Supercapacitor automatic detection line

Abstract

The present application relates to the field of supercapacitor detection technology, and in particular to a supercapacitor automatic detection line, including a detection table, a support bracket, a flaw detection component, a flip clamping component, an auxiliary conveying component, a lifting component and a supercapacitor performance detection component, wherein the support bracket is fixedly connected to the middle of the top of the detection table, the flaw detection component is symmetrically distributed on both sides of the top of the detection table, the lifting component is slidably connected to the inner side of the middle of the detection table, the auxiliary conveying component is slidably connected to one side of the detection table, the flip clamping component is arranged on the top of the lifting component, and the supercapacitor performance detection component is installed on the upper end of the flip clamping component. The supercapacitor automatic detection line of the present application connects the positive and negative terminal lines of the internal resistance tester to the positive and negative poles of the supercapacitor, and can cooperate with the flaw detector before and after flipping to realize the flaw detection of the supercapacitor on both sides, thereby improving the automation of the product and completing the appearance quality inspection while testing the performance of the supercapacitor.

Description

Technical Field

[0001] The present application relates to the technical field of supercapacitor detection, and in particular to a supercapacitor automatic detection line. Background Art

[0002] Supercapacitors are widely used in many fields, including consumer electronics, solar energy generation systems, smart grid systems, new energy vehicles, industrial energy-saving systems, pulse power systems, etc. In the fields of emergency lighting energy storage systems, supercapacitors are used as energy storage components to ensure the ultra-long life of the equipment and the characteristics of maintenance-free and high reliability.

[0003] After searching, the publication number: CN219914681U discloses a supercapacitor module temperature detection mechanism, which places the supercapacitor module body on the top of the placement rack, starts the hydraulic cylinder to push the push plate and the cotton block, thereby pushing the temperature sensing line to contact the supercapacitor module body, and performs centralized temperature detection on the supercapacitor module body. The position signal of the supercapacitor module body with abnormal temperature is transmitted to the PLC controller through the signal transmitter and displayed on the display screen, so that the staff can screen out the supercapacitor module body with abnormal temperature. Multiple groups of supercapacitor module bodies can be detected at the same time. The setting of the rotating wheel facilitates the steering of the temperature sensing line and reduces the friction during movement.

[0004] With respect to the above-mentioned related technologies, the inventors believe that the following technical defects need to be improved: the traditional device still requires manual operation by workers, has a low degree of automation, and reduces work efficiency; at the same time, there is no supercapacitor surface detection structure, and the practicality is general. Summary of the invention

[0005] The present application provides a supercapacitor automatic detection line to improve the following technical problems: the traditional device still requires manual operation by workers, has a low degree of automation, and reduces work efficiency; and at the same time, there is no supercapacitor surface detection structure, and the practicality is general.

[0006] The present application provides a supercapacitor automatic detection line, which adopts the following technical solution:

[0007] A supercapacitor automatic detection line comprises an automatic detection mechanism, wherein the automatic detection mechanism comprises a detection platform, a support frame, a flaw detection component, a flip clamping component, an auxiliary conveying component, a lifting component and a supercapacitor performance detection component, wherein the support frame is fixedly connected to the top of the detection platform, the flaw detection components are symmetrically distributed on both sides of the top of the detection platform, the lifting component is slidably connected to the inner side of the middle part of the detection platform, the auxiliary conveying component is slidably connected to one side of the detection platform, the flip clamping component is arranged on the top of the lifting component, and the supercapacitor performance detection component is installed on the upper end of the flip clamping component; the flaw detection component achieves the purpose of flaw detection by contacting a supercapacitor, the lifting component is used to drive the flip clamping component to rise or fall, the auxiliary conveying component is used to convey the supercapacitor to the flip clamping component for clamping, the flip clamping component is used to drive the clamped supercapacitor to flip to a plurality of preset angles, and the supercapacitor performance detection component is used to measure the internal resistance of the supercapacitor by energizing the supercapacitor.

[0008] In an achievable technical solution of the present application, the supercapacitor performance detection assembly includes a support frame, an internal resistance tester, a thrust cylinder, a connecting rod, a sliding plate and a sliding guide rail. The support frame is installed at the upper end of the detection platform, the internal resistance tester is installed on the top of the support frame, and the positive terminal line and the negative terminal line of the internal resistance tester respectively pass through the bottom of the two groups of sliding plates, the sliding guide rail is slidably sleeved on the inner side of the top of the sliding plate, the piston end of the thrust cylinder is fixedly connected to one end of the connecting rod, and the outer side of the connecting rod is fixedly connected to the surface of the sliding plate.

[0009] In an achievable technical solution of the present application, the flaw detection component includes a flaw detection mounting bracket, a flaw detection detector and a wiring bracket, the flaw detection mounting bracket is fixedly connected to the top of the detection table, the flaw detection detector is installed at the upper end of the flaw detection mounting bracket, and the probe end connecting line of the flaw detection detector passes through the interior of the wiring bracket and fits with the surface of the supercapacitor, and the wiring bracket is fixedly connected to the surface of the flaw detection mounting bracket.

[0010] In an achievable technical solution of the present application, the flip clamping assembly includes a hydraulic cylinder, a flip base, a pneumatic finger, a flip shaft, a locking gear and a rack. The outer side of the piston end of the hydraulic cylinder is fixedly connected to the rack, the rack is slidably connected to the top of the flip base, the pneumatic finger is rotatably connected to the inner side of the flip shaft, the flip shaft is fixedly connected to the top of the flip base, and the locking gear is sleeved on the outer side of the flip shaft and meshed with the inner tooth groove of the rack.

[0011] In an achievable technical solution of the present application, the auxiliary conveying assembly includes a sliding table, a conveying cylinder and a push rod. The sliding table is slidably sleeved on one side of the top of the support bracket, the piston end of the conveying cylinder is fixedly connected to one end of the push rod, and the outer side of the push rod is fixedly connected to the surface of one end of the sliding table.

[0012] In an achievable technical solution of the present application, the lifting assembly includes a lifting cylinder, a support rod and a lifting support, the piston end of the lifting cylinder is fixedly connected to the bottom of the support rod, the support rod is fixedly connected to the bottom of the lifting support, and the top of the lifting support is connected to the bottom surface of the flip base.

[0013] In a feasible technical solution of the present application, a through hole is further provided at the bottom of the sliding plate.

[0014] In an achievable technical solution of the present application, sliding grooves matching the inner dimensions of the sliding platform are further provided inside both sides of the support bracket.

[0015] In an achievable technical solution of the present application, a supercapacitor mounting groove is further provided on a side of the support bracket away from the sliding platform.

[0016] In an achievable technical solution of the present application, two groups of the flaw detection components are provided, and the two groups of the flaw detection components are used to detect the two sides of the supercapacitor.

[0017] In summary, the present application includes at least one of the following beneficial technical effects:

[0018] The supercapacitor can be flipped to the highest position by rotating the pneumatic finger, and the positive and negative terminal wires of the internal resistance tester can be connected to the positive and negative poles of the supercapacitor in conjunction with two sets of sliding plates. At the same time, before and after the flipping, the flaw detector can be used to realize the flaw detection on both sides of the supercapacitor, which improves the automation level of this product, has a reasonable layout, and can complete the appearance quality inspection while testing the performance of the supercapacitor. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the drawings required for use in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0020] Figure 1 It is a structural schematic diagram of the supercapacitor automatic detection line of an embodiment of the present application.

[0021] Figure 2It is a schematic diagram of the structure of the flaw detection component in the embodiment of the present application.

[0022] Figure 3 This is a diagram showing the lifting effect of the pneumatic finger in an embodiment of the present application.

[0023] Figure 4 1 is a distribution diagram of supercapacitor installation slots in an embodiment of the present application.

[0024] Figure 5 It is a cross-sectional view of the interior of the detection platform in the embodiment of the present application.

[0025] Figure 6 It is a schematic diagram of the structure of the flip clamping assembly in the embodiment of the present application.

[0026] Figure 7 It is a structural schematic diagram of the bottom of the support frame in an embodiment of the present application.

[0027] Description of reference numerals:

[0028] 1. Automatic testing mechanism; 11. Testing table; 12. Support frame;

[0029] 13. Flaw detection component; 131. Flaw detection mounting bracket; 132. Flaw detection detector; 133. Wiring bracket;

[0030] 14. Flip clamping assembly; 141. Hydraulic cylinder; 142. Flip base; 143. Pneumatic finger; 144. Flip shaft; 145. Locking gear; 146. Rack;

[0031] 15. Auxiliary conveying assembly; 151. Sliding table; 152. Conveying cylinder; 153. Push rod;

[0032] 16. Lifting assembly; 161. Lifting cylinder; 162. Support rod; 163. Lifting support;

[0033] 17. Supercapacitor performance detection assembly; 171. Support frame; 172. Internal resistance tester; 173. Propulsion cylinder; 174. Connecting rod; 175. Sliding plate; 176. Sliding guide rail;

[0034] 100, through hole; 101, slide groove; 102, super capacitor installation groove. DETAILED DESCRIPTION

[0035] In order to make the technical problems, technical solutions and beneficial effects to be solved by the present application more clearly understood, the present application is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present application and are not used to limit the present application.

[0036] It should be noted that when an element is referred to as being "fixed to" or "disposed on" another element, it can be directly on the other element or indirectly on the other element. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or indirectly connected to the other element.

[0037] It should be understood that the terms "length", "width", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present application.

[0038] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of the features. In the description of this application, the meaning of "plurality" is two or more, unless otherwise clearly and specifically defined.

[0039] The following is combined with Figure 1-7 This application is described in further detail.

[0040] The present application embodiment discloses a supercapacitor automatic detection line. Figure 1-7 The supercapacitor automatic detection line includes an automatic detection mechanism 1, which includes a detection platform 11, a support frame 12, a flaw detection component 13, a flip clamping component 14, an auxiliary conveying component 15, a lifting component 16 and a supercapacitor performance detection component 17. The support frame 12 is fixedly connected to the top of the detection platform 11, the flaw detection component 13 is symmetrically distributed on both sides of the top of the detection platform 11, the lifting component 16 is slidably connected to the inner side of the middle part of the detection platform 11, the auxiliary conveying component 15 is slidably connected to one side of the detection platform 11, the flip clamping component 14 is arranged on the top of the lifting component 16, and the supercapacitor performance detection component 17 is installed at the upper end of the flip clamping component 14.

[0041] The flaw detection component 13 achieves the purpose of flaw detection by contacting the supercapacitor, the lifting component 16 is used to drive the flip clamping component 14 to rise or fall, the auxiliary conveying component 15 is used to convey the supercapacitor to the flip clamping component 14 for clamping, the flip clamping component 14 is used to drive the clamped supercapacitor to flip to a plurality of preset angles, and the supercapacitor performance detection component 17 is used to measure the internal resistance of the supercapacitor by energizing the supercapacitor.

[0042] In this embodiment, refer to Figure 1 and Figure 2 The flaw detection component 13 includes a flaw detection mounting bracket 131, a flaw detection detector 132 and a wiring bracket 133. The flaw detection mounting bracket 131 is fixedly connected to the top of the detection table 11, the flaw detection detector 132 is installed at the upper end of the flaw detection mounting bracket 131, and the probe end connecting line of the flaw detection detector 132 passes through the interior of the wiring bracket 133 and fits with the surface of the supercapacitor. The wiring bracket 133 is fixedly connected to the surface of the flaw detection mounting bracket 131.

[0043] Specifically, two groups of flaw detection components 13 are provided, and the two groups of flaw detection components 13 are used to detect two sides of the supercapacitor.

[0044] The flaw detection component 13 designed as above has a simple structure and stable operation, and can stably and smoothly perform flaw detection on the supercapacitor. Moreover, the structure layout is reasonable, and mutual interference between components is not likely to occur.

[0045] In this embodiment, refer to Figure 1 and Figure 4 The auxiliary conveying assembly 15 includes a sliding platform 151, a conveying cylinder 152 and a push rod 153. The sliding platform 151 is slidably sleeved on one side of the top of the support bracket 12. The piston end of the conveying cylinder 152 is fixedly connected to one end of the push rod 153, and the outer side of the push rod 153 is fixedly connected to one end surface of the sliding platform 151. Specifically, the inside of both sides of the support bracket 12 is also provided with a slide groove 101 matching the inner size of the sliding platform 151, and the side of the support bracket 12 away from the sliding platform 151 is also provided with a super capacitor installation groove 102.

[0046] The auxiliary conveying assembly 15 designed as above has a simple structure and stable operation, and can stably achieve the purpose of conveying supercapacitors, and the loading is relatively stable.

[0047] In this embodiment, refer to Figure 1 , Figure 4 and Figure 5 The lifting assembly 16 includes a lifting cylinder 161, a support rod 162 and a lifting support 163. The piston end of the lifting cylinder 161 is fixedly connected to the bottom of the support rod 162, the support rod 162 is fixedly connected to the bottom of the lifting support 163, and the top of the lifting support 163 is connected to the bottom surface of the flip base 142.

[0048] The lifting assembly 16 designed as above has a simple structure and stable operation, and can stably and smoothly drive the flip clamping assembly 14 to rise or fall.

[0049] In this embodiment, refer to Figure 1 , Figure 5 and Figure 6The flip clamping assembly 14 includes a hydraulic cylinder 141, a flip base 142, a pneumatic finger 143, a flip shaft 144, a locking gear 145 and a rack 146. The outer side of the piston end of the hydraulic cylinder 141 is fixedly connected to the rack 146, and the rack 146 is slidably connected to the top of the flip base 142. The pneumatic finger 143 is rotatably connected to the inner side of the flip shaft 144. The flip shaft 144 is fixedly connected to the top of the flip base 142, and the locking gear 145 is sleeved on the outer side of the flip shaft 144 and meshed with the inner tooth groove of the rack 146.

[0050] The flip clamping assembly 14 designed as above has a simple structure and stable operation. The pneumatic finger 143 can stably and smoothly clamp the supercapacitor, and by driving the rack 146 to slide to a preset position, the pneumatic finger 143 can be controlled to flip to a corresponding angle, so as to accurately detect the supercapacitor.

[0051] In this embodiment, refer to Figure 1 , Figure 3 and Figure 7 The supercapacitor performance detection component 17 includes a support frame 171, an internal resistance tester 172, a propulsion cylinder 173, a connecting rod 174, a sliding plate 175 and a sliding guide rail 176. The support frame 171 is installed at the upper end of the detection table 11, the internal resistance tester 172 is installed on the top of the support frame 171, and the positive terminal line and the negative terminal line of the internal resistance tester 172 respectively pass through the bottom of the two groups of sliding plates 175, the sliding guide rail 176 is slidably sleeved on the inner side of the top of the sliding plate 175, the piston end of the propulsion cylinder 173 is fixedly connected to one end of the connecting rod 174, and the outer side of the connecting rod 174 is fixedly connected to the surface of the sliding plate 175, wherein the bottom of the sliding plate 175 is also provided with a through hole 100.

[0052] The supercapacitor performance detection component 17 designed as above has a simple structure and stable operation, and can stably and smoothly energize the supercapacitor to achieve the purpose of measuring the internal resistance of the supercapacitor.

[0053] The use process of the supercapacitor automatic detection line in the embodiment of the present application is roughly as follows:

[0054] The supercapacitor can be sleeved on the middle part of the sliding table 151 through the external unloading equipment, and the conveying cylinder 152 is started to push the sliding table 151 to the clamping position of the pneumatic finger 143. During this process, one side of the supercapacitor contacts the probe surface of the flaw detector 132 and completes the single-sided flaw detection. Then the lifting cylinder 161 is started to lift the pneumatic finger 143 to the middle position with the supercapacitor and clamp it. Then the hydraulic cylinder 141 is started again. Under the meshing transmission of the locking gear 145 and the rack 146, the pneumatic finger 143 and the supercapacitor are flipped 90° to the highest position. The positive and negative poles of the supercapacitor are exposed on both sides of the sliding plate 175. Then the hydraulic cylinder 141 is started. The thrust cylinders 173 on both sides are moved, and the sliding plate 175 connects the positive terminal of the internal resistance tester 172 to the positive electrode of the supercapacitor, and the negative terminal of the internal resistance tester 172 to the negative electrode of the supercapacitor. By applying a small alternating current, the internal resistance of the supercapacitor is measured, and the performance and health of the supercapacitor are analyzed based on the measured internal resistance value. After the test is completed, the hydraulic cylinder 141 is started again to rotate the pneumatic finger 143 180° and place the supercapacitor on the supercapacitor mounting slot 102. At this time, the other side of the supercapacitor is in contact with the flaw detection probe on the other side, thereby achieving the purpose of appearance quality detection of the supercapacitor.

[0055] The beneficial technical effects of the supercapacitor automatic detection line of the embodiment of the present application are roughly as follows:

[0056] The supercapacitor is flipped to the highest position by rotating the pneumatic finger 143, and the positive and negative terminal wires of the internal resistance tester 172 are connected to the positive and negative poles of the supercapacitor in cooperation with the two sets of sliding plates 175. At the same time, before and after the flipping, the flaw detector 132 can be used to realize the flaw detection on both sides of the supercapacitor, thereby improving the automation level of this product, making the layout reasonable, and completing the appearance quality inspection while inspecting the performance of the supercapacitor; and each component of this product can be automatically controlled by the PLC control module, and the control is more automated and programmed.

[0057] The above description is only a preferred embodiment of the present application and is not intended to limit the present application. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the application should be included in the protection scope of the present application.

Claims

1. A supercapacitor automatic detection line, characterized in that: The invention comprises an automatic detection mechanism (1), wherein the automatic detection mechanism (1) comprises a detection platform (11), a support frame (12), a flaw detection component (13), a flip clamping component (14), an auxiliary conveying component (15), a lifting component (16) and a supercapacitor performance detection component (17), wherein the support frame (12) is fixedly connected to the top of the detection platform (11), the flaw detection component (13) is symmetrically distributed on both sides of the top of the detection platform (11), the lifting component (16) is slidably connected to the inner side of the middle part of the detection platform (11), the auxiliary conveying component (15) is slidably connected to one side of the detection platform (11), and the flip clamping component (14 ... and the flip clamping component (14) is fixedly connected to the top of the detection platform (11), and the flip clamping component (14) is fixedly connected to the top of the detection platform (11), and the flip clamping component (14) is fixedly connected to the top of the detection platform (11), and the flip clamping component (14) is fixedly connected to the top of the detection platform (11), and the flip clamping component (14) is fixedly connected to the top of the detection platform (11), and the flip clamping component (14) is fixedly connected to the top of the detection platform (11), and the flip clamping component (14) is fixedly connected to the top of the detection platform (11), and the flip clamping component (14) is fixedly connected to the The supercapacitor performance detection component (17) is arranged on the top of the lifting component (16), and the supercapacitor performance detection component (17) is installed on the upper end of the flip clamping component (14); the flaw detection component (13) achieves the flaw detection purpose by contacting the supercapacitor, the lifting component (16) is used to drive the flip clamping component (14) to rise or fall, the auxiliary conveying component (15) is used to convey the supercapacitor to the flip clamping component (14) for clamping, the flip clamping component (14) is used to drive the clamped supercapacitor to flip to a plurality of preset angles, and the supercapacitor performance detection component (17) is used to measure the internal resistance of the supercapacitor by energizing the supercapacitor; The supercapacitor performance detection assembly (17) comprises a support frame (171), an internal resistance tester (172), a propulsion cylinder (173), a connecting rod (174), a sliding plate (175) and a sliding guide rail (176); the support frame (171) is mounted on the upper end of the detection platform (11); the internal resistance tester (172) is mounted on the top of the support frame (171); the positive terminal line and the negative terminal line of the internal resistance tester (172) respectively pass through the bottom of the two groups of sliding plates (175); the sliding guide rail (176) is slidably sleeved on the inner side of the top of the sliding plate (175); the piston end of the propulsion cylinder (173) is fixedly connected to one end of the connecting rod (174); and the outer side of the connecting rod (174) is fixedly connected to the surface of the sliding plate (175).

2. The supercapacitor automatic detection line according to claim 1, characterized in that: The flaw detection component (13) comprises a flaw detection mounting bracket (131), a flaw detection detector (132) and a wiring bracket (133); the flaw detection mounting bracket (131) is fixedly connected to the top of the detection platform (11); the flaw detection detector (132) is mounted on the upper end of the flaw detection mounting bracket (131); and a probe end connecting line of the flaw detection detector (132) passes through the interior of the wiring bracket (133) and fits with the surface of the super capacitor; the wiring bracket (133) is fixedly connected to the surface of the flaw detection mounting bracket (131).

3. The supercapacitor automatic detection line according to claim 1, characterized in that: The flip clamping assembly (14) comprises a hydraulic cylinder (141), a flip base (142), a pneumatic finger (143), a flip shaft (144), a locking gear (145) and a rack (146); the outer side of the piston end of the hydraulic cylinder (141) is fixedly connected to the rack (146); the rack (146) is slidably connected to the top of the flip base (142); the pneumatic finger (143) is rotatably connected to the inner side of the flip shaft (144); the flip shaft (144) is fixedly connected to the top of the flip base (142); and the locking gear (145) is sleeved on the outer side of the flip shaft (144) and meshed with the inner tooth groove of the rack (146).

4. The supercapacitor automatic detection line according to claim 1, characterized in that: The auxiliary conveying assembly (15) comprises a sliding table (151), a conveying cylinder (152) and a push rod (153); the sliding table (151) is slidably sleeved on one side of the top of the support frame (12); the piston end of the conveying cylinder (152) is fixedly connected to one end of the push rod (153); and the outer side of the push rod (153) is fixedly connected to the surface of one end of the sliding table (151).

5. The supercapacitor automatic detection line according to claim 3, characterized in that: The lifting assembly (16) comprises a lifting cylinder (161), a support rod (162) and a lifting support (163); the piston end of the lifting cylinder (161) is fixedly connected to the bottom of the support rod (162); the support rod (162) is fixedly connected to the bottom of the lifting support (163); and the top of the lifting support (163) is connected to the bottom surface of the flip base (142).

6. The supercapacitor automatic detection line according to claim 1, characterized in that: The bottom of the sliding plate (175) is also provided with a through hole (100).

7. The supercapacitor automatic detection line according to claim 4, characterized in that: Slide grooves (101) matching the inner dimensions of the sliding platform (151) are also provided inside the two sides of the support frame (12).

8. The supercapacitor automatic detection line according to claim 7, characterized in that: A supercapacitor mounting groove (102) is also provided on a side of the support frame (12) away from the sliding platform (151).

9. The supercapacitor automatic detection line according to claim 2, characterized in that: Two groups of the flaw detection components (13) are provided, and the two groups of the flaw detection components (13) are used to detect the two sides of the supercapacitor.

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