A lifting device for quenching machine tool
By designing a lifting device for quenching machine tools, the problem of residual coolant on the surface after the workpiece is cooled is solved, automatic cleaning of the workpiece surface is realized, and processing quality is improved.
Patent Information
- Application Number
- CN202411169912.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-26
- Publication Date
- 2025-02-25
- Estimated Expiration
- 2044-08-26
AI Technical Summary
In the quenching process, more coolant remains on the surface of the workpiece after cooling, affecting the quality of subsequent processing and forming.
A lifting device for a quenching machine tool is designed, including a liquid storage tank, a drive assembly, a storage assembly, a jet assembly and a gas supply assembly. The device drives the storage assembly to move up and down through the drive assembly, cools the workpiece and takes out the coolant from the coolant, and blows the remaining coolant away through the jet assembly and the air supply assembly.
Automatic cleaning of coolant on the surface of the workpiece is realized, avoiding the impact of coolant on subsequent processing, thereby improving the processing quality of the workpiece.
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Figure CN118685599B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of auxiliary equipment of quenching machine tools, in particular to a lifting device for quenching machine tools. Background Art
[0002] Quenching machine tools refer to special machine tools that use induction heating power supply for quenching process, which have the advantages of high precision, good reliability, time saving and labor saving.
[0003] At present, after the induction heating power supply heats the workpiece, it is necessary to use a lifting device to place the workpiece into the coolant, and use the coolant to quickly cool the workpiece, thereby changing the metallographic structure and mechanical properties of the workpiece and improving the strength and hardness of the workpiece. However, when the workpiece is cooled and taken out of the coolant, a lot of coolant will remain on the surface of the workpiece. A lot of coolant remaining on the surface of the workpiece will affect the subsequent further processing of the workpiece, resulting in poor quality of the final processed workpiece. Summary of the invention
[0004] In view of the above-mentioned deficiencies in the prior art, the technical problem to be solved by the embodiments of the present invention is to provide a lifting device for a quenching machine tool.
[0005] In order to solve the above technical problems, the present invention provides the following technical solutions:
[0006] A lifting device for a quenching machine tool comprises a liquid storage tank, a driving assembly, a containing assembly, an injection assembly and an air supply assembly.
[0007] A through opening is provided at the center of the upper portion of the liquid storage tank.
[0008] The containing assembly is arranged inside the through opening to provide support for the workpiece to be cooled.
[0009] The driving assembly is installed at the upper edge of the liquid storage tank and is used to drive the containing assembly to move up and down.
[0010] The jet assembly is arranged at the upper center position of the containing assembly, and the air supply assembly is arranged inside the liquid storage tank. When the containing assembly drives the cooled workpiece to move upward, the air supply assembly is used to supply air to the inside of the jet assembly. The air is sprayed toward the upper area of the containing assembly through the jet assembly to blow away the coolant remaining on the surface of the workpiece.
[0011] As a further improvement of the present invention: the holding assembly includes a center plate, a holding mesh plate and a ring plate,
[0012] The ring plate is arranged at the outer side of the central plate, and the mesh containing plate is fixedly installed between the ring plate and the central plate.
[0013] As a further improvement of the present invention: a bracket plate is fixedly provided on the upper edge of the liquid storage tank, the drive assembly is installed on the bracket plate, and the output end of the drive assembly is connected to the ring plate.
[0014] As a further improvement of the present invention: the jet assembly includes a jet main pipe and a plurality of jet branch pipes,
[0015] The jet main pipe is arranged on the upper part of the central plate, and a plurality of the jet branch pipes are arranged on the outer wall of the jet main pipe in an annular manner and at intervals, and a plurality of first spray holes are opened on the side wall of each group of the jet branch pipes.
[0016] The air supply assembly includes a piston component and a power component.
[0017] The piston component is installed at the bottom of the center plate, and the power component is arranged inside the liquid storage tank. When the ring plate, the containing mesh plate and the center plate move upward, the power component is used to drive the piston component to move upward to supply air to the inside of the jet main pipe.
[0018] As a further improvement of the present invention: the piston component includes a piston sleeve and a first piston block,
[0019] The piston sleeve is fixedly arranged at the bottom of the center plate, the lower end of the jet manifold passes through the center plate and communicates with the inner cavity of the piston sleeve, and the first piston block is movably arranged inside the piston sleeve.
[0020] The power component includes a threaded sleeve, a screw, a cylinder and a second piston block.
[0021] The cylinder is fixedly installed at the bottom inner side of the liquid storage tank, a spiral groove is formed on the inner wall of the cylinder, the second piston block is movably arranged inside the cylinder, a protrusion is fixedly arranged on the side wall of the second piston block, the protrusion extends into the spiral groove, the lower end of the piston sleeve extends into the cylinder and is connected to the second piston block, the threaded sleeve is fixedly arranged at the bottom of the first piston block, one end of the screw rod is fixedly connected to the upper part of the second piston block, and the other end extends into the interior of the threaded sleeve and is threadably matched with the threaded sleeve.
[0022] As a further improvement of the present invention: a vertically distributed guide rail is fixedly provided on the inner wall of the piston sleeve, and a guide rail groove matched with the guide rail is opened on the side wall of the first piston block.
[0023] As a further improvement of the present invention: the jet branch pipe is in an arc-shaped structure, a second jet hole is provided at one end of the jet branch pipe away from the jet main pipe, and the jet main pipe is rotatably connected to the piston sleeve via a rotary joint.
[0024] As a further improvement of the present invention: a plurality of through holes are provided at the lower portion of the side wall of the column.
[0025] Compared with the prior art, the present invention has the following beneficial effects:
[0026] In an embodiment of the present invention, when a workpiece is quenched, the heated workpiece can be placed on the upper part of a holding component, and then the holding component can be driven downward by a driving component to drive the holding component to move downward. When the holding component moves downward, it drives the workpiece on its upper part to move into the liquid storage tank, and the workpiece is immersed in the coolant in the liquid storage tank to achieve cooling of the workpiece. After the workpiece is cooled, the driving component drives the holding component to move upward, and when the holding component moves upward, it drives the workpiece upward, so that the workpiece is removed from the coolant, and the staff can pick up the cooled workpiece. When the holding component drives the workpiece to move upward, air is supplied to the inside of the jet component through the air supply component, and the air is sprayed to the upper area of the holding component through the jet component, thereby blowing away the coolant remaining on the surface of the workpiece, and realizing automatic cleaning of the coolant on the surface of the workpiece. Compared with the prior art, it can automatically clean the coolant remaining on the surface of the workpiece after quenching and cooling, thereby preventing the workpiece from carrying the coolant into subsequent processing links, and avoiding the residual coolant from affecting the subsequent processing of the workpiece, thereby improving the processing quality of the workpiece. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] Figure 1 It is a structural schematic diagram of a lifting device for a quenching machine tool;
[0028] Figure 2 It is a structural schematic diagram of an air supply component in a lifting device for a quenching machine tool;
[0029] Figure 3 for Figure 1 A magnified schematic diagram of the middle A area;
[0030] Figure 4 for Figure 2 A magnified schematic diagram of the middle B area;
[0031] In the figure: 10-liquid storage tank, 101-support plate, 20-drive assembly, 30-holding assembly, 301-center plate, 302-holding mesh plate, 303-ring plate, 40-jet assembly, 401-jet main pipe, 402-jet branch pipe, 403-first spray hole, 404-second spray hole, 50-air supply assembly, 501-piston component, 5011-piston sleeve, 5012-first piston block, 5013-guide rail, 502-power component, 5021-threaded sleeve, 5022-screw, 5023-cylinder, 5024-second piston block, 5025-through hole, 5026-protrusion, 5027-spiral groove. DETAILED DESCRIPTION
[0032] The technical solution of the present invention is further described in detail below in conjunction with specific implementation methods.
[0033] Embodiments of the present invention are described in detail below, examples of which are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and cannot be understood as limiting the present invention.
[0034] See also Figure 1 and Figure 2 The present embodiment provides a lifting device for a quenching machine tool, including a liquid storage tank 10, a driving assembly 20, a holding assembly 30, an injection assembly 40 and an air supply assembly 50. A through hole is opened at the upper center position of the liquid storage tank 10, and the holding assembly 30 is arranged inside the through hole to provide support for the workpiece to be cooled. The driving assembly 20 is installed at the upper edge position of the liquid storage tank 10 to drive the holding assembly 30 to move up and down. The injection assembly 40 is arranged at the upper center position of the holding assembly 30, and the air supply assembly 50 is arranged inside the liquid storage tank 10. When the holding assembly 30 drives the cooled workpiece to move upward, the air supply assembly 50 is used to supply air to the inside of the injection assembly 40, and the air is sprayed to the upper area of the holding assembly 30 through the injection assembly 40 to blow away the coolant remaining on the surface of the workpiece.
[0035] When the workpiece is quenched, the heated workpiece can be placed on the upper part of the holding component 30, and then the driving component 20 is used to drive the holding component 30 to move downward. When the holding component 30 moves downward, it drives the workpiece on its upper part to move into the liquid storage tank 10, and the workpiece is immersed in the coolant in the liquid storage tank 10 to achieve cooling of the workpiece. After the workpiece is cooled, the driving component 20 drives the holding component 30 to move upward. When the holding component 30 moves upward, it drives the workpiece upward, so that the workpiece is removed from the coolant, and the staff can pick up the cooled workpiece; when the holding component 30 drives the workpiece to move upward, air is supplied to the inside of the jet component 40 through the air supply component 50, and the air is sprayed to the upper area of the holding component 30 through the jet component 40, thereby blowing away the coolant remaining on the surface of the workpiece, thereby achieving automatic cleaning of the coolant on the surface of the workpiece.
[0036] See also Figure 1 In one embodiment, the containing assembly 30 includes a center plate 301, a containing mesh plate 302 and a ring plate 303, wherein the ring plate 303 is disposed on the outside of the center plate 301, and the containing mesh plate 302 is fixedly installed between the ring plate 303 and the center plate 301.
[0037] When the workpiece is quenched, the heated workpiece can be placed on the upper part of the holding mesh plate 302, and then the driving component 20 drives the ring plate 303, the holding mesh plate 302 and the center plate 301 to move downward as a whole, and the holding mesh plate 302 brings the workpiece thereon into the liquid storage tank 10, and uses the coolant inside the liquid storage tank 10 to cool the workpiece; after the workpiece is cooled, the driving component 20 drives the ring plate 303, the holding mesh plate 302 and the center plate 301 to move upward as a whole, and the holding mesh plate 302 brings the cooled workpiece thereon out of the coolant, and at the same time the air supply component 50 supplies air to the inside of the jet component 40, and the air is sprayed to the upper area of the holding mesh plate 302 through the jet component 40 to blow away the coolant remaining on the surface of the workpiece, and the blown-away coolant passes through the holding mesh plate 302 and falls back into the liquid storage tank 10, thereby reducing the waste of coolant.
[0038] See also Figure 1 In one embodiment, a bracket plate 101 is fixedly provided on the upper edge of the liquid storage tank 10, and the driving component 20 is installed on the bracket plate 101. The output end of the driving component 20 is connected to the ring plate 303. The driving component 20 can be a hydraulic cylinder or a linear motor, which is not limited here.
[0039] See also Figure 1 , Figure 2 as well as Figure 3 In one embodiment, the jet assembly 40 includes a jet main pipe 401 and a plurality of jet branch pipes 402, the jet main pipe 401 is arranged on the upper part of the central plate 301, and the plurality of jet branch pipes 402 are arranged on the outer wall of the jet main pipe 401 in an annular distribution, and each group of the jet branch pipes 402 has a plurality of first spray holes 403 on the side wall, and the air supply assembly 50 includes a piston component 501 and a power component 502, the piston component 501 is installed at the bottom of the central plate 301, and the power component 502 is arranged on the liquid storage tank 1 0, when the ring plate 303, the mesh plate 302 and the center plate 301 move upward, the power component 502 is used to drive the piston component 501 to move upward to supply air to the inside of the jet main pipe 401. After entering the jet main pipe 401, the air can enter the inside of the plurality of jet branch pipes 402 respectively, and then be sprayed out from the plurality of first spray holes 403 on the side walls of the plurality of jet branch pipes 402, so as to act on the upper area of the mesh plate 302, so as to blow away the coolant remaining on the surface of the workpiece above the mesh plate 302, thereby realizing automatic cleaning of the coolant on the workpiece surface.
[0040] See also Figure 2 and Figure 4In one embodiment, the piston component 501 includes a piston sleeve 5011 and a first piston block 5012, the piston sleeve 5011 is fixedly arranged at the bottom of the center plate 301, the lower end of the jet manifold 401 passes through the center plate 301 and is connected to the inner cavity of the piston sleeve 5011, the first piston block 5012 is movably arranged inside the piston sleeve 5011, the power component 502 includes a threaded sleeve 5021, a screw 5022, a cylinder 5023 and a second piston block 5024, the cylinder 5023 is fixedly installed at the bottom of the inner side of the liquid storage tank 10, and the inner wall of the cylinder 5023 is provided with Spiral groove 5027, the second piston block 5024 is movably arranged inside the cylinder 5023, the side wall of the second piston block 5024 is fixedly provided with a protrusion 5026, the protrusion 5026 extends into the spiral groove 5027, the lower end of the piston sleeve 5011 extends into the cylinder 5023 and is connected to the second piston block 5024, the threaded sleeve 5021 is fixedly arranged at the bottom of the first piston block 5012, one end of the screw rod 5022 is fixedly connected to the upper part of the second piston block 5024, and the other end extends into the threaded sleeve 5021 and is threadably matched with the threaded sleeve 5021.
[0041] When the driving assembly 20 drives the ring plate 303, the holding mesh plate 302 and the center plate 301 to move downward as a whole, the center plate 301 can drive the piston sleeve 5011, the first piston block 5012, the threaded sleeve 5021, the screw 5022 and the second piston block 5024 to move downward as a whole. When the second piston block 5024 moves downward, the protrusion 5026 adaptively slides downward along the spiral groove 5027, and the spiral groove 5027 pushes the protrusion 5026 to drive the second piston block 5024 to rotate, thereby The screw rod 5022 is driven to rotate. When the screw rod 5022 rotates, the screw rod 5021 and the first piston block 5012 are driven to move downward along the inside of the piston sleeve 5011 through the threaded cooperation with the thread of the threaded sleeve 5021. When the first piston block 5012 moves downward, the outside air is drawn from the first spray hole 403 into the inside of the jet branch pipe 402, and then drawn from the jet branch pipe 402 into the inside of the jet main pipe 401, so as to achieve the purpose of exhausting air. After the workpiece on the upper part of the mesh plate 302 is cooled, the driving assembly 20 is driven The movable ring plate 303, the holding mesh plate 302 and the center plate 301 move upward as a whole, and at this time the center plate 301 drives the piston sleeve 5011, the first piston block 5012, the threaded sleeve 5021, the screw 5022 and the second piston block 5024 to move upward as a whole. When the second piston block 5024 moves upward, the protrusion 5026 adaptively slides upward along the spiral groove 5027, and the spiral groove 5027 pushes the protrusion 5026 to drive the second piston block 5024 to rotate in the opposite direction, thereby driving the screw 5022 to rotate in the opposite direction. 022 rotates in the opposite direction. When the screw rod 5022 rotates in the opposite direction, it cooperates with the reverse thread of the threaded sleeve 5021 to drive the threaded sleeve 5021 and the first piston block 5012 to move upward along the inside of the piston sleeve 5011. When the first piston block 5012 moves upward, the air inside the jet main pipe 401 is reversely pressed and sent to the inside of the jet branch pipe 402, and then sprayed from the first spray hole 403 to the upper area of the screen plate 302, so as to blow away the coolant remaining on the surface of the workpiece, thereby realizing automatic cleaning of the coolant on the surface of the workpiece.
[0042] See also Figure 2 In one embodiment, a vertically distributed guide rail 5013 is fixedly provided on the inner wall of the piston sleeve 5011 , and a guide rail groove (not shown in the figure) adapted to the guide rail 5013 is opened on the side wall of the first piston block 5012 .
[0043] The side wall of the first piston block 5012 is slidably matched with the guide rail 5013 through the guide rail groove, so that when the screw rod 5022 rotates, it can smoothly and steadily drive the first piston block 5012 to move along the inside of the piston sleeve 5011 through the threaded match with the threaded sleeve 5021, thereby realizing the air extraction and compression actions.
[0044] See also Figure 2In one embodiment, the jet branch pipe 402 is in an arc-shaped structure, and a second jet hole 404 is provided at one end of the jet branch pipe 402 away from the jet main pipe 401. The jet main pipe 401 is rotatably connected to the piston sleeve 5011 via a rotary joint (not shown in the figure).
[0045] When the first piston block 5012 moves upward along the piston sleeve 5011 to pressurize the air in the jet main pipe 401 to the jet branch pipe 402, a part of the air is ejected through the first spray holes 403 and acts on the workpiece on the upper part of the mesh plate 302 to blow away the coolant remaining on the workpiece, and another part of the air is ejected through the second spray holes 404. At this time, since the jet main pipe 401 and the piston sleeve 5011 are rotatably connected by a rotary joint, and the jet branch pipe 402 is an arc-shaped structure, when a part of the air When spraying through the second spray hole 404, the reaction force applied by the air flow to the jet branch pipe 402 deviates from the axial direction of the jet main pipe 401, thereby pushing the jet main pipe 401 to rotate compared to the piston sleeve 5011. When the jet main pipe 401 rotates, it drives the several jet branch pipes 402 to rotate, so that the air sprayed through the several first spray holes 403 on the side walls of the several jet branch pipes 402 is in a rotating state, and then the workpiece on the upper part of the mesh plate 302 is swept and blown, thereby providing a blowing effect of residual coolant on the surface of the workpiece.
[0046] See also Figure 2 In one embodiment, a plurality of through holes 5025 are provided at the lower portion of the side wall of the column 5023 .
[0047] When the holding mesh plate 302 moves downward to bring the workpiece into the coolant inside the liquid storage tank 10, since the second piston block 5024 moves downward synchronously along the inside of the column 5023, the second piston block 5024 can press part of the coolant inside the column 5023 out from the plurality of through holes 5025. After being pressed out from the through holes 5025, this part of the coolant can have an impact effect on the coolant inside the liquid storage tank 10, thereby stirring the coolant inside the liquid storage tank 10. The stirred coolant can more fully contact the workpiece on the upper part of the holding mesh plate 302, thereby improving the cooling effect of the workpiece.
[0048] In the embodiment of the present invention, when the workpiece is quenched, the heated workpiece can be placed on the upper part of the holding component 30, and then the driving component 20 is used to drive the holding component 30 to move downward. When the holding component 30 moves downward, it drives the workpiece on its upper part to move into the liquid storage tank 10, and the workpiece is immersed in the coolant in the liquid storage tank 10 to achieve the cooling treatment of the workpiece. After the workpiece is cooled, the driving component 20 drives the holding component 30 to move upward, and when the holding component 30 moves upward, it drives the workpiece upward, so that the workpiece is removed from the coolant, and the staff picks up the cooled workpiece. When the holding component 30 drives the workpiece to move upward, air is supplied to the inside of the jet component 40 through the air supply component 50, and the air is sprayed to the upper area of the holding component 30 through the jet component 40, thereby blowing away the coolant remaining on the surface of the workpiece, thereby realizing automatic cleaning of the coolant on the surface of the workpiece. Compared with the prior art, it can automatically clean the coolant remaining on the surface of the workpiece after quenching and cooling, thereby preventing the workpiece from carrying the coolant into subsequent processing links, avoiding the residual coolant from affecting the subsequent processing of the workpiece, thereby improving the processing quality of the workpiece.
[0049] The preferred embodiments of the present invention are described in detail above, but the present invention is not limited to the above embodiments. Various changes can be made within the knowledge scope of ordinary technicians in this field without departing from the purpose of the present invention.
Claims
1. A lifting device for a quenching machine tool, characterized in that: It includes a liquid storage tank, a driving component, a containing component, an injection component and an air supply component. A through opening is provided at the center of the upper portion of the liquid storage tank. The containing assembly is arranged inside the through opening to provide support for the workpiece to be cooled. The driving assembly is installed at the upper edge of the liquid storage tank and is used to drive the containing assembly to move up and down. The jet assembly is arranged at the center of the upper part of the containing assembly, and the air supply assembly is arranged inside the liquid storage tank. When the containing assembly drives the cooled workpiece to move upward, the air supply assembly is used to supply air to the inside of the jet assembly, and the air is sprayed to the upper area of the containing assembly through the jet assembly to blow away the coolant remaining on the surface of the workpiece. The containing assembly includes a center plate, a containing mesh plate and a ring plate. The ring plate is arranged outside the center plate, and the mesh plate is fixedly installed between the ring plate and the center plate. The jet assembly includes a jet main pipe and a plurality of jet branch pipes. The jet main pipe is arranged on the upper part of the central plate, and a plurality of the jet branch pipes are arranged on the outer wall of the jet main pipe in an annular manner and at intervals, and a plurality of first spray holes are opened on the side wall of each group of the jet branch pipes. The air supply assembly includes a piston component and a power component. The piston component is installed at the bottom of the center plate, and the power component is arranged inside the liquid storage tank. When the ring plate, the containing mesh plate and the center plate move upward, the power component is used to drive the piston component to move upward to supply air to the inside of the jet main pipe. The piston component comprises a piston sleeve and a first piston block, The piston sleeve is fixedly arranged at the bottom of the center plate, the lower end of the jet manifold passes through the center plate and communicates with the inner cavity of the piston sleeve, and the first piston block is movably arranged inside the piston sleeve. The power component includes a threaded sleeve, a screw, a cylinder and a second piston block. The cylinder is fixedly mounted on the bottom of the inner side of the liquid storage tank, a spiral groove is formed on the inner wall of the cylinder, the second piston block is movably arranged inside the cylinder, a protrusion is fixedly arranged on the side wall of the second piston block, the protrusion extends into the spiral groove, the lower end of the piston sleeve extends into the cylinder and is connected to the second piston block, the threaded sleeve is fixedly arranged on the bottom of the first piston block, one end of the screw is fixedly connected to the upper part of the second piston block, and the other end extends into the threaded sleeve and is threadedly matched with the threaded sleeve. A vertically distributed guide rail is fixedly arranged on the inner wall of the piston sleeve, and a guide rail groove matched with the guide rail is opened on the side wall of the first piston block.
2. A lifting device for a quenching machine tool according to claim 1, characterized in that: A bracket plate is fixedly arranged on the upper edge of the liquid storage tank, the driving assembly is mounted on the bracket plate, and the output end of the driving assembly is connected to the ring plate.
3. A lifting device for a quenching machine tool according to claim 1, characterized in that: The jet branch pipe is in an arc-shaped structure, and a second jet hole is provided at one end of the jet branch pipe away from the jet main pipe. The jet main pipe is rotatably connected to the piston sleeve via a rotary joint.
4. A lifting device for a quenching machine tool according to claim 1, characterized in that: A plurality of through holes are provided at the lower portion of the side wall of the column.
Citation Information
Patent Citations
Safe and efficient quenching device for workpieces
CN107974537A
Quenching cooling device
CN219991657U