Automatic discharging equipment for waste materials in forming cutting die
By designing an automatic waste discharge equipment for forming dies, the equipment utilizes components such as cylinders, drive shafts, electromagnets, and laser sensors to achieve automated waste cleaning and discharge. This solves the problems of low production efficiency and high labor costs caused by manual waste cleaning in existing technologies, thereby improving production efficiency and safety.
Patent Information
- Application Number
- CN202411504361.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-26
- Publication Date
- 2025-01-07
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
Existing molding dies rely on manual labor for waste cleaning and unloading after material processing, resulting in low production efficiency, high labor costs, and poor worker safety.
An automatic waste material discharge device for forming dies was designed, comprising a processing mechanism, a discharge mechanism, and a cleaning mechanism. It utilizes components such as cylinders, drive shafts, electromagnets, and laser sensors to achieve automated waste material cleaning and discharge.
It has enabled automated waste cleaning and discharge, improved production efficiency, reduced labor costs, ensured worker safety, and enhanced the cleanliness of the production environment and the reliability of equipment.
Smart Images

Figure CN119259842A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field related to material processing, and in particular to an automatic waste material discharging device in a forming die. Background Art
[0002] In modern industrial production, especially in the fields of material processing, forming cutter dies are widely used in packaging, printing, electronics, automobiles, rubber, plastics and other industries. In these industries, forming cutter dies are usually used to process various materials, such as paper, cardboard, plastic film, metal sheet, etc. The automatic waste discharge equipment can effectively handle the waste generated in the process of processing these materials, improve production efficiency and product quality. The automatic waste discharge equipment in the forming cutter die is an efficient, reliable and safe equipment. Therefore, there is a special need for an automatic waste discharge equipment in the forming cutter die.
[0003] However, during the use of existing forming cutter dies, after the forming cutter dies have completed processing of the material, the waste generated is usually cleaned and discharged manually. This process is not only cumbersome but also time-consuming, which seriously affects the efficiency of the entire production process. At the same time, relying on manual waste treatment means that a large number of workers need to be hired. When cleaning the waste, the workers need to spend a lot of time and energy, which further increases the investment in labor costs. At the same time, it will also lead to low work efficiency of the workers, which may delay the material processing production efficiency. Summary of the invention
[0004] The purpose of the present invention is to provide an automatic waste discharge equipment in a forming knife die to solve the problem of the existing forming knife die proposed in the above background technology. During use, after the forming knife die completes the processing of the material, the waste generated is usually cleaned and discharged manually. This process is not only cumbersome, but also time-consuming, which seriously affects the efficiency of the entire production process. At the same time, relying on manual waste treatment means that a large number of workers need to be hired. When cleaning the waste, workers need to spend a lot of time and energy, which further increases the investment in labor costs. It will also lead to low work efficiency of workers and may delay the material processing production efficiency.
[0005] To achieve the above object, the present invention provides the following technical solution: an automatic discharge device for waste in a forming die, comprising a bracket, one side of the bracket is fixedly connected to a workbench, one end of the bracket is provided with a processing mechanism, one end of the workbench is provided with a discharge mechanism, and the other end of the workbench is provided with a cleaning mechanism; The processing mechanism includes a first cylinder, a first transmission shaft, a first sliding block and a second transmission shaft, one end of the bracket is fixedly connected to the first cylinder, the output end of the first cylinder is fixedly connected to the first transmission shaft, one end of the first transmission shaft is fixedly connected to the first sliding block, and one end of the workbench surface is fixedly connected to the second transmission shaft; The discharging mechanism comprises a first fixed block, a movable groove, a sliding rod, a pressure block, a spring, a material placing plate, a base, a blade, a first fixed shell, a collection box, a bearing platform, a second cylinder, a third transmission shaft, a connecting plate, a connecting shaft, and a second fixed shell, one end of the first sliding block is fixedly connected to the first fixed block, and movable grooves are provided on both sides of the first fixed block, and the surface of the movable groove is slidably connected to the sliding rod, one end of the sliding rod is fixedly connected to the pressure block, one end of the pressure block is fixedly connected to the spring, one side of the surface of the second transmission shaft is slidably connected to the material placing plate, one end of the material placing plate is attached to the base, one end of the base is fixedly connected to the blade, one side of the workbench is fixedly connected to the first fixed shell, the surface inside the first fixed shell is slidably connected to the collection box, and the other end of the workbench is fixedly connected to the bearing platform; The cleaning mechanism includes a first side box, a second side box, a second sliding block, a screw, a second fixed block, a third cylinder, a fourth transmission shaft, a fixed rod, a connecting rod, a cleaning strip, an electromagnet, a battery and a laser sensor. One side of the workbench is fixedly connected to the first side box, the inner surface of the first side box is slidably connected to the second side box, one side of the second side box is fixedly connected to the second sliding block, the inner surface of the second sliding block is threadedly connected to the screw, one side of the screw surface is connected to the second fixed block by a bearing, the inner surface of the second side box is fixedly connected to the third cylinder, the output end of the third cylinder is fixedly connected to the fourth transmission shaft, one side of the second side box is fixedly connected to the fixed rod, one side of the fixed rod is fixedly connected to the connecting rod, and the surface of one side of the connecting rod is slidably connected to the cleaning strip.
[0006] Preferably, the first sliding block is slidably connected to the second transmission shaft, and the second transmission shaft is provided in two groups.
[0007] Preferably, the other end of the workbench is fixedly connected to a second cylinder, the output end of the second cylinder is fixedly connected to a third transmission shaft, one end of the third transmission shaft is fixedly connected to a connecting plate, one end of the connecting plate is fixedly connected to a connecting shaft, and the surface of the connecting shaft is slidably connected to a second fixed shell.
[0008] Preferably, the first fixing block is slidably connected to the blade, and the pressing block is slidably connected to the blade.
[0009] Preferably, the material placement plate is slidably connected to the second transmission shaft, and the material placement plate is fixedly connected to the connecting shaft.
[0010] Preferably, the base is fixedly connected to the bearing platform, the inner surface of the first fixed shell is provided with a concave structure matching the size of the aggregate box, and one side of the bearing platform is inclined.
[0011] Preferably, the connecting shaft is slidably connected to the bearing platform, and the second fixed shell is fixedly connected to the workbench.
[0012] Preferably, the material of the supporting platform is 12Cr2Mo1 alloy steel.
[0013] Preferably, an electromagnet is fixedly connected inside the supporting platform, a battery is fixedly connected inside the supporting platform, and a laser sensor is fixedly connected to one end of the surface of the supporting platform.
[0014] Preferably, the connecting rod is slidably connected to the second transmission shaft.
[0015] Compared with the prior art, the beneficial effects of the present invention are as follows: the automatic waste discharging equipment in the forming die is provided with a discharging mechanism. When the material is processed, the pressure block inside the device will press the waste generated on the material placing plate into the collecting box, without the need for manual cleaning by workers, thereby improving the effective operation time of the equipment, giving full play to the production capacity of the equipment, and greatly improving the output of material processing.
[0016] The automatic waste discharging equipment in the forming die is provided with a cleaning mechanism. When processing the material, the laser sensor arranged on the supporting platform can quickly push out the processed material placed on the placing plate during the operation of the device, and can also clean up the waste generated by the processing on the placing plate. While eliminating the need for workers to manually discharge the material, it ensures that the waste can be cleaned out of the die area in time, avoiding the waste from affecting the product quality in the subsequent processing process, thereby improving the production efficiency of material processing.
[0017] The automatic discharge equipment for waste in the forming die can realize automatic discharge of waste without manual intervention, thereby greatly improving production efficiency and reducing labor costs. In addition, the device can collect and process waste in a centralized manner, which is convenient for subsequent recycling or environmental protection treatment, and avoids the accumulation of waste on the workbench, thereby ensuring the cleanliness and safety of the production environment, while avoiding direct contact between workers and the die and waste, ensuring the safety of workers' lives, and greatly improving the reliability of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 This is a schematic diagram of the side appearance structure of the present invention; Figure 2 It is a schematic diagram of the structure of cooperation between the processing mechanism and the first fixing block of the present invention; Figure 3 For the present invention Figure 2The enlarged structural diagram at A in the middle; Figure 4 This is a schematic diagram of the structure of the first fixing block and the base cooperating with each other in the present invention; Figure 5 It is a structural schematic diagram of part of the discharging mechanism of the present invention; Figure 6 It is a schematic diagram of the structure of part of the supporting platform of the present invention; Figure 7 For the present invention Figure 6 The enlarged structural diagram at B in the middle; Figure 8 This is a schematic diagram of the structure of the cooperation between some of the discharging mechanisms and the cleaning mechanisms of the present invention; Fig. 9 This is a schematic diagram of the structure of the cooperation between a part of the discharging mechanism and the connecting rod of the present invention; Fig.10 For the present invention Fig. 9 The enlarged structural diagram at C in the middle; Fig.11 It is a schematic diagram of the structure of the cooperation between the partial cleaning mechanism and the bracket of the present invention.
[0019] In the figure: 1, bracket; 2, workbench; 3, processing mechanism; 301, first cylinder; 302, first transmission shaft; 303, first sliding block; 304, second transmission shaft; 4, discharging mechanism; 401, first fixed block; 402, movable groove; 403, sliding rod; 404, pressing block; 405, spring; 406, material placing plate; 407, base; 408, blade; 409, first fixed shell; 410, collecting box; 411, bearing platform; 412, first Second cylinder; 413, third transmission shaft; 414, connecting plate; 415, connecting shaft; 416, second fixed shell; 5, cleaning mechanism; 501, first side box; 502, second side box; 503, second sliding block; 504, screw rod; 505, second fixed block; 506, third cylinder; 507, fourth transmission shaft; 508, fixed rod; 509, connecting rod; 510, cleaning bar; 511, electromagnet; 512, battery; 513, laser sensor. DETAILED DESCRIPTION
[0020] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0021] See also Figure 1-11The present invention provides a technical solution: an automatic discharge device for waste in a forming die, comprising a bracket 1, a workbench 2 is fixedly connected to one side of the bracket 1, a processing mechanism 3 is arranged at one end of the bracket 1, a discharge mechanism 4 is arranged at one end of the workbench 2, and a cleaning mechanism 5 is arranged at the other end of the workbench 2; The processing mechanism 3 includes a first cylinder 301, a first transmission shaft 302, a first sliding block 303 and a second transmission shaft 304. One end of the bracket 1 is fixedly connected to the first cylinder 301, the output end of the first cylinder 301 is fixedly connected to the first transmission shaft 302, one end of the first transmission shaft 302 is fixedly connected to the first sliding block 303, and one end of the surface of the workbench 2 is fixedly connected to the second transmission shaft 304. During use, by starting the first cylinder 301, the first cylinder 301 drives the first transmission shaft 302 to move, and the displacement of the first transmission shaft 302 drives the first sliding block 303 to move, thereby completing subsequent material processing; The discharging mechanism 4 includes a first fixed block 401, a movable groove 402, a sliding rod 403, a pressing block 404, a spring 405, a material placing plate 406, a base 407, a blade 408, a first fixed shell 409, a collecting box 410, a bearing platform 411, a second cylinder 412, a third transmission shaft 413, a connecting plate 414, a connecting shaft 415 and a second fixed shell 416. One end of the first sliding block 303 is fixedly connected to the first fixed block 401, and movable grooves 402 are provided on both sides of the first fixed block 401. The surface of the movable groove 402 is slidably connected to the sliding rod 403, and one end of the sliding rod 403 is fixedly connected to the pressing block 404. The pressing block 40 4 is fixedly connected with a spring 405, one side of the surface of the second transmission shaft 304 is slidably connected with a material placing plate 406, one end of the material placing plate 406 is attached to a base 407, one end of the base 407 is fixedly connected with a blade 408, one side of the workbench 2 is fixedly connected with a first fixed shell 409, the inner surface of the first fixed shell 409 is slidably connected with a collecting box 410, the other end of the workbench 2 is fixedly connected with a bearing platform 411, the other end of the workbench 2 is fixedly connected with a second cylinder 412, the output end of the second cylinder 412 is fixedly connected with a third transmission shaft 413, one end of the third transmission shaft 413 is fixedly connected with a connecting plate 414, and the connecting plate One end of 414 is fixedly connected to a connecting shaft 415, and the surface of the connecting shaft 415 is slidably connected to a second fixed shell 416. During use, the worker needs to place the material to be processed on the material placement plate 406, and start the first cylinder 301 after ensuring that it is correct. The first cylinder 301 will indirectly drive the first fixed block 401 to move, and the first fixed block 401 will move toward the material placement plate 406 below. At this time, the pressing block 404 will contact the processing material on the material placement plate 406, and the processing material will apply a certain force to the pressing block 404, and the pressing block 404 will transmit the force to the sliding rod 403 and the spring 405. After receiving the force, the sliding rod 403 will move to the first fixed block 401. The first fixed block 401 is displaced inside, and the spring 405 is deformed after receiving the force. Because the first fixed block 401 cooperates with the blade 408, the material on the material placement plate 406 is cut by the blade 408. After the material is cut by the blade 408, the force received by the spring 405 disappears, so that the spring 405 drives the pressing block 404 and the sliding rod 403 to move outside the first fixed block 401 due to its own deformation, so that the pressing block 404 presses the excess cutting waste into the through hole inside the blade 408, so that the waste is collected in the collecting box 410 from the through hole inside the blade 408, thereby achieving the purpose of automatically cleaning the waste; The cleaning mechanism 5 includes a first side box 501, a second side box 502, a second sliding block 503, a screw 504, a second fixed block 505, a third cylinder 506, a fourth transmission shaft 507, a fixed rod 508, a connecting rod 509, a cleaning bar 510, an electromagnet 511, a battery 512 and a laser sensor 513. One side of the workbench 2 is fixedly connected to the first side box 501, the inner surface of the first side box 501 is slidably connected to the second side box 502, one side of the second side box 502 is fixedly connected to the second sliding block 503, the inner surface of the second sliding block 503 is threadedly connected to the screw 504, one side of the surface of the screw 504 is connected to the second fixed block 505 by a bearing, and the inner surface of the second side box 502 is fixedly connected to the third cylinder 506. Cylinder 506, the output end of the third cylinder 506 is fixedly connected to the fourth transmission shaft 507, one side of the second side box 502 is fixedly connected to a fixing rod 508, one side of the fixing rod 508 is fixedly connected to a connecting rod 509, and the surface of one side of the connecting rod 509 is slidably connected to a cleaning strip 510, the interior of the carrier 411 is fixedly connected to an electromagnet 511, the interior of the carrier 411 is fixedly connected to a battery 512, and one end of the surface of the carrier 411 is fixedly connected to a laser sensor 513. During use, when the first fixed block 401 drives the processed material to move downward, it will indirectly drive the material placement plate 406 to move downward. At this time, the laser sensor 513 on the surface of the carrier 411 will sense the material placement plate 406, and the laser sensor 513 The electromagnet 511 and the second cylinder 412 will be activated. Because the materials of the support platform 411, the base 407 and the blade 408 are ferromagnetic, the electromagnet 511 will make the support platform 411, the base 407 and the blade 408 have ferromagnetic force, so that the waste chips generated during material processing will be adsorbed near the blade 408. At this time, the second cylinder 412 will drive the third transmission shaft 413 to move, and the displacement of the third transmission shaft 413 will drive the connecting plate 414 to move, and the displacement of the connecting plate 414 will drive the connecting shaft 415 to move, and the displacement of the connecting shaft 415 will drive the material placement plate 406 to move. The material placement plate 406 will be slidably connected with the blade 408 during the movement, so that the waste chips on the surface of the blade 408 The material on the loading plate 406 is scraped off, and the moving distance of the loading plate 406 does not exceed the height of the blade 408 itself. At this time, by starting the third cylinder 506, the third cylinder 506 will drive the fourth transmission shaft 507 to move, and the displacement of the fourth transmission shaft 507 will drive the cleaning bar 510 to move, and the cleaning bar 510 will push the processed material out of the loading plate 406. At the same time, the cleaning bar 510 will push the waste chips on the loading plate 406 to the notch on one side of the loading plate 406, and the waste chips will fall from the notch on one side of the loading plate 406 to the inclined part of one side of the supporting platform 411. Because of the design of the structure of the supporting platform 411 itself, the waste chips will eventually fall into the collecting box 410 below for subsequent centralized processing. In addition, the handle of the screw rod 504 can be manually turned.The rotation of the screw rod 504 will drive the second sliding block 503 to move, the displacement of the second sliding block 503 will drive the second side box 502 to move, the displacement of the second side box 502 will drive the fixed rod 508 to move, the displacement of the fixed rod 508 will drive the connecting rod 509 to move, the displacement of the connecting rod 509 will drive the cleaning bar 510 to move, so as to achieve the purpose of adjusting the height of the cleaning bar 510, so that the cleaning bar 510 can clean the surface of the material to be processed on the material placement plate 406 on the basis of the original function of cleaning the waste chips on the surface of the material placement plate 406, so as to give full play to the production capacity of the equipment and greatly improve the quality of material processing.
[0022] Furthermore, the first sliding block 303 is slidably connected to the second transmission shaft 304, and the second transmission shaft 304 is arranged in two groups. By the arrangement of the first sliding block 303 and the second transmission shaft 304, the first sliding block 303 can slide on the surface of the second transmission shaft 304, thereby improving the accuracy of the displacement of the first sliding block 303. By the arrangement of two groups of the second transmission shaft 304, the displacement of the first sliding block 303 can be kept stable, which is beneficial to improving the stability of the device itself.
[0023] Furthermore, the other end of the workbench 2 is fixedly connected to a second cylinder 412, the output end of the second cylinder 412 is fixedly connected to a third transmission shaft 413, one end of the third transmission shaft 413 is fixedly connected to a connecting plate 414, one end of the connecting plate 414 is fixedly connected to a connecting shaft 415, and the surface of the connecting shaft 415 is slidably connected to a second fixed shell 416. By setting the workbench 2 and the second cylinder 412, the fixation of the second cylinder 412 can be made more stable, which is conducive to improving the efficiency of material processing. By setting the second cylinder 412 and the third transmission shaft 413, it is conducive to the third transmission shaft 413 to indirectly drive the material placing plate (40 6) Lifting the material is beneficial to improving the production efficiency of the device. Through the arrangement of the third transmission shaft 413 and the connecting plate 414, the third transmission shaft 413 can drive the connecting plate 414 to move, which is beneficial to lifting the material after processing, and it is convenient for workers to take out the processed material. Through the arrangement of the connecting plate 414 and the connecting shaft 415, the connecting plate 414 can drive the connecting shaft 415 to move, which is beneficial to the efficiency of material processing. Through the arrangement of the connecting shaft 415 and the second fixed shell 416, the second fixed shell 416 can keep the displacement of the connecting shaft 415 stable, thereby improving the stability of the device during operation.
[0024] Furthermore, the first fixed block 401 is slidably connected to the blade 408, and the pressing block 404 is slidably connected to the blade 408. Through the setting of the first fixed block 401 and the blade 408, the device can quickly process and cut the material, thereby improving the efficiency of the equipment operation. Through the setting of the pressing block 404 and the blade 408, the pressing block 404 can press the processing waste out from the through hole on the inner side of the blade 408, thereby reducing labor costs.
[0025] Furthermore, the material placing plate 406 is slidably connected to the second transmission shaft 304, and the material placing plate 406 is fixedly connected to the connecting shaft 415. By setting the material placing plate 406 and the second transmission shaft 304, the displacement of the material placing plate 406 can be kept stable, which is conducive to improving the accuracy of material processing. By setting the material placing plate 406 and the connecting shaft 415, the connecting shaft 415 can smoothly drive the material placing plate 406 to move, thereby ensuring that the material is smoothly taken out after processing, which is conducive to improving the production efficiency of material processing.
[0026] Furthermore, the base 407 is fixedly connected to the supporting platform 411, and the inner surface of the first fixed shell 409 is provided with an inner concave structure matching the size of the collection box 410, and one side of the supporting platform 411 is inclined. Through the setting of the base 407 and the supporting platform 411, the supporting platform 411 can withstand the processing load from the base 407, thereby improving the overall stability of the device. Through the setting of the first fixed shell 409 and the collection box 410, a locking block is provided at the bottom of the collection box 410, so that the collection box 410 can always remain tight with the first fixed shell 409 when closed, thereby ensuring that the collection box 410 will not accidentally detach. Through the setting of the supporting platform 411, waste or dust on the supporting platform 411 can be easily cleaned, which is beneficial to improving the quality of material processing.
[0027] Furthermore, the connecting shaft 415 is slidably connected to the supporting platform 411, and the second fixed shell 416 is fixedly connected to the workbench 2. By setting the connecting shaft 415 and the supporting platform 411, the displacement of the connecting shaft 415 can be guaranteed to be smooth, thereby improving the stability of the device during operation. By setting the second fixed shell 416 and the workbench 2, the connecting shaft 415 in the second fixed shell 416 can still remain stable during movement, thereby ensuring the safety of device production.
[0028] Furthermore, the material of the support platform 411 is 12Cr2Mo1 alloy steel. Through the setting of the support platform 411 made of 12Cr2Mo1 alloy steel, 12Cr2Mo1 alloy steel has ferromagnetism and is an alloy steel containing chromium and molybdenum. It has high strength and toughness, as well as good heat resistance and corrosion resistance. It is often used to manufacture mechanical parts and structural parts that withstand high loads and work at high temperatures, which is conducive to the subsequent cleaning of waste on the placing plate 406.
[0029] Furthermore, an electromagnet 511 is fixedly connected to the interior of the carrier platform 411, a battery 512 is fixedly connected to the interior of the carrier platform 411, and a laser sensor 513 is fixedly connected to one end of the surface of the carrier platform 411. Through the configuration of the carrier platform and the electromagnet 511, the electromagnet 511 can make the carrier platform ferromagnetic when powered on, so that the carrier platform itself can absorb debris with ferromagnetic metal materials, thereby facilitating the efficiency of subsequent cleaning of the debris. Through the configuration of the carrier platform 411 and the battery 512, the battery 512 can continuously power the electromagnet 511, thereby improving the operating efficiency of the electromagnet 511. Through the configuration of the carrier platform 411 and the laser sensor 513, the laser sensor 513 is connected to the switch of the electromagnet 511, so that the electromagnet 511 is energized when the debris needs to be cleaned, and the electromagnet 511 is powered off when the debris does not need to be cleaned, thereby making the device more durable and efficient.
[0030] Furthermore, the connecting rod 509 is slidably connected to the second transmission shaft 304. Through the arrangement of the connecting rod 509 and the second transmission shaft 304, the fixing rod 508 and the connecting rod 509 can ensure a certain stability during the movement, which is beneficial to improving the safety of the device during operation.
[0031] Working principle: workers need to place the material to be processed on the material placement plate 406, and start the first cylinder 301 after ensuring that there is no error. The first cylinder 301 will indirectly drive the first fixed block 401 to move, and the first fixed block 401 will move toward the material placement plate 406 below. At this time, the pressing block 404 will contact the material to be processed on the material placement plate 406, and the material to be processed will apply a certain force to the pressing block 404, and the pressing block 404 will transfer the force to the sliding rod 403 and the spring 405. After the sliding rod 403 is subjected to the force, it will move toward the inside of the first fixed block 401, and the spring 405 will be deformed after being subjected to the force, because the first fixed block 401 and the The blades 408 cooperate with each other so that the material on the loading plate 406 is cut by the blade 408. After the material is cut by the blade 408, the force applied to the spring 405 disappears, so that the spring 405 will drive the pressure block 404 and the sliding rod 403 to move to the outside of the first fixed block 401 due to its own deformation, so that the pressure block 404 will press the excess cutting waste into the through hole inside the blade 408, and the waste will be collected in the collection box 410 from the through hole inside the blade 408, thereby achieving the purpose of automatically cleaning the waste, without the need for workers to manually clean it, thereby increasing the effective operation time of the equipment and greatly improving the output of material processing.
[0032] During use, by starting the third cylinder 506, the third cylinder 506 will drive the fourth transmission shaft 507 to move, and the displacement of the fourth transmission shaft 507 will drive the cleaning bar 510 to move, and the cleaning bar 510 will push the processed material out of the material placing plate 406. At the same time, the cleaning bar 510 will push the waste chips on the material placing plate 406 to the notch on one side of the material placing plate 406, and the waste chips will fall from the notch on one side of the material placing plate 406 into the inclined part of one side of the supporting platform 411. Due to the design of the structure of the supporting platform 411 itself, the waste chips will eventually fall into the collection box 410 below for subsequent centralized processing. While there is no need for workers to manually discharge the materials, it is ensured that the waste materials can be cleaned out of the die cutting area in time, avoiding the waste materials from affecting the product quality in the subsequent processing process, thereby improving the production efficiency of material processing.
[0033] During use, when the first fixed block 401 drives the processed material to move downward, it will indirectly drive the material placement plate 406 to move downward. At this time, the laser sensor 513 on the surface of the carrier 411 will sense the material placement plate 406, and the laser sensor 513 will start the electromagnet 511 and the second cylinder 412. Because the materials of the carrier 411, the base 407 and the blade 408 are all ferromagnetic, the electromagnet 511 will make the carrier 411, the base 407 and the blade 408 have ferromagnetic force, so that the waste generated during material processing will be adsorbed. Near the blade 408, the second cylinder 412 will drive the third transmission shaft 413 to move, the displacement of the third transmission shaft 413 will drive the connecting plate 414 to move, the displacement of the connecting plate 414 will drive the connecting shaft 415 to move, the displacement of the connecting shaft 415 will drive the placing plate 406 to move, and the placing plate 406 will be slidably connected with the blade 408 during the movement, so that the waste chips on the surface of the blade 408 are scraped off, avoiding direct contact between the workers and the cutting mold and waste materials, ensuring the workers' life safety, and greatly improving the reliability of the equipment.
[0034] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An automatic discharge device for waste materials in a forming die, comprising a bracket (1), characterized in that: A workbench (2) is fixedly connected to one side of the bracket (1), a processing mechanism (3) is provided at one end of the bracket (1), a discharging mechanism (4) is provided at one end of the workbench (2), and a cleaning mechanism (5) is provided at the other end of the workbench (2); The processing mechanism (3) comprises a first cylinder (301), a first transmission shaft (302), a first sliding block (303) and a second transmission shaft (304); one end of the bracket (1) is fixedly connected to the first cylinder (301); the output end of the first cylinder (301) is fixedly connected to the first transmission shaft (302); one end of the first transmission shaft (302) is fixedly connected to the first sliding block (303); and one end of the surface of the workbench (2) is fixedly connected to the second transmission shaft (304); The discharging mechanism (4) comprises a first fixed block (401), a movable groove (402), a sliding rod (403), a pressing block (404), a spring (405), a material placing plate (406), a base (407), a blade (408), a first fixed shell (409), a material collecting box (410), a bearing platform (411), a second cylinder (412), a third transmission shaft (413), a connecting plate (414), a connecting shaft (415) and a second fixed shell (416); one end of the first sliding block (303) is fixedly connected to the first fixed block (401); two sides of the first fixed block (401) are provided with movable grooves (402); the surface of the movable grooves (402) A sliding rod (403) is slidably connected to the surface, one end of the sliding rod (403) is fixedly connected to a pressure block (404), one end of the pressure block (404) is fixedly connected to a spring (405), one side of the surface of the second transmission shaft (304) is slidably connected to a material placement plate (406), one end of the material placement plate (406) is affixed to a base (407), one end of the base (407) is fixedly connected to a blade (408), one side of the workbench (2) is fixedly connected to a first fixed shell (409), the inner surface of the first fixed shell (409) is slidably connected to a material collection box (410), and the other end of the workbench (2) is fixedly connected to a bearing platform (411); The cleaning mechanism (5) comprises a first side box (501), a second side box (502), a second sliding block (503), a screw rod (504), a second fixed block (505), a third cylinder (506), a fourth transmission shaft (507), a fixed rod (508), a connecting rod (509), a cleaning bar (510), an electromagnet (511), a battery (512) and a laser sensor (513); one side of the workbench (2) is fixedly connected to the first side box (501); the inner surface of the first side box (501) is slidably connected to the second side box (502); and one side of the second side box (502) is fixedly connected to the first side box (501). Two sliding blocks (503), the inner surface of the second sliding block (503) is threadedly connected to a screw rod (504), one side of the surface of the screw rod (504) is connected to a second fixed block (505), the inner surface of the second side box (502) is fixedly connected to a third cylinder (506), the output end of the third cylinder (506) is fixedly connected to a fourth transmission shaft (507), one side of the second side box (502) is fixedly connected to a fixed rod (508), one side of the fixed rod (508) is fixedly connected to a connecting rod (509), and the surface of one side of the connecting rod (509) is slidably connected to a cleaning strip (510).
2. The automatic discharge equipment for waste in a forming die according to claim 1, characterized in that: The first sliding block (303) is slidably connected to the second transmission shaft (304), and the second transmission shaft (304) is provided in two groups.
3. The automatic discharge equipment for waste materials in a forming die according to claim 1 is characterized by: The other end of the workbench (2) is fixedly connected to a second cylinder (412), the output end of the second cylinder (412) is fixedly connected to a third transmission shaft (413), one end of the third transmission shaft (413) is fixedly connected to a connecting plate (414), one end of the connecting plate (414) is fixedly connected to a connecting shaft (415), and the surface of the connecting shaft (415) is slidably connected to a second fixed shell (416).
4. The automatic waste discharge equipment in the forming die according to claim 1 is characterized by: The first fixing block (401) is slidably connected to the blade (408), and the pressing block (404) is slidably connected to the blade (408).
5. The automatic discharge equipment for waste materials in a forming die according to claim 1 is characterized by: The material placement plate (406) is slidably connected to the second transmission shaft (304), and the material placement plate (406) is fixedly connected to the connecting shaft (415).
6. The automatic discharge equipment for waste materials in a forming die according to claim 1 is characterized by: The base (407) is fixedly connected to the bearing platform (411); the inner surface of the first fixed shell (409) is provided with a concave structure matching the size of the material collecting box (410); and one side of the bearing platform (411) is arranged in an inclined manner.
7. The automatic discharge equipment for waste materials in a forming die according to claim 1 is characterized by: The connecting shaft (415) is slidably connected to the bearing platform (411), and the second fixed shell (416) is fixedly connected to the workbench (2).
8. The automatic discharge equipment for waste materials in a forming die according to claim 1, characterized in that: The material of the bearing platform (411) is 12Cr2Mo1 alloy steel.
9. The automatic waste discharge equipment in the forming die according to claim 1 is characterized by: An electromagnet (511) is fixedly connected inside the carrying platform (411), a storage battery (512) is fixedly connected inside the carrying platform (411), and a laser sensor (513) is fixedly connected to one end of the surface of the carrying platform (411).
10. The automatic discharge equipment for waste materials in a forming die according to claim 1, characterized in that: The connecting rod (509) is slidably connected to the second transmission shaft (304).