Laser welding equipment and welding method for hardware processing
By designing a laser welding equipment for hardware processing, the clamping, flush, sliding and positioning components are used to solve the problem of difficult to ensure the stability and horizontality of the top cover during the welding of stainless steel round tubes, and high-quality and beautiful welding effects are achieved.
Patent Information
- Application Number
- CN202410794147.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-19
- Publication Date
- 2025-03-04
- Estimated Expiration
- 2044-06-19
AI Technical Summary
During the welding process of stainless steel round tubes, the top cover needs to be welded to the inner wall of the round tube, and the horizontal state and stability of the top cover must be maintained to ensure the welding quality.
A laser welding equipment for hardware processing is designed, including clamping components, flush components, sliding components and positioning components. The clamping and flush assembly of the motor driven clamping assembly is achieved for the round tube and the top cover, and the sliding assembly and positioning assembly are used to ensure the stable positioning and flush of the top cover.
The equipment can effectively maintain the horizontal state and stability of the top cover, ensure that the welding is at the same level, improve the welding quality and aesthetics, and is suitable for round tubes of different heights.
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Figure CN118650278B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of laser welding equipment, in particular to laser welding equipment for hardware processing and a welding method thereof. Background Art
[0002] Hardware usually refers to a type of metal products, mainly including various metal parts and accessories, which are used to manufacture, repair or strengthen various equipment, machines or structures. These parts are usually made of metal materials and are used for connection, fixation, support, decoration and other purposes. Stainless steel round tubes are a common type of hardware, which need to be welded and sealed during their manufacturing process.
[0003] Since the top cover of the stainless steel round tube needs to be welded to the inner wall of the round tube, it is necessary to maintain the top of the round tube top cover and the top of the round tube in a horizontal state during welding, and also to keep the top cover from falling off, so as to ensure the quality of the finished product after welding is completed. In view of the above problems, the following solutions are proposed. Summary of the invention
[0004] In order to solve the above technical problems, the present invention provides a laser welding device for hardware processing, including a clamping assembly, the clamping assembly includes a workbench, the inner wall of the workbench is fixedly connected to a support table, the top of the support table is fixedly connected to a motor, and further includes:
[0005] A flush assembly, the flush assembly comprises a fixed shell fixedly connected to the top of the workbench, a pressing plate is slidably connected to the inner wall of the fixed shell, two fixed shells and two pressing plates are provided, and the two pressing plates are fixedly connected to a fixing rod on the side away from each other;
[0006] The sliding assembly includes a limit ring arranged on the top of the workbench, a limit block 2 is arranged at the bottom of the limit ring, and a fixed block is fixedly connected to the bottom of the limit block 2;
[0007] The positioning component comprises a lower pressure rod arranged on the top of the workbench, a spring three is fixedly connected to the bottom of the lower pressure rod, and a positioning block is arranged on the outside of the workbench.
[0008] Preferably, a worm is fixedly connected to the output end of the motor, a worm wheel is meshingly connected to the front side of the worm, a rotating sleeve is fixedly connected to the inner wall of the worm wheel, a storage table is fixedly connected to the top of the rotating sleeve, the outer surface of the rotating sleeve is rotatably connected to the inner wall of the workbench, a fixing ring is fixedly connected to the outer surface of the rotating sleeve, and a friction block is slidably connected to the inner wall of the fixing ring. By providing the friction block, friction force can be used to drive the rotating ring to rotate, and when the rotating ring cannot rotate, the fixing ring can overcome the friction force and continue to rotate.
[0009] Preferably, there are several friction blocks, and the friction block is fixedly connected with a spring on the side close to the rotating sleeve rod, and the spring is fixedly connected to the inner wall of the fixed ring at the end away from the friction block. The outer surface of the friction block contacts a swivel, and the top of the swivel is rotatably connected to the top of the inner wall of the workbench. The inner wall of the swivel is rotatably connected to a connecting rod, and the inner wall of the connecting rod is rotatably connected to a limiting block. By setting the limiting block, the clamping block is supported and limited.
[0010] Preferably, an outer surface of a limit block is slidably connected to the inner wall of the workbench, a clamping block is fixedly connected to the top of the limit block, a sliding column is slidably connected to the inner wall of the rotating sleeve rod, a spring 2 is fixedly connected to the bottom of the sliding column, the bottom of the spring 2 is fixedly connected to the bottom of the inner wall of the rotating sleeve rod, a round tube is provided on the top of the storage table, a top cover is provided on the top of the sliding column, a welding arm is fixedly connected to the top of the workbench, a roller is rotatably connected to the inner wall of the clamping block, and a plurality of small grooves are provided on the inner wall of the rotating sleeve rod, so that the rotating sleeve rod can drive the sliding column to rotate when it rotates. By setting the roller, the sliding can be changed to rolling, thereby reducing the friction between the round tube and the clamping block, and facilitating the rotation of the round tube.
[0011] Preferably, the two clamping blocks close to the back side are fixedly connected to the sides of the two fixed rods away from each other on the side away from each other, an air duct is fixedly connected to the top of the fixed shell, the air duct is fixedly connected to a fixed sleeve at the end away from the fixed shell, the outer surface of the fixed sleeve is fixedly connected to a support frame, the bottom of the support frame is fixedly connected to the top of the workbench, the inner wall of the fixed sleeve is slidably connected to a pressure rod, and the inner wall of the fixed sleeve is provided with a plurality of small sliding grooves, which can limit the pressure rod to prevent it from rotating.
[0012] Preferably, the outer surface of the pressure rod is fixedly connected to the inner wall of the limit ring, the inner wall of the pressure rod is rotatably connected to the outer surface of the second limit block, the inner wall of the fixed block is slidably connected with the leveling rod one and the leveling rod two, the tops of the leveling rod one and the leveling rod two are respectively fixedly connected with two limit rods, the outer surface of the limit rod is slidably connected to the inner wall of the limit ring, and by setting the second limit block, the fixed block can be supported and limited.
[0013] Preferably, the inner wall of the sliding column is slidably connected to the outer surface of the lower pressure rod, the bottom of spring three is fixedly connected to the bottom of the inner wall of the sliding column, the outer surface of the positioning block is slidably connected to the inner wall of the sliding column, and four positioning blocks are provided. By providing spring three, a force to reset the lower pressure rod can be given when it is compressed.
[0014] A laser welding device for hardware processing and a welding method thereof, comprising the following steps:
[0015] S1: When using this equipment, place the round tube and the top cover at the designated positions of the equipment respectively, and then start the motor to drive the three clamps to clamp and position the round tube;
[0016] S2: During the clamping process, the clamping block will drive the fixing rod to move together, and then the pressure rod will drive the limit block 2 and the fixing block to move downward together, so that the top of the top cover is flush with the top of the round tube;
[0017] S3: When the lower pressure rod is pressed downward, the air inside the sliding column is compressed, pushing the four positioning blocks away from each other, thereby positioning the top cover.
[0018] The present invention has the following beneficial effects:
[0019] (1) The two clamping blocks near the back of the present invention will drive the fixing rod to move together during the clamping process, and the fixing rod will drive the pressure plate to move, thereby compressing the air in the fixing shell and pushing the air in the fixing shell into the air duct. The air duct will pass the air into the fixing sleeve. The air passed into the fixing sleeve will push the pressure rod downward. The pressure rod will drive the second limit block and the fixing block to move downward together, and press the lower pressure rod downward through the fixing block until the bottom of the fixing block contacts the top of the top cover. As the pressure rod continues to move downward, the fixing block will press the top cover tightly and push the sliding column Push downward, and wait for the fixed block to move to the bottom of the leveling rod one or the leveling rod two and contact the top of the round tube. At this time, the top cover will move to the inside of the round tube, and its top will be flush with the top of the round tube. This design can make the top of the top cover flush with the top of the round tube and press the round tube at the same time through the downward pressure of the fixed block and the leveling rod one and the leveling rod two to judge the top position of the round tube. It is suitable for round tubes of different heights, thereby ensuring that the welding point is in the same horizontal plane during welding, ensuring the quality and aesthetics of the welding, and maintaining the round tube in a stable state during the welding process.
[0020] (2) The present invention starts a motor to drive the worm to rotate. The rotation of the worm will drive the rotating sleeve to rotate through the worm gear. The rotating sleeve will drive the fixed ring to rotate. The fixed ring will drive the friction block to rotate together. The friction block is tightly attached to the inner wall of the rotating ring under the action of spring 1, and drives the rotating ring to rotate through friction. The rotation of the rotating ring will drive the three clamping blocks to approach each other through the three connecting rods under the limiting action of limit block 1 and the workbench, and then the round tube is clamped and positioned by the three clamping blocks. This design can clamp and position round tubes of different radii through the clamping action of the three clamping blocks, thereby ensuring the accuracy of the position of the round tube and maintaining stability during the welding process, which helps to maintain the accuracy and consistency of the welded joints.
[0021] (3) The present invention welds the welding point between the round tube and the top cover through the welding arm. As the motor continues to run, the sliding column will continue to rotate. At this time, the round tube is in a state of being pressed by the leveling rod 1 and the leveling rod 2. Due to the effect of friction, the sliding column will drive the round tube to rotate together, thereby facilitating the welding of the welding point by the welding arm. Similarly, due to the effect of friction, the round tube will drive the leveling rod 1 and the leveling rod 2 to rotate, thereby driving the fixed block and the limit block 2 to rotate together. The rotation of the leveling rod 1 and the leveling rod 2 will drive the limit rods fixed on their tops to rotate respectively. When the limit rod rotates, due to the limiting effect of the limiting ring, before one side of the leveling rod 1 or the leveling rod 2 rotates to the welding point, the limit rod will drive the leveling rod 1 or the leveling rod 2 to slide toward the front to prevent the leveling rod 1 or the leveling rod 2 from blocking the welding point. This design can prevent the leveling rod 1 or the leveling rod 2 from blocking the welding point when the round tube rotates through the limiting effect of the limiting ring, thereby causing damage to the equipment and the workpiece.
[0022] (4) In the present invention, when the lower pressure rod is pressed downward, the lower pressure rod will compress spring three and the air inside the sliding column, pushing the four positioning blocks in a direction away from each other, and then before the top cover contacts the fixed block, the top cover is positioned by the four positioning blocks. The elastic coefficient of spring three is smaller than the elastic coefficient of spring two, so that when the lower pressure rod moves downward, the sliding column will not move downward under the action of spring three. This design can position the top cover and ensure that the top cover can be smoothly moved to the inside of the round tube without manual intervention, thereby improving the practicality and convenience of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings required for describing the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other accompanying drawings can be obtained based on these accompanying drawings without paying creative work.
[0024] Figure 1 It is a schematic diagram of the exploded three-dimensional structure of the present invention;
[0025] Figure 2 It is a schematic cross-sectional view of the overall structure of the present invention;
[0026] Figure 3 This is a schematic diagram of the overall structure of the rotating sleeve rod of the present invention;
[0027] Figure 4 For the present invention Figure 3 A is a schematic diagram of the enlarged structure of the middle part;
[0028] Figure 5 It is a schematic diagram of the overall structure of the fixing sleeve of the present invention;
[0029] Figure 6 This is a schematic diagram of the internal cross-sectional structure of the fixing sleeve of the present invention;
[0030] Figure 7 It is a schematic diagram of the internal cross-sectional structure of the pressure rod of the present invention;
[0031] Figure 8 This is a schematic diagram of the exploded three-dimensional structure of the fixing block of the present invention;
[0032] Fig. 9 It is a schematic diagram of the internal cross-sectional structure of the sliding column of the present invention;
[0033] Fig.10 It is a schematic diagram of the working process of the present invention.
[0034] In the accompanying drawings, the components represented by the reference numerals are listed as follows:
[0035] In the figure: 1. Clamping assembly; 101. Workbench; 102. Support table; 103. Motor; 104. Worm; 105. Worm wheel; 106. Rotating sleeve rod; 107. Storage table; 108. Fixed ring; 109. Spring 1; 110. Friction block; 111. Rotating ring; 112. Connecting rod; 113. Limiting block 1; 114. Clamping block; 115. Sliding column; 116. Spring 2; 117. Round tube; 118. Top cover; 119. Welding arm; 120, roller; 2, leveling assembly; 201, fixing rod; 202, pressure plate; 203, fixing shell; 204, air guide tube; 205, support frame; 206, fixing sleeve; 207, pressure rod; 3, sliding assembly; 301, limiting ring; 302, limiting block 2; 303, fixing block; 304, leveling rod 1; 305, leveling rod 2; 306, limiting rod; 4, positioning assembly; 401, lower pressure rod; 402, spring 3; 403, positioning block. DETAILED DESCRIPTION
[0036] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0037] For example, see Figure 1 - Figure 4 The present invention is a laser welding device for hardware processing, comprising a clamping assembly 1, the clamping assembly 1 comprising a workbench 101, the inner wall of the workbench 101 is fixedly connected to a support table 102, the top of the support table 102 is fixedly connected to a motor 103, and further comprising:
[0038] The flush assembly 2 includes a fixed shell 203 fixedly connected to the top of the workbench 101, and a pressing plate 202 is slidably connected to the inner wall of the fixed shell 203. The fixed shell 203 and the pressing plate 202 are both provided with two, and the two pressing plates 202 are fixedly connected to a fixing rod 201 on the side away from each other;
[0039] The sliding assembly 3 includes a limit ring 301 arranged on the top of the workbench 101, a limit block 302 is arranged at the bottom of the limit ring 301, and a fixed block 303 is fixedly connected to the bottom of the limit block 302;
[0040] The positioning assembly 4 includes a pressing rod 401 arranged on the top of the workbench 101 , a spring 402 is fixedly connected to the bottom of the pressing rod 401 , and a positioning block 403 is arranged on the outside of the workbench 101 .
[0041] A worm 104 is fixedly connected to the output end of the motor 103, and a worm wheel 105 is meshedly connected to the front of the worm 104. A rotating sleeve rod 106 is fixedly connected to the inner wall of the worm wheel 105, and a storage table 107 is fixedly connected to the top of the rotating sleeve rod 106. The outer surface of the rotating sleeve rod 106 is rotatably connected to the inner wall of the workbench 101, and a fixing ring 108 is fixedly connected to the outer surface of the rotating sleeve rod 106. A friction block 110 is slidably connected to the inner wall of the fixing ring 108. When the motor 103 is started to drive the worm 104 to rotate, the rotation of the worm 104 will drive the rotating sleeve rod 106 to rotate through the worm wheel 105, and the rotating sleeve rod 106 will drive the fixing ring 108 to rotate, and the fixing ring 108 will drive the friction block 110 to rotate together.
[0042] There are several friction blocks 110. The friction block 110 is fixedly connected with a spring 109 on one side close to the rotating sleeve rod 106. The spring 109 is fixedly connected to the inner wall of the fixed ring 108 at the end away from the friction block 110. The outer surface of the friction block 110 contacts with a swivel 111. The top of the swivel 111 is rotatably connected to the top of the inner wall of the workbench 101. The inner wall of the swivel 111 is rotatably connected with a connecting rod 112. The inner wall of the connecting rod 112 is rotatably connected to a limiting block 113.
[0043] The outer surface of the limit block 113 is slidably connected to the inner wall of the workbench 101, the top of the limit block 113 is fixedly connected with a clamping block 114, the inner wall of the rotating sleeve rod 106 is slidably connected with a sliding column 115, the bottom of the sliding column 115 is fixedly connected with a spring 116, the bottom of the spring 116 is fixedly connected to the bottom of the inner wall of the rotating sleeve rod 106, a round tube 117 is provided on the top of the storage table 107, a top cover 118 is provided on the top of the sliding column 115, a welding arm 119 is fixedly connected to the top of the workbench 101, the inner wall of the clamping block 114 is rotatably connected with a roller 120, the friction block 110 is tightly attached to the inner wall of the swivel 111 under the action of the spring 109, and the swivel 111 is driven to rotate by friction, and the rotation of the swivel 111 is connected through three connections The rod 112 drives the three clamping blocks 114 to approach each other under the limiting action of the limit block 113 and the workbench 101, and then the circular tube 117 is clamped and positioned by the three clamping blocks 114. This design can clamp and position the circular tubes 117 of different radii through the clamping action of the three clamping blocks 114, thereby ensuring the accuracy of the position of the circular tube 117 and maintaining stability during the welding process, which helps to maintain the accuracy and consistency of the welded joints. After the clamping blocks 114 complete the clamping of the circular tube 117, as the motor 103 continues to run, the fixed ring 108 will drive the friction block 110 to overcome the friction with the swivel 111 and continue to rotate, and the rotation of the rotating sleeve rod 106 will drive the storage table 107 and the sliding column 115 to rotate together.
[0044] For example 2, please refer to Figure 5 - Fig. 9The present invention is a laser welding device for hardware processing. On the basis of the first embodiment, two clamping blocks 114 near the back are fixedly connected to the sides of two fixed rods 201 that are away from each other, and the top of the fixed shell 203 is fixedly connected to an air guide tube 204. The air guide tube 204 is fixedly connected to a fixed sleeve 206 at one end away from the fixed shell 203. The outer surface of the fixed sleeve 206 is fixedly connected to a support frame 205. The bottom of the support frame 205 is fixedly connected to the top of the workbench 101. The inner wall of the fixed sleeve 206 is slidably connected with a pressure rod 207. The two clamping blocks 114 near the back will drive the fixed rod 201 to move together during the clamping process. The fixed rod 201 will drive the pressure plate 202 to move, thereby compressing the air in the fixed shell 203 and pushing the air in the fixed shell 203 into the air guide 204. The air guide 204 will pass the air into the fixed sleeve 206. The air passed into the fixed sleeve 206 will push the pressure rod 207 downward, and the pressure rod 207 will drive the limiting The second positioning block 302 moves downward together with the fixed block 303, and the lower pressing rod 401 is pressed downward by the fixed block 303 until the bottom of the fixed block 303 contacts the top of the top cover 118. As the pressing rod 207 continues to move downward, the fixed block 303 will press the top cover 118 and push the sliding column 115 downward. After the fixed block 303 moves to the bottom of the flush rod 1 304 or the flush rod 2 305 contacts the top of the round tube 117, the top cover 118 will move to the inside of the round tube 117, and its The top is flush with the top of the circular tube 117. This design can make the top of the top cover 118 flush with the top of the circular tube 117 through the downward pressure of the fixed block 303 and the top position of the circular tube 117 through the flush rod 1 304 and the flush rod 2 305. At the same time, the circular tube 117 can be pressed and it is suitable for circular tubes 117 of different heights, thereby ensuring that the welding points are in the same horizontal plane during welding, ensuring the quality and aesthetics of the welding, and maintaining the circular tube 117 in a stable state during the welding process.
[0045] The outer surface of the pressure rod 207 is fixedly connected to the inner wall of the limit ring 301, and the inner wall of the pressure rod 207 is rotatably connected to the outer surface of the limit block 2 302. The inner wall of the fixed block 303 is slidably connected with the leveling rod 1 304 and the leveling rod 2 305 respectively. The tops of the leveling rod 1 304 and the leveling rod 2 305 are fixedly connected with two limit rods 306 respectively. The outer surface of the limit rod 306 is slidably connected to the inner wall of the limit ring 301, and the welding arm 119 is used to weld the welding point between the round tube 117 and the top cover 118. As the motor 103 continues to run, the sliding column 115 will continue to rotate. At this time, the round tube 117 is in a state of being pressed by the leveling rod 1 304 and the leveling rod 2 305. Due to the effect of friction, the sliding column 115 will drive the round tube 117 to rotate together, thereby facilitating the welding of the welding arm 119 to weld the welding point. Due to the effect of friction, the round tube 117 will drive the leveling rod 1 304 and the leveling rod 2 305 to rotate, and then drive the fixed block 303 and the limit block 2 302 to rotate together. The rotation of the leveling rod 1 304 and the leveling rod 2 305 will drive the limit rod 306 fixed on the top of them to rotate. When the limit rod 306 rotates, due to the limiting effect of the limiting ring 301, before one side of the leveling rod 1 304 or the leveling rod 2 305 rotates to the welding position, the limit rod 306 will drive the leveling rod 1 304 or the leveling rod 2 305 to slide toward the front to prevent the leveling rod 1 304 or the leveling rod 2 305 from blocking the welding position. This design can prevent the leveling rod 1 304 or the leveling rod 2 305 from blocking the welding position when the round tube 117 rotates through the limiting effect of the limiting ring 301, thereby causing damage to the equipment and the workpiece.
[0046] The inner wall of the sliding column 115 is slidably connected to the outer surface of the lower pressure rod 401, the bottom of the spring three 402 is fixedly connected to the bottom of the inner wall of the sliding column 115, and the outer surface of the positioning block 403 is slidably connected to the inner wall of the sliding column 115. Four positioning blocks 403 are provided. When the lower pressure rod 401 is pressed downward, the lower pressure rod 401 will compress the spring three 402 and the air inside the sliding column 115, pushing the four positioning blocks 403 in the direction away from each other, and then before the top cover 118 contacts the fixed block 303, the top cover 118 is positioned by the four positioning blocks 403. The elastic coefficient of the spring three 402 is smaller than the elastic coefficient of the spring two 116, so that when the lower pressure rod 401 moves downward, the sliding column 115 will not move downward under the action of the spring three 402. This design can position the top cover 118, and ensure that the top cover 118 can be smoothly moved to the inside of the round tube 117 without manual intervention, thereby improving the practicability and convenience of the equipment.
[0047] The welding method of the laser welding equipment for hardware processing includes the following steps:
[0048] S1: When using the device, place the round tube 117 and the top cover 118 at the designated positions of the device respectively, and then start the motor 103 to drive the three clamping blocks 114 to clamp and position the round tube 117;
[0049] S2: During the clamping process, the clamping block 114 drives the fixing rod 201 to move together, and then the pressure rod 207 drives the second limit block 302 and the fixing block 303 to move downward together, so that the top of the top cover 118 is flush with the top of the round tube 117;
[0050] S3: When the pressing rod 401 is pressed downward, the air inside the sliding column 115 is compressed, and the four positioning blocks 403 are pushed away from each other, thereby positioning the top cover 118.
[0051] A specific application of this embodiment is:
[0052] When using the device, first move the device to the specified position, then place the round tube 117 and the top cover 118 at the specified positions of the device respectively, and then start the motor 103 to drive the worm 104 to rotate. The rotation of the worm 104 will drive the rotating sleeve rod 106 to rotate through the worm gear 105, and the rotating sleeve rod 106 will drive the fixed ring 108 to rotate, and the fixed ring 108 will drive the friction block 110 to rotate together. The friction block 110 is tightly attached to the inner wall of the rotating ring 111 under the action of the spring 109, and drives the rotating ring 111 to rotate through the friction force. The rotation of the rotating ring 111 will drive the three clamping blocks 114 to move between the limit block 113 and the The workbench 101 is limited to each other, and the three clamping blocks 114 are used to clamp and position the round tube 117. This design can clamp and position the round tube 117 of different radii through the clamping effect of the three clamping blocks 114, thereby ensuring the accuracy of the position of the round tube 117 and maintaining stability during the welding process, which helps to maintain the accuracy and consistency of the welded joint. After the clamping block 114 completes the clamping of the round tube 117, as the motor 103 continues to run, the fixed ring 108 will drive the friction block 110 to overcome the friction with the rotating ring 111 and continue to rotate, and the rotation of the rotating sleeve rod 106 will drive the storage table 107 and the sliding column 115 to rotate together;
[0053] The two clamping blocks 114 near the back will drive the fixing rod 201 to move during the clamping process, and the fixing rod 201 will drive the pressure plate 202 to move, thereby compressing the air in the fixing shell 203 and pushing the air in the fixing shell 203 into the air duct 204, and the air duct 204 will pass the air into the fixing sleeve 206, and the air passed into the fixing sleeve 206 will push the pressure rod 207 downward, and the pressure rod 207 will drive the limit block 202 and the fixing block 303 to move downward together, and press the lower pressure rod 401 downward through the fixing block 303 until the bottom of the fixing block 303 contacts the top of the top cover 118, and as the pressure rod 207 continues to move downward, the fixing block 303 will press the top cover 118 tightly and The sliding column 115 is pushed downward, and after the fixing block 303 moves to the bottom of the flush rod 1 304 or the flush rod 2 305 and contacts the top of the round tube 117, the top cover 118 will move to the inside of the round tube 117, and its top will be flush with the top of the round tube 117. This design can make the top of the top cover 118 flush with the top of the round tube 117 through the downward pressure of the fixing block 303 and the flush rod 1 304 and the flush rod 2 305. At the same time, the round tube 117 can be pressed tightly, and it is suitable for round tubes 117 of different heights, thereby ensuring that the welding point is in the same horizontal plane during welding, ensuring the quality and aesthetics of the welding, and maintaining the round tube 117 in a stable state during the welding process;
[0054] It should be noted that the radius of the fixing block 303 is smaller than the radius of the top cover 118 to prevent the fixing block 303 from blocking the welding point between the round tube 117 and the top cover 118 during welding. After the bottom of the flush rod 1 304 or the flush rod 2 305 contacts the top of the round tube 117, the pressing rod 207 can no longer move downward, and the air that continues to flow into the fixing sleeve 206 will be compressed, increasing the air pressure and not hindering the continued movement of the clamping block 114. In the above process, when the lower pressing rod 401 is pressed downward, the lower pressing rod 401 will compress the spring 3 402 and the air inside the sliding column 115. The four positioning blocks 403 are pushed away from each other by the air, and then the top cover 118 is positioned by the four positioning blocks 403 before the top cover 118 contacts the fixing block 303. The elastic coefficient of the spring three 402 is smaller than the elastic coefficient of the spring two 116, so that when the pressing rod 401 moves downward, the sliding column 115 will not move downward under the action of the spring three 402. This design can position the top cover 118 and ensure that the top cover 118 can be smoothly moved to the inside of the round tube 117 without manual intervention, thereby improving the practicality and convenience of the device;
[0055] After completing the above process, the motor 103 continues to run, and the welding arm 119 is used to weld the welding point between the round tube 117 and the top cover 118. As the motor 103 continues to run, the sliding column 115 will continue to rotate. At this time, the round tube 117 is in a state of being pressed by the leveling rod 1 304 and the leveling rod 2 305. Due to the effect of friction, the sliding column 115 will drive the round tube 117 to rotate together, thereby facilitating the welding of the welding point by the welding arm 119. Similarly, due to the effect of friction, the round tube 117 will drive the leveling rod 1 304 and the leveling rod 2 305 to rotate, thereby driving the fixed block 303 and the limit block 2 302 to rotate together. The rotation of the leveling rod 1 304 and the leveling rod 2 305 will drive the fixing blocks 303 and 302 fixed on their tops respectively. The limiting rod 306 at the top is rotated. When the limiting rod 306 rotates, due to the limiting effect of the limiting ring 301, before one side of the leveling rod 1 304 or the leveling rod 2 305 rotates to the welding position, the limiting rod 306 will drive the leveling rod 1 304 or the leveling rod 2 305 to slide toward the front to prevent the leveling rod 1 304 or the leveling rod 2 305 from blocking the welding position. This design can prevent the leveling rod 1 304 or the leveling rod 2 305 from blocking the welding position when the round tube 117 rotates through the limiting effect of the limiting ring 301, causing damage to the equipment and the workpiece. After welding is completed, the motor 103 is controlled to reset the various components of the equipment. The sliding column 115 will lift the workpiece after welding under the action of the spring 2 116, making it convenient for the staff to take out the material.
[0056] The preferred embodiments of the present invention disclosed above are only used to help illustrate the present invention. The preferred embodiments do not describe all the details in detail, nor do they limit the invention to the specific implementation methods described. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the present invention, so that those skilled in the art can understand and use the present invention well. The present invention is limited only by the claims and their full scope and equivalents.
Claims
1. A laser welding device for hardware processing, comprising a clamping assembly (1), wherein the clamping assembly (1) comprises a workbench (101), wherein the inner wall of the workbench (101) is fixedly connected to a support platform (102), and the top of the support platform (102) is fixedly connected to a motor (103), wherein: Also includes: A leveling component (2), the leveling component (2) comprising a fixed shell (203) fixedly connected to the top of the workbench (101), the inner wall of the fixed shell (203) being slidably connected to a pressing plate (202), two of the fixed shell (203) and the pressing plate (202) being provided, and the two pressing plates (202) being fixedly connected to a fixing rod (201) on a side away from each other; A sliding assembly (3), the sliding assembly (3) comprising a limiting ring (301) arranged on the top of the workbench (101), a limiting block 2 (302) being arranged at the bottom of the limiting ring (301), and a fixing block (303) being fixedly connected to the bottom of the limiting block 2 (302); A positioning assembly (4), the positioning assembly (4) comprising a lower pressing rod (401) arranged on the top of the workbench (101), a spring three (402) being fixedly connected to the bottom of the lower pressing rod (401), and a positioning block (403) being arranged on the outside of the workbench (101); The output end of the motor (103) is fixedly connected to a worm (104), the front face of the worm (104) is meshingly connected to a worm wheel (105), the inner wall of the worm wheel (105) is fixedly connected to a rotating sleeve rod (106), the top of the rotating sleeve rod (106) is fixedly connected to a storage table (107), the outer surface of the rotating sleeve rod (106) is rotatably connected to the inner wall of the workbench (101), the outer surface of the rotating sleeve rod (106) is fixedly connected to a fixing ring (108), and the inner wall of the fixing ring (108) is slidably connected to a friction block (110); There are a plurality of friction blocks (110), and a spring (109) is fixedly connected to the friction block (110) at a side close to the rotating sleeve rod (106), and the spring (109) is fixedly connected to the inner wall of the fixed ring (108) at an end away from the friction block (110). The outer surface of the friction block (110) contacts a rotating ring (111), and the top of the rotating ring (111) is rotatably connected to the top of the inner wall of the workbench (101). The inner wall of the rotating ring (111) is rotatably connected to a connecting rod (112), and the inner wall of the connecting rod (112) is rotatably connected to a limiting block (113); The outer surface of the limit block 1 (113) is slidably connected to the inner wall of the workbench (101), the top of the limit block 1 (113) is fixedly connected to a clamping block (114), the inner wall of the rotating sleeve rod (106) is slidably connected to a sliding column (115), the bottom of the sliding column (115) is fixedly connected to a spring 2 (116), the bottom of the spring 2 (116) is fixedly connected to the bottom of the inner wall of the rotating sleeve rod (106), a round tube (117) is arranged on the top of the storage table (107), a top cover (118) is arranged on the top of the sliding column (115), a welding arm (119) is fixedly connected to the top of the workbench (101), and the inner wall of the clamping block (114) is rotatably connected to a roller (120); The two clamping blocks (114) close to the back are fixedly connected to the sides of the two fixed rods (201) that are away from each other on the sides away from each other, the top of the fixed shell (203) is fixedly connected to an air guide tube (204), the air guide tube (204) is fixedly connected to a fixed sleeve (206) at one end away from the fixed shell (203), the outer surface of the fixed sleeve (206) is fixedly connected to a support frame (205), the bottom of the support frame (205) is fixedly connected to the top of the workbench (101), and the inner wall of the fixed sleeve (206) is slidably connected to a pressure rod (207); The outer surface of the pressure rod (207) is fixedly connected to the inner wall of the limiting ring (301), and the inner wall of the pressure rod (207) is rotatably connected to the outer surface of the second limiting block (302). The inner wall of the fixed block (303) is slidably connected to the first leveling rod (304) and the second leveling rod (305), and the tops of the first leveling rod (304) and the second leveling rod (305) are fixedly connected to two limiting rods (306), and the outer surface of the limiting rod (306) is slidably connected to the inner wall of the limiting ring (301).
2. The laser welding equipment for hardware processing according to claim 1 is characterized in that: The inner wall of the sliding column (115) is slidably connected to the outer surface of the lower pressure rod (401), the bottom of the spring three (402) is fixedly connected to the bottom of the inner wall of the sliding column (115), the outer surface of the positioning block (403) is slidably connected to the inner wall of the sliding column (115), and four positioning blocks (403) are provided.
3. A laser welding method for hardware processing, using the laser welding equipment for hardware processing as claimed in claim 2, characterized in that: The steps include: S1: When using the device, the round tube (117) and the top cover (118) are placed at designated positions of the device respectively, and then the motor (103) is started to drive the three clamping blocks (114) to clamp and position the round tube (117); S2: During the clamping process, the clamping block (114) drives the fixing rod (201) to move together, thereby causing the pressure rod (207) to drive the second limit block (302) and the fixing block (303) to move downward together, so that the top of the top cover (118) is flush with the top of the round tube (117); S3: When the pressing rod (401) is pressed downward, the air inside the sliding column (115) is compressed, pushing the four positioning blocks (403) away from each other, thereby positioning the top cover (118).
Citation Information
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