Crystal head wire binding machine with misalignment correction function

Abstract

The invention discloses a crystal head binding machine with a misalignment correction function, and relates to the technical field of network cable crystal head docking and bundling. The invention uses a pneumatic needle clamp 2 on a cylinder 2 and a movable clamp on the top of a storage box to simultaneously press eight network cables inserted in a shell, and uses a CCD camera to take real-time network cable images, and generates a control signal after computer processing and sends it to a control console. The relay power is used to adjust the polarity of multiple groups of electromagnets in the storage box, thereby realizing the subsequent adjustment of the height of the pressing block and realizing the corresponding bending deformation of the network cable. Subsequently, the pneumatic needle clamp 1 on the rotating block is tightened and turned, and the pneumatic needle clamp 2 on the cylinder 3 is pressed, so that the subsequent insertion of the crystal head is convenient, the insertion efficiency of the entire crystal head and the network cable is improved, and the accuracy of the network cable insertion is guaranteed.

Description

Technical Field

[0001] The invention relates to the technical field of network cable crystal head butt-jointing and bundling, in particular to a crystal head bundling machine with a misalignment correction function. Background Art

[0002] In engineering wiring, the connection of network cable to crystal head is a very important step in network transmission signal. If the crystal head is not connected well, the network transmission effect will be very poor, and it is very likely to be unavailable. The line sequence of network connection to crystal head is connected according to the national standard connection method. RJ-45 is required to make network cable. There are 8 grooves at the front end of RJ-45 crystal connector. There are 8 metal contacts in the grooves, referred to as "8C". Figure 1 As shown in the figure, the wiring sequence of the network cable crystal plug T568B from left to right is white-orange, orange, green-white, blue, blue-white, green, brown-white and brown. When manually wiring, the eight wire ends of the stripped network cable are divided into four groups and twisted together. Cut the wires and only need to stagger the positions of the green-white and green network cables when sorting;

[0003] During the automatic insertion and bundling of network cables and crystal plugs, a workstation is set up at the front of the equipment, where the network cables need to be manually sorted and fixed to the mobile fixture. The network cables are prone to misalignment during manual sorting, which will also reduce the overall insertion rate of the network cables and crystal plugs. At the same time, the unloading of the network cables and crystal plugs after the insertion is completed also needs to be sorted and bundled manually.

[0004] Therefore, we propose a crystal head wire binding machine with misalignment correction function. Summary of the invention

[0005] The purpose of the present invention is to provide a crystal plug binding machine with a misalignment correction function to solve the problems proposed in the above background technology that the manual arrangement of network cables leads to an increase in the failure rate of subsequent crystal plug insertion and the lack of automatic adaptation of the network cable bundling operation;

[0006] To achieve the above object, the present invention provides the following technical solutions:

[0007] A crystal head wire binding machine with a misalignment correction function comprises an operating table, a control console, a wire rolling table, a wire dividing table and a wire stripping mechanism, wherein the operating table is provided with a control console on the top, the wire stripping mechanism is provided with a wire rolling table on one side of the top of the operating table, and a wire dividing table is provided on one side of the wire rolling table, a slider is slidably connected to one side of the operating table, a slide bar is fixed to one side of the slide bar by bolts, a guide block is movably connected to the top of the slide bar, and a rotating arm 2 is fixed to one side of the guide block by bolts, and a pneumatic chuck is provided on the rotating arm 2;

[0008] A cylinder 1 is installed on the top of the thread rolling table, and one side of the cylinder 1 passes through the thread rolling table and is fixedly connected with a clamping plate, and a rubbing plate is slidably connected to the inner wall of the bottom of the thread rolling table;

[0009] Cylinder 2 and cylinder 3 are installed on the top of the wire dividing platform, and pneumatic needle clamp 2 is fixedly connected at one end of cylinder 2 and cylinder 3, a CCD camera is fixed to the outer wall of pneumatic needle clamp 2 at the bottom of cylinder 2 by bolts, a wire bending mechanism is installed on the inner wall of the bottom of the wire dividing platform and at the bottom of cylinder 2, a slide 1 is slidably connected to the top of the operating table, a rotating block is movably connected to the top of the slide 1, and a pneumatic needle clamp 1 is installed on one side of the rotating block, and a wire binding mechanism is installed on one side of the top of the operating table.

[0010] Furthermore, one side of the operating table is rotatably connected to a rotating arm, and one side of the rotating arm is clamped with a protrusion on the slider. One side of the operating table is fixed with a limit plate by bolts, and one side of the guide block passes through the slide rod and is clamped with an arc groove on the limit plate.

[0011] Furthermore, a telescopic clamp is slidably connected to the top of the operating table, threaded rods are movably connected to the inner walls on both sides of the branching table, and a movable clamping table is sleeved and installed on the threaded rods, and the top of the movable clamping table is movably connected to the branching table.

[0012] Furthermore, the wire bending mechanism includes a storage box, a relay, a casing, a movable clamp and a block. The storage box is fixedly connected to the inner wall of the bottom of the branching platform, the casing is fixedly connected to the top of the storage box, a relay is fixed to one side of the storage box by bolts, partitions are evenly installed in the storage box and in the casing, a movable clamp is evenly slidably connected to one side of the casing, a block is slidably connected to the gap between the partitions, and a limiting groove is evenly provided on one side of the block, the inner wall of the storage box is evenly slidably connected to a magnetic cylinder, and an electromagnet is correspondingly installed on one side of the magnetic cylinder.

[0013] Furthermore, the wire binding mechanism includes a placement table, a reel, a wire breaker, a clamping arm, a grid plate and a telescopic rotating clamp. The placement table is fixed to the top of the operating table by bolts, a telescopic rotating clamp is installed on the inner side of the top of the placement table, one side of the placement table is symmetrically and movably connected with the reel, and a wire breaker is installed on one side of the reel, the top of the placement table is symmetrically and rotatably connected with the clamping arm, rubber bands are mounted on the two clamping arms, and a grid plate is installed on one side of the top of the placement table.

[0014] The crystal head wiring method with misalignment correction function comprises:

[0015] Stripping and fixed length: Use the material roll on the top of the console to pay out the wires at a fixed length. The pneumatic clamp on the second rotating arm clamps the two sides of the outer sheath of the network cable during the pay-out process. At the same time, the stripping mechanism cuts out the outer sheath of the network cable with a length of 10cm. Then, under the rotation of the first rotating arm, the tail of the cut side of the network cable that is rolled up in pairs after stripping is moved to the telescopic clamp.

[0016] Wire straightening: The exposed network wire is pressed against the rubbing board by the clamping plate driven by the cylinder. After the rubbing board moves left and right at high frequency, the telescopic clamp moves the straightened exposed network wire to the mobile clamping table and moves simultaneously with the mobile clamping table.

[0017] Bending wire positioning: The mobile clamping platform and the telescopic clamp carry the straightened bare network wire to the top of the storage box, and use the pneumatic needle clamp 2 connected to the bottom of the cylinder 2 to contact the bare network wire, and expand the eight bare network wires. At the same time, the CCD camera takes pictures of the bare network wires and uploads them to the external processor. After comparing the colors of the eight bare network wires from left to right, a control signal is generated and sent to the console, and then the telescopic clamping platform pushes the expanded network wire head inward and inserts it into the movable clamping cylinder in the shell;

[0018] According to the control signal generated by the color distribution of the exposed network cable from left to right, the control console controls the power-on time of the electromagnet on the inner wall of the storage box, so that when the movable clamp drives a single exposed network cable to press the block, the eight blocks will contact the exposed network cable within the specified time, and the bent exposed network cable will contact the pneumatic needle clamp 1 on the rotating block, and rotate 90° after being clamped by the pneumatic needle clamp 1, and then move the exposed network cable to the bottom of the cylinder 3, and the pneumatic needle clamp 2 located on the cylinder 3 will descend with the pneumatic needle clamp 1, and press the exposed network cable between the pneumatic needle clamps on the fixed mold, and then complete the connection with the crystal head after being straightened by the telescopic clamp, and finally come to the placement table;

[0019] The wires are gathered and bundled. Due to the installation of the crystal head on the network cable, the discharged network cable crystal head is intercepted by the grid plate. The binding tape is cut in advance and left on the rubber band. It is clamped by the clamp arms on both sides. The two sides of the binding tape come to the bottom of the telescopic rotating clamp. The telescopic rotating clamp clamps the two sides of the binding tape and rotates to fix it, completing the binding of the crystal head network cable.

[0020] Compared with the prior art, the present invention has the following beneficial effects:

[0021] In the present invention, the stripped network cable is transferred by the swinging movement of the first rotating arm in coordination with the pneumatic clamp on the second rotating arm. At the same time, the network cable is straightened and separated under the active transportation of the telescopic clamp, the movable clamping platform and the first sliding platform. Finally, the binding mechanism installed on the operating table is coordinated to complete the bundling of the finished crystal head network cable. The insertion and bundling of the crystal head network cable has a high degree of automation, the finished product preparation efficiency is high and the quality of the finished product is guaranteed.

[0022] In the present invention, the eight network cables inserted in the shell are pressed simultaneously by the pneumatic needle clamp 2 on the cylinder 2 and the movable clamp cylinder on the top of the storage box, and the network cable image taken by the CCD camera is processed by the computer to generate a control signal and send it to the control console, and the relay is used to adjust the polarity of multiple groups of electromagnets located in the storage box, so as to achieve the subsequent adjustment of the height of the pressing block and achieve the corresponding bending deformation of the network cable. Subsequently, the pneumatic needle clamp 1 on the rotating block is clamped and turned, and the pneumatic needle clamp 2 on the cylinder 3 is pressed, so that the sorted network cable is successfully moved to the mold for fixing, which is convenient for the subsequent insertion of the crystal head, thereby improving the insertion efficiency of the entire crystal head and the network cable and ensuring the accuracy of the network cable insertion. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 This is a schematic diagram of the wiring sequence of the network cable crystal plug T568B;

[0024] Figure 2 It is a schematic diagram of the main structure of the crystal head wire binding machine with misalignment correction function of the present invention;

[0025] Figure 3 This is a schematic diagram of the structure in which the first rotating arm drives the pneumatic chuck on the second rotating arm to rotate according to the present invention;

[0026] Figure 4 It is a schematic diagram of the connection structure between the thread rolling table and the thread distribution table on the operating table of the present invention;

[0027] Figure 5 It is a schematic diagram of the overall structure of the wire stripping mechanism of the present invention;

[0028] Figure 6 It is a schematic diagram of the connection structure between the upper rotating block of the slide table and the pneumatic needle clamp of the present invention;

[0029] Figure 7 For the present invention Figure 1 A schematic diagram of the structure at A;

[0030] Figure 8 It is a schematic diagram of the overall structure of the wire bending mechanism of the present invention;

[0031] Fig. 9 It is a schematic diagram of the cross-sectional structure of the storage box of the present invention;

[0032] Fig.10 It is a schematic diagram of the connection structure between the clamping plate and the rubbing board on the thread rubbing table of the present invention;

[0033] Fig.11 It is a schematic diagram of the distribution of the line segments of the network cable after stripping, forming in the bending mechanism and subsequent flipping.

[0034] In the figure: 1. operating table; 2. control console; 3. rotating arm 1; 4. slider; 5. slide bar; 6. rotating arm 2; 7. pneumatic chuck; 8. limit plate; 9. guide block; 10. wire stripping mechanism; 11. wire twisting table; 12. wire dividing table; 13. wire binding mechanism; 131. placing table; 132. reel; 133. wire breaker; 134. clamping arm; 135. rubber band; 136. grid plate; 137. telescopic rotating clamp; 14. sliding table 1; 15. rotating block; 16. Pneumatic needle clamp 1; 17. Cylinder 1; 18. Clamp; 19. Washboard; 20. Cylinder 2; 21. Pneumatic needle clamp 2; 22. Cylinder 3; 23. Telescopic clamp; 24. Mobile clamping table; 25. Wire bending mechanism; 251. Storage box; 252. Relay; 253. Shell; 254. Movable clamp; 255. Partition; 256. Block; 257. Limiting groove; 258. Electromagnet; 259. Magnetic cylinder; 26. CCD camera. DETAILED DESCRIPTION

[0035] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0036] See also Figure 1-11 , the present invention provides a technical solution:

[0037] Example 1: Figure 1 As shown, the wiring sequence of the network cable crystal plug T568B from left to right is white-orange, orange, green-white, blue, blue-white, green, brown-white and brown. When manually wiring, the eight wire ends of the stripped network cable are divided into four groups and twisted together. When sorting, it is only necessary to stagger the positions of the green-white and green network cables. The present invention adopts a fully automatic insertion technology in the process of connecting the crystal plug and the network cable, including stripping, straightening, plugging and tying the network cable. Compared with the manual wiring adopted in the prior art, the error rate of the crystal plug plugging is reduced, and the overall plugging rate is improved;

[0038] When doing specific work, such as Figure 2 As shown, the network cable winding mechanism located at the top of the console 2 cooperates with the existing wire stripping mechanism 10 to cut and strip the network cable according to the preset length. Usually, the stripping length is controlled at about 10 cm. Since the network cable is mostly made of oxygen-free copper and copper-clad aluminum, the overall ductility is good;

[0039] A rotating arm 3 is rotatably connected to one side of the operating table 1, and the rotating arm 3 is engaged with the protrusion of the slider 4. At the same time, a slide bar 5 is fixed on the slider 4. The swing of the rotating arm 3 drives the entire slide bar 5 to move left and right. A guide block 9 is movably connected to the slide bar 5, wherein the rear of the guide block 9 abuts against the arc groove on the limit plate 8, and a rotating arm 2 6 is installed in front, so that during the translation of the slide bar 5, the entire rotating arm 2 6 is driven to rotate through the limit of the arc groove. Figure 2 to Figure 3 As shown, a pneumatic chuck 7 is installed at the end of the rotating arm 2 6. When the wire stripping mechanism 10 is working, the pneumatic chuck 7 completes the clamping and fixing of the tail of the wire head after the wire is broken, and moves the wire stripping head to the working area of ​​the wire twisting table 11 after rotating 90 degrees counterclockwise;

[0040] A telescopic clamp 23 is slidably connected to the top of the operating table 1, with the opening and closing direction facing upward and being able to move forward and backward to facilitate the subsequent stretching and feeding of the stripping head. Fig.10 As shown, a cylinder 17 is installed on the top of the wire twisting table 11, and the cylinder 17 drives the clamping plate 18 to press the top of the wire stripping head sent by the telescopic clamp 23, and the rubbing plate 19 located at the bottom of the clamping plate 18 can move left and right at a high frequency. At the same time, rubber plates are fixed on the rubbing plate 19 and the clamping plate 18 to improve the wire twisting effect while protecting the network cable from damage;

[0041] The stripping head changes from a spiral shape to a straight shape in the wire twisting table 11, and then the eight network cables of the stripping head are distinguished. The telescopic clamp 23 drives the stripping head to move to the working area of ​​the wire splitting table 12, such as Figure 4 As shown, the entire wire splitting platform 12 is installed with a cylinder 20 and a cylinder 3 22, and at the same time, a pneumatic needle clamp 21 is installed at the bottom of the cylinder 20 and the cylinder 3 22, and a pneumatic needle clamp 16 is installed on the slide 14, wherein the pneumatic needle clamp 16 and the pneumatic needle clamp 21 are mainly composed of nine steel needles, the ends of the steel needles are smooth, and the steel needles can move equidistantly. At the same time, a CCD camera 26 is also installed on the outer wall of the pneumatic needle clamp at the bottom of the cylinder 20, which cooperates with the extension and contraction of the cylinder 20 to shoot the eight network cables of the stripping head, and sends the shot images to an external computer in real time. After the computer distributes the eight network cables on the plane, the network cables that need to be adjusted and the number of adjustment bits are obtained, which is similar to Fig.11 In the , the first position is white-orange, so you need to move seven positions from the right to the left, and so on;

[0042] After being processed by the external computer, the generated control signal is sent to the console 2, which is converted into an electrical signal and sent to the wire bending mechanism 25. Figure 8As shown, a casing 253 is fixed on the top of the entire storage box 251, and eight movable clamps 254 that can slide freely up and down are arranged on the casing 253. A fixed partition 255 is arranged in front of the casing 253, and a stopper 256 that can slide up and down is installed between the partitions 255. A spring is arranged at the bottom of the stopper 256, and a limiting groove 257 is arranged on one side of the stopper 256. A relay 252 is installed on one side of the storage box 251. The relay 252 is used for adjusting the power on and off of the electromagnet 258 in the storage box 251. Fig. 9 As shown, a magnetic cylinder 259 is provided at the end of the electromagnet 258. By energizing a single row of single electromagnets 258, the magnetic cylinder 259 is pushed out to abut against the limit groove 257 of the block 256 that is pressed down, so as to lock the block 256. Finally, the eight blocks 256 are controlled to have different heights and correspond to the eight network cables, and the pressing activity unit of the block 256 is controlled to be 1 cm.

[0043] The movable clamping platform 24 is installed on the inner threaded rod of the wire distribution platform 12. After the telescopic clamp 23 carries the wire stripping head that has finished twisting and moves to the movable clamping platform 24, the two simultaneously carry the wire stripping head to the top of the storage box 251. At this time, the telescopic clamp 23 pushes the wire stripping head to move inward, and at the same time, the pneumatic needle clamp 21 at the bottom of the cylinder 20 descends to complete the expansion of the eight network cables. Therefore, one end of the eight network cables successfully enters the movable clamping cylinder 254 from between the partitions 255. According to the control signal given by the control console 2, the movable clamping cylinder 254 and the pneumatic needle clamp 21 simultaneously drive the eight network cables to move downward on the stopper 256. During the descent of the eight stoppers 256, they will be abutted by the magnetic cylinder 259 at a specific height, resulting in the pneumatic needle clamp 21 pulling the network cable in the movable clamping cylinder 254 during the descent process. Finally, according to the wiring sequence of the network cable crystal head T568B, the network cable at the highest position corresponds to the orange and white line on the far left, and the subsequent seven network cables are at different heights, such as Fig.11 As shown;

[0044] At this time, the telescopic clamp 23 drives the eight bent network cables to move out of the movable jacket, and continues to move to the left with the movable clamping platform 24. The movable clamping platform 24 ensures that the eight network cables are stable during the movement. Figure 7 As shown, the entire slide 14 is meshed with a rotating block 15, and a pneumatic needle clamp 16 is installed on one side of the rotating block 15. The structure is the same as that of the pneumatic needle clamp 21. The initial position of the pneumatic needle clamp 16 faces right. The mobile clamp 24 is used to move the bent mesh cable head to the expanded pneumatic needle clamp 16, as shown in FIG. Fig.11 As shown in the left figure, there is a height difference between the curved wires, and the height difference between the highest wire and the lowest wire is 7 cm. Therefore, after contacting the pneumatic needle clamp 16, the eight wires are separated again. After the rotating block 15 rotates 90 degrees counterclockwise, the eight wires on the pneumatic needle clamp 16 are vertically distributed, as shown in FIG. Fig.11 The right picture shows;

[0045] Since the positions of the eight network cables on the pneumatic needle clamp 16 have been distinguished, but are at different heights, when the slide 14 moves to the bottom of the pneumatic needle clamp 21 at the bottom of the cylinder 3 22, the descending pneumatic needle clamp 21 expands and contacts with the pneumatic needle clamp 16, and squeezes the network cables at different heights on the pneumatic needle clamp 16, and presses the eight network cables into the locking mold on the wire distribution platform 12 at the same time, and then the pneumatic needle clamp 16 lifts the locked network cables and the locking mold moves to one side of the crystal head to complete the docking of the network cables and the crystal head, and the descending height of each block 256 is controlled by identifying the eight network cables after the twisting, so as to realize the shaping of each network cable and then realize the rapid positioning of the eight network cables. Compared with manual sorting, the overall network cable distinction rate is improved, but there are also disadvantages. Due to the mechanical and automated network cable distinction, the initial sorting path is not the optimal path, resulting in an increase in the number of interlacing between the eight network cables. When the crystal head is interlaced, the aesthetics of the contact tail side of the network cable and the crystal head is reduced.

[0046] Embodiment 2: After the installation of the crystal head of the network cable is completed, it will be collected manually, and after a certain amount is stored, it will be bundled together. For this purpose, a wire binding mechanism 13 is installed on the rear side of the entire operating table 1 to automatically bundle the crystal head network cables that are unloaded;

[0047] like Figure 5 As shown, a placing table 131 is fixed on the operating table 1. The placing table 131 is located on one side of the branching table 12 and is installed with a grid plate 136. The grid plate 136 is installed to clamp the crystal head network cable dropped from the top of the branching table 12. The gap width of the grid plate 136 is greater than the diameter of the network cable and smaller than the width of the crystal head, which is just used to intercept the network cable with the crystal head. A clamping arm 134 that can be opened and closed is installed in front of the grid plate 136. A rubber band 135 is set between the two clamping arms 134. The rubber band 135 is 3-4 cm wide and continuously descends. The accumulated network wires press down the rubber band 135. Before the network wires fall onto the rubber band 135, the reel 132 on one side drives the wire tie to move onto the rubber band 135, and is then cut by the wire breaker 133. The network wires continue to press down the wire tie on the rubber band 135, and are then engaged by the clamping arm 134. The wire tie is located on both sides of the network wire, and the telescopic rotating clamp 137 located on the top of the placement table 131 contacts both sides of the wire tie while descending, clamping both sides of the wire tie and rotating at the same time to complete the bundling of the network wires.

[0048] Working principle of the present invention:

[0049] The material roll on the top of the control console 2 is used to pay out the wire at a fixed length. The pneumatic clamp 7 on the rotating arm 2 6 clamps the two sides of the outer skin of the network cable during the pay-out process. At the same time, the wire stripping mechanism 10 cuts out the outer skin of the network cable with a length of 10 cm. Then, under the rotation of the rotating arm 1 3, the tail of the ring-cut side of the network cable rolled up in pairs after stripping is moved to the telescopic clamp 23;

[0050] The clamping plate 18 driven by the cylinder 17 presses the exposed network cable onto the washboard 19. After the washboard 19 moves left and right at a high frequency, the telescopic clamp 23 moves the straightened exposed network cable onto the mobile clamping platform 24 and moves simultaneously with the mobile clamping platform 24.

[0051] The movable clamping platform 24 and the telescopic clamp 23 carry the straightened bare network cables to the top of the storage box 251, and use the pneumatic needle clamp 21 connected to the bottom of the cylinder 20 to contact the bare network cables and expand the eight bare network cables. At the same time, the CCD camera 26 takes pictures of the bare network cables and uploads them to the external processor. After comparing the colors of the eight bare network cables from left to right, a control signal is generated and sent to the console 2, and then the telescopic clamping platform pushes the expanded network cable head inward and inserts it into the movable clamping cylinder 254 in the housing 253.

[0052] According to the control signal generated by the color distribution of the exposed network cable from left to right, the control console 2 controls the power-on time of the electromagnet 258 on the inner wall of the storage box 251, so that when the movable clamp 254 drives a single exposed network cable to press the block 256, the eight blocks 256 contact the exposed network cable within the specified time, and the bent exposed network cable contacts the pneumatic needle clamp 16 on the rotating block 15, and is clamped by the pneumatic needle clamp 16 and rotated 90 degrees, and then the exposed network cable is moved to the bottom of the cylinder 3 22, and the pneumatic needle clamp 21 located on the cylinder 3 22 and the pneumatic needle clamp 16 are offset and descended, and the exposed network cable between the pneumatic needle clamp 16 is pressed on the fixed mold, and then the cable is straightened by the telescopic clamp 23 to complete the connection with the crystal head, and finally comes to the placement table 131;

[0053] Due to the installation of the crystal head on the network cable, the discharged network cable crystal head is intercepted by the grid plate 136, the binding strap is cut in advance and left on the rubber band 135, and is clamped by the clamping arms 134 on both sides. The two sides of the binding strap come to the bottom of the telescopic rotating clamp 137, and the telescopic rotating clamp 137 clamps the two sides of the binding strap to rotate and fix it, completing the wire bundling of the crystal head network cable.

[0054] The above contents are merely examples and explanations of the structure of the present invention. The technicians in this technical field may make various modifications or additions to the specific embodiments described or replace them in a similar manner. As long as they do not deviate from the structure of the invention or exceed the scope defined by the claims, they should all fall within the protection scope of the present invention.

[0055] In the description of this specification, the description with reference to the terms "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.

[0056] The preferred embodiments of the present invention disclosed above are only used to help explain the present invention. The preferred embodiments do not describe all the details in detail, nor do they limit the invention to only specific implementation methods. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the present invention, so that those skilled in the art can understand and use the present invention well. The present invention is limited only by the claims and their full scope and equivalents.

Claims

1. A crystal head wire binding machine with a misalignment correction function, comprising an operating table (1), a control console (2), a wire rolling table (11), a wire splitting table (12) and a wire stripping mechanism (10), wherein the operating table (1) is provided with a control console (2) on the top, the wire stripping mechanism (10) is provided with a wire rolling table (11) on one side of the top of the operating table (1), and a wire splitting table (12) is provided on one side of the wire rolling table (11), characterized in that: A slider (4) is slidably connected to one side of the operating table (1), a slide bar (5) is fixed to one side of the slide bar (4) by bolts, a guide block (9) is movably connected to the top of the slide bar (5), and a second rotating arm (6) is fixed to one side of the guide block (9) by bolts, and a pneumatic chuck (7) is installed on the second rotating arm (6); A cylinder 1 (17) is installed on the top of the thread rolling platform (11), and one side of the cylinder 1 (17) passes through the thread rolling platform (11) and is fixedly connected to a clamping plate (18), and a rubbing plate (19) is slidably connected to the inner wall of the bottom of the thread rolling platform (11); Cylinder 2 (20) and cylinder 3 (22) are installed on the top of the wire splitting platform (12), and pneumatic needle clamp 2 (21) is fixedly connected at one end of cylinder 2 (20) and cylinder 3 (22). A CCD camera (26) is fixed to the outer wall of pneumatic needle clamp 2 (21) at the bottom of cylinder 2 (20) by bolts. A wire bending mechanism (25) is installed on the inner wall of the bottom of the wire splitting platform (12) and at the bottom of cylinder 2 (20). A slide 1 (14) is slidably connected to the top of the operating platform (1). A rotating block (15) is movably connected to the top of the slide 1 (14), and a pneumatic needle clamp 1 (16) is installed on one side of the rotating block (15). A wire binding mechanism (13) is installed on one side of the top of the operating platform (1).

2. The crystal head wire binding machine with misalignment correction function according to claim 1 is characterized in that: One side of the operating table (1) is rotatably connected to a rotating arm (3), and one side of the rotating arm (3) is engaged with a protrusion on a slide block (4). One side of the operating table (1) is fixed to a limit plate (8) by bolts, and one side of the guide block (9) passes through the slide bar (5) and is engaged with an arc groove on the limit plate (8).

3. The crystal head wire binding machine with misalignment correction function according to claim 2 is characterized in that: The top of the operating table (1) is slidably connected to a telescopic clamp (23), the inner walls on both sides of the line dividing platform (12) are movably connected to threaded rods, and a movable clamping platform (24) is sleeved and installed on the threaded rods, and the top of the movable clamping platform (24) is movably connected to the line dividing platform (12).

4. The crystal head wire binding machine with misalignment correction function according to claim 3 is characterized in that: The wire bending mechanism (25) comprises a storage box (251), a relay (252), a casing (253), a movable clamp (254) and a stopper (256); the storage box (251) is fixedly connected to the inner wall of the bottom of the wire splitting platform (12); the casing (253) is fixedly connected to the top of the storage box (251); a relay (252) is fixed to one side of the storage box (251) by means of bolts; a partition (255) is evenly installed in the storage box (251) and in the casing (253); the movable clamp (254) is evenly slidably connected to one side of the casing (253); a stopper (256) is slidably connected to the gap between the partitions (255); and a limiting groove (257) is evenly provided on one side of the stopper (256); a magnetic cylinder (259) is evenly slidably connected to the inner wall of the storage box (251); and an electromagnet (258) is correspondingly installed on one side of the magnetic cylinder (259).

5. The crystal head wire binding machine with misalignment correction function according to claim 4 is characterized in that: The wire binding mechanism (13) comprises a placement platform (131), a reel (132), a wire breaker (133), a clamping arm (134), a grid plate (136) and a telescopic rotating clamp (137). The placement platform (131) is fixed to the top of the operating platform (1) by bolts, a telescopic rotating clamp (137) is installed on the inner side of the top of the placement platform (131), one side of the placement platform (131) is symmetrically and movably connected to the reel (132), and a wire breaker (133) is installed on one side of the reel (132), the top of the placement platform (131) is symmetrically and rotatably connected to the clamping arm (134), two of the clamping arms (134) are sleeved with rubber bands (135), and a grid plate (136) is installed on one side of the top of the placement platform (131).

6. The crystal head wire binding machine with misalignment correction function according to claim 1, characterized in that: The crystal head wiring method with misalignment correction function comprises: Stripping and fixing the length: the material roll at the top of the control console (2) is used to release the wire at a fixed length. The pneumatic clamp (7) located on the second rotating arm (6) clamps the two sides of the outer skin of the network cable during the release process. At the same time, the stripping mechanism (10) cuts the outer skin of the network cable in a ring with a length of 10 cm. Then, under the rotation of the first rotating arm (3), the tail of the ring-cut side of the network cable that is rolled up after stripping is moved to the telescopic clamp (23); Wire twisting and straightening: The exposed wire is pressed against the wipe board (19) by the clamping plate (18) driven by the cylinder (17). After the wipe board (19) moves left and right at a high frequency, the telescopic clamp (23) moves the straightened exposed wire to the movable clamping platform (24) and moves simultaneously with the movable clamping platform (24); Bending wire positioning: The movable clamping platform (24) and the telescopic clamp (23) carry the straightened bare network wires and move to the top of the storage box (251), and use the pneumatic needle clamp (21) connected to the bottom of the cylinder (20) to contact the bare network wires and expand the eight bare network wires. At the same time, the CCD camera (26) takes pictures of the bare network wires and uploads them to the external processor. After comparing the colors of the eight bare network wires from left to right, a control signal is generated and sent to the control console (2), and then the telescopic clamping platform pushes the expanded network wire heads inward and inserts them into the movable clamping tube (254) in the housing (253); According to the control signal generated by the color distribution of the exposed network cable from left to right, the control console (2) controls the power-on time of the electromagnet (258) on the inner wall of the storage box (251), so that when the movable clamp (254) drives a single exposed network cable to press the block (256), the eight blocks (256) contact the exposed network cable within a specified time, and the bent exposed network cable contacts the pneumatic needle clamp 1 (16) on the rotating block (15), and is clamped by the pneumatic needle clamp 1 (16) and rotated 90 degrees, and then the exposed network cable is moved to the bottom of the cylinder 3 (22), and the pneumatic needle clamp 2 (21) located on the cylinder 3 (22) and the pneumatic needle clamp 1 (16) are offset and descended, and the exposed network cable between the pneumatic needle clamp 1 (16) is pressed on the fixed mold, and then the cable is straightened by the telescopic clamp (23) to complete the connection with the crystal head, and finally comes to the placement table (131); The wires are gathered and bundled. Due to the installation of the crystal head on the network cable, the discharged network cable crystal head is intercepted by the grid plate (136). The binding tape is cut in advance and left on the rubber band (135). It is clamped by the clamping arms (134) on both sides. The two sides of the binding tape come to the bottom of the telescopic rotating clamp (137). The telescopic rotating clamp (137) clamps the two sides of the binding tape and rotates to fix it, completing the binding of the crystal head network cable.

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