A diesel engine exhaust manifold welding device
By designing the diesel engine exhaust manifold welding device, the synergistic effect of stabilizing welding components, stabilizing components and supporting components is solved, and the problems of unstable welding position and welding deviation are achieved, and efficient and stable welding effects are achieved.
Patent Information
- Application Number
- CN202410893160.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-04
- Publication Date
- 2025-02-07
- Estimated Expiration
- 2044-07-04
AI Technical Summary
When welding diesel engine exhaust manifolds, it is difficult to weld the entire circle of the handheld arc welding torch, which is prone to missed welding, welding position deformation and welding deviation.
A diesel engine exhaust manifold welding device is designed, including base, frame and inner ring. Through the synergy of the stabilizing welding assembly, the stabilizing assembly and the supporting assembly, the stability and adaptability of the welding position are achieved.
The device ensures that the welding gun is always aligned with the weld by the cooperation of the guide rod and the rotating shaft, which improves the stability and smoothness of the welding, and removes the welding slag through the cleaning roller to ensure the flatness and firmness of the welding.
Smart Images

Figure CN118664039B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of welding, and in particular to a diesel engine exhaust manifold welding device. Background Art
[0002] The exhaust manifold is connected to the cylinder block of the diesel engine, and collects the exhaust of each cylinder into the exhaust manifold, and then enters the branched pipe and is discharged. The main requirement for it is to minimize the exhaust resistance and avoid mutual interference between the cylinders. Therefore, the exhaust manifolds of existing diesel engines are mostly strange in shape. Therefore, when welding the exhaust manifold, it is necessary not only to adjust the angle or direction of the exhaust manifold of the diesel engine, but also to stabilize the exhaust manifold. Therefore, the following problems will occur when welding the exhaust manifold of the diesel engine:
[0003] During welding, it is necessary to manually hold an arc welding gun to weld the exhaust manifold in a full circle. During the holding process, it is easy for a leak to occur when the welding gun moves to the bottom of the exhaust manifold. Therefore, the exhaust manifold needs to be turned over during welding to ensure that the exhaust manifold is welded in a full circle. However, during this process, the metal between the welds has not been completely cooled, and the welding position is easily deformed due to the turning. At the same time, its position changes after turning over, and the exhaust manifold is special-shaped. After turning over the position of the exhaust manifold, it will be squeezed with the ground or the supporting bracket, which will further cause extrusion deformation at the welding position. At the same time, in the process of turning over the exhaust manifold, the instability of the handheld arc welding gun is easy to cause misalignment and offset between the welds, which will lead to welding deviations.
[0004] In order to solve the above problems, the inventor proposed a diesel engine exhaust manifold welding device, which has the advantages of stable full-circle welding and stable flipping. Summary of the invention
[0005] In order to solve the above technical problems, a diesel engine exhaust manifold welding device is provided. This technical solution solves the problem that the deformation will occur due to different shapes caused by different extrusion when flipping.
[0006] To achieve the above objectives, the present invention can be implemented by the following technical solutions:
[0007] The present invention provides a diesel engine exhaust manifold welding device, comprising: a base, a frame and an inner ring, wherein the frame is fixedly connected to the top of the base, the inner ring is fixedly connected to the inner side of the frame, and a stabilizing welding assembly is arranged on the inner ring;
[0008] The welding stabilization assembly includes a rotating groove provided on an inner ring, a first rotating ring is slidably connected inside the rotating groove, a ball is rollingly connected between the first rotating ring and the rotating groove, a fixed shaft is fixedly connected to the outer side of the first rotating ring, a rotating shaft is rotatably connected to the fixed shaft, a guide rod is fixedly connected to the outer surface of the rotating shaft, a stabilization groove is provided on the inner ring, the guide rod is slidably connected to the inside of the stabilization groove, a stabilization rod 1 is fixedly connected to the rotating shaft, a stabilization rod 2 is hingedly connected to an end of the stabilization rod 1 away from the rotating shaft, a stabilization rod 3 is hingedly connected to an end of the stabilization rod 2 away from the stabilization rod 1, and a welding gun is fixedly connected to an end of the stabilization rod 3 away from the stabilization rod 2.
[0009] Furthermore, the welding stabilization assembly also includes a gear shaft rotatably connected to the stabilizing rod three, a resistance wheel is fixedly connected to the outer surface of the gear shaft, a transmission shaft is rotatably connected to the stabilizing rod three, a reverse tooth is fixedly connected to the transmission shaft, and a cleaning roller is fixedly connected to the transmission shaft.
[0010] Furthermore, a stabilizing assembly is provided on the inner ring, and the stabilizing assembly includes a second swivel ring rotatably connected to the inner ring, a swivel frame is fixedly connected to the second swivel ring, a through slide groove is provided on the swivel frame, a fixed frame is slidably connected to the inside of the slide groove, a slide plate is sleeved on the outer side of the swivel frame, a tightening knob is symmetrically rotatably connected to the slide plate, and an exhaust manifold is detachably mounted on the fixed frame.
[0011] Furthermore, a support assembly is provided on the inner ring, and the support assembly includes a third swivel ring rotatably connected to the frame, the third swivel ring is fixedly connected to a support rod 1, a support rod 2 is hinged on an end of the support rod 1 away from the third swivel, a support rod 3 is hinged on an end of the support rod 2 away from the support rod 1, and an end of the support rod 3 away from the support rod 2 is symmetrically rotatably connected to the support ring, push grooves are symmetrically provided on the support rod 3, the inside of the push grooves are fixedly connected with a spring, the end of the spring away from the push groove is fixedly connected with a push block, the push block is sleeved on the outer surface of the support rod 3, and a limiting pad is symmetrically fixedly connected to the inner side of the push block.
[0012] Furthermore, a fastener is provided at a hinged joint between the first stabilizer bar and the second stabilizer bar, and a fastener is provided at a hinged joint between the second stabilizer bar and the third stabilizer bar.
[0013] Furthermore, the gear shaft is composed of a shaft and a gear, the reverse teeth are meshed with the gear of the gear shaft, and the bottom of the cleaning roller is horizontally overlapped with the bottom of the abutment wheel.
[0014] Furthermore, the tightening knob passes through the slide groove and is threadedly connected to the fixing frame, and the top of the connecting port of the exhaust manifold horizontally overlaps with the bottom of the abutment wheel.
[0015] Furthermore, a fastener is provided at the hinge between the support rod one and the support rod two, a fastener is provided at the hinge between the support rod two and the support rod three, torsion springs are provided between the two sides of the support ring and the inner wall of the support rod three, and the end of the support ring away from the support rod three is provided with a magnetic block, and the magnetic poles of the opposite surfaces of the magnetic blocks on the two support rings are opposite, the two support rings are combined to match the shape of the connecting port of the exhaust manifold, and the outer surface of the push-fit block is symmetrically fixed to the connecting plate.
[0016] In summary, the characteristics and advantages of a diesel engine exhaust manifold welding device in the present invention are:
[0017] The guiding action of the stabilizing groove enables the guide rod to drive the rotating shaft to rotate on the fixed shaft, and the rotation of the rotating shaft on the fixed shaft drives the stabilizing rod 1 to rotate synchronously. The stabilizing rod 1 enables the stabilizing rod 3 to always align the welding gun with the weld through the stabilizing rod 2, thereby ensuring the stability of welding and improving the fluency of welding. By welding welds at different angles, the adaptability of welding is improved.
[0018] The rolling of the friction wheel can drive the gear shaft to rotate, and the gear shaft can drive the reverse gear to rotate through the gear thereon, and the reverse gear drives the cleaning roller to rotate through the transmission shaft. At this time, the cleaning roller can clean the welding slag around the weld to avoid excessive accumulation of welding slag and affecting the flatness around the weld, and further ensure the welding stability of the exhaust manifold and exhaust main pipe connection, and avoid the problem of loose welding due to the presence of welding slag;
[0019] The angle and position of the exhaust manifold fixed by the support ring can be adjusted. When the exhaust manifold is adjusted to coincide with the exhaust manifold connection port, the above fasteners are tightened after the adjustment is completed, so as to adapt to the positioning adjustment of exhaust manifolds of different shapes, and also ensure stable support during the exhaust manifold welding process;
[0020] By manually rotating the rotating frame, the rotating frame drives the second rotating ring to rotate on the inner ring, the rotating frame drives the fixed frame to rotate, and the fixed frame drives the exhaust main pipe to rotate, thereby realizing the position adjustment of the exhaust main pipe and realizing the adjustment of the position at different angles and directions for subsequent welding operations. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 It is a three-dimensional schematic diagram of the overall structure of the present invention;
[0022] Figure 2 It is a sectional stereoscopic schematic diagram of the overall structure of the present invention;
[0023] Figure 3 For the present invention Figure 2 A schematic diagram of the structure enlargement in the middle;
[0024] Figure 4 For the present invention Figure 2 A magnified schematic diagram of the structure at B in the middle;
[0025] Figure 5 It is a three-dimensional schematic diagram of the soldering stabilization assembly of the present invention;
[0026] Figure 6 It is a three-dimensional schematic diagram of the positional relationship of the peripheral structure of the cleaning roller of the present invention;
[0027] Figure 7 It is a three-dimensional schematic diagram of the stabilizing assembly of the present invention;
[0028] Figure 8 It is a three-dimensional schematic diagram of the support assembly of the present invention;
[0029] Fig. 9 It is a schematic diagram of the relative position relationship among the support ring, the push groove and the spring of the present invention.
[0030] Among them, the accompanying drawings in the present invention are:
[0031] 1. Base; 2. Frame; 3. Inner ring;
[0032] The stabilizing welding assembly includes: 41, a rotating groove; 42, a first rotating ring; 43, a ball; 44, a fixed shaft; 45, a rotating shaft; 46, a guide rod; 47, a stabilizing rod one; 48, a stabilizing rod two; 49, a stabilizing rod three; 410, a welding gun; 411, a gear shaft; 412, a contact wheel; 413, a transmission shaft; 414, a reverse tooth; 415, a cleaning roller; 416, a stabilizing groove;
[0033] The stabilizing assembly includes: 51, a second rotating ring; 52, a rotating frame; 53, a slide groove; 54, a fixing frame; 55, a fastening knob; 56, a sliding plate; 57, an exhaust manifold;
[0034] The support assembly includes: 61, the third rotating ring; 62, the support rod one; 63, the support rod two; 64, the support rod three; 65, the support ring; 66, the push groove; 67, the spring; 68, the push block; 69, the limit pad. DETAILED DESCRIPTION
[0035] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.
[0036] See 1~ Fig. 9As shown, a preferred embodiment of the present invention is provided, and a diesel engine exhaust manifold welding device is provided and will be described in detail below:
[0037] A diesel engine exhaust manifold welding device, such as Figure 1 to Figure 6 As shown, it includes: a base 1, a frame 2 and an inner ring 3, the frame 2 is fixedly connected to the top of the base 1, the inner ring 3 is fixedly connected to the inner side of the frame 2 by bolts, and a stabilizing welding component for stabilizing welding is provided on the inner ring 3;
[0038] The stabilizing welding assembly includes a rotating groove 41 provided on the inner ring 3, a first rotating ring 42 is slidably connected inside the rotating groove 41, a ball 43 is rollingly connected between the first rotating ring 42 and the rotating groove 41, a fixed shaft 44 is fixedly connected to the outer side of the first rotating ring 42, a rotating shaft 45 is rotatably connected to the fixed shaft 44, a guide rod 46 is fixedly connected to the outer surface of the rotating shaft 45, a stabilizing groove 416 is provided on the inner ring 3, an end of the guide rod 46 away from the rotating shaft 45 is slidably connected to the inside of the stabilizing groove 416, an end of the rotating shaft 45 away from the fixed shaft 44 is fixedly connected to a stabilizing rod 47, and a stabilizing rod 47 is fixedly connected to the outer side of the rotating shaft 45. Rod one 47 is arranged as a telescopic structure, and the end of stabilizing rod one 47 away from the rotating shaft 45 is hinged with stabilizing rod two 48, and a fastener is arranged at the hinge of stabilizing rod one 47 and stabilizing rod two 48, and the fastener is used to fasten the adjusted angle between stabilizing rod one 47 and stabilizing rod two 48, and the end of stabilizing rod two 48 away from stabilizing rod one 47 is hinged with stabilizing rod three 49, and a fastener is arranged at the hinge of stabilizing rod two 48 and stabilizing rod three 49, and the fastener is used to fasten the adjusted angle between stabilizing rod two 48 and stabilizing rod three 49, and the end of stabilizing rod three 49 away from stabilizing rod two 48 is fixedly connected with a welding gun 410.
[0039] Further, such as Figure 1 to Figure 6 As shown, the welding stabilization assembly also includes a gear shaft 411 rotatably connected to the stabilizing rod three 49, the gear shaft 411 consists of a shaft and a gear, the outer surface of the shaft of the gear shaft 411 is fixedly connected to a resistance wheel 412, the side of the stabilizing rod three 49 near the lower part is rotatably connected to a transmission shaft 413, the transmission shaft 413 is fixedly connected to a reverse tooth 414, the reverse tooth 414 and the gear of the gear shaft 411 are meshed with each other, a cleaning roller 415 is fixedly connected to the transmission shaft 413, and the brush head of the cleaning roller 415 is a wire brush, and the bottom of the cleaning roller 415 and the bottom of the resistance wheel 412 are in the same horizontal plane.
[0040] Further, such as Figure 2 and Figure 7As shown, a stabilizing component for adjusting the position is provided on the inner ring 3, and the stabilizing component includes a second rotating ring 51 rotatably connected to the inner ring 3, a rotating frame 52 is fixedly connected to the second rotating ring 51, a sliding groove 53 is provided on the rotating frame 52, a fixing frame 54 is slidably connected inside the sliding groove 53, a slide plate 56 is sleeved on the outer side of the rotating frame 52, and the slide plate 56 is set to be U-shaped, which is adapted to the shape of the outer wall of the rotating frame 52, a fastening knob 55 is symmetrically rotatably connected to the slide plate 56, and threaded holes for the fastening knob 55 to enter are symmetrically provided on the fixing frame 54, the fastening knob 55 passes through the sliding groove 53 and is threadedly connected to the threaded hole on the fixing frame 54, an exhaust manifold 57 is detachably installed on the fixing frame 54, and the exhaust manifold 57 is mounted on the fixing frame 54 by bolts and existing screw holes thereon, as shown in FIG. Figure 7 As shown, the exhaust manifold 57 has a connection port on the side away from the fixing frame 54. The exhaust manifold 57 is the main pipeline of the existing exhaust manifold, has various shapes and styles and different numbers of connection ports, and is a part of the exhaust system of the diesel engine. The top of the connection port of the exhaust manifold 57 is on the same horizontal plane as the bottom of the friction wheel 412.
[0041] Further, such as Figure 1 , Figure 8 and Fig. 9As shown, a support assembly for supporting the exhaust manifold is provided on the inner ring 3, and the support assembly includes a third swivel 61 rotatably connected to the frame 2, and a support rod 1 62 is fixedly connected to the third swivel 61, and the support rod 1 62 is set to a telescopic structure. The end of the support rod 1 62 away from the third swivel 61 is hinged with a support rod 2 63, and a fastener is provided at the hinge of the support rod 1 62 and the support rod 2 63. The fastener is used to fasten the adjusted angle of the support rod 1 62 and the support rod 2 63, and the end of the support rod 2 63 away from the support rod 1 62 is hinged with a support rod 3 64, and a fastener is provided at the hinge of the support rod 2 63 and the support rod 3 64. The fastener is used to fasten the adjusted angle of the support rod 2 63 and the support rod 3 64, and the end of the support rod 3 64 away from the support rod 2 63 is symmetrically rotatably connected with a support ring 65, and a torsion bar is provided between the support ring 65 and the inner wall of the support rod 3 64 Spring, and the end of the support ring 65 away from the support rod three 64 is provided with a magnetic block, and the magnetic poles of the opposite surfaces of the magnetic blocks on the two support rings 65 are opposite. After the two support rings 65 are combined, they are adapted to the shape of the connecting port of the exhaust manifold 57. The inner ring wall of the support ring 65 is set to rubber material, and the rubber material of the support ring 65 is used to prevent the clamping exhaust manifold from sliding. The support rod three 64 is symmetrically provided with push grooves 66, and the inside of the push grooves 66 is fixedly connected with a spring 67. The end of the spring 67 away from the connection with the push groove 66 is fixedly connected with a push block 68, and the push block 68 is sleeved on the outer surface of the support rod three 64. The outer surface of the push block 68 is symmetrically fixedly connected to the dial plate, and the inner cavity wall of the push block 68 is symmetrically fixedly connected to the limit pad 69 up and down. The limit pad 69 is made of rubber material and can increase friction. The limit pad 69 is used to resist the support ring 65 to prevent the support ring 65 from unfolding.
[0042] In combination with the above preferred embodiments, the following is the entire working process and working principle of the above embodiments:
[0043] The initial state is: since the elastic force of the torsion springs on both sides of the support ring 65 is greater than the elastic force of the spring 67, the two support rings 65 are initially in a state of being away from each other, and the magnetic blocks at both ends are not in the magnetic attraction range, so the push-fit block 68 is in a state of being squeezed by the support ring 65, the spring 67 is also in a squeezed state, and the limit pad 69 inside the push-fit block 68 does not conflict with the support ring 65.
[0044] The working status is:
[0045] The stabilizing component adjusts and fixes the position of the exhaust manifold 57:
[0046] like Figure 2 and Figure 7As shown, the user fixes the exhaust manifold 57 on the fixing frame 54. When the tightening knob 55 is rotated clockwise in the threaded hole on the fixing frame 54, the tightening knob 55 will not fit tightly with the slide plate 56, so that the slide plate 56 has space to move. At this time, the slide plate 56 is no longer tightly fitted with the rotating frame 52. The user manually adjusts the position of the slide plate 56 so that the slide plate 56 slides on the rotating frame 52. The slide plate 56 drives the fixing frame 54 to slide on the slide groove 53 through the tightening knob 55, and the fixing frame 54 drives the exhaust manifold 57 to move. At this time, the connection port of the exhaust manifold 57 welded to the exhaust manifold is adjusted to a position that coincides with the center position of the inner ring 3. When the exhaust After the connection port of the exhaust manifold 57 is adjusted to a position that coincides with the center of the inner ring 3, the user manually tightens the tightening knob 55 counterclockwise to make the slide plate 56 close to the rotating frame 52. At this time, the fixing frame 54 is positioned on the rotating frame 52 under the action of the tightening knob 55. If it is necessary to adjust the direction of the exhaust manifold 57, the rotating frame 52 is manually rotated, and the rotating frame 52 drives the second rotating ring 51 to rotate on the inner ring 3, and the rotating frame 52 drives the fixing frame 54 to rotate, and the fixing frame 54 drives the exhaust manifold 57 to rotate, thereby realizing the position adjustment of the exhaust manifold 57, and realizing the adjustment of the position at different angles and in different directions for subsequent welding operations.
[0047] The support assembly supports the exhaust manifold:
[0048] like Figure 1 , Figure 8 and Fig. 9As shown, the user places the exhaust manifold between the two support rings 65, and then manually pushes the paddle on the push-fit block 68 to make the push-fit block 68 slide on the support rod 3 64 to one side of the support ring 65. After continuing to move, the push-fit block 68 will contact the support ring 65, so that the support ring 65 converges in the middle with the hinge point with the support rod 3 64 as the axis. At this time, the torsion springs on both sides of the support ring 65 are deformed. When the support ring 65 is closed, the two magnetic blocks on it will be opposite in magnetic poles, and according to the principle of opposite magnetic fields attracting each other, the two support rings After the push-fit block 68 is closed, they will be magnetically attracted to each other. At the same time, after the push-fit block 68 continues to move to one side of the support ring 65, the limit pad 69 in the push-fit block 68 will contact one end of the hinge point between the support ring 65 and the support rod three 64, and then squeeze the hinge point end of the support ring 65 and the support rod three 64. At the same time, the elastic stretching action of the spring 67 makes the limit pad 69 in the push-fit block 68 always squeeze the support ring 65 to prevent the push-fit block 68 from being separated from the squeeze relationship with the support ring 65. At this time, the squeeze of the limit pad 69 and the adsorption force of the magnetic block make The support ring 65 cannot be unfolded. At this time, the support ring 65 is closed to fix the exhaust manifold. At the same time, because the inner ring surface of the support ring 65 is provided with a rubber soft material, it can prevent sliding after the exhaust manifold is clamped and fixed. If it is necessary to support exhaust manifolds of different shapes, the third rotating ring 61 can be rotated to rotate on the inner ring 3. The third rotating ring 61 drives the structure thereon to rotate, and the fasteners between the support rod 1 62 and the support rod 2 63 are rotated to loosen the angle between the support rod 1 62 and the support rod 2 63. Manual adjustment, and then loosen the fasteners between support rod two 63 and support rod three 64, so that the angle between support rod two 63 and support rod three 63 can be adjusted. At the same time, support rod one 62 is a telescopic structure, so that the angle and position of the exhaust manifold clamped and fixed by the support ring 65 can be adjusted. When the exhaust manifold is adjusted to coincide with the connection position of the exhaust main pipe 57, the above-mentioned fasteners are tightened after the adjustment is completed, so as to adapt to the positioning adjustment of exhaust manifolds of different shapes, and at the same time, it can also ensure stable support for the exhaust manifold during welding.
[0049] Stabilizing welding components to adjust welding position:
[0050] like Figure 5As shown, the user loosens the fasteners at the hinge point of stabilizer bar 1 47 and stabilizer bar 2 48, and the angle between stabilizer bar 2 48 and stabilizer bar 1 47 can be adjusted, and then the fasteners at the hinge point of stabilizer bar 2 48 and stabilizer bar 3 49 can be loosened, and the angle between stabilizer bar 3 49 and stabilizer bar 2 48 can be adjusted. During the adjustment of stabilizer bar 3 49, stabilizer bar 3 49 will also drive welding gun 410 to move synchronously. At the same time, support rod 1 62 is a telescopic structure, and the distance between welding gun 410 and the weld to be welded can be adjusted. After the position of welding gun 410 is adjusted, the fasteners between stabilizer bar 1 47 and stabilizer bar 2 48 are tightened again to fix the angle between stabilizer bar 1 47 and stabilizer bar 2 48, and then the fasteners between stabilizer bar 2 48 and stabilizer bar 3 49 are tightened to fix the angle between stabilizer bar 2 48 and stabilizer bar 3 49. At this time, the welding direction of welding gun 410 is aligned with the gap between exhaust main pipe 57 and exhaust manifold.
[0051] Stable welding assembly for welding exhaust manifold 57 and exhaust manifold:
[0052] like Figure 2 , Figure 3 , Figure 5 and Figure 6 As shown, at this time, the user starts the welding gun 410, so that the welding gun 410 welds the gap between the exhaust main pipe 57 and the exhaust manifold. During the welding process of the welding gun 410, the user manually rotates the first rotating ring 42, so that the first rotating ring 42 slides inside the rotating groove 41. At this time, the ball 43 between the first rotating ring 42 and the rotating groove 41 assists the first rotating ring 42 to slide stably and smoothly. During the sliding process, the first rotating ring 42 drives the rotating shaft 45 to rotate synchronously, and the rotating shaft 45 drives the stabilizing bar 1 47 to rotate synchronously. The stabilizing bar 1 47 makes the stabilizing bar 2 48 drive the welding gun 410 to rotate synchronously through the stabilizing bar 3 49. The rotation of the welding gun 410 The kinetic energy can weld the connection port of the exhaust main pipe 57 and the exhaust manifold. At the same time, during the rotation of the rotating shaft 45, the guide rod 46 always slides inside the stabilizing groove 416. Under the guiding effect of the stabilizing groove 416, the guide rod 46 drives the rotating shaft 45 to rotate on the fixed shaft 44. The rotation of the rotating shaft 45 on the fixed shaft 44 will drive the stabilizing rod 1 47 to rotate synchronously. The stabilizing rod 1 47 enables the stabilizing rod 3 49 to always align the welding gun 410 with the weld through the stabilizing rod 2 48, thereby ensuring the stability of welding, improving the fluency of welding, and improving the adaptability of welding by welding welds at different angles.
[0053] The welding stabilization component cleans the residual debris at the welding position:
[0054] like Figure 2 , Figure 4 and Figure 5As shown, since the interference wheel 412 can fit with the surface of the exhaust manifold 57 connection port, when the above-mentioned exhaust manifold and the exhaust manifold 57 overlap, the interference wheel 412 can also fit with the surface of the exhaust manifold. When the above-mentioned stabilizer bar 3 49 rotates, the stabilizer bar 3 49 drives the interference wheel 412 to roll on the exhaust manifold surface through the gear shaft 411. During the rolling of the interference wheel 412, the gear shaft 411 can be driven to rotate. The gear shaft 411 can drive the reverse gear 414 to rotate through the gear thereon. The reverse gear 414 drives the cleaning roller 415 to rotate through the transmission shaft 413. At this time, the cleaning roller 415 can clean the welding slag around the weld to avoid excessive accumulation of welding slag and affecting the flatness around the weld. It can further ensure the welding stability of the connection port between the exhaust manifold and the exhaust manifold 57 and avoid the problem of loose welding.
[0055] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims
1. A diesel engine exhaust manifold welding device, comprising: A base (1), a frame (2) and an inner ring (3), wherein the frame (2) is fixedly connected to the top of the base (1), and the inner ring (3) is fixedly connected to the inner side of the frame (2), characterized in that a stabilizing welding component is arranged on the inner ring (3); the stabilizing welding component comprises a rotating groove (41) provided on the inner ring (3), a first rotating ring (42) is slidably connected inside the rotating groove (41), a ball (43) is rollingly connected between the first rotating ring (42) and the rotating groove (41), a fixed shaft (44) is fixedly connected to the outer side of the first rotating ring (42), a rotating shaft (45) is rotatably connected to the fixed shaft (44), a guide rod (46) is fixedly connected to the outer surface of the rotating shaft (45), and the inner ring (3) A stabilizing groove (416) is provided on the top, the guide rod (46) is slidably connected to the inside of the stabilizing groove (416), a stabilizing rod 1 (47) is fixedly connected to the rotating shaft (45), a stabilizing rod 2 (48) is hingedly connected to the end of the stabilizing rod 1 (47) away from the rotating shaft (45), a stabilizing rod 3 (49) is hingedly connected to the end of the stabilizing rod 2 (48) away from the stabilizing rod 1 (47), and a welding gun (410) is fixedly connected to the end of the stabilizing rod 3 (49) away from the stabilizing rod 2 (48); The stabilizing welding assembly also includes a gear shaft (411) rotatably connected to the stabilizing rod three (49), the outer surface of the gear shaft (411) is fixedly connected to a resistance wheel (412), the stabilizing rod three (49) is rotatably connected to a transmission shaft (413), the transmission shaft (413) is fixedly connected to a reverse tooth (414), and the transmission shaft (413) is fixedly connected to a cleaning roller (415); The inner ring (3) is provided with a stabilizing assembly, the stabilizing assembly comprising a second rotating ring (51) rotatably connected to the inner ring (3), a rotating frame (52) fixedly connected to the second rotating ring (51), a sliding groove (53) penetrating the rotating frame (52), a fixed frame (54) slidably connected inside the sliding groove (53), a sliding plate (56) sleeved on the outer side of the rotating frame (52), a tightening knob (55) symmetrically rotatably connected to the sliding plate (56), and an exhaust manifold (57) detachably mounted on the fixed frame (54); The inner ring (3) is provided with a support assembly, the support assembly comprising a third rotating ring (61) rotatably connected to the frame (2), the third rotating ring (61) is fixedly connected to a support rod 1 (62), the support rod 1 (62) is hingedly connected to an end thereof away from the connection with the third rotating ring (61) with a support rod 2 (63), the support rod 2 (63) is hingedly connected to an end thereof away from the support rod 1 (62), the support rod 3 (64) is hingedly connected to an end thereof away from the support rod 1 (62), and the support rod 3 (64) is hingedly connected to an end thereof away from the support rod 1 (62). One end of the second (63) is symmetrically rotatably connected to a support ring (65), and a push groove (66) is symmetrically opened on the support rod three (64). The inside of the push groove (66) is fixedly connected to a spring (67), and the end of the spring (67) away from the connection with the push groove (66) is fixedly connected to a push block (68), and the push block (68) is sleeved on the outer surface of the support rod three (64), and the inner side of the push block (68) is symmetrically fixedly connected to a limit pad (69).
2. The diesel engine exhaust manifold welding device according to claim 1, characterized in that: A fastener is provided at the hinge between the first stabilizer bar (47) and the second stabilizer bar (48), and a fastener is provided at the hinge between the second stabilizer bar (48) and the third stabilizer bar (49).
3. The diesel engine exhaust manifold welding device according to claim 2, characterized in that: The gear shaft (411) is composed of a shaft and a gear, the reverse gear (414) is meshed with the gear of the gear shaft (411), and the bottom of the cleaning roller (415) and the bottom of the abutting wheel (412) are in the same horizontal plane.
4. The diesel engine exhaust manifold welding device according to claim 3, characterized in that: The tightening knob (55) passes through the slide groove (53) and is threadedly connected to the fixing frame (54). The exhaust main pipe (57) is provided with a connecting port. The top of the connecting port of the exhaust main pipe (57) and the bottom of the abutment wheel (412) are in the same horizontal plane.
5. The diesel engine exhaust manifold welding device according to claim 4, characterized in that: A fastener is provided at the hinge between the support rod 1 (62) and the support rod 2 (63), and a fastener is provided at the hinge between the support rod 2 (63) and the support rod 3 (64). Torsion springs are provided between the two sides of the support ring (65) and the inner wall of the support rod 3 (64), and the end of the support ring (65) away from the support rod 3 (64) is provided with a magnetic block, and the magnetic poles of the opposite surfaces of the magnetic blocks on the two support rings (65) are opposite. After the two support rings (65) are combined, they are adapted to the shape of the connection port of the exhaust manifold (57).
Citation Information
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