod 561 to move in the length direction of the rotating block 53, so that the connecting rod 561 drives the spline 564 to separate from the spline groove 531, and at the same time makes multiple driven bevel gears 5631 and corresponding active bevel gears 5632 mesh with each other, so as to realize the synchronous connection between the connecting sleeve 55 and multiple driving rods 52, and then starts the driving motor 54, and the driving motor 54 drives the driving rod 52 to rotate, and the driving rod 52 drives the driving screw 521 to rotate, and the driving screw 521 can drive the telescopic plates 51 in the two support plates 21 to approach each other, so that the two telescopic plates 51 are close to each other. The side abutting each other, and the plug-in block 57 is plugged into the plug-in slot 511, so as to realize the splicing and support of the two support plates 21, and then the staff stacks the radiator 3 above the support plate 21 and the telescopic plate 51 through the stacking mechanism 4.

[0063] When the staff takes the radiator 3 temporarily stored in the storage box 1 for delivery, they first connect the connecting sleeve 55 with the multiple driving rods 52 through the connecting assembly 56, and then drive the driving rod 52 and the driving screw 521 to rotate through the driving motor 54, so that the telescopic plate 51 moves toward the sliding groove 211 on the support plate 21, and then connect the connecting sleeve 55 with the rotating block 53 through the connecting assembly 56, and separate the connecting sleeve 55 from the multiple rotating rods, and then start the driving motor 54, which can drive the rotating block 53 and the support plate 21 to rotate toward the storage groove 11, and when the support plate 21 rotates to the side close to the side wall of the storage box 1, the support plate 21 will automatically drive the fixed block 591 and the limit block 592 to move upward and retract into the fixed groove 12 under the cooperation of the inclined surface of the fixed block 591. The driving motor 54 can simultaneously realize the telescopic support and storage of the support plate 21, making the structure of the entire support and fixing mechanism 5 and the storage box 1 more compact and reducing the cost of the entire stacking system. At the same time, after the radiator 3 on the support plate 21 is removed, the support plate 21 can be completely stored in the storage slot 11 after shrinkage, so as to facilitate the next storage of the radiator 3 from bottom to top along the height direction of the storage box 1.

[0064] When the bevel gear set 563 is worn out after long-term use, the staff needs to replace and install a new bevel gear set 563. First, the support plate 21 is driven by the driving motor 54 to rotate and be stored in the storage slot 11, so that the inspection slot 532 on one side of the rotating block 53 leaks out. Then the staff enters the rotating block 53 through the inspection slot 532 to release the fixing state of the clamp 5666. Then, the second clamping block 5665 is taken out from the second clamping slot, so that the mounting rod 5664 and the active bevel gear 5632 fixedly sleeved on the mounting rod 5664 are separated from the connecting rod 561. Then, the fixing bolt 5663 is loosened and removed. The second clamping block 5665 is separated from the second clamping groove on the driven bevel gear 5631, and then a new driven bevel gear 5631 is installed on the driving rod 52 and fixed by the fixing bolt 5663. At the same time, one side of the driven bevel gear 5631 is pressed against the positioning ring 5661 to complete the replacement of the driven bevel gear 5631. Then, the second clamping block 5665 on the new installation rod 5664 is inserted into the second clamping groove and fixed by the clamp 5666 to complete the replacement of the new installation rod 5664 and the active bevel gear 5632, thereby realizing the inspection and replacement of the bevel gear set 563.

[0065] The implementation principle of an intelligent automatic stacking system in the embodiment of the present application is as follows: when the staff needs to stack the radiators 3, they first release the fixing of the two support plates 21 in the storage plate group 2 located at the bottom of the storage box 1 by the fixing component 59, then connect the connecting sleeve 55 with the rotating block 53 through the connecting component 56, and start the driving motor 54, which can drive the two support plates 21 to rotate to a horizontal state, then connect the connecting sleeve 55 with a plurality of driving rods 52 through the connecting component 56, and then start the driving motor 54, which drives the plug-in block 57 on the telescopic plate 51 to be plugged into the plug-in slot 511, so that the two support plates 21 and the two telescopic plates 51 form a As a whole, the staff then starts the stacking mechanism 4, which can clamp the radiator 3 and move it to the top of the storage plate group 2 for stacking. The stacking mechanism 4 then places the radiators 3 one by one and evenly spaced above the storage plate group 2, so that the upper surfaces of the two support plates 21 at the bottom of the storage box 1 can be covered with the radiator 3. The staff then starts the supporting and fixing mechanism 5 of the adjacent upper layer to rotate the two support plates 21 of the upper layer to a horizontal state and connect them. The upper surfaces of the support plates 21 are once again evenly spaced with the radiator 3 through the stacking mechanism 4. The staff then repeats the above process to stack the radiator 3 layer by layer from bottom to top along the height direction of the storage box 1.

[0066] When the staff needs to transport and ship the radiator 3 temporarily stored in the storage box 1, the staff first starts the stacking mechanism 4, and then the stacking mechanism 4 first removes the radiator 3 stacked above the two support plates 21 in the top-level storage plate group 2, and places it in the transportation compartment, and then releases the connection between the two support plates 21 through the supporting and fixing mechanism 5, and rotates the two support plates 21 to the storage slot 11 for fixation, and then removes and boxes the radiator 3 above the second top-level storage plate group 2, and then the staff repeats the above process to remove the radiator 3 layer by layer from top to bottom along the height direction of the storage box 1; the staff can quickly stack and remove the heavy large aluminum alloy radiator 3 for shipping through the stacking mechanism 4 and the supporting and fixing mechanism 5, which not only reduces the labor intensity of the staff and improves the stacking and picking efficiency, but also makes the radiator 3 not easily damaged by extrusion deformation due to stacking during stacking, improves the quality of the radiator 3, and at the same time improves the space utilization rate of the area where the radiator 3 is stored.

[0067] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.

Claims

1. An intelligent automatic stacking system, characterized by: It comprises a storage box (1), a plurality of storage plate groups (2) arranged along the height direction of the storage box (1) and used to place radiators (3), and a stacking mechanism (4) arranged on the top of the storage box (1) and used to automatically place the radiators (3) at even intervals above the storage plate groups (2); Each storage plate group (2) comprises two support plates (21) symmetrically and rotatably connected to the inner wall of the storage box (1); a storage slot (11) is provided on the inner wall of the storage box (1); the support plates (21) can be rotated into the storage slot (11); and a support fixing mechanism (5) is provided between the two support plates (21) in the same storage plate group (2) and the storage box (1) for connecting the two support plates (21) after rotating to a horizontal state and for fixing the support plates (21) after rotating into the storage slot (11); The supporting and fixing mechanism (5) comprises a telescopic plate (51) slidably connected to the supporting plate (21), a plurality of driving rods (52) rotatably connected to the supporting plate (21), a driving screw (521) fixed to one end of the driving rod (52) away from the side wall of the storage box (1), a rotating block (53) fixed to one side of the supporting plate (21) close to the side wall of the storage box (1), a driving motor (54) arranged between one side of the rotating block (53) and the storage box (1), and a connecting sleeve (55) fixed to one end of the output shaft of the driving motor (54); The invention also comprises a connecting assembly (56) arranged between the connecting sleeve (55), the rotating block (53) and the plurality of driving rods (52) for connecting the connecting sleeve (55) to the rotating block (53) or connecting the connecting sleeve (55) to the plurality of driving rods (52) at the same time, and a fixing assembly (59) arranged on the storage box (1) for fixing the side of the support plate (21) away from the rotating block (53) to the storage groove (11), wherein the support plate (21) is provided with a sliding groove (211), the telescopic plate (51) can be inserted into the sliding groove (211), and the driving screw rod (521) is threadedly connected to the telescopic plate (51).

2. The intelligent automatic stacking system according to claim 1, characterized in that: The connecting assembly (56) comprises a connecting rod (561) rotatably connected to the rotating block (53), a plurality of bevel gear sets (563) respectively arranged between a plurality of driving rods (52) and the connecting rod (561), a plurality of splines (564) fixedly arranged on a side of the connecting rod (561) close to the connecting sleeve (55), a driving component (565) arranged between the connecting rod (561) and the rotating block (53) for driving the connecting rod (561) to move along the length direction of the rotating block (53), and an inspection component (566) arranged between the driving rod (52) and the connecting rod (561) for facilitating replacement and inspection of the bevel gear set (563); the connecting rod (561) can slide along the length direction of the rotating block (53), and the connecting rod (561) is slidably connected to the connecting sleeve (55); The bevel gear set (563) comprises a driven bevel gear (5631) slidably sleeved on one end of the driving rod (52) close to the connecting rod (561), and a driving bevel gear (5632) fixedly sleeved on the connecting rod (561), and the driven bevel gear (5631) and the driving bevel gear (5632) are meshed with each other; a spline groove (531) adapted to the spline (564) is formed on the rotating block (53), and the spline (564) can be plugged into the spline groove (531).

3. The intelligent automatic stacking system according to claim 2, characterized in that: The driving component (565) comprises a moving ring (5651) fixedly sleeved on the outside of the connecting rod (561), a driving ring (5652) rotatably sleeved on the outside of the moving ring (5651), a moving rod (5653) fixedly mounted on the side of the driving ring (5652) away from the moving ring (5651), and an electric telescopic rod (5654) arranged between the moving rod (5653) and the rotating block (53); the rotating block (53) is provided with a moving groove (533) along its length direction, and the moving rod (5653) is located in the moving groove (533) and slides.

4. The intelligent automatic stacking system according to claim 2, characterized in that: The inspection component (566) comprises a positioning ring (5661) fixedly sleeved on a side of the driving rod (52) close to the connecting rod (561), a first clamping block (5662) fixedly arranged on one side of the end of the driving rod (52), and a fixing bolt (5663) arranged between the end of the driving rod (52) and the driven bevel gear (5631); a first clamping groove is provided on a side of the driven bevel gear (5631) close to the driving rod (52); the first clamping block (5662) is inserted into the first clamping groove; and the fixing bolt (5663) passes through the driven bevel gear (5631) and is threadedly connected to the driving rod (52); The utility model also comprises a mounting rod (5664) arranged on the connecting rod (561), two second clamping blocks (5665) respectively fixed at both ends of the mounting rod (5664) along the length direction thereof, and a clamping hoop (5666) arranged between the second clamping block (5665) and the connecting rod (561); a second clamping groove is provided on the connecting rod (561), the second clamping block (5665) is inserted into the second clamping groove, the clamping hoop (5666) is simultaneously sleeved on the outside of the second clamping block (5665) and the connecting rod (561), and the rotating block (53) is also provided with an inspection groove (532) along the length direction thereof.

5. The intelligent automatic stacking system according to claim 1, characterized in that: The fixing assembly (59) comprises a fixing block (591) slidably connected to the inner wall of the storage box (1) in a vertical direction, a limiting block (592) fixed on the top of the fixing block (591), and a rope (593) fixed on a side of the limiting block (592) away from the fixing block (591), one end of the rope (593) passes through the side wall of the storage box (1) and is located outside the storage box (1); The storage box (1) is provided with a fixing groove (12) on the inner side wall. The fixing groove (12) opens downward and is communicated with the storage groove (11). Both the fixing block (591) and the limiting block (592) can be slidably disposed in the fixing groove (12). One end of the fixing block (591) can extend out of the fixing groove (12) and enter the storage groove (11) under the action of gravity, and the limiting block (592) cannot be separated from the fixing groove (12).

6. The intelligent automatic stacking system according to claim 5, characterized in that: The fixing block (591) is arranged in an inclined surface on one side facing the interior of the storage box (1), and the inclined surface is inclined in a direction from the interior of the storage box (1) toward the side wall of the storage slot (11).

7. The intelligent automatic stacking system according to claim 1, characterized in that: On the side where the telescopic plates (51) in the two support plates (21) are close to each other, a plug-in block (57) is fixedly provided on the side of one of the telescopic plates (51), and a plug-in slot (511) adapted to the plug-in block (57) is opened on the side of the other telescopic plate (51), and the plug-in block (57) can be plugged into the plug-in slot (511).

8. The intelligent automatic stacking system according to claim 1, characterized in that: A gas spring (58) for reinforcing support is also provided between the support plate (21) and the side wall of the storage box (1), and the two ends of the gas spring (58) are respectively hinged to the support plate (21) and the side wall of the storage box (1).

9. An intelligent automatic stacking system according to any one of claims 1 to 8, characterized in that: The stacking mechanism (4) comprises a telescopic mechanical arm that can move in the horizontal, vertical and height directions and clamp the radiator (3); It also includes a visual acquisition module, which is connected to the telescopic mechanical arm and is used to detect the distribution position of the radiator (3) on the support plate (21) and send out a detection signal; The control module is connected to the visual acquisition module and the telescopic mechanical arm, and is used to receive the detection signal and output a control signal to the telescopic mechanical arm. After receiving the control signal, the telescopic mechanical arm drives the radiator (3) to move to a position to be stacked.

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