A mobile phone frame band forging heating device

Through the combined equipment of the feeder, heating furnace, heating turntable and six-axis robot, combined with rotary insulation components, the problems of uneven heating and excessive cooling in mobile phone frame production are solved, and an efficient and safe band forging process is achieved. , ensuring the hardness and strength of the mobile phone bezel.

CN118616644BActive Publication Date: 2025-01-14JIANGSU LANGKE INTELLIGENT IND TECH CO LTD

Patent Information

Application Number
CN202410763448.2
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-06-13
Publication Date
2025-01-14
Estimated Expiration
2044-06-13

AI Technical Summary

Technical Problem

During the production process of existing mobile phone frames, it is difficult to achieve efficient and safe band heating forging, and the mobile phone frames are prone to cool down after heating, resulting in cracking, internal residual stress, hardness and strength reduction, affecting the subsequent forging process.

Method used

Using a combination of equipment including a feeding machine, a heating furnace, a heating turntable, a six-axis robot and an oil press, the band heating forging of the mobile phone frame through a four-axis robot and a rotary insulation component to ensure the smoothness and safety of the heating process. After heating, the cooling of the phone's border is slowed down by rotating the insulation assembly.

Benefits of technology

It improves the efficiency and safety of the heating and forging of mobile phone bezels, avoids the problem of the cooling of the mobile phone bezels after heating, ensures its hardness and strength, and facilitates the subsequent forging process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention provides a mobile phone frame band forging and heating equipment, which belongs to the field of mobile phone frame production, including a feeder, a heating furnace and a heated transfer table, the feeder includes a cabinet assembly, a hood assembly is arranged on the top of the cabinet assembly, a three-color lamp is fixedly installed on the top of the outer surface of the hood assembly, a touch screen is fixedly installed on one side of the outer surface of the hood assembly, and a button plate is fixedly installed on one side of the outer surface of the hood assembly and located at the bottom of the touch screen. Through the coordinated use of the feeder, the heating furnace, the heated transfer table, the six-claw robot and the hydraulic press, the band heating forging of the mobile phone frame can be realized, the whole forging process is smooth and safe, and the heating forging efficiency of the mobile phone frame is improved, and a bottom transplanting assembly is arranged on the cabinet assembly to transfer the material tray, and the human only needs to take down the empty material tray and stack the full material tray on other material trays, which is simple to operate, has low requirements on the staff, and is more convenient to use.
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Description

Technical Field

[0001] The invention belongs to the field of mobile phone frame production, relates to a band forging technology, and specifically is a mobile phone frame band forging heating device. Background Art

[0002] The mobile phone frame is an important component in mobile phone design. It is located around the mobile phone screen and is closely connected to the body, playing the role of protecting the screen and providing a grip feel.

[0003] In addition to protecting the screen and providing a good grip, the mobile phone frame also has certain functionality. In order to improve the grip, during the production process of the mobile phone frame, band forging heating equipment can be used to produce and process the mobile phone frame.

[0004] Therefore, we propose a mobile phone frame band forging heating device to solve the above problems. Summary of the invention

[0005] In view of the deficiencies in the prior art, the present invention provides a mobile phone frame band forging and heating device to solve the problems raised in the above background technology.

[0006] The purpose of the present invention can be achieved through the following technical scheme: it includes a feeder, a heating furnace and a post-heating transfer table, the feeder includes a cabinet assembly, a hood assembly is arranged on the top of the cabinet assembly, a three-color lamp is fixedly installed on the top of the outer surface of the hood assembly, a touch screen is fixedly installed on one side of the outer surface of the hood assembly, a button board is fixedly installed on one side of the outer surface of the hood assembly and located at the bottom of the touch screen, a bottom transplanting assembly is fixedly installed on the top of the cabinet assembly and located inside the hood assembly, a full material tray position is arranged at one end of the top of the bottom transplanting assembly, a material picking position is arranged at the top in the middle of the bottom transplanting assembly, an empty material tray position is arranged at the other end of the bottom transplanting assembly, a manipulator material picking assembly is fixedly installed on the top of the cabinet assembly and located on one side of the bottom transplanting assembly, the manipulator material picking assembly includes a support, a four-axis manipulator is arranged on the top of the support, a slide cylinder is fixedly installed at the bottom of the four-axis manipulator, and a suction cup is fixedly installed at the bottom of one side of the slide cylinder.

[0007] Preferably, the heating furnace comprises a heating furnace body, and an infrared temperature measuring device is arranged on the top of one side of the heating furnace body.

[0008] Preferably, the transfer table is located on one side of the heating furnace after heating, and comprises a transfer table cabinet, an NG material box is provided at a corner of the top of the transfer table cabinet, a product positioning component is fixedly installed on one side of the top of the transfer table cabinet, a material picking mechanism is fixedly installed on one side of the top of the product positioning component, and a rotating insulation component is fixedly installed on the top of the transfer table cabinet and on one side of the material picking mechanism.

[0009] Preferably, the product positioning assembly includes a bracket 1, a heating block is fixedly installed on one side of the top of the bracket 1, a heating tube 1 is fixedly installed on the other side of the top of the bracket 1, and a thermocouple 1 is fixedly installed on both the left and right sides of the top of the bracket 1 and on the side away from the heating block and the heating tube 1.

[0010] Preferably, the rotating insulation component includes a bracket two, a thermocouple two is arranged on one side of the top of the bracket two, a heating tube two is arranged on the top of the bracket two and on the other side of the thermocouple two, a material discharging cylinder assembly is arranged on one side of the bracket two, and a rotating cylinder is arranged on the other side of the bracket two.

[0011] Compared with the prior art, the present invention has the following beneficial effects:

[0012] Through the coordinated use of the feeder, heating furnace, heating transfer table, six-claw robot and hydraulic press, the band heating forging of the mobile phone frame can be realized. The whole forging process is smooth and safe, which improves the heating forging efficiency of the mobile phone frame. A bottom transplanting component is set on the cabinet component to transfer the tray. Manually, only the empty tray needs to be removed and the full tray is stacked on other trays. The operation is simple, the requirements for the staff are low, and it is more convenient to use.

[0013] By setting a product positioning component, a material picking mechanism and a rotating insulation component on the transfer table after heating, the heated mobile phone frame can be kept warm before the six-axis robot picks it up, so as to avoid the heated mobile phone frame cooling down too quickly, causing cracking, internal residual stress, and a decrease in hardness and strength, which will affect the subsequent forging by the hydraulic press. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] In order to facilitate understanding by those skilled in the art, the present invention is further described below with reference to the accompanying drawings.

[0015] Figure 1 It is a structural schematic diagram of an embodiment of a mobile phone frame wave band forging and heating device provided by the present invention;

[0016] Figure 2 yes Figure 1 The structural schematic diagram of the feeder shown;

[0017] Figure 3 yes Figure 2 The schematic diagram of the structure of the robot picking assembly is shown.

[0018] In the figure: 1, loader; 101, cabinet assembly; 102, hood assembly; 103, three-color light; 104, touch screen; 105, button board; 106, bottom transplanting assembly; 107, full material tray position; 108, material taking position; 109, empty material tray position; 1010, manipulator material taking assembly; 10101, support; 10102, four-axis manipulator; 10103, slide cylinder; 10104, suction cup;

[0019] 2. Heating furnace; 201, heating furnace body; 202, infrared temperature detector;

[0020] 3. Transfer table after heating; 301. Transfer table cabinet; 302. NG material box; 303. Product positioning component; 304. Material taking mechanism; 305. Rotating heat preservation component. DETAILED DESCRIPTION

[0021] The technical solution of the present invention will be clearly and completely described below in conjunction with the embodiments. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0022] See also Figure 1-Figure 3 As shown, a mobile phone frame band forging heating device includes a feeder 1, a heating furnace 2 and a post-heating transfer table 3, the feeder 1 includes a cabinet component 101, a hood component 102 is arranged on the top of the cabinet component 101, a tricolor lamp 103 is fixedly installed on the top of the outer surface of the hood component 102, a touch screen 104 is fixedly installed on one side of the outer surface of the hood component 102, a button board 105 is fixedly installed on one side of the outer surface of the hood component 102 and located at the bottom of the touch screen 104, a bottom transplanting component 106 is fixedly installed on the top of the cabinet component 101 and located inside the hood component 102, and the bottom transplanting component 106 A full material tray position 107 is provided at one end of the top, a material picking position 108 is provided at the top in the middle of the bottom transplanting component 106, and an empty material tray position 109 is provided at the other end of the bottom transplanting component 106. A manipulator material picking component 1010 is fixedly installed on the top of the cabinet component 101 and on one side of the bottom transplanting component 106. The manipulator material picking component 1010 includes a support 10101, a four-axis manipulator 10102 is provided on the top of the support 10101, a slide cylinder 10103 is fixedly installed on the bottom of the four-axis manipulator 10102, and a suction cup 10104 is fixedly installed on the bottom of one side of the slide cylinder 10103.

[0023] It should be noted that during the use of the entire mobile phone frame band forging and heating equipment, a six-axis robot and a hydraulic press are used in conjunction. At the same time, in order to ensure that the entire forging and heating equipment can be used safely and normally, a fence and a loader 1 can be used to surround the heating furnace 2, the heated transfer table 3, the six-axis robot and the hydraulic press. Gripping cylinders are installed on both sides of the end of the six-axis robot, and one end of the two gripping cylinders is provided with gripping claws, and an optical fiber is provided at one end of the gripping claw cylinder. At the same time, a proximity switch is provided on the top of the gripping claw cylinder. The entire six-axis robot can load 20 kg and has a rotation radius of 1700m. m, the repeat positioning accuracy is ±0.05, which meets the use requirements. When the bottom transplanting component 106 is used to transport and limit the material tray, both ends of the bottom transplanting component 106 are provided with blocks, which are adapted to the size of the material tray. When manual loading is performed, full material trays can be placed on the previous material tray from above according to the position of the blocks, and a lifting and positioning device is provided on one side of the block. When the bottom transplanting component 106 transports the full material tray to the material fetching position 108, the lifting and positioning device lifts up the full material trays above to ensure that the material tray can be stably transported to the material fetching position 108.

[0024] In the present application, the heating furnace 2 includes a heating furnace body 201 , and an infrared temperature measuring device 202 is disposed on the top of one side of the heating furnace body 201 .

[0025] It should be noted that the heating furnace body 201 includes a heating zone in the middle and insulation zones on both sides. When the heating furnace body 201 is in use, the furnace temperature can be heated to 280°C, while the maximum temperature of the product heated inside is about 200°C, and the product at the outlet of the heating furnace body 201 can be maintained at 180°C.

[0026] In the present application, the transfer table 3 after heating is located on one side of the heating furnace 2, and the transfer table 3 after heating includes a transfer table cabinet 301, an NG material box 302 is provided at a corner of the top of the transfer table cabinet 301, a product positioning component 303 is fixedly installed on one side of the top of the transfer table cabinet 301, a material picking mechanism 304 is fixedly installed on one side of the top of the product positioning component 303, and a rotating insulation component 305 is fixedly installed on the top of the transfer table cabinet 301 and on one side of the material picking mechanism 304.

[0027] In the present application, the product positioning assembly 303 includes a bracket 1, a heating block is fixedly installed on one side of the top of the bracket 1, a heating tube 1 is fixedly installed on the other side of the top of the bracket 1, and a thermocouple 1 is fixedly installed on both the left and right sides of the top of the bracket 1 and on the side away from the heating block and the heating tube 1.

[0028] In the present application, the rotating insulation component 305 includes a bracket 2, a thermocouple 2 is arranged on one side of the top of the bracket 2, a heating tube 2 is arranged on the top of the bracket 2 and on the other side of the thermocouple 2, a material discharging cylinder assembly is arranged on one side of the bracket 2, and a rotating cylinder is arranged on the other side of the bracket 2.

[0029] It should be noted that after heating, a material transport slide is provided on one side of the top of the transfer table 3, which is located on one side of the product positioning component 303 and the rotating insulation component 305. The material transport slide is used in conjunction with the product positioning component 303. The product positioning component 303 belongs to the material placement area, which drives the insulation function, slows down the cooling efficiency of the product, and avoids the product cooling too quickly to affect the quality.

[0030] When the present invention is specifically implemented:

[0031] In the present invention, when the band forging heating equipment is used to produce and process the mobile phone frame, the staff first removes the empty material tray from the bottom transfer component 106 at the hood component 102 on the side of the empty material tray position 109, and takes it out from the hood component 102 for loading, and then the staff places the full material tray from the outside of the hood component 102 at the full material tray position 107 to the full material tray position 107, and then the bottom transfer component 106 is started after a certain period of time, and the jacking and positioning device supports the upper material tray, and the bottom full material tray is transported to the material fetching position 108 by the bottom transfer component 106. When the full material tray is transmitted to the material fetching position 108, the four-axis manipulator 10102 in the manipulator fetching assembly 1010 picks up the mobile phone frame placed in the tray by means of the suction cup 10104, and then the four-axis manipulator 10102 rotates on the support 10101. When the four-axis manipulator 10102 drives the mobile phone frame to the furnace discharge area on one side of the heating furnace 2, the slide cylinder 10103 starts, and the mobile phone frame clamped by the suction cup 10104 can fall into the furnace discharge area, and then the four-axis manipulator 101012 continues to work, and continues to suck and transport the remaining mobile phone frames in the tray;

[0032] The mobile phone frame is placed in the discharge area of ​​the furnace mouth, and then enters the furnace heating area after being preheated in the furnace insulation area inside the heating furnace 2, and is heated inside the furnace heating area. After the mobile phone frame is heated in the furnace heating area, it can be moved to the furnace insulation area on the other side of the heating furnace 2. After that, the heated mobile phone frame moves to the rotating insulation component 305, and then it can be moved to the product positioning component 303 by the rotating transplanting clamp. The mobile phone frame is temporarily stored in this material unloading area for insulation, and then the six-axis robot manipulator clamps the mobile phone frame and transfers it to the hydraulic press for forging. After the hydraulic press completes the stamping, the hydraulic press automatically blows and unloads the material;

[0033] After the robot picking component 1010 has removed all the mobile phone frames in a tray, the driving motor on the side of the bottom transplanting component 106 can be started again to transfer the empty tray to the empty tray position 109, and the next full tray can be moved from the full tray position 107 to the picking position 108. The robot picking component 1010 can continuously absorb and transfer the mobile phone frames in the tray, and the staff can take out the empty tray. When the processing and production of the mobile phone frames are suspended, the staff can control the entire equipment through the button panel 105 and the touch screen 104 on the side of the hood component 102, and during the normal use of the entire forging heating equipment, the three-color light 103 can keep flashing.

[0034] By using the feeder 1, the heating furnace 2, the heated transfer table 3, the six-claw robot and the hydraulic press in coordination, the band heating forging of the mobile phone frame can be realized. The entire forging process is smooth and safe, and the heating forging efficiency of the mobile phone frame is improved. A bottom transplanting component 106 is arranged on the cabinet component 101 to transfer the trays. Manual personnel only need to take down the empty trays and stack the full trays on other trays. The operation is simple, the requirements for the staff are low, and it is more convenient to use.

[0035] By arranging a product positioning component 303, a material picking mechanism 304 and a rotating insulation component 305 on the transfer table 3 after heating, the heated mobile phone frame can be kept warm before the six-axis robot picks it up, so as to avoid the heated mobile phone frame from cooling down too quickly, causing cracking, internal residual stress, and a decrease in hardness and strength, which would affect the subsequent forging by the hydraulic press.

[0036] The preferred embodiments of the present invention disclosed above are only used to help explain the present invention. The preferred embodiments do not describe all the details in detail, nor do they limit the invention to only specific implementation methods. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the present invention, so that those skilled in the art can understand and use the present invention well. The present invention is limited only by the claims and their full scope and equivalents.

Claims

1. A mobile phone frame band forging heating device, characterized in that: The invention comprises a feeder (1), a heating furnace (2) and a post-heating transfer table (3), wherein the feeder (1) comprises a cabinet component (101), a cover component (102) is arranged on the top of the cabinet component (101), a three-color light (103) is fixedly installed on the top of the outer surface of the cover component (102), a touch screen (104) is fixedly installed on one side of the outer surface of the cover component (102), a button board (105) is fixedly installed on one side of the outer surface of the cover component (102) and located at the bottom of the touch screen (104), a bottom transfer component (106) is fixedly installed on the top of the cabinet component (101) and located inside the cover component (102), and one end of the top of the bottom transfer component (106) is provided A full material tray position (107) is provided, a material taking position (108) is provided at the top of the middle of the bottom transplanting component (106), an empty material tray position (109) is provided at the other end of the bottom transplanting component (106), a manipulator material taking component (1010) is fixedly installed at the top of the cabinet component (101) and at one side of the bottom transplanting component (106), the manipulator material taking component (1010) comprises a support (10101), a four-axis manipulator (10102) is provided at the top of the support (10101), a slide cylinder (10103) is fixedly installed at the bottom of the four-axis manipulator (10102), and a suction cup (10104) is fixedly installed at the bottom of one side of the slide cylinder (10103); The heating furnace (2) comprises a heating furnace body (201), and an infrared temperature measuring device (202) is arranged on the top of one side of the heating furnace body (201); The post-heating transfer table (3) is located on one side of the heating furnace (2), and the post-heating transfer table (3) comprises a transfer table cabinet (301), an NG material box (302) is provided at a corner of the top of the transfer table cabinet (301), a product positioning component (303) is fixedly installed on one side of the top of the transfer table cabinet (301), a material taking mechanism (304) is fixedly installed on one side of the top of the product positioning component (303), and a rotating heat preservation component (305) is fixedly installed on the top of the transfer table cabinet (301) and on one side of the material taking mechanism (304); The product positioning assembly (303) comprises a bracket 1, a heating block is fixedly mounted on one side of the top of the bracket 1, a heating tube 1 is fixedly mounted on the other side of the top of the bracket 1, and a thermocouple 1 is fixedly mounted on both the left and right sides of the top of the bracket 1 and on the side away from the heating block and the heating tube 1; The rotating heat preservation component (305) comprises a second bracket, a second thermocouple is arranged on one side of the top of the second bracket, a second heating tube is arranged on the top of the second bracket and on the other side of the second thermocouple, a material-discharging cylinder component is arranged on one side of the second bracket, and a rotating cylinder is arranged on the other side of the second bracket; When the band forging heating equipment is used to produce and process the mobile phone frame, the staff first removes the empty material tray from the bottom transfer component (106) at the hood component (102) on the side of the empty material tray position (109), and takes it out from the hood component (102) for loading. Then the staff places the full material tray from the outside of the hood component (102) at the full material tray position (107) to the full material tray position (107). Then the bottom transfer component (106) is started after a certain period of time, and the lifting and positioning device supports the upper material tray, and the bottom full material tray is transported by the bottom transfer component (106) to the material fetching position (108). When the full material tray is When the material tray is transmitted to the material taking position (108), the four-axis manipulator (10102) in the manipulator material taking component (1010) sucks up the mobile phone frame placed in the material tray by means of the suction cup (10104), and then the four-axis manipulator (10102) rotates on the support (10101). When the four-axis manipulator (10102) drives the mobile phone frame to the furnace discharge area on one side of the heating furnace (2), the slide cylinder (10103) starts, and the mobile phone frame clamped by the suction cup (10104) falls into the furnace discharge area, and then the four-axis manipulator (101012) continues to work, and continues to suck and transport the remaining mobile phone frames in the material tray; The mobile phone frame is placed in the discharge area of ​​the furnace mouth, and then enters the furnace heating area after being preheated in the furnace insulation area inside the heating furnace (2), and is heated inside the furnace heating area. After the heating of the mobile phone frame in the furnace heating area is completed, it is moved to the furnace insulation area on the other side of the heating furnace (2). After that, the heated mobile phone frame is moved to the rotating insulation component (305), and then it is moved to the product positioning component (303) by the rotating transplanting clamp. The mobile phone frame is temporarily stored in this material unloading area for insulation, and then the six-axis robot manipulator clamps the mobile phone frame and transfers it to the hydraulic press for forging. After the hydraulic press completes the stamping, the hydraulic press automatically blows the material; After the robot pick-up component (1010) removes all the mobile phone frames from a tray, the drive motor on one side of the bottom transfer component (106) is started again to transfer the empty tray to the empty tray position (109), and at the same time, the next full tray is moved from the full tray position (107) to the pick-up position (108). The robot pick-up component (1010) continues to absorb and transfer the mobile phone frames in the tray, and the staff takes out the empty tray. When the processing and production of the mobile phone frames are suspended, the staff controls the entire equipment through the button panel (105) and the touch screen (104) on one side of the hood component (102), and during the normal use of the entire forging heating equipment, the three-color light (103) keeps flashing.

Citation Information

Patent Citations

  • Automatic feeding device used for mobile phone frames

    CN109987395A

  • Replaceable bar transfer table with positioning function

    CN211386758U

  • Automatic forging production line

    CN211437977U

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