A soldering machine for processing audio circuit boards
By using sealing and limiting mechanisms in the soldering machine to ensure uniform application of flux and quantitative loading of electrodes, combined with loading and cleaning mechanisms, the problems of insolid welding and difficulty in removing oxide layers are solved, and the welding quality and production efficiency are improved .
Patent Information
- Application Number
- CN202411347332.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-26
- Publication Date
- 2024-12-17
- Estimated Expiration
- 2044-09-26
AI Technical Summary
When welding audio circuit boards in existing solder machines, it is difficult to achieve flux uniformity and oxide layer removal, resulting in unsolid welding or dummy welding, affecting the welding quality.
A soldering machine for audio circuit board processing is designed, using a sealing mechanism and a limiting mechanism to ensure uniform application of flux and quantitative loading of welding rods. Combined with a loading mechanism and cleaning mechanism, the stable supply of solder and oxide layer removal is achieved.
Improves solder quality, ensures the fluidity and fillability of solder on the metal surface, reduces the risk of solder noise and distortion, and improves the continuity and reliability of production.
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Figure CN118875419B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of soldering machines, in particular to a soldering machine for processing audio circuit boards. Background Art
[0002] A soldering machine is an automated device used for soldering electronic components. It preheats the soldering area through a heating device. When the soldering area reaches the preheating temperature, the soldering machine sends the solder wire to the soldering area through a tin feeding device, so that the soldering machine heats the solder to a molten state through the welding head and makes it contact with the metal surface of the soldering area. When the solder melts, it will wet and diffuse to the metal surface of the soldering area under the action of surface tension to form a firm soldering point. The soldering area is cooled by a cooling device to achieve the welding of electronic components on the circuit board.
[0003] The audio-specific components on the audio circuit board are extremely sensitive to audio signal interference. If the welding is not firm or there is a cold solder joint, it is very likely to cause noise, distortion and other problems. Therefore, this type of component has a high requirement for welding accuracy.
[0004] In order to ensure the welding accuracy, the current soldering machine usually uses flux. The specific method is to spray the flux on the hot melt part of the solder through the nozzle to remove the oxide layer on the surface of the welding rod and reduce the surface tension of the solder. However, the above method has the following problems: First, due to the working principle and structural limitations of the nozzle, the flux may be unevenly distributed after being sprayed out, with too much flux in some places and too little or even no flux in other places, and the uniformity of flux spraying cannot be guaranteed; second, a single flux is often difficult to simultaneously achieve the two functions of removing the oxide layer and reducing the surface tension of the solder, which reduces the hot melt quality of the solder, thereby affecting the quality of welding, and is prone to problems such as loose welding or even cold welding.
[0005] Therefore need to provide a kind of audio circuit board processing soldering machine, be intended to solve the above-mentioned problem. Summary of the invention
[0006] The main purpose of the present invention is to provide a soldering machine for processing audio circuit boards, which can effectively solve the problems in the background technology.
[0007] To achieve the above object, the technical solution adopted by the present invention is:
[0008] A soldering machine for processing audio circuit boards, comprising a base, a bracket fixedly mounted on the base, a movable seat provided on the top of the bracket, a welding head provided on the bottom of the movable seat, an smearing assembly provided on the movable seat and the welding head, the smearing assembly comprising a container box, an smearing seat, a sealing mechanism for controlling the overflow of flux and a limiting mechanism for controlling the quantitative feeding of welding rods, the container box is fixedly connected to the bottom of the movable seat, a support block is fixedly connected to the bottom of the welding head, a fixed tube is fixedly connected to the inside of the support block, the smearing seat is fixedly connected to the bottom of the fixed tube, a connecting tube is fixedly connected between the container box and the smearing seat, a mounting sleeve is fixedly connected to the inner side of the smearing seat, a wiping sleeve is sleeved on the inner side of the mounting sleeve, and flux is stored on the inner side of the container box.
[0009] As a further improvement of the above scheme, the sealing mechanism includes a sealing sleeve and a movable disk, a connecting rod penetrating the application seat is evenly and fixedly connected between the sealing sleeve and the movable disk, the sealing sleeve and the movable disk are both slidably connected to the inner side of the application seat, and a spring is evenly and fixedly connected between the movable disk and the inner wall of the application seat.
[0010] As a further improvement of the above scheme, the limiting mechanism includes a wedge-shaped push block, a clamping block and a sliding seat, the wedge-shaped push block is fixedly connected to the inner wall of the application seat, the clamping block and the sliding seat are slidably connected to the inner side of the application seat, a limiting rod is symmetrically fixedly connected between the sliding seat and the movable disk, and a spring 2 is fixedly connected between the clamping block and the sliding seat.
[0011] As a further improvement of the above scheme, a feeding assembly is installed on the movable seat, and the feeding assembly includes a feeding mechanism, a cleaning mechanism and a mounting plate. The mounting plate is fixedly connected to the outer wall of the movable seat, the feeding mechanism is installed on the mounting plate, the cleaning mechanism is installed on the feeding mechanism, a guide tube is installed between the cleaning mechanism and the smearing seat, and a transmission mechanism is arranged between the feeding mechanism and the cleaning mechanism.
[0012] As a further improvement of the above scheme, the feeding mechanism includes a mounting shaft, a fixed block and a motor, and the mounting shaft, the fixed block and the motor are all fixedly mounted on the mounting plate, the end of the mounting shaft away from the mounting plate is eccentrically rotatably connected to a stop block, the side of the fixed block close to the motor is rotatably mounted with a steering roller and a guide roller, the bottom of the fixed block is fixedly connected to a fixed seat, and the output end of the motor passes through the fixed seat and is fixedly connected to a drive disk.
[0013] As a further improvement of the above scheme, the cleaning mechanism includes a mounting seat, a movable block and a guide ring, the mounting seat is fixedly connected to the bottom of the fixed block, the movable block is rotatably connected to the inside of the mounting seat, the guide ring is fixedly connected to the inner wall of the mounting seat, the outer wall of the movable block is evenly fixedly connected to the limiting seat, the inner side of the limiting seat is slidably connected with a follow-up slider, the bottom of the follow-up slider is slidably connected to the top of the guide ring, the inner side of the movable block is evenly slidably connected with a piston fixedly connected to the follow-up slider, the interior of the movable block is evenly fixedly connected with a porous plate, the side of the porous plate close to the center of the movable block is fixedly connected with a wiping block, and antioxidants are stored on the inner side of the mounting seat.
[0014] As a further improvement of the above scheme, the transmission mechanism includes a fixed shaft and a ring gear, the fixed shaft is rotatably connected to the inner side of the fixed seat, the ring gear is fixedly connected to the top of the mounting seat, the motor output end is also fixedly connected to a worm, the outer side of the fixed shaft is fixedly connected to a worm wheel, the worm wheel and the worm are meshed with each other, and the bottom of the fixed shaft is fixedly connected to a gear, and the gear and the ring gear are meshed with each other.
[0015] As a further improvement of the above solution, one side of the sliding seat corresponding to the limiting rod is fixedly connected with a spring three, and the spring three penetrates the limiting rod and is slidably connected to the inner side of the movable disk.
[0016] As a further improvement of the above solution, the outer side wall of the movable disk is evenly provided with sliding grooves, and a guide rail is symmetrically slidably connected between the sliding seat and the sliding grooves.
[0017] As a further improvement of the above solution, a square groove is provided on one side of the slide seat close to the clamping block, and the clamping block is slidably connected in the square groove.
[0018] Compared with the prior art, the present invention has the following beneficial effects:
[0019] The sealing mechanism can effectively control the connection between the container box and the application seat to avoid overflow due to excessive flux, and the limiting mechanism can not only drive the sealing mechanism, but also play a limiting role to ensure that the welding rod passing through the application seat is quantitatively fed to avoid the problem of excessive feeding at one time. In this way, not only stable feeding of the welding rod can be achieved, but also uniform application of the flux can be ensured during the feeding process, so as to reduce the surface tension of the solder, make the solder easier to flow on the metal surface, fully fill the welding gap, and thus improve the welding quality.
[0020] Through the feeding mechanism, the welding rod coil can be conveniently installed at one end. At the same time, with the help of the guide roller and the steering roller, the solder bar can be effectively guided, so that the solder bar can be stably loaded and unloaded from the welding rod coil and then enter the fixed seat. The driving disk is driven by the motor to push the solder bar, so that the solder bar can be stably welded and fed, thereby reducing the time and labor costs required for installing the welding rod coil and improving the continuity and reliability of production.
[0021] The feeding mechanism drives the movable block in the cleaning mechanism to rotate with the help of the transmission mechanism. During the rotation process, the piston inside the movable block will move, thereby realizing the feeding and extrusion operation of the antioxidant in the movable block, so that the antioxidant entering the piston can evenly infiltrate the wiping block along the through holes of the porous plate, and the wiping block that rotates with the movable block can better wipe the outside of the welding rod, thereby achieving the effect of removing the oxide layer on the outside of the welding rod and achieving uniform application of the antioxidant, thereby effectively preventing the tin rod from oxidizing at high temperature and further improving the welding quality. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings required for describing the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other accompanying drawings can be obtained based on these accompanying drawings without paying creative work.
[0023] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0024] Figure 2 It is a schematic diagram of the structure of the feeding assembly of the present invention;
[0025] Figure 3 It is a schematic diagram of the structure of the smearing component of the present invention;
[0026] Figure 4 It is a schematic diagram of the internal structure of the smear seat of the present invention;
[0027] Figure 5 It is a schematic diagram of the cross-sectional structure of the coating seat of the present invention;
[0028] Figure 6 It is a schematic diagram of the cross-sectional structure of the movable seat of the present invention;
[0029] Figure 7 It is a schematic diagram of the structure of the feeding mechanism of the present invention;
[0030] Figure 8 It is a schematic diagram of the transmission mechanism structure of the present invention;
[0031] Fig. 9It is a schematic diagram of the internal structure of the mounting base of the present invention;
[0032] Fig.10 It is a schematic diagram of the cross-sectional structure of the movable block of the present invention.
[0033] In the figure: 1, base; 2, bracket; 3, movable seat; 4, welding head; 5, smear assembly; 51, container box; 52, fixed tube; 53, smear seat; 54, connecting tube; 55, support block; 56, installation sleeve; 57, wiping sleeve; 58, sealing mechanism; 581, sealing sleeve; 582, movable plate; 583, connecting rod; 584, spring one; 59, limiting mechanism; 591, wedge-shaped push block; 592, clamping block; 593, sliding seat; 594, spring two; 595, spring three; 596, limiting rod; 6, feeding assembly; 61, feeding mechanism; 611, mounting shaft; 612, fixed block; 613, stopper; 614, steering roller; 615, guide roller; 616, motor; 617, fixed seat; 618, drive disc; 62, cleaning mechanism; 621, mounting seat; 622, movable block; 623, guide ring; 624, limit seat; 625, follow-up slider; 626, piston; 627, porous plate; 628, wiping block; 63, mounting plate; 64, guide tube; 65, transmission mechanism; 651, fixed shaft; 652, worm wheel; 653, worm; 654, gear; 655, gear ring. DETAILED DESCRIPTION
[0034] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0035] See also Figures 1 to 10 As shown, the present invention provides an embodiment:
[0036] A soldering machine for processing audio circuit boards, comprising a base 1, a bracket 2 is fixedly mounted on the base 1, a movable seat 3 is arranged on the top of the bracket 2, a welding head 4 is arranged at the bottom of the movable seat 3, a coating component 5 is arranged on the movable seat 3 and the welding head 4, the coating component 5 comprises a container box 51, a coating seat 53, a sealing mechanism 58 for controlling the overflow of solder flux and a limiting mechanism 59 for controlling the quantitative feeding of welding rods, the container box 51 is fixedly connected to the bottom of the movable seat 3, the bottom of the welding head 4 is fixedly connected to the bracket 2, and the bottom of the welding head 4 is fixedly connected to the bracket 2. The support block 55 is fixedly connected to the fixed tube 52 inside the support block 55, the smear seat 53 is fixedly connected to the bottom of the fixed tube 52, the container box 51 and the smear seat 53 are fixedly connected to a connecting tube 54, the inner side of the smear seat 53 is fixedly connected to a mounting sleeve 56, the inner side of the mounting sleeve 56 is sleeved with a wiping sleeve 57, the inner side of the container box 51 stores solder flux, and the sealing mechanism 58 includes a sealing sleeve 581 and a movable disk 582, and the sealing sleeve 581 and the movable disk 582 are evenly fixedly connected to a through-smearing sleeve 57. The connecting rod 583 of the seat 53, the sealing sleeve 581 and the movable disk 582 are all slidably connected to the inner side of the smear seat 53, and a spring 584 is evenly fixedly connected between the movable disk 582 and the inner wall of the smear seat 53. The limiting mechanism 59 includes a wedge-shaped push block 591, a clamping block 592 and a sliding seat 593. The wedge-shaped push block 591 is fixedly connected to the inner wall of the smear seat 53, the clamping block 592 and the sliding seat 593 are slidably connected to the inner side of the smear seat 53, and the sliding seat 593 and the movable disk 582 are symmetrically fixedly connected. There is a limiting rod 596, a spring two 594 is fixedly connected between the block 592 and the slide 593, a spring three 595 is fixedly connected to the side of the slide 593 corresponding to the limiting rod 596, the spring three 595 passes through the limiting rod 596 and is slidably connected to the inner side of the movable disk 582, the outer wall of the movable disk 582 is evenly provided with sliding grooves, a guide rail is symmetrically slidably connected between the slide 593 and the sliding groove, a square groove is provided on the side of the slide 593 close to the block 592, and the block 592 is slidably connected in the square groove.
[0037] The base 1, the bracket 2, the movable seat 3 and the welding head 4 are all existing structures. The smear assembly 5 includes a container box 51, a smear seat 53, a sealing mechanism 58 and a limiting mechanism 59. The connecting pipe 54 fixes and connects the container box 51 and the smear seat 53. The smear seat 53 is fixedly connected to the support block 55 at the bottom of the welding head 4 through the fixed pipe 52. The mounting sleeve 56 is fixed to the inner side of the smear seat 53 and is sleeved with a wiping sleeve 57. The sealing mechanism 58 is slidably connected to the smear seat 5 through the sealing sleeve 581 and the movable disk 582 under the action of the spring 584. 3, realize the control of the connection between the container box 51 and the smear seat 53, the wedge-shaped push block 591 of the limiting mechanism 59 is fixed on the inner wall of the smear seat 53, the clamping block 592 and the sliding seat 593 are slidably connected to the inner side of the smear seat 53 under the action of the second spring 594 and the third spring 595, and are connected to the movable plate 582 through the limiting rod 596, which plays a limiting role. The container box 51 can store soldering flux, provide necessary auxiliary materials for the welding process, and facilitate the replenishment of soldering flux at any time to ensure the continuous progress of the welding work. The smear seat 53 and The fixed tube 52 is connected to the support block 55 to provide a stable working platform for the application of flux, ensuring that the flux can be accurately applied to the part that needs to be welded. The sealing sleeve 581 and the movable disk 582 can control the connection between the container box 51 and the application seat 53 under the action of the spring 584 to avoid excessive overflow of flux, ensure that the amount of flux used is just right, reduce waste, and keep the working environment clean. The wedge-shaped push block 591, the clamping block 592 and the slide seat 593 and other components cooperate with each other, which can not only drive the sealing mechanism 58, but also play a limiting role, ensuring that the welding rod passing through the application seat 53 can be quantitatively loaded, avoiding the problem of excessive loading at one time, thereby ensuring that the welding rod can be stably loaded, and in this process, ensuring the uniformity of the flux application, reducing the surface tension of the solder, making it easier for the solder to flow on the metal surface, fully filling the welding gap, and improving the welding quality. The soldering machine for processing audio circuit boards can provide efficient, accurate and stable operation for the welding of audio circuit boards, and improve welding quality and production efficiency.
[0038] The movable seat 3 is provided with a feeding assembly 6, which includes a feeding mechanism 61, a cleaning mechanism 62 and a mounting plate 63. The mounting plate 63 is fixedly connected to the outer wall of the movable seat 3. The feeding mechanism 61 is mounted on the mounting plate 63. The cleaning mechanism 62 is mounted on the feeding mechanism 61. A guide tube 64 is installed between the cleaning mechanism 62 and the smear seat 53. A transmission mechanism 65 is provided between the feeding mechanism 61 and the cleaning mechanism 62. The feeding mechanism 61 includes a mounting shaft 611, a fixing block 612 and a motor 616. The mounting shaft 611, the fixing block 612 and the motor 616 are provided. The ends 616 are fixedly mounted on the mounting plate 63, the end of the mounting shaft 611 away from the mounting plate 63 is eccentrically connected to the stopper 613, the fixed block 612 is rotatably mounted on the side close to the motor 616 with a steering roller 614 and a guide roller 615, the bottom of the fixed block 612 is fixedly connected to a fixed seat 617, the output end of the motor 616 passes through the fixed seat 617 and is fixedly connected to a drive disk 618, the cleaning mechanism 62 includes a mounting seat 621, a movable block 622 and a guide ring 623, the mounting seat 621 is fixedly connected to the bottom of the fixed block 612, the movable block 622 is connected to the inside of the mounting seat 621 for rotation, the guide ring 623 is fixedly connected to the inner wall of the mounting seat 621, the outer wall of the movable block 622 is evenly fixedly connected to the limit seat 624, the inner side of the limit seat 624 is slidably connected with a follower slider 625, the bottom of the follower slider 625 is slidably connected to the top of the guide ring 623, the inner side of the movable block 622 is evenly slidably connected with a piston 626 fixedly connected to the follower slider 625, the inside of the movable block 622 is evenly fixedly connected with a porous plate 627, and the porous plate 627 is close to the side of the center of the movable block 622 A wiping block 628 is fixedly connected, and an antioxidant is stored on the inner side of the mounting seat 621. The transmission mechanism 65 includes a fixed shaft 651 and a ring gear 655. The fixed shaft 651 is rotatably connected to the inner side of the fixed seat 617, and the ring gear 655 is fixedly connected to the top of the mounting seat 621. A worm 653 is also fixedly connected to the output end of the motor 616. A worm wheel 652 is fixedly connected to the outer side of the fixed shaft 651, and the worm wheel 652 and the worm 653 are meshed with each other. A gear 654 is fixedly connected to the bottom of the fixed shaft 651, and the gear 654 and the ring gear 655 are meshed with each other.
[0039] The feeding assembly 6 includes a feeding mechanism 61, a cleaning mechanism 62 and a mounting plate 63. The mounting plate 63 is fixed to the outer wall of the movable seat 3 to provide an installation basis for the feeding mechanism 61 and the cleaning mechanism 62. The feeding mechanism 61 is responsible for feeding the welding rod, and the cleaning mechanism 62 cleans the welding rod and applies antioxidants. The two are linked through a transmission mechanism 65. The guide tube 64 connects the cleaning mechanism 62 and the coating seat 53 to ensure that the treated welding rod is accurately transported to the welding position, thereby realizing stable feeding, cleaning and antioxidant treatment of the welding rod, and providing reliable guarantee for high-quality welding. The automation degree and working efficiency of the soldering machine are improved, the manual intervention is reduced, and the stability and consistency of the welding process are ensured. The mounting plate 63 is fixedly connected to the outer wall of the movable seat 3, and provides mounting support for the feeding mechanism 61 and the cleaning mechanism 62, ensuring that the feeding mechanism 61 and the cleaning mechanism 62 will not shake or shift during the working process, and the accuracy and stability of the feeding process are ensured. The mounting shaft 611, the fixing block 612 and the motor 616 are fixed on the mounting plate 63. One end of the mounting shaft 611 is eccentrically rotated to connect the stopper 613 for fixing the welding rod coil. The steering roller 614 and the guide roller 615 are rotated to install It is installed on the side of the fixed block 612 close to the motor 616 to guide the solder bar. The output end of the motor 616 passes through the fixed seat 617 and is connected to the drive disk 618 to push the solder bar to load, so as to conveniently install the welding rod coil and provide a source for the loading of the solder bar. The eccentrically rotating block 613 can firmly fix the welding rod coil to prevent it from loosening or falling off during the feeding process, thereby ensuring the stability of the loading. The fixed block 612 supports and installs the steering roller 614, the guide roller 615 and the fixed seat 617, providing a stable installation foundation for each component in the loading process, thereby ensuring the stability of the entire loading mechanism. The structure of the device 61 is stable, the steering roller 614 and the guide roller 615 guide the solder bar, so that the solder bar can be stably loaded and unloaded from the solder bar coil, avoiding confusion and entanglement of the solder bar during the transmission process, and improving the smoothness and reliability of loading. The motor 616 drives the driving disk 618 to push the solder bar, so that the solder bar can be stably welded and loaded, improving the efficiency and accuracy of loading. The mounting seat 621 is fixed to the bottom of the fixed block 612, the movable block 622 is rotatably connected to the inside of the mounting seat 621, the guide ring 623 is fixed to the inner wall of the mounting seat 621, and the outer wall of the movable block 622 is fixed to the inner wall of the mounting seat 621. The limiting seat 624 of the side wall is connected to the follow-up slider 625, and the bottom of the follow-up slider 625 is slidably connected to the top of the guide ring 623, driving the piston 626 to slide inside the movable block 622. The porous plate 627 inside the movable block 622 is connected to the wiping block 628. The antioxidant is stored inside the mounting seat 621. The antioxidant infiltrates the wiping block 628 through the movement of the piston 626 to clean and anti-oxidize the welding rod, providing an installation basis for each component of the cleaning mechanism 62, ensuring the structural stability of the entire cleaning mechanism 62, and fixed at the bottom of the fixed block 612, so as to facilitate the coordinated work with the feeding mechanism 61.The movable block 622 realizes comprehensive cleaning and anti-oxidation treatment of the welding rod by rotation, and can effectively control the flow and application of the antioxidant, ensuring the uniformity and effectiveness of the treatment. The guide ring 623 cooperates with the follower slider 625 to guide the movement trajectory of the piston 626, ensuring that the piston 626 can accurately feed and extrude the antioxidant, thereby improving the working stability and reliability of the cleaning mechanism 62. The limit seat 624 and the follower slider 625 cooperate with each other to ensure that the movement of the piston 626 is synchronized with the rotation of the movable block 622, thereby realizing precise control of the antioxidant, improving the working accuracy and efficiency of the cleaning mechanism 62, and the piston 626 realizes the feeding and extrusion of the antioxidant by movement, so that the antioxidant entering the piston 626 can evenly infiltrate the wiping block 628, thereby ensuring a stable supply of the antioxidant, and providing cleaning and anti-oxidation for the welding rod. The porous plate 627 allows the antioxidant to be evenly distributed on the wiping block 628, ensuring that the cleaning and antioxidant treatment effects of the wiping block 628 on the welding rod are uniform and consistent, thereby improving the welding quality. The wiping block 628 rotates with the movable block 622 to better wipe the outside of the welding rod, remove the oxide layer on the outside of the welding rod, and evenly apply the antioxidant, effectively preventing the oxidation of the tin rod at high temperatures, further improving the welding quality. The transmission mechanism 65 transmits the power of the feeding mechanism 61 to the cleaning mechanism 62 through the transmission of the gear 654 and the worm wheel 652 and worm 653, thereby realizing the synchronous operation of the two mechanisms, improving the automation degree and working efficiency of the soldering machine, reducing the demand for additional power sources, reducing the equipment cost and complexity, and ensuring the coordination of the feeding and cleaning processes, thereby ensuring the stability of the welding quality.
[0040] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "including one..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.
[0041] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A soldering machine for processing audio circuit boards, comprising a base (1), a bracket (2) fixedly mounted on the base (1), a movable seat (3) disposed on the top of the bracket (2), and a welding head (4) disposed on the bottom of the movable seat (3), characterized in that: The movable seat (3) and the welding head (4) are provided with an application assembly (5), the application assembly (5) comprising a container box (51), an application seat (53), a sealing mechanism (58) for controlling the overflow of soldering flux, and a limiting mechanism (59) for controlling the quantitative feeding of welding rods, the container box (51) being fixedly connected to the bottom of the movable seat (3), the bottom of the welding head (4) being fixedly connected to a support block (55), the interior of the support block (55) being fixedly connected to a fixed tube (52), the application seat (53) being fixedly connected to the bottom of the fixed tube (52), a connecting tube (54) being fixedly connected between the container box (51) and the application seat (53), the inner side of the application seat (53) being fixedly connected to a mounting sleeve (56), the inner side of the mounting sleeve (56) being sleeved with a wiping sleeve (57), and the inner side of the container box (51) storing soldering flux; The sealing mechanism (58) comprises a sealing sleeve (581) and a movable disk (582); a connecting rod (583) penetrating the smear seat (53) is evenly and fixedly connected between the sealing sleeve (581) and the movable disk (582); the sealing sleeve (581) and the movable disk (582) are both slidably connected to the inner side of the smear seat (53); and a spring 1 (584) is evenly and fixedly connected between the movable disk (582) and the inner wall of the smear seat (53); The limiting mechanism (59) comprises a wedge-shaped push block (591), a clamping block (592) and a sliding seat (593); the wedge-shaped push block (591) is fixedly connected to the inner wall of the smear seat (53); the clamping block (592) and the sliding seat (593) are slidably connected to the inner side of the smear seat (53); a limiting rod (596) is symmetrically fixedly connected between the sliding seat (593) and the movable disk (582); and a second spring (594) is fixedly connected between the clamping block (592) and the sliding seat (593); A feeding assembly (6) is mounted on the movable seat (3), the feeding assembly (6) comprising a feeding mechanism (61), a cleaning mechanism (62) and a mounting plate (63), the mounting plate (63) being fixedly connected to the outer wall of the movable seat (3), the feeding mechanism (61) being mounted on the mounting plate (63), the cleaning mechanism (62) being mounted on the feeding mechanism (61), a guide tube (64) being mounted between the cleaning mechanism (62) and the smear seat (53), and a transmission mechanism (65) being arranged between the feeding mechanism (61) and the cleaning mechanism (62); The cleaning mechanism (62) comprises a mounting seat (621), a movable block (622) and a guide ring (623); the mounting seat (621) is fixedly connected to the bottom of the fixed block (612); the movable block (622) is rotatably connected to the inside of the mounting seat (621); the guide ring (623) is fixedly connected to the inner wall of the mounting seat (621); the outer wall of the movable block (622) is evenly fixedly connected to a limit seat (624); the inner side of the limit seat (624) is slidably connected to a follower A movable slider (625), the bottom of the follower slider (625) is slidably connected to the top of the guide ring (623), the inner side of the movable block (622) is evenly slidably connected to a piston (626) fixedly connected to the follower slider (625), the interior of the movable block (622) is evenly fixedly connected to a porous plate (627), a wiping block (628) is fixedly connected to one side of the porous plate (627) close to the center of the movable block (622), and an antioxidant is stored on the inner side of the mounting seat (621).
2. The soldering machine for processing an audio circuit board according to claim 1, characterized in that: The feeding mechanism (61) comprises a mounting shaft (611), a fixing block (612) and a motor (616); the mounting shaft (611), the fixing block (612) and the motor (616) are all fixedly mounted on a mounting plate (63); one end of the mounting shaft (611) away from the mounting plate (63) is eccentrically rotatably connected to a stopper (613); a side of the fixing block (612) close to the motor (616) is rotatably mounted with a steering roller (614) and a guide roller (615); the bottom of the fixing block (612) is fixedly connected to a fixing seat (617); an output end of the motor (616) passes through the fixing seat (617) and is fixedly connected to a driving disk (618).
3. The soldering machine for processing an audio circuit board according to claim 2, characterized in that: The transmission mechanism (65) comprises a fixed shaft (651) and a gear ring (655); the fixed shaft (651) is rotatably connected to the inner side of the fixed seat (617); the gear ring (655) is fixedly connected to the top of the mounting seat (621); a worm (653) is also fixedly connected to the output end of the motor (616); a worm wheel (652) is fixedly connected to the outer side of the fixed shaft (651); the worm wheel (652) and the worm (653) are meshed with each other; and a gear (654) is fixedly connected to the bottom of the fixed shaft (651); the gear (654) and the gear ring (655) are meshed with each other.
4. The soldering machine for processing an audio circuit board according to claim 1, characterized in that: A spring three (595) is fixedly connected to one side of the sliding seat (593) corresponding to the limiting rod (596); the spring three (595) passes through the limiting rod (596) and is slidably connected to the inner side of the movable plate (582).
5. The soldering machine for processing an audio circuit board according to claim 1, characterized in that: The outer side wall of the movable plate (582) is evenly provided with sliding grooves, and a guide rail is symmetrically slidably connected between the sliding seat (593) and the sliding grooves.
6. The soldering machine for processing an audio circuit board according to claim 1, characterized in that: A square groove is formed on one side of the sliding seat (593) close to the clamping block (592), and the clamping block (592) is slidably connected in the square groove.
