Cutting equipment for optical lens processing and use method
The cutting device for optical lenses addresses inefficiencies by automating material handling and heat dissipation, enhancing processing efficiency and quality through integrated systems for automatic discharge and waste collection.
Patent Information
- Application Number
- CN202411087390.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-09
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2044-08-09
AI Technical Summary
Existing cutting devices for optical lenses face inefficiencies in processing, including manual material handling, uneven heat dissipation during cutting, and the need for manual removal of cut blanks and waste materials.
A cutting device with a loading turntable, cutting knife group, and integrated cooling and collection systems that enable automatic discharge of blanks and waste, along with a reciprocating mechanism for knife movement and multi-directional coolant spraying for uniform heat dissipation.
Improves processing efficiency by automating material handling and heat dissipation, ensuring high-quality cuts and reducing labor intensity through automated blank and waste collection.
Smart Images

Figure CN118849225B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of optical lens processing, and in particular to cutting equipment and a method of using the same for optical lens processing. Background Art
[0002] Optical lenses are made of optical glass. Generally, optical lens processing requires cutting, grinding, polishing and other processes. When cutting optical lenses, lens cutting devices are needed. Existing cutting devices cannot push out the cut optical lens blanks, which is inconvenient for staff to take. The existing patent announcement number CN114851288B discloses a resin lens cutting device. Through the main board, sub-board, fixed frame, first gear, second gear, transmission belt and storage board, it realizes the function that after the lens plate moves to a certain position, the clean water in the water storage box will be evenly spread on the lens plate from both ends to complete the cooling work. This solves the problem that when the traditional resin lens cutting equipment is working, the friction between the cutter and the lens will generate a lot of heat, which will cause the edge of the resin lens to melt and turn yellow.
[0003] However, the staff is required to load the materials after each processing, and the staff loading and taking materials are inefficient. In addition, when the equipment is cutting, the coolant can only dissipate heat from one side of the lens during the cutting process of the tube knife, and the heat dissipation is very uneven, which is not conducive to ensuring the cutting quality.
[0004] Based on this, a cutting device and a method for using the optical lens processing are now provided, which can eliminate the disadvantages of the existing devices. Summary of the invention
[0005] The purpose of the present invention is to provide cutting equipment and a method for using it for processing optical lenses, thereby solving the problem of poor processing efficiency in the prior art.
[0006] To achieve the above object, the present invention provides the following technical solutions:
[0007] A cutting device for processing optical lenses comprises a base, a mounting bracket is provided on one side of the base, a central rotating shaft is rotatably provided between the mounting bracket and the base, a loading turntable is fixedly provided on the central rotating shaft, a plurality of discharge holes for placing workpieces A are arranged in an array on the loading turntable, a supporting unit for supporting workpieces A is provided at the lower end of the loading turntable where the discharge holes are located, a unloading unit for collecting waste materials after cutting is provided on one side of the loading turntable, a feeding unit for providing workpieces A to be cut is provided above the loading turntable, a cutting knife group for cutting workpieces A in the discharge hole is provided above the loading turntable, the cutting knife group is connected to a cutting drive unit for driving the cutting, and a collecting unit for collecting blanks is provided below the cutting knife group.
[0008] On the basis of the above technical solution, the present invention also provides the following optional technical solution:
[0009] In an optional scheme: the cutting knife group includes a cutting cylinder, a cutting tooth is provided at the opening position of the lower end of the cutting cylinder, a plurality of air-permeable grooves are distributed on the outside of the cutting cylinder, a downward pressure rod sleeve is provided on the top of the inner part of the cutting cylinder, a downward pressure rod is provided at the lower end of the downward pressure rod sleeve for sliding, a downward pressure positioning block is provided at the lower end of the downward pressure rod for rotation, the lower end of the downward pressure rod and the downward pressure rod sleeve are connected by a downward pressure spring, and a water spray component for spraying water toward the cutting tooth position is provided on the outside of the cutting cylinder.
[0010] In an optional solution: a protective sleeve is provided above the loading turntable where the cutting knife group is located, and the protective sleeve is connected to the lower end of the mounting bracket through a suspension rod, and the diameter of the protective sleeve is larger than the diameter of the cutting knife group.
[0011] In an optional scheme: the cutting drive unit includes a cutting sleeve arranged at the upper end of the cutting cylinder, a cutting shaft rod is slidably provided at the upper end of the cutting sleeve, a rotation limiter is provided between the cutting shaft rod and the cutting sleeve, a first pulley is provided on the outer side of the upper end of the cutting shaft rod, the cutting shaft rod is connected to the cutting motor for driving it to rotate, the upper end of the first pulley is rotatably connected to the mounting bracket, a reciprocating column is provided on one side of the cutting sleeve, the driving shaft at the upper end of the reciprocating column is rotatably connected to the mounting bracket, the second pulley on the mounting bracket is connected to the first pulley through a synchronous belt transmission, a guide slip ring is slidably provided on the outer side of the reciprocating column, the guide slip ring is connected to the cutting sleeve through a connecting cross bar, a collar rotatably connected to the cutting sleeve is provided at the end of the connecting cross bar, a guide member is provided between the connecting cross bar and the mounting bracket, a guide pin is provided on the inner side of the guide slip ring, a reciprocating guide groove matching the guide pin is provided on the outer side of the reciprocating column, and a switching transmission member for driving the loading turntable to rotate intermittently to realize material changing is also provided on the outer side of the guide slip ring.
[0012] In an optional scheme: the switching transmission member includes a central worm wheel arranged on the central rotating shaft, a worm is meshed on the outer side of the central worm wheel, the end of the worm is connected to the one-way transmission gear through a linkage shaft, a bearing ring is provided for rotation on the outer side of the linkage shaft, the bearing ring is connected to the mounting bracket through a positioning vertical rod, the one-way transmission gear is connected to the linkage shaft through a ratchet or an overrunning clutch, a vertically arranged transmission rack is meshed on the outer side of the one-way transmission gear, and the upper end of the transmission rack is connected to the guide slip ring through a cross bar.
[0013] In an optional solution: the guide member includes a vertical guide sleeve arranged on the outside of the connecting cross bar, the vertical guide sleeve is slidably sleeved on the vertical guide rod, and the upper end of the vertical guide rod is connected to the mounting bracket.
[0014] In an optional solution: the rotation limiting member includes a rotation limiting groove arranged on the inner wall of the cutting sleeve, and a rotation limiting protrusion matching the rotation limiting groove is provided on the outer side of the cutting shaft.
[0015] In an optional scheme: the water spray assembly includes a rotating ring box rotatably arranged on the outer side of the upper end of the cutting cylinder, and a plurality of water inlets are distributed on the surface of the cutting cylinder where the rotating ring box is located, and a cooling nozzle is provided at each water inlet position, and the lower port of the cooling nozzle extends toward the cutting tooth position, and the upper end of the rotating ring box is connected to a water inlet pipe, and the upper end of the water inlet pipe is connected to the sliding inner tube, and a sliding sleeve is provided on the upper end of the sliding inner tube. The upper end of the sliding sleeve is connected to the output end of the liquid pump, and the liquid pump is installed at the lower end of the mounting bracket, and the liquid inlet end of the liquid pump is connected to the liquid supply tank at the upper end of the mounting bracket, and the water inlet pipe, the sliding inner tube and the sliding sleeve are hard pipes.
[0016] In an optional solution: the collection unit includes a recycling box, the upper end of which is provided with a material receiving inclined plate for guiding the blanks, the material receiving inclined plate is provided with filter holes for filtering, and the end of the material receiving inclined plate is provided with a cache groove for caching the blanks.
[0017] In an optional solution: the feeding unit includes a vertically arranged buffer cylinder, a lower port of the buffer cylinder corresponds to the position of the discharge hole at the upper end of the loading turntable, and the outer side of the buffer cylinder is connected to the mounting bracket through a positioning rod.
[0018] In an optional scheme: the supporting unit includes a first movable pallet and a second movable pallet symmetrically arranged on both sides of the lower end of the discharge hole, the first movable pallet and the second movable pallet are slidably arranged with the bottom of the loading turntable, the outer ends of the first movable pallet and the second movable pallet are provided with two horizontal sliding holes, the outer ends of the unloading guide rods in the horizontal sliding holes are connected to the positioning side blocks at the bottom of the loading turntable, the positioning side blocks and the second movable pallet or the first movable pallet are connected through a unloading spring, the relative positions of the second movable pallet and the first movable pallet construct a unloading notch for supporting the workpiece A, a unloading lever is provided on the outer side of the second movable pallet and the first movable pallet, and a unloading guide wheel is provided at the lower end of each unloading lever, and the diameter of the unloading notch is smaller than the diameter of the lens after cutting.
[0019] In an optional scheme: the unloading unit includes a waste collecting barrel for receiving materials, the material receiving end of the waste collecting barrel corresponds to the position of the discharge hole, the waste collecting barrel is connected to the base through a connecting frame, and an auxiliary unloading triangular plate for separating the two unloading guide wheels is provided at the upper port position of the waste collecting barrel, the lower end of the auxiliary unloading triangular plate is connected to the upper end of the avoidance guide rod, the avoidance guide rod is slidably arranged on the avoidance sleeve, the avoidance sleeve is connected and fixed to the outer side of the waste collecting barrel, and an avoidance spring is provided between the auxiliary unloading triangular plate and the avoidance sleeve.
[0020] Compared with the prior art, the present invention has the following beneficial effects:
[0021] 1. The present invention is designed according to existing needs, and realizes automatic discharging of blanks and automatic collection of waste materials, without the need to manually take materials at the working position, which greatly improves the processing efficiency and also improves the processing safety.
[0022] 2. The present invention is designed to address the drawback of poor heat dissipation in existing cutting processes. Water can be sprayed from multiple directions to construct an annular heat dissipation structure, thereby avoiding the problem of local heat dissipation and ensuring the quality of cutting.
[0023] 3. The present invention drives the cutting knife group to advance and retreat by constructing a reciprocating mechanism, and cooperates with the linkage to make the material loading turntable rotate intermittently, and cooperates with the retreat action to change materials, without manual operation and knife alignment, which greatly improves the processing efficiency;
[0024] 4. The present invention constructs a discharging unit. When the loading turntable rotates to the discharging position, the two supporting surfaces are separated by an inclined surface, thereby assisting automatic unloading and further reducing labor intensity. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] Figure 1 It is a structural schematic diagram of the present invention.
[0026] Figure 2 It is a structural schematic diagram of the other side of the present invention.
[0027] Figure 3 It is a schematic diagram of the lower structure of the present invention.
[0028] Figure 4 It is a schematic diagram of the structure of the cutting drive unit of the present invention.
[0029] Figure 5 For the present invention Figure 3 A partial enlarged view of the structure.
[0030] Figure 6 It is a schematic diagram of the structure of the first movable support plate and the second movable support plate of the present invention.
[0031] Figure 7It is a schematic diagram of the structure of the cutting knife group of the present invention.
[0032] Figure 8 It is a schematic diagram of the guide slip ring structure of the present invention.
[0033] Fig. 9 It is a schematic diagram of the structure of the waste collection tube of the present invention.
[0034] Fig.10 It is a schematic diagram of the auxiliary positioning rod and the auxiliary positioning sleeve structure of the present invention.
[0035] Reference numerals: base 100, mounting bracket 101, central rotating shaft 102, waste collecting cylinder 103, auxiliary unloading triangular plate 104, first movable supporting plate 105, unloading notch 106, second movable supporting plate 107, positioning side block 108, unloading spring 109, unloading guide rod 110, unloading lever 111, unloading guide wheel 112;
[0036] An avoidance sleeve 113, an avoidance guide rod 114, and an avoidance spring 115;
[0037] The material loading turntable 200 and the material discharge hole 201;
[0038] Cutting knife assembly 300, protective sleeve 301, cutting cylinder 302, water inlet pipe 303, rotating ring box 304, air-permeable groove 305, cooling nozzle 306, cutting teeth 307, downward pressing positioning block 308, downward pressing rod 309, downward pressing spring 310, downward pressing rod sleeve 311;
[0039] Central worm gear 401, worm 402, reciprocating column 403, reciprocating guide groove 404, cutting motor 406, liquid supply box 407, liquid pump 408, sliding sleeve 409, sliding inner tube 410, material receiving inclined plate 411, buffer slot 412, recovery box 413, filter hole 414, cutting sleeve 415, rotation limit groove 416, rotation limit protrusion 417, cutting shaft rod 418, first pulley 419, synchronous belt 420, second pulley 421, transmission rack 422, linkage shaft 424, bearing ring 425, one-way transmission gear 426, vertical guide rod 427, vertical guide sleeve 428, connecting cross bar 429, guide slip ring 430, guide pin 431, collar 432, auxiliary positioning rod 433, auxiliary positioning sleeve 434, workpiece A, feeding unit 500. DETAILED DESCRIPTION
[0040] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0041] like Figure 1-Figure 10 As shown, the embodiment of the present invention provides a cutting device for processing optical lenses, including a base 100, a mounting bracket 101 is provided on one side of the base 100, a central shaft 102 is rotatably provided between the mounting bracket 101 and the base 100, a loading turntable 200 is fixedly provided on the central shaft 102, a plurality of discharge holes 201 for placing workpieces A are arranged in an array on the loading turntable 200, a support unit for supporting the workpiece A is provided at the lower end of the loading turntable 200 where the discharge holes 201 are located, and a support unit for placing the waste material after cutting is provided on one side of the loading turntable 200. A collecting unloading unit, a feeding unit 500 for providing a workpiece A to be cut is provided above the loading turntable 200, a cutting knife group 300 for cutting the workpiece A in the discharge hole 201 is provided above the loading turntable 200, the cutting knife group 300 is connected to a cutting driving unit for driving it to cut, and the cutting knife group 300 is driven by the cutting driving unit to cut the workpiece A, and at the same time, the loading turntable 200 can also be driven to rotate, so as to switch the cutting workpiece and realize the automatic flow of the workpiece A, and a collecting unit for collecting the blank is provided below the cutting knife group 300;
[0042] The cutting knife group 300 includes a cutting cylinder 302, a cutting tooth 307 is provided at the opening position of the lower end of the cutting cylinder 302, a plurality of air-permeable grooves 305 are distributed on the outer side of the cutting cylinder 302, a downward pressure rod sleeve 311 is provided on the top of the cutting cylinder 302, a downward pressure rod 309 is provided at the lower end of the downward pressure rod sleeve 311 for sliding, a downward pressure positioning block 308 is provided at the lower end of the downward pressure rod 309 for rotation, the lower end of the downward pressure rod 309 is connected to the downward pressure rod sleeve 311 by a downward pressure spring 310, a water spray component for spraying water toward the position of the cutting tooth 307 is provided on the outer side of the cutting cylinder 302, and the cutting position can be cooled by the water spray component, and a connecting end connected to the output end of the cutting drive unit is provided at the upper end of the cutting cylinder 302;
[0043] A protective sleeve 301 is provided above the loading turntable 200 where the cutting knife group 300 is located. The protective sleeve 301 is connected to the lower end of the mounting bracket 101 through a suspension rod. The diameter of the protective sleeve 301 is larger than the diameter of the cutting knife group 300, so that the cutting position can be protected;
[0044] The cutting drive unit includes a cutting sleeve 415 arranged at the upper end of the cutting cylinder 302, a cutting shaft rod 418 is slidably provided at the upper end of the cutting sleeve 415, a rotation limiter is provided between the cutting shaft rod 418 and the cutting sleeve 415, a first pulley 419 is provided on the outer side of the upper end of the cutting shaft rod 418, the cutting shaft rod 418 is connected to the cutting motor 406 for driving its rotation, the upper end of the first pulley 419 is rotatably connected to the mounting bracket 101, a reciprocating column 403 is provided on one side of the cutting sleeve 415, and the reciprocating column The driving shaft at the upper end of 403 is rotatably connected to the mounting bracket 101, and the second pulley 421 on the mounting bracket 101 is connected to the first pulley 419 through a synchronous belt 420. A guide slip ring 430 is provided on the outer side of the reciprocating column 403 for sliding. The guide slip ring 430 is connected to the cutting sleeve 415 through a connecting cross bar 429. The end of the connecting cross bar 429 is provided with a collar 432 rotatably connected to the cutting sleeve 415. The setting of the collar 432 prevents the connecting cross bar 429 from interfering with the rotation of the cutting sleeve 415. A guide member is provided between 429 and the mounting bracket 101, a guide pin 431 is provided on the inner side of the guide slip ring 430, and a reciprocating guide groove 404 matching the guide pin 431 is provided on the outer side of the reciprocating column 403. When the cutting shaft 418 rotates, the first pulley 419 drives the second pulley 421 to rotate through the synchronous belt 420, thereby driving the reciprocating column 403 to rotate, and the reciprocating guide groove 404 on the outer side of the reciprocating column 403 matches the guide pin 431 to drive the guide slip ring 430 to move up and down. When the guide slip ring 430 moves up and down, When the cutting sleeve 415 is driven to move up and down along the cutting shaft 418 through the connecting cross bar 429, the cutting knife group 300 at the lower end of the cutting shaft 418 will reciprocate up and down to complete the cutting feed and retract actions. The outer side of the guide slip ring 430 is also provided with a switching transmission member for driving the loading turntable 200 to rotate intermittently to achieve material replacement. When the cutting knife group 300 moves upward, the switching transmission member can drive the loading turntable 200 to rotate a predetermined angle, thereby transferring the next workpiece A to the bottom of the cutting knife group 300 to complete automatic loading;
[0045] The switching transmission member includes a central worm wheel 401 arranged on the central rotating shaft 102, a worm 402 is meshed on the outer side of the central worm wheel 401, the end of the worm 402 is connected to a one-way transmission gear 426 through a linkage shaft 424, a bearing ring 425 is provided for rotation on the outer side of the linkage shaft 424, the bearing ring 425 is connected to the mounting bracket 101 through a positioning vertical rod, the one-way transmission gear 426 is connected to the linkage shaft 424 through a ratchet or an overrunning clutch, a vertically arranged transmission rack 422 is meshed on the outer side of the one-way transmission gear 426, and the upper end of the transmission rack 422 is connected to a guide slip ring through a cross bar. 430 is connected. When the guide slip ring 430 drives the transmission rack 422 to move downward, the transmission rack 422 moves downward to drive the one-way transmission gear 426 to rotate. Since the one-way transmission gear 426 and the linkage shaft 424 are one-way transmission, the transmission rack 422 will not drive the linkage shaft 424 to rotate when it moves downward. However, when the transmission rack 422 moves upward, the transmission rack 422 will match the one-way transmission gear 426 to drive the linkage shaft 424 to rotate, thereby providing power for the rotation of the worm 402. The worm 402 matches the central worm wheel 401, thereby providing power for the intermittent rotation of the loading turntable 200.
[0046] The guide member includes a vertical guide sleeve 428 disposed outside the connecting crossbar 429, and the vertical guide sleeve 428 is slidably sleeved on the vertical guide rod 427, and the upper end of the vertical guide rod 427 is connected to the mounting bracket 101, so that the reciprocating column 403 can slide up and down more smoothly;
[0047] The rotation limiting member includes a rotation limiting groove 416 arranged on the inner wall of the cutting sleeve 415, and a rotation limiting protrusion 417 matching the rotation limiting groove 416 is arranged on the outer side of the cutting shaft 418. The rotation limiting protrusion 417 cooperates with the rotation limiting groove 416 to only allow axial sliding but not rotation.
[0048] The water spray assembly includes a rotating ring box 304 rotatably arranged on the outer side of the upper end of the cutting cylinder 302, and a plurality of water inlets are distributed on the surface of the cutting cylinder 302 where the rotating ring box 304 is located, and a cooling nozzle 306 is provided at each water inlet position, and the lower port of the cooling nozzle 306 extends toward the position of the cutting tooth 307, and the upper end of the rotating ring box 304 is connected to a water inlet pipe 303, and the upper end of the water inlet pipe 303 is connected to the sliding inner tube 410, and the sliding sleeve 409 is provided on the upper end of the sliding inner tube 410, and the upper end of the sliding sleeve 409 is connected to the output end of the liquid pump 408, and the liquid pump 408 is installed at the lower end of the mounting bracket 101, and the liquid inlet end of the liquid pump 408 is connected to the liquid supply tank 407 at the upper end of the mounting bracket 101, and the liquid pump 408 sends the coolant in the liquid supply tank 407 into the rotating ring box 304, and the liquid is then sprayed toward the cutting tooth 307 along the cooling nozzle 306, thereby completing uniform cooling;
[0049] It should be noted that the water inlet pipe 303, the sliding inner pipe 410 and the sliding pipe sleeve 409 are hard pipes, and the sliding inner pipe 410 and the sliding pipe sleeve 409 are slidingly connected. Therefore, when the cutting cylinder 302 rotates rapidly, the rotating ring box 304 rotates relative to the outer side of the cutting cylinder 302 to supply water, thereby avoiding the problem of entanglement between the water inlet pipe 303, the sliding inner pipe 410 and the sliding pipe sleeve 409.
[0050] Fig.10 As shown, an auxiliary positioning rod 433 may be provided at the upper end of the swivel box 304, and an auxiliary positioning sleeve 434 may be slidably provided at the upper end of the auxiliary positioning rod 433, and the auxiliary positioning sleeve 434 may be connected to the mounting bracket 101, thereby avoiding the problem of excessive force on the sliding inner tube 410 and the sliding tube sleeve 409;
[0051] The collecting unit includes a recycling box 413, the upper end of which is provided with a receiving inclined plate 411 for guiding the blanks, the receiving inclined plate 411 is provided with filter holes 414 for filtering, and the end of the receiving inclined plate 411 is provided with a buffer groove 412 for buffering the blanks. After cutting, the blanks will fall onto the receiving inclined plate 411, and then slide into the buffer groove 412 along the receiving inclined plate 411 to complete the collection of the blanks. The feed port of the liquid supply box 407 is connected to the reflux pump inside the recycling box 413 through a pipeline to realize the recycling of the coolant.
[0052] The feeding unit 500 includes a vertically arranged buffer cylinder, the lower end of which corresponds to the position of the discharge hole 201 at the upper end of the loading turntable 200, and the outer side of the buffer cylinder is connected to the mounting bracket 101 through a positioning rod. When the loading turntable 200 rotates, the discharge hole 201 is transferred to the buffer cylinder position, and the workpieces at the bottom of the buffer cylinder are filled into the discharge hole 201, completing automatic loading;
[0053] The support unit includes a first movable support plate 105 and a second movable support plate 107 symmetrically arranged on both sides of the lower end of the discharge hole 201, the first movable support plate 105 and the second movable support plate 107 are slidably arranged with the bottom of the loading turntable 200, the outer ends of the first movable support plate 105 and the second movable support plate 107 are provided with two horizontal sliding holes, the outer ends of the unloading guide rods 110 in the horizontal sliding holes are connected to the positioning side blocks 108 at the bottom of the loading turntable 200, the positioning side blocks 108 and the second movable support plate 107 or the first movable support plate 105 are connected by unloading springs 109, the relative positions of the second movable support plate 107 and the first movable support plate 105 constitute a unloading gap 106 for supporting the workpiece A, the outer sides of the second movable support plate 107 and the first movable support plate 105 are provided with an unloading lever 111, and the lower end of each unloading lever 111 is provided with a unloading guide wheel 112, and the diameter of the unloading gap 106 is smaller than the diameter of the cut lens;
[0054] The unloading unit includes a waste collecting barrel 103 for receiving materials, the material receiving end of the waste collecting barrel 103 corresponds to the position of the discharge hole 201, the waste collecting barrel 103 is connected to the base 100 through a connecting frame, and an auxiliary unloading triangular plate 104 for separating the two unloading guide wheels 112 is provided at the upper port position of the waste collecting barrel 103, the lower end of the auxiliary unloading triangular plate 104 is connected to the upper end of the avoidance guide rod 114, the avoidance guide rod 114 is slidably arranged on the avoidance sliding sleeve 113, and the avoidance sliding sleeve 113 is connected and fixed to the outer side of the waste collecting barrel 103, and an avoidance spring 115 is provided between the auxiliary unloading triangular plate 104 and the avoidance sliding sleeve 113. As the loading turntable 200 rotates, the two unloading guide wheels 112 are separated. When the wheel 112 is transferred to the position of the auxiliary unloading triangle plate 104, when the vertex of the auxiliary unloading triangle plate 104 interferes with the path of the unloading guide wheel 112, the auxiliary unloading triangle plate 104 will move down along the avoidance guide rod 114 to avoid interference problems. As the loading turntable 200 rotates, when the two unloading guide wheels 112 are transferred to the position of the auxiliary unloading triangle plate 104, under the action of the inclined surface of the auxiliary unloading triangle plate 104, the two unloading guide wheels 112 will slide along the inclined surface of the auxiliary unloading triangle plate 104, thereby separating the second movable support plate 107 and the first movable support plate 105 through the unloading lever 111, so that the waste in the discharge hole 201 will lose its supporting force, and the waste will enter the waste collecting barrel 103 to complete the collection.
[0055] Working principle: In actual use, multiple workpieces A are placed in the feeding unit 500, and the cutting drive unit drives the cutting knife group 300 to rotate, and the cutting motor 406 drives the cutting shaft 418 to rotate. When the cutting shaft 418 rotates, the first pulley 419 drives the second pulley 421 to rotate through the synchronous belt 420, thereby driving the reciprocating column 403 to rotate, and the reciprocating guide groove 404 on the outer side of the reciprocating column 403 matches the guide pin 431 to drive the guide slip ring 430 to move up and down. When the guide slip ring 430 moves up and down, it will drive the cutting sleeve 415 to move up and down along the cutting shaft 418 through the connecting cross bar 429, so that the cutting knife group 300 at the lower end of the cutting shaft 418 will reciprocate up and down to complete the cutting feed and retract actions. When the cutting knife group 300 moves downward, it will cut the workpiece A in the discharge hole 201;
[0056] During cutting, the liquid pump 408 delivers the coolant in the liquid supply tank 407 into the rotating ring box 304, and then the liquid is sprayed toward the cutting teeth 307 along the cooling nozzle 306, so as to achieve uniform cooling. When the workpiece A is cut, under the action of the downward pressure spring 310, the downward pressure rod 309 drives the downward pressure positioning block 308 to squeeze downward, so as to push away the cut blank, and the pushed blank will fall to the collection unit, and the waste liquid will also be filtered and collected, so as to achieve the recycling of resources.
[0057] When the guide slip ring 430 drives the transmission rack 422 to move downward, the transmission rack 422 moves downward to drive the one-way transmission gear 426 to rotate. Since the one-way transmission gear 426 and the linkage shaft 424 are one-way transmission, the transmission rack 422 will not drive the linkage shaft 424 to rotate when it moves downward. However, when the transmission rack 422 moves upward, the transmission rack 422 will match the one-way transmission gear 426 to drive the linkage shaft 424 to rotate, thereby providing power for the rotation of the worm 402. The worm 402 matches the central worm gear 401, thereby providing power for the intermittent rotation of the loading turntable 200. In this way, cutting and feeding are matched, which greatly improves the processing efficiency.
[0058] It should be noted that when the cutting knife group 300 moves downward for cutting, the workpiece A will not rotate with the loading turntable 200. When the cutting knife group 300 starts to return to the city, the transmission gear 426 is still below the transmission rack 422, and the transmission will not be completed at this time. When the cutting knife group 300 completely leaves the loading turntable 200, the transmission gear 426 and the transmission rack 422 are transmitted, and the loading turntable 200 starts to switch positions to replace the next workpiece A.
[0059] When the cut waste is transferred to the unloading position, as the loading turntable 200 rotates, the two unloading guide wheels 112 are transferred to the position of the auxiliary unloading triangle plate 104. Under the action of the inclined surface of the auxiliary unloading triangle plate 104, the two unloading guide wheels 112 will slide along the inclined surface of the auxiliary unloading triangle plate 104, thereby separating the second movable support plate 107 and the first movable support plate 105 through the unloading lever 111, so that the waste in the discharge hole 201 will lose the supporting force, and the waste will enter the waste collecting barrel 103 to complete the collection.
[0060] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims
1. A cutting device for processing optical lenses, comprising a base (100), a mounting bracket (101) being provided on one side of the base (100), a central rotating shaft (102) being rotatably provided between the mounting bracket (101) and the base (100), characterized in that: A loading turntable (200) is fixedly provided on the central rotating shaft (102), and a plurality of discharge holes (201) for placing workpieces A are arranged in an array on the loading turntable (200), a support unit for supporting the workpiece A is provided at the lower end of the loading turntable (200) where the discharge holes (201) are located, a discharge unit for collecting waste materials after cutting is provided on one side of the loading turntable (200), a feeding unit (500) for providing workpieces A to be cut is provided above the loading turntable (200), a cutting knife group (300) for cutting the workpiece A in the discharge hole (201) is provided above the loading turntable (200), the cutting knife group (300) is connected to a cutting drive unit for driving the cutting, and a collection unit for collecting blanks is provided below the cutting knife group (300); The cutting knife assembly (300) comprises a cutting cylinder (302), a cutting tooth (307) is provided at an opening position at the lower end of the cutting cylinder (302), a plurality of air-permeable grooves (305) are distributed on the outer side of the cutting cylinder (302), a pressing rod sleeve (311) is provided at the top of the inner part of the cutting cylinder (302), a pressing rod (309) is slidably provided at the lower end of the pressing rod sleeve (311), a pressing positioning block (308) is rotatably provided at the lower end of the pressing rod (309), the lower end of the pressing rod (309) is connected to the pressing rod sleeve (311) via a pressing spring (310), and a water spraying assembly for spraying water towards the position of the cutting tooth (307) is provided on the outer side of the cutting cylinder (302); The cutting drive unit comprises a cutting sleeve (415) arranged at the upper end of the cutting cylinder (302); a cutting shaft (418) is slidably provided at the upper end of the cutting sleeve (415); a rotation limiter is provided between the cutting shaft (418) and the cutting sleeve (415); a first pulley (419) is provided on the outer side of the upper end of the cutting shaft (418); the cutting shaft (418) is connected to a cutting motor (406) for driving the cutting shaft (418) to rotate; the upper end of the first pulley (419) is rotationally connected to a mounting bracket (101); a reciprocating column (403) is provided on one side of the cutting sleeve (415); a driving shaft at the upper end of the reciprocating column (403) is rotationally connected to the mounting bracket (101); a second pulley (421) on the mounting bracket (101) is rotationally connected to the first pulley (419) are connected by a synchronous belt (420), a guide slip ring (430) is slidably provided on the outer side of the reciprocating column (403), the guide slip ring (430) and the cutting sleeve (415) are connected by a connecting cross bar (429), the end of the connecting cross bar (429) is provided with a sleeve ring (432) rotatably connected to the cutting sleeve (415), a guide member is provided between the connecting cross bar (429) and the mounting bracket (101), a guide pin (431) is provided on the inner side of the guide slip ring (430), a reciprocating guide groove (404) matching the guide pin (431) is provided on the outer side of the reciprocating column (403), and a switching transmission member for driving the loading turntable (200) to rotate intermittently to achieve material replacement is also provided on the outer side of the guide slip ring (430).
2. The cutting equipment for optical lens processing according to claim 1, characterized in that: The switching transmission member comprises a central worm wheel (401) arranged on a central rotating shaft (102); a worm (402) is meshed on the outer side of the central worm wheel (401); the end of the worm (402) is connected to a one-way transmission gear (426) via a linkage shaft (424); a bearing ring (425) is rotatably arranged on the outer side of the linkage shaft (424); the bearing ring (425) is connected to a mounting bracket (101) via a positioning vertical rod; the one-way transmission gear (426) is connected to the linkage shaft (424) via a ratchet or an overrunning clutch; a vertically arranged transmission rack (422) is meshed on the outer side of the one-way transmission gear (426); the upper end of the transmission rack (422) is connected to a guide slip ring (430) via a cross rod.
3. The cutting equipment for optical lens processing according to claim 2, characterized in that: The water spray assembly comprises a rotating ring box (304) rotatably arranged on the outer side of the upper end of the cutting cylinder (302); a plurality of water inlets are distributed on the surface of the cutting cylinder (302) where the rotating ring box (304) is located; a cooling nozzle (306) is provided at each water inlet; a lower end of the cooling nozzle (306) extends toward the position of the cutting teeth (307); the upper end of the rotating ring box (304) is connected to a water inlet pipe (303); the upper end of the water inlet pipe (303) is connected to the sliding inner The sliding inner tube (410) is connected to the water supply tank (407) at the upper end of the mounting bracket (101); a sliding tube sleeve (409) is provided on the upper end of the sliding inner tube (410); the upper end of the sliding tube sleeve (409) is connected to the output end of the liquid pump (408); the liquid pump (408) is installed at the lower end of the mounting bracket (101); the liquid inlet end of the liquid pump (408) is connected to the liquid supply tank (407) at the upper end of the mounting bracket (101); and the water inlet pipe (303), the sliding inner tube (410) and the sliding tube sleeve (409) are hard pipes.
4. The cutting equipment for optical lens processing according to claim 1, characterized in that: The collection unit comprises a recovery box (413), the upper end of the recovery box (413) being provided with a receiving inclined plate (411) for guiding the blanks, the receiving inclined plate (411) being provided with filtering holes (414) for filtering, and the end of the receiving inclined plate (411) being provided with a buffer groove (412) for buffering the blanks.
5. The cutting equipment for optical lens processing according to claim 1, characterized in that: The feeding unit (500) comprises a vertically arranged buffer cylinder, the lower end of which corresponds to the position of a discharge hole (201) at the upper end of the loading turntable (200), and the outer side of the buffer cylinder is connected to the mounting bracket (101) via a positioning rod.
6. The cutting equipment for optical lens processing according to claim 1, characterized in that: The support unit comprises a first movable support plate (105) and a second movable support plate (107) symmetrically arranged on both sides of the lower end of the discharge hole (201); the first movable support plate (105) and the second movable support plate (107) are slidably arranged with the bottom of the loading turntable (200); the outer ends of the first movable support plate (105) and the second movable support plate (107) are provided with two horizontal sliding holes; the outer ends of the discharge guide rods (110) in the horizontal sliding holes are connected to the positioning side blocks (108) at the bottom of the loading turntable (200); the positioning side blocks (108) The second movable support plate (107) or the first movable support plate (105) is connected via a discharge spring (109); a discharge notch (106) for supporting the workpiece A is formed at the relative position of the second movable support plate (107) and the first movable support plate (105); a discharge lever (111) is provided on the outside of the second movable support plate (107) and the first movable support plate (105); a discharge guide wheel (112) is provided at the lower end of each discharge lever (111); and the diameter of the discharge notch (106) is smaller than the diameter of the cut lens.
7. The cutting equipment for optical lens processing according to claim 1, characterized in that: The unloading unit comprises a waste collection barrel (103) for receiving materials, the material receiving end of the waste collection barrel (103) corresponds to the position of the discharge hole (201), the waste collection barrel (103) is connected to the base (100) via a connecting frame, an auxiliary unloading triangular plate (104) for separating two unloading guide wheels (112) is provided at the upper end position of the waste collection barrel (103), the lower end of the auxiliary unloading triangular plate (104) is connected to the upper end of an avoidance guide rod (114), the avoidance guide rod (114) is slidably arranged on an avoidance sliding sleeve (113), the avoidance sliding sleeve (113) is connected and fixed to the outer side of the waste collection barrel (103), and an avoidance spring (115) is provided between the auxiliary unloading triangular plate (104) and the avoidance sliding sleeve (113).
8. A method for using the cutting device for processing optical lenses according to claim 3, characterized in that: The following steps are involved: Step 1: In actual use, a plurality of workpieces A are placed in the feeding unit (500), and the cutting knife group (300) is driven to rotate by the cutting drive unit. The liquid pump (408) delivers the coolant in the liquid supply box (407) into the rotating ring box (304), and the liquid is then sprayed toward the cutting teeth (307) along the cooling nozzle (306), thereby achieving uniform cooling; after the cutting is completed, under the action of the downward pressure spring (310), the downward pressure rod (309) drives the downward pressure positioning block (308) to squeeze downward, thereby pushing away the cut blank, and the pushed blank will fall into the collection unit, and the waste liquid will also be filtered and collected, thereby achieving the recycling of resources; Step 2: When the guide slip ring (430) drives the transmission rack (422) to move downward, the transmission rack (422) moves downward to drive the one-way transmission gear (426) to rotate. Since the one-way transmission gear (426) and the linkage shaft (424) are one-way transmission, the transmission rack (422) will not drive the linkage shaft (424) to rotate when it moves downward. However, when the transmission rack (422) moves upward, the transmission rack (422) will match the one-way transmission gear (426) to drive the linkage shaft (424) to rotate, thereby providing power for the worm (402) to rotate. The worm (402) matches the central worm gear (401), thereby providing power for the intermittent rotation of the loading turntable (200), so that cutting and feeding are matched. Step 3: When the cut waste is transferred to the unloading position, the unloading unit completes the unloading.
