A kind of regenerated environmentally friendly fiber fabric production equipment and production process

Abstract

The invention relates to the field of textile machinery, and in particular to a regenerated environmentally friendly fiber fabric production equipment and a production process thereof, wherein the structure comprises: an adjusting roller, the adjusting roller is located between side frames and is respectively parallel to a third roller body and a second roller body, the adjusting roller is provided with a connecting rod, the connecting rod is installed between the side frames, an auxiliary arm and a driving arm are provided on the surface of the connecting rod, wherein the driving arm is driven by a steering motor installed on the surface of the connecting rod, and the auxiliary roller between the driving arm and the auxiliary arm is driven by the steering motor to swing along the axis of the connecting rod, a buffer is installed inside a cylinder, the buffer is driven by an electric push rod, and the motion trajectory of a first buffer wheel and a second buffer wheel is controlled, in the initial deceleration state, the electric push rod makes the first buffer wheel contact with the inner wall of the cylinder, when it is necessary to further increase the resistance, the electric push rod increases the thrust, the first wheel frame is separated from the second wheel frame, and the second buffer wheel is involved in the rolling friction deceleration with the cylinder.

Description

Technical Field

[0001] The invention discloses a regenerated environment-friendly fiber fabric production device and a production process thereof, belonging to the field of textile machinery. Background Art

[0002] Recycled environmentally friendly fabric winders are widely used in the production and processing of recycled environmentally friendly fabrics. With the improvement of environmental awareness, more and more companies are beginning to use environmentally friendly fabrics for production, so the market demand for environmentally friendly fabric winders is also increasing. It can not only be used to roll and store environmentally friendly coils such as fabrics and fibers, but can also be used in conjunction with other environmentally friendly production equipment to realize the automation and intelligence of the production line.

[0003] Recycled environmentally friendly fabrics are often thin and light, and the internal fiber structure is relatively fragile. During the winding process, if the tension is too high, the fabric may be deformed or even broken due to stretching, seriously affecting the product quality. Proper tension control can ensure that the fabric maintains a stable shape during the winding process and avoid such problems.

[0004] At the same time, there are many types of environmentally friendly fabrics, and the physical properties of different fabrics (such as thickness, elasticity, surface roughness, etc.) vary greatly. This may cause some winders to be unable to adapt to all types of environmentally friendly fabrics. The versatility of the equipment may be insufficient and it needs to be customized or adjusted for different fabrics, which increases the cost of use. Summary of the invention

[0005] In view of the deficiencies in the prior art, the present invention aims to provide a recycled environmentally friendly fiber fabric production device and a production process thereof to solve the above-mentioned problems.

[0006] In order to achieve the above-mentioned purpose, the present invention is realized by the following technical scheme: a recycled environmentally friendly fiber fabric production equipment and a production process thereof, the structure of which includes: a machine body, a discharge roller and a material finishing roller are installed between the machine bodies, and the machine body and the material finishing roller are connected and driven by a driving motor, and a detection roller group is also provided between the machine bodies, and the detection roller group is installed between the discharge roller and the material finishing roller, and the detection roller group includes:

[0007] A first roller body, with side frames installed on both sides of the first roller body, and an adjusting roller and a third roller body installed in sequence between the side frames;

[0008] An adjusting roller is located between the side frames and is parallel to the third roller body and the second roller body respectively. The adjusting roller is provided with a connecting rod, which is installed between the side frames. An auxiliary arm and a driving arm are provided on the surface of the connecting rod, wherein the driving arm is driven by a steering motor installed on the surface of the connecting rod, and the steering motor drives the auxiliary roller between the driving arm and the auxiliary arm to swing along the axis of the connecting rod.

[0009] Preferably, the auxiliary roller includes a cylinder body, a positioning disk and a rotating disk are provided on one side of the cylinder body, and a rotating sleeve is provided on the other side, the rotating disk is movably connected with the rotating disk, wherein the cylinder body and the rotating disk are nested and fixed, the rotating sleeve is installed inside the cylinder body and connected to a supporting shaft passing through the axis of the cylinder body, one side of the supporting shaft is nested and fixed with the positioning disk, and the other side passes through the axis of the rotating sleeve.

[0010] Preferably, a buffer which is in active contact with the inner wall of the cylinder is installed inside the positioning plate.

[0011] Preferably, the first roller body includes a support fixed to the side frame, a first sensor is installed inside the support, the support is arranged on both sides of the middle roller through the first sensor, a groove is provided in the middle of the middle roller, and a second sensor is installed in the groove, a middle drive ring is also provided in the groove in the middle of the middle roller, the middle drive ring is flush with the surface of the middle roller after installation, and the second sensor is located between the middle drive ring and the middle roller groove.

[0012] Preferably, a bearing is nested between the main shaft of the middle roller and the cylinder body, and the main shaft is fixedly connected to the first sensor.

[0013] Preferably, the buffer is provided with a first buffer wheel and a second buffer wheel, the first buffer wheel and the second buffer wheel are respectively connected to the first wheel frame and the second wheel frame, the second wheel frame is connected to the positioning plate through the main shaft, and the movable ear on the side of the second wheel frame is also provided with an electric push rod, one side of the electric push rod is connected to the movable shaft of the positioning plate, and the other side is connected to the second wheel frame, a movable block is provided between the main shafts, the main shaft is fixedly connected to the movable block, and the first wheel frame is movably connected to the movable block.

[0014] Preferably, an adsorption block is provided at the junction of the second wheel frame and the first wheel frame.

[0015] Preferably, a protruding block is provided on one side of the support shaft to match the slot inside the positioning plate.

[0016] Preferably, the first buffer wheel and the second buffer wheel are made of metal.

[0017] As a preferred embodiment, a production process of a recycled environmentally friendly fiber fabric production device is characterized by:

[0018] S1, connected with the weaving equipment, the woven fabric is wound through the material roller in sequence, and then enters the discharge roller through the detection roller group for winding;

[0019] S2, the fabric passes through the gap between the first roller and the second roller, and then is supported by the adjusting roller, and the third roller is located on the surface of the fabric to press down the fabric;

[0020] S3, the first sensor and the second sensor detect the tension of the fabric during the winding process;

[0021] S4, when the force applied on the surface of the fabric is inconsistent, the steering motor starts to drive the auxiliary roller between the driving arm and the auxiliary arm to support;

[0022] S5, when the tension of the fabric is too small, the auxiliary rollers in the area with too small tension need to compensate for the traction force of the fabric, and the main shaft pushes the first buffer wheel and the second buffer wheel to apply pressure to the inner surface of the cylinder, and the fabric is balanced by rolling friction deceleration.

[0023] The invention discloses a regenerated environmentally friendly fiber fabric production device and a production process thereof, which have the following effects:

[0024] The improved device controls the rotation of the auxiliary roller installed between the driving arm and the auxiliary arm through a steering motor, thereby supporting the fabric and preventing it from collapsing during the suspension process. When the tension is too small, collapse can easily cause wrinkles and affect the winding effect.

[0025] In order to balance the tension, a buffer is installed inside the cylinder. The buffer is driven by an electric push rod. The electric push rod uses electric control to more accurately control the movement trajectories of the first buffer wheel and the second buffer wheel. In the initial deceleration state, the electric push rod makes the first buffer wheel contact the inner wall of the cylinder. When the resistance needs to be further increased, the electric push rod increases the thrust, and the first wheel frame is separated from the second wheel frame, so that the second buffer wheel participates in the rolling friction deceleration with the cylinder to further improve the control of the tension. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] Other features, objects and advantages of the present invention will become more apparent from the detailed description of non-limiting embodiments made with reference to the following drawings:

[0027] Figure 1 This is a schematic structural diagram of a regenerated environmentally friendly fiber fabric production device according to the present invention.

[0028] Figure 2 It is a front view structural schematic diagram of the detection roller group of the present invention.

[0029] Figure 3 It is a schematic structural diagram of the detection roller group of the present invention.

[0030] Figure 4 It is a schematic diagram of the cross-sectional structure of the auxiliary roller of the present invention.

[0031] Figure 5 It is a schematic diagram of the cross-sectional structure of the first roller body of the present invention.

[0032] Figure 6 It is a schematic diagram of the structure of the buffer of the present invention.

[0033] Figure 7 It is a schematic diagram of the rear view structure of the buffer of the present invention.

[0034] Figure 8 It is a schematic diagram of the explosion structure of the auxiliary roller of the present invention.

[0035] In the figure:

[0036] 1. Detection roller group; 2. Machine body; 3. Discharging roller; 4. Material finishing roller; 5. Driving motor;

[0037] 11. first roller body; 12. second roller body; 13. adjusting roller; 14. third roller body; 15. side frame;

[0038] 111, support; 112, first sensor; 113, middle roller; 114, second sensor; 115, middle driving ring;

[0039] 131. Auxiliary arm; 132. Connecting rod; 133. Steering motor; 134. Driving arm; 135. Auxiliary roller;

[0040] 351, cylinder; 352, buffer; 353, positioning plate; 354, rotating plate; 355, supporting shaft; 356, rotating sleeve shaft;

[0041] 521, first buffer wheel; 522, first wheel frame; 523, second buffer wheel; 524, second wheel frame; 525, adsorption block; 526, electric push rod; 527, main shaft; 528, movable block. DETAILED DESCRIPTION

[0042] In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, rather than all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention. Therefore, the following detailed description of the embodiments of the present invention provided in the drawings is not intended to limit the scope of the invention claimed for protection, but merely represents the selected embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.

[0043] In the description of the present invention, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of the features. In the description of the present invention, the meaning of "plurality" is two or more, unless otherwise clearly and specifically defined.

[0044] The physical properties of different existing fabrics (such as thickness, elasticity, surface roughness, etc.) vary greatly, which may cause some winders to be unable to adapt to all types of environmentally friendly fabrics. The versatility of the equipment may be insufficient and it needs to be customized or adjusted for different fabrics, which increases the cost of use. Therefore, in order to solve the above problems, this case proposes the following technical solutions:

[0045] See also Figures 1 to 8 The present invention provides a recycled environmentally friendly fiber fabric production equipment and a production process technology solution thereof: its structure comprises: a machine body 2, a discharging roller 3 and a material finishing roller 4 are installed between the machine bodies 2, and the machine body 2 and the material finishing roller 4 are connected and driven by a driving motor 5, and a detection roller group 1 is also arranged between the machine bodies 2, and the detection roller group 1 is installed between the discharging roller 3 and the material finishing roller 4, and the detection roller group 1 comprises:

[0046] A first roller body 11, side frames 15 are installed on both sides of the first roller body 11, and an adjusting roller 13 and a third roller body 14 are installed in sequence between the side frames 15;

[0047] The adjusting roller 13 is located between the side frames 15 and is parallel to the third roller body 14 and the second roller body 12 respectively. The adjusting roller 13 is provided with a connecting rod 132, and the connecting rod 132 is installed between the side frames 15. The surface of the connecting rod 132 is provided with an auxiliary arm 131 and a driving arm 134, wherein the driving arm 134 is driven by a steering motor 133 installed on the surface of the connecting rod 132, and the steering motor 133 drives the auxiliary roller 135 between the driving arm 134 and the auxiliary arm 131 to swing along the axis of the connecting rod 132.

[0048] The main structure of the device includes a machine body 2, between which a material-smoothing roller 4 is installed. The material-smoothing roller 4 is composed of a plurality of roller bodies. The fabric can be smoother after being sorted by the material-smoothing roller 4, and wrinkles can be reduced.

[0049] A driving motor 5 is installed inside the body 2, and the driving motor 5 is used to drive the material roller 4 to work. A discharging roller 3 is also arranged at the end of the body 2, and the discharging roller 3 is used for winding the fabric. Due to the problem of inconsistent tension during the winding process, wrinkles may appear during the winding, and the fabric may be damaged due to excessive stretching.

[0050] Furthermore, the present application sets up a detection roller group 1 to detect the fabric and adjust the tension.

[0051] The detection roller group 1 includes a first roller body 11 for detecting tension. The fabric is guided by the second roller body 12 to pass through the surface of the adjusting roller 13 and then pressed down and guided by the third roller body 14, so that the fabric can be close to the surface of the second roller body 12. The side frames 15 on both sides are fixed to the machine body 2 to control the detection roller group 1 to remain parallel to the material sorting roller 4 and the discharge roller 3.

[0052] The adjusting roller 13 is used as a device for controlling the tension, and includes a connecting rod 132. The connecting rod 132 is supported between the side frames 15. An auxiliary arm 131 and a steering motor 133 are installed on the surface of the connecting rod 132. The auxiliary arm 131 and the steering motor 133 support the auxiliary roller 135. The steering motor 133 installed on the surface of the connecting rod 132 is used to control the swing of the driving arm 134. As the winding amount increases during the fabric winding process, the diameter of the fabric will also increase, causing the fabric feeding position to change. The following changes of the auxiliary roller 135 can better adapt to the winding work.

[0053] The first roller body 11 is used for tension detection, and is provided with a first sensor 112 and a second sensor 114. The middle roller 113 in the middle is connected to the first sensor 112 and the support 111 through the middle axis. The middle roller 113 is connected to the bearing between the main shaft in a rolling manner, so that the middle roller 113 itself can roll while being fixedly detected with the support 111. The tension in the middle area of ​​the fabric is usually different from the tension on both sides. The second sensor 114 in the middle is also coordinated with the middle drive ring 115, and can perform additional detection on the middle area to determine the current tension difference between the middle and the two sides, and then control the adjustment roller 13 to change.

[0054] The auxiliary roller 135 structure includes a cylinder 351 that contacts and rolls with the fabric. One side of the cylinder 351 is closed and the other side is an open structure. It is supported by a support shaft 355 in the middle. A support hole for the support shaft 355 that can pass through the middle of the closed side is provided, and then the cylinder 351 is connected to the support shaft 355 through a rotating sleeve 356, so that the cylinder 351 can roll along the support shaft 355. In addition, a positioning plate 353 is provided at the opening. The positioning plate 353 serves as a support for the buffer 352 and a connection to the support shaft 355. A rotating disk 354 is nested on one side of the positioning plate 353. Balls are directly set on the positioning plate 353 and the rotating disk 354, which can be rolled together. When the cylinder 351 is nested on the surface of the rotating disk 354, it can rotate freely under the joint support of the rotating sleeve 356 and the rotating disk 354.

[0055] The buffer 352 installed on the inner surface of the positioning plate 353 is used to control the rolling speed of the cylinder 351.

[0056] The specific buffer 352 is installed inside the buffer 352 through the main shaft 527, which is divided into a first buffer wheel 521 and a second buffer wheel 523 for tension control. The first buffer wheel 521 is installed on both sides of the first wheel frame 522, and then connected to the movable block 528 through the rod body between the first wheel frame 522. The movable block 528 is installed on the surface of the main shaft 527 and fixedly matched with the main shaft 527 so that the first buffer wheel 521 can swing along the axis of the movable block 528 through the first wheel frame 522.

[0057] The second buffer wheel 523 at the top is connected on both sides through the second wheel frame 524 and installed on the main shaft 527. An adsorption block 525 is set at the connection between the second wheel frame 524 and the first wheel frame 522. When the electric push rod 526 pushes the first buffer wheel 521 to contact the cylinder 351, the first wheel frame 522 and the second wheel frame 524 are separated after the suction force is greater than the magnetic block of the electric push rod 526, and the second buffer wheel 523 is pushed to contact the inner wall of the cylinder 351 to perform double rolling deceleration. The double rolling deceleration method can increase the traction force in the middle of the fabric when it is finally rolled up, so as to compensate for the traction force.

[0058] The production process of this device:

[0059] s1, connect with the weaving equipment, wind the woven fabric through the material roller 4 in turn, and then pass through the detection roller group 1 to the discharge roller 3 for winding;

[0060] s2, the fabric passes through the gap between the first roller body 11 and the second roller body 12, and then is supported by the adjusting roller 13, and the third roller body 14 is located on the surface of the fabric to press the fabric downward;

[0061] s3, the first sensor 112 and the second sensor 114 detect the tension of the fabric during the winding process;

[0062] s4, when the force applied on the surface of the fabric is inconsistent, the steering motor 133 is started to drive the auxiliary roller 135 between the driving arm 134 and the auxiliary arm 131 to support;

[0063] s5. When the tension of the fabric is too small, the auxiliary roller 135 in the area where the tension is too small needs to compensate for the traction force of the fabric. The main shaft 527 pushes the first buffer wheel 521 and the second buffer wheel 523 to apply pressure to the inner surface of the cylinder 351, and the fabric is balanced by rolling friction deceleration.

[0064] The improved device controls the auxiliary roller 135 installed between the driving arm 134 and the auxiliary arm 131 to rotate through the steering motor 133, thereby supporting the fabric and avoiding collapse due to suspension. When the tension is too small, collapse is likely to cause wrinkles and affect the winding effect.

[0065] In order to balance the tension, a buffer 352 is installed inside the cylinder 351. The buffer 352 is driven by an electric push rod 526. The electric push rod 526 uses electric control to more accurately control the movement trajectories of the first buffer wheel 521 and the second buffer wheel 523. In the initial deceleration state, the electric push rod 526 makes the first buffer wheel 521 contact the inner wall of the cylinder 351. When the resistance needs to be further increased, the electric push rod 526 increases the thrust, and the first wheel frame 522 and the second wheel frame 524 are separated, so that the second buffer wheel 523 participates in the rolling friction deceleration with the cylinder 351 to further improve the control of the tension.

[0066] The above only describes the basic principles and preferred implementations of the present invention. Those skilled in the art may make many changes and improvements based on the above description, and these changes and improvements should fall within the protection scope of the present invention.

[0067] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.

Claims

1. A recycled environmentally friendly fiber fabric production equipment, the structure of which includes: A machine body (2), wherein a discharge roller (3) and a material-forming roller (4) are installed between the machine bodies (2), and the machine body (2) and the material-forming roller (4) are connected and driven by a drive motor (5), and a detection roller group (1) is also provided between the machine bodies (2), characterized in that: the detection roller group (1) is installed between the discharge roller (3) and the material-forming roller (4), and the detection roller group (1) comprises: A first roller body (11), side frames (15) being installed on both sides of the first roller body (11), and an adjusting roller (13) and a third roller body (14) being installed in sequence between the side frames (15); an adjusting roller (13), the adjusting roller (13) being located between the side frames (15) and being parallel to the third roller body (14) and the second roller body (12), respectively; the adjusting roller (13) being provided with a connecting rod (132), the connecting rod (132) being installed between the side frames (15), an auxiliary arm (131) and a driving arm (134) being provided on the surface of the connecting rod (132), wherein the driving arm (134) is driven by a steering motor (133) installed on the surface of the connecting rod (132), and the steering motor (133) drives the auxiliary roller (135) between the driving arm (134) and the auxiliary arm (131) to swing along the axis of the connecting rod (132); The first roller body (11) comprises a support (111) fixed to a side frame (15), a first sensor (112) being installed inside the support (111), the support (111) being arranged on both sides of a middle roller (113) via the first sensor (112), a groove being arranged in the middle of the middle roller (113), and a second sensor (114) being installed in the groove, a middle driving ring (115) being also arranged in the groove in the middle of the middle roller (113), the middle driving ring (115) being flush with the surface of the middle roller (113) after installation, and the second sensor (114) being located between the middle driving ring (115) and the groove of the middle roller (113); The auxiliary roller (135) comprises a cylinder (351), one side of the cylinder (351) is provided with a positioning disk (353) and a rotating disk (354), and one side of the cylinder (351) is provided with a rotating sleeve (356), the rotating disk (354) and the rotating disk (354) are movably connected, wherein the cylinder (351) and the rotating disk (354) are nested and fixed, the rotating sleeve (356) is installed inside the cylinder (351) and connected to a support shaft (355) that passes through the axis of the cylinder (351), one side of the support shaft (355) is nested and fixed with the positioning disk (353), and one side of the support shaft (355) passes through the axis of the rotating sleeve (356); A buffer (352) is also installed inside the positioning plate (353) and is in active contact with the inner wall of the cylinder (351). The buffer (352) is provided with a first buffer wheel (521) and a second buffer wheel (523). The first buffer wheel (521) and the second buffer wheel (523) are respectively connected to the first wheel frame (522) and the second wheel frame (524). The second wheel frame (524) is connected to the positioning plate (353) via a main shaft (527). An electric push rod (526) is also provided on a movable ear on the side of the second wheel frame (524). One side of the electric push rod (526) is connected to the active shaft of the positioning plate (353), and the other side is connected to the second wheel frame (524). A movable block (528) is provided between the main shafts (527). The main shaft (527) and the movable block (528) are fixedly connected. The first wheel frame (522) and the movable block (528) are movably connected.

2. The equipment for producing recycled environmentally friendly fiber fabrics according to claim 1, characterized in that: A bearing is nested between the main shaft of the middle roller (113) and the cylinder body, and the main shaft is fixedly connected to the first sensor (112).

3. The equipment for producing recycled environmentally friendly fiber fabrics according to claim 1, characterized in that: A suction block (525) is provided at the junction of the second wheel frame (524) and the first wheel frame (522).

4. The equipment for producing recycled environmentally friendly fiber fabrics according to claim 1, characterized in that: A protruding block is provided on one side of the support shaft (355) and matches a slot inside the positioning plate (353).

5. The equipment for producing recycled environmentally friendly fiber fabrics according to claim 1, characterized in that: The first buffer wheel (521) and the second buffer wheel (523) are made of metal.

6. A production process using the regenerated environmentally friendly fiber fabric production equipment according to any one of claims 1 to 5, characterized in that: s1, connected to the weaving equipment, the woven fabric is wound through the material-straightening roller (4) in sequence, and then passes through the detection roller group (1) and enters the discharge roller (3) for winding; s2, the fabric passes through the gap between the first roller body (11) and the second roller body (12), and is then supported by the adjusting roller (13), and the third roller body (14) is located on the surface of the fabric to press down the fabric; s3, during the winding process, the first sensor (112) and the second sensor (114) detect the tension of the fabric; s4, when the force applied to the surface of the fabric is inconsistent, the steering motor (133) is started to drive the auxiliary roller (135) between the driving arm (134) and the auxiliary arm (131) to support; s5, when the tension of the fabric is too small, the auxiliary roller (135) in the area where the tension is too small needs to compensate for the traction force of the fabric, and the main shaft (527) pushes the first buffer wheel (521) and the second buffer wheel (523) to apply pressure to the inner surface of the cylinder (351), thereby balancing the fabric by slowing down the rolling friction.

Images