Rolling equipment and method for producing microcrystalline glass with circulating cooling function
By introducing a circulating cooling function and a micro-vibration generation mechanism into the microcrystalline glass production equipment, the problem of unstable sealing connection of the calender roll is solved, uniform cooling and efficient molding of the glass liquid are achieved, and product quality and sealing structure stability are improved. .
Patent Information
- Application Number
- CN202411488302.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-24
- Publication Date
- 2025-01-14
- Estimated Expiration
- 2044-10-24
AI Technical Summary
In the production of existing microcrystalline glass, the sealing connection structure of the calender roll is unstable during continuous rotation, resulting in coolant overflow, affecting the temperature control of the glass liquid and the calendering efficiency, resulting in uneven temperature of the glass liquid, which may cause condensation and reduce product quality. .
Design a calendering equipment for the production of microcrystalline glass with circulating cooling function. By setting coolant into the calender roll and returning pipe, the micro vibration generation mechanism is used to pass through driven impellers, vibration reeds and vibration bumps. Generate vibration force, combined with the circulating cooling component, the recycling of coolant and the sealing structure of the sealing joint pipe fittings ensures stable delivery and return of coolant.
The temperature of the calendering roller and glass liquid is effectively controlled, the quality of the finished product is improved, the uniform forming speed and surface flatness of the glass liquid are improved, the cooling liquid is overflowed, and the stability of the sealing structure is enhanced.
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Figure CN118993505B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of glass production, and in particular to a rolling device and method for producing microcrystalline glass with a circulating cooling function. Background Art
[0002] There are several production processes for microcrystalline glass, and there are currently two main processes, one is the sintering method, and the other is the calendering production process. The calendering method is that the glass liquid is directly formed by a calendering machine and enters the crystallization kiln, without quenching and then heating, saving a lot of fuel and labor. The specific production process is: 1. The glass raw materials are weighed as required and poured into the mixer; 2. The mixed glass batch is added to the glass melting furnace; 3. The melted glass liquid enters the calendering machine for forming; 4. The formed glass plate enters the crystallization kiln for crystallization; 5. The crystallized microcrystalline plate passes through a thickness setting machine, a polishing machine, a bridge cutting machine and other cold processing to become the product required by the user.
[0003] In the prior art, in order to control the temperature of the molten glass during calendering, a coolant is usually introduced into the calendering roller to cool the calendering roller and the molten glass to a certain extent, so that the molten glass during calendering is controlled within a certain temperature range, so that better quality microcrystalline glass can be calendered, such as the calendering roller proposed in a production method of a grind-free and polish-free black transparent microcrystalline glass plate disclosed in the patent document with publication number "CN102603193A", but this calendering roller needs to be provided with water inlet and outlet holes at both ends of the roller; there is also a scheme in which a water inlet and outlet are provided at one end, such as a four-roller microcrystalline glass calender disclosed in the patent document with publication number "CN220149451U", but the above two schemes do not take into account the stability of the sealing connection structure between the calendering roller and the inlet and outlet pipes during continuous rotation, and local overflow is prone to occur when used for a long time.
[0004] Based on the above search and in combination with the prior art, it is found that the prior art only considers controlling the temperature of the molten glass, but it cannot improve the efficiency of calendering. When the calendering efficiency cannot be improved, the molten glass will accumulate (one side of the molten glass will inevitably be in a pile during calendering) on one side of the calendering roller. When the temperature of the molten glass drops, slight condensation may occur in a certain area (especially the edge and the center position that first contacts the calendering roller), which is not conducive to improving the quality of microcrystalline glass. It may even lead to a decline in quality due to uneven distribution of internal materials or uneven surface due to micro-condensation. Therefore, a calendering device and method for producing microcrystalline glass with a circulating cooling function is needed. Summary of the invention
[0005] The purpose of the present application is to provide a rolling device and method for producing microcrystalline glass with a circulating cooling function to solve the problems raised in the above-mentioned background technology.
[0006] To achieve the above-mentioned purpose, the present application provides the following technical solutions: a rolling device and method for producing microcrystalline glass with a circulating cooling function, which comprises two parts: a rolling device for producing microcrystalline glass with a circulating cooling function and a rolling method for producing microcrystalline glass;
[0007] First
[0008] A rolling device for producing microcrystalline glass with a circulating cooling function comprises a device housing, two rolling rollers distributed up and down are rotatably connected to the device housing, and a driving motor and a reducer for driving the two rolling rollers to rotate synchronously in opposite directions are installed on one side of the device housing;
[0009] A cavity is arranged in the calendering roller, and an opening connecting the cavity with the outside is arranged at one end of the calendering roller away from the driving motor, a coolant inlet pipe is arranged in the calendering roller, one end of the coolant inlet pipe extends to a side of the calendering roller close to the driving motor and there is a gap between the coolant inlet pipe and the inner wall of the calendering roller for the coolant to enter the cavity of the calendering roller, and a coolant return pipe is arranged at the opening of the calendering roller;
[0010] A micro-vibration generating mechanism is installed in the cavity of the calendering roller. The micro-vibration generating mechanism moves with the flow of the coolant in the cavity of the calendering roller and generates a vibration force. The vibration force is transmitted from the calendering roller to the micro-ceramic glass calendered body calendered by the calendering roller.
[0011] Wherein, a sealing joint pipe fitting rotatably connected to a coolant inlet pipe and a coolant return pipe is installed at one end of the calendering roller away from the driving motor, and the sealing joint pipe fitting is fixed to the equipment housing;
[0012] A circulating cooling component is installed on the other side of the equipment housing. The circulating cooling component delivers coolant into the coolant inlet pipe through a sealing joint pipe fitting, and recovers the coolant at a coolant return pipe.
[0013] As a further supplement to this solution, the vibration generating mechanism includes:
[0014] A driven impeller, the driven impeller is rotatably sleeved on the outside of the coolant inlet pipe and driven to rotate by the water flow between the outer wall of the coolant inlet pipe and the inner wall of the calender roller cavity;
[0015] A vibrating reed, the vibrating reed is in an oblique Z shape on the cross section of the calendering roller, one end of the vibrating reed is fixed to the inner wall of the cavity of the calendering roller, and the other end of the vibrating reed extends toward the peripheral side of the driven impeller;
[0016] The striking vibration convex block is a protrusion with a circular cross section. The striking vibration convex block is fixed to the peripheral side of the driven impeller, and when the striking vibration convex block and the vibration reed are overlapped, the vibration reed is struck and the vibration reed is vibrated.
[0017] As a further supplement to this solution, the driven impeller is a vortex impeller with high kinetic energy conversion efficiency, the maximum diameter of the driven impeller is smaller than the inner diameter of the cavity of the calendering roller, and the driven impeller and the coolant inlet pipe are both coaxially arranged with the calendering roller;
[0018] A plurality of vibrating reeds and vibrating bumps are provided and distributed in an array along the circumference of the axis of the calendering roller.
[0019] As a further supplement to the present solution, the rotation direction of the driven impeller is opposite to the rotation direction of the calendering roller.
[0020] As a further supplement to the present scheme, multiple groups of vibration generating mechanisms are provided, and the multiple groups of vibration generating mechanisms are arranged and distributed in sequence along the calendering roller, and the spacing between the multiple groups of vibration generating mechanisms increases in sequence from the output end of the coolant inlet pipe to the side of the coolant return pipe.
[0021] As a further supplement to this solution, the end of the vibration reed close to the driven impeller is inclined to one side, and the inclined side wall of the vibration reed is tangent to the arc wall of the vibration bump, and the contact length between the vibration bump and the vibration reed is less than one third of the overall length of the vibration reed.
[0022] As a further supplement to this solution, the coolant inlet pipe is plugged and fixed to the coolant return pipe and the inner side of the calendering roller through a support rod, and the coolant return pipe is fixed to the inner side of the opening of the calendering roller;
[0023] Sealing joint fittings include:
[0024] A reflux hood, the outer wall of which is fixed to the equipment housing, the reflux hood is rotatably sleeved on the outer side of the coolant reflux pipe through a first sealing connection shaft, and the reflux hood is sealed and connected to the coolant reflux pipe;
[0025] A first connecting pipe, the first connecting pipe is fixedly penetrated through the side wall of the return cover away from the coolant return pipe, and the first connecting pipe is rotatably sealed and connected with one end of the coolant inlet pipe through a second sealing connecting shaft;
[0026] The second connecting pipe is fixed to one side of the return cover and communicated with the return cover.
[0027] As a further complement to this solution, the circulating cooling components include:
[0028] A cooling water tank is arranged on a side of the equipment casing away from the drive motor;
[0029] A circulating pump is fixed at the upper end of the cooling water tank. The water inlet of the circulating pump is connected to the cooling water tank through a pipeline, and the water outlet of the circulating pump is located above the circulating pump.
[0030] A water supply pipe, the lower end of which is fixed and connected to the water outlet end of the upper end of the circulating pump, and the upper part of which is fixed and connected to the coolant inlet pipe;
[0031] A recovery pipe, the upper part of which is fixed and connected to the coolant return pipe, and the lower end of which is fixed and connected to the cooling water tank.
[0032] Second
[0033] A method for rolling microcrystalline glass production is applied to the above-mentioned rolling equipment for microcrystalline glass production with circulating cooling function, comprising the following steps:
[0034] First, start the drive motor and the circulation pump. The drive motor drives the calendering rollers to rotate through the reducer, and the two calendering rollers rotate synchronously and in opposite directions.
[0035] At the same time, the circulating pump transports the coolant in the cooling water tank to the coolant inlet pipe through the water delivery pipe and the first connecting pipe, and finally enters the cavity of the calendering roller through the coolant inlet pipe from the end of the coolant inlet pipe close to the driving motor;
[0036] The cooling liquid fills the cavity of the calendering roller and cools the calendering roller, thereby controlling the temperature of the calendering roller, thereby cooling the glass liquid while calendering, which is beneficial to improving the quality of the finished product of microcrystalline glass;
[0037] As the coolant flows from one end close to the driving motor to the other end close to the coolant return pipe in the cavity of the calendering roller, the coolant impacts the driven impeller. When the driven impeller is impacted, it rotates in the opposite direction to the rotation direction of the calendering roller, and drives the vibration bump to hit the vibration reed, so that the vibration reed generates vibration force.
[0038] The vibration force of the vibrating reed is transmitted to the molten glass through the calendering roller, so that the molten glass is evenly calendered at a faster speed under the influence of the micro-vibration force, which helps to calender the glass liquid more quickly. In addition, the structural uniformity of the calendered microcrystalline glass plate can be further improved during the calendering process, and the flatness of the surface of the calendered microcrystalline glass can be improved, thereby further improving the quality of the finished product.
[0039] The coolant after impacting the driven impeller is collected in the coolant return pipe and led out to the return cover, and finally flows back to the cooling water tank through the second connecting pipe, thus completing the recycling of the coolant.
[0040] In summary, the technical effects and advantages of the present invention are as follows:
[0041] 1. In the present invention, the cooling liquid is transported into the calendering roller by the circulating cooling assembly, so that the temperature of the calendering roller and the glass liquid is reduced. By controlling the flow rate, water inlet temperature, water outlet temperature and water flow rate of the cooling liquid, the temperature of the calendering roller and the glass liquid is controlled, thereby improving the quality of the calendered finished product;
[0042] At the same time, after the coolant enters the cavity inside the calendering roller, it flows from the calendering roller close to the end of the driving motor to the side of the coolant return pipe, and drives the micro-vibration generating mechanism to move, thereby generating a vibration force. The vibration force is transmitted from the calendering roller to the microcrystalline glass calendering body calendered by the calendering roller, so that the glass liquid is evenly calendered and formed at a faster speed under the influence of the micro-vibration force, which helps to more quickly calender the glass liquid into a microcrystalline glass semi-finished product, and in the calendering process, it can further improve the structural uniformity of the microcrystalline glass plate after calendering, and at the same time improve the flatness of the surface of the microcrystalline glass after calendering, thereby further improving the quality of the finished product.
[0043] 2. In the present invention, through the arrangement of the driven impeller, the vibrating reed and the striking vibration protrusion, when the driven impeller is impacted, it generates a rotation in the opposite direction to the rotation direction of the calendering roller, and drives the striking vibration protrusion to hit the vibrating reed, so that the vibrating reed generates a vibration force, and the vibration force of the vibrating reed is transmitted to the calendered glass liquid through the calendering roller, so that the glass liquid is affected by the micro-vibration force and is uniformly calendered into shape at a faster speed, thereby helping to calender the glass liquid into shape more quickly, and in the calendering process, it can further improve the structural uniformity of the microcrystalline glass plate after calendering, and at the same time improve the flatness of the surface of the microcrystalline glass after calendering, ultimately achieving the effect of further improving the quality of the finished product.
[0044] 3. In the present invention, by setting the sealing joint pipe fittings, the water supply pipe and the recovery pipe are connected with the coolant inlet pipe and the coolant return pipe respectively through the first connecting pipe, the reflux cover and the second connecting pipe, so that the coolant inlet pipe and the coolant return pipe can rotate synchronously with the calendering roller, and are used in conjunction with the first sealing connecting shaft and the second sealing connecting shaft, so that the sealing effect is better and more stable, and the stability of the sealing structure of the end connection is improved, so that after long-term use, there will be no local leakage when the coolant enters and is discharged, and the effect is good in actual use. BRIEF DESCRIPTION OF THE DRAWINGS
[0045] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For those skilled in the art, other drawings can be obtained based on these drawings without paying any creative work.
[0046] Figure 1 is a schematic diagram of a first-view stereoscopic structure in this embodiment;
[0047] Figure 2 is a schematic diagram of a second viewing angle stereoscopic structure in this embodiment;
[0048] Figure 3 It is a schematic diagram of the side view structure of the calendering roller in this embodiment;
[0049] Figure 4 is a side cross-sectional view of the calendering roller in this embodiment;
[0050] Figure 5 This is an enlarged cross-sectional view of the detachable roller head in this embodiment;
[0051] Figure 6 It is a front cross-sectional view of the calendering roller and the coolant inlet pipe in this embodiment;
[0052] Figure 7 For this embodiment Figure 6 A magnified view of the structure at A;
[0053] Figure 8 It is a schematic diagram of the rotation direction of the calender roller and the driven impeller when working in this embodiment.
[0054] In the figure: 1. Equipment casing; 2. Calendering roller; 3. Driving motor; 4. Reducer; 5. Cooling water tank; 6. Circulation pump; 7. Water supply pipe; 8. Recovery pipe; 9. Reflux cover; 10. First connecting pipe; 11. Second connecting pipe; 12. Support bearing; 13. Removable roller head; 14. Coolant inlet pipe; 15. Coolant return pipe; 16. Driven impeller; 17. Vibrating reed; 18. Vibrating bump; 19. First sealing connecting shaft; 20. Second sealing connecting shaft; 21. Installation and maintenance port. DETAILED DESCRIPTION
[0055] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0056] Example: Reference Figure 1-Figure 8 The present invention provides a rolling device for producing microcrystalline glass with a circulating cooling function, comprising a device housing 1, to which two rolling rollers 2 distributed up and down are rotatably connected, and a driving motor 3 and a reducer 4 for driving the two rolling rollers 2 to rotate synchronously in opposite directions are installed on one side of the device housing 1;
[0057] A cavity is provided in the calendering roller 2, and an opening connecting the cavity with the outside is provided at one end of the calendering roller 2 away from the driving motor 3. A coolant inlet pipe 14 is provided in the calendering roller 2, and one end of the coolant inlet pipe 14 extends to a side of the calendering roller 2 close to the driving motor 3 and there is a gap between the coolant inlet pipe 14 and the inner wall of the calendering roller 2 for the coolant to enter the cavity of the calendering roller 2. A coolant reflux pipe 15 is provided at the opening of the calendering roller 2;
[0058] A micro-vibration generating mechanism is installed in the cavity of the calendering roller 2. The micro-vibration generating mechanism moves with the flow of the coolant in the cavity of the calendering roller 2 and generates a vibration force. The vibration force is transmitted from the calendering roller 2 to the micro-ceramic glass calendered body calendered by the calendering roller 2.
[0059] Among them, the end of the calendering roller 2 away from the driving motor 3 is equipped with a sealing joint pipe fitting that is rotatably connected to the coolant inlet pipe 14 and the coolant return pipe 15, and the sealing joint pipe fitting is fixed to the equipment housing 1;
[0060] A circulating cooling assembly is installed on the other side of the equipment housing 1. The circulating cooling assembly delivers coolant into the coolant inlet pipe 14 through a sealed joint pipe, and recovers the coolant at a coolant return pipe 15.
[0061] Based on the above structure, after the driving motor 3 is started, the driving motor 3 drives the calendering rollers 2 to rotate through the reducer 4, and the two calendering rollers 2 rotate synchronously and oppositely, so as to calender the glass liquid coming out of the kiln;
[0062] During calendering, the circulating cooling component delivers cooling liquid into the calendering roller 2, thereby reducing the temperature of the calendering roller 2 and the glass liquid. By controlling the flow rate, water inlet temperature, water outlet temperature and water flow rate of the cooling liquid, the temperature of the calendering roller 2 and the glass liquid is controlled, thereby improving the quality of the calendered finished product.
[0063] At the same time, after the coolant enters the cavity in the calendering roller 2, it flows from the calendering roller 2 close to the driving motor 3 to the side of the coolant return pipe 15, and drives the micro-vibration generating mechanism to move, thereby generating a vibration force. The vibration force is transmitted from the calendering roller 2 to the microcrystalline glass calendering body (i.e., the glass liquid during calendering) calendered by the calendering roller 2, so that the glass liquid is evenly calendered and formed at a faster speed under the influence of the micro-vibration force, which helps to more quickly calender the glass liquid into a microcrystalline glass semi-finished product (plate shape), and in the calendering process, it can further improve the structural uniformity of the microcrystalline glass plate after calendering, and at the same time improve the flatness of the surface of the microcrystalline glass after calendering, thereby further improving the quality of the finished product.
[0064] Furthermore, the micro-vibration generating mechanism includes:
[0065] A driven impeller 16, which is rotatably sleeved on the outside of the coolant inlet pipe 14 and driven to rotate by the water flow between the outer wall of the coolant inlet pipe 14 and the inner wall of the cavity of the calendering roller 2;
[0066] A vibration reed 17, wherein the vibration reed 17 is in an oblique Z shape on the cross section of the calendering roller 2, one end of the vibration reed 17 is fixed to the inner wall of the cavity of the calendering roller 2, and the other end of the vibration reed 17 extends toward the peripheral side close to the driven impeller 16;
[0067] The striking bump 18 is a protrusion with a circular cross section. The striking bump 18 is fixed to the peripheral side of the driven impeller 16, and when the striking bump 18 and the vibration reed 17 are in the same position, the striking bump 18 strikes the vibration reed 17 and causes the vibration reed 17 to vibrate.
[0068] Through the arrangement of the driven impeller 16, the vibrating reed 17 and the striking protrusion 18, when the driven impeller 16 is impacted, it rotates in the opposite direction to the rotation direction of the calendering roller 2, and drives the striking protrusion 18 to hit the vibrating reed 17, so that the vibrating reed 17 generates a vibration force, and the vibration force of the vibrating reed 17 is transmitted to the calendered glass liquid through the calendering roller 2, so that the glass liquid is affected by the micro-vibration force and is evenly calendered into shape at a faster speed, thereby helping to more quickly calender the glass liquid into shape, and in the calendering process, it can further improve the structural uniformity of the microcrystalline glass plate after calendering, and at the same time improve the flatness of the surface of the microcrystalline glass after calendering, ultimately achieving the effect of further improving the quality of the finished product.
[0069] Furthermore, the driven impeller 16 is a vortex impeller with high kinetic energy conversion efficiency (other impeller bodies suitable for this embodiment that flow with the coolant and have high power conversion efficiency may also be used), the maximum diameter of the driven impeller 16 is smaller than the inner diameter of the cavity of the calendering roller 2, the driven impeller 16 and the coolant inlet pipe 14 are coaxially arranged with the calendering roller 2, and the rotation direction of the driven impeller 16 is opposite to the rotation direction of the calendering roller 2, so that the driven impeller 16 can better rotate with the impact of the coolant, and the impact bump 18 can impact the vibration reed 17 faster, so as to improve the stability of the vibration force generated;
[0070] In order to ensure the continuous generation of vibration force, multiple vibration reeds 17 and vibration bumps 18 can be provided and distributed in a circular array along the axis of the calendering roller 2, so that multiple vibration reeds 17 and multiple vibration bumps 18 cooperate to generate continuous and uninterrupted vibration force.
[0071] In order to ensure that the vibration force can cover the entire area of the calender roller 2 and make the vibration force consistent, multiple groups of vibration generating mechanisms are provided, and the multiple groups of vibration generating mechanisms are sequentially arranged and distributed along the calender roller 2, and the spacing between the multiple groups of vibration generating mechanisms increases sequentially from the output end of the coolant inlet pipe 14 to the side of the coolant return pipe 15;
[0072] In addition, by designing the shape of the vibration reed 17, the end of the vibration reed 17 close to the driven impeller 16 is inclined to one side, and the inclined side wall of the vibration reed 17 is tangent to the arc wall of the vibration protrusion 18. The contact length between the vibration protrusion 18 and the vibration reed 17 is less than one third of the overall length of the vibration reed 17. This can reduce the impact wear of the vibration protrusion 18 and the vibration reed 17 when they are in contact, and can reduce the interaction force between the two, so that the driven impeller 16 encounters less resistance when rotating, thereby ensuring smooth rotation.
[0073] Furthermore, the coolant inlet pipe 14 is plugged and fixed to the coolant return pipe 15 and the inner side of the calendering roller 2 through the support rod, and the coolant return pipe 15 is fixed to the inner side of the opening of the calendering roller 2;
[0074] Sealing joint fittings include:
[0075] A return cover 9, the outer wall of which is fixed to the equipment housing 1, and the return cover 9 is rotatably sleeved on the outer side of the coolant return pipe 15 through a first sealing connection shaft 19, and the return cover 9 is sealed and communicated with the coolant return pipe 15;
[0076] A first connecting pipe 10, the first connecting pipe 10 is fixedly passed through the side wall of the return cover 9 away from the coolant return pipe 15, and the first connecting pipe 10 is rotatably sealed and connected to one end of the coolant inlet pipe 14 through a second sealing connecting shaft 20;
[0077] The second connecting pipe 11 is fixed to one side of the return cover 9 and communicated with the return cover 9 .
[0078] Further, the circulating cooling component includes:
[0079] A cooling water tank 5, which is arranged on a side of the device housing 1 away from the drive motor 3;
[0080] A circulating pump 6 is fixed to the upper end of the cooling water tank 5, a water inlet of the circulating pump 6 is connected to the cooling water tank 5 through a pipeline, and a water outlet of the circulating pump 6 is located above the circulating pump 6;
[0081] A water supply pipe 7, the lower end of the water supply pipe 7 is fixed and connected to the water outlet end of the upper end of the circulation pump 6, and the upper part of the water supply pipe 7 is fixed and connected to the coolant inlet pipe 14;
[0082] The recovery pipe 8 , the upper part of the recovery pipe 8 is fixed and communicated with the coolant return pipe 15 , and the lower end of the recovery pipe 8 is fixed and communicated with the cooling water tank 5 .
[0083] By setting the sealing joint pipe fittings, the water supply pipe 7 and the recovery pipe 8 are connected with the coolant inlet pipe 14 and the coolant return pipe 15 respectively through the first connecting pipe 10 and the reflux cover 9 and the second connecting pipe 11, so that the coolant inlet pipe 14 and the coolant return pipe 15 can rotate synchronously with the calendering roller 2, and are used in conjunction with the first sealing connecting shaft 19 and the second sealing connecting shaft 20. The sealing effect is more stable, and the stability of the sealing structure of the end connection is improved, so that after long-term use, there will still be no local leakage when the coolant enters and is discharged, and the effect is good in actual use.
[0084] In addition, in order to further facilitate the later maintenance of the equipment, the calendering roller 2 is configured as an assembleable roller body in the present invention, such as Figure 4-Figure 5 As shown, it includes a long cylindrical main roller body and a detachable roller head 13, wherein both the main roller body and the detachable roller head 13 are provided with shaft columns, which are rotatably connected to the equipment housing 1 through a support bearing 12, and the shaft column of the main roller body is also transmission-connected to the output end of the reducer 4, and an installation and maintenance port 21 adapted to the detachable roller head 13 is provided at one end of the main roller body close to the detachable roller head 13, so as to install the detachable roller head 13 and internal components, and subsequently disassemble the detachable roller head 13 to disassemble or repair the components inside the roller body, and the detachable roller head 13 and the main roller body are fixed by a connection method commonly used in the prior art and applicable to the present embodiment, such as fixing by bolts.
[0085] The present invention also provides a method for rolling production of microcrystalline glass, which is applied to the above-mentioned rolling equipment for producing microcrystalline glass with a circulating cooling function, and comprises the following steps:
[0086] First, the driving motor 3 and the circulating pump 6 are started, and the driving motor 3 drives the calendering roller 2 to rotate through the reducer 4, and the two calendering rollers 2 rotate synchronously and oppositely;
[0087] At the same time, the circulating pump 6 transports the coolant in the cooling water tank 5 to the coolant inlet pipe 14 through the water delivery pipe 7 and the first connecting pipe 10, and finally enters the cavity of the calendering roller 2 through the coolant inlet pipe 14 from the end of the coolant inlet pipe 14 close to the driving motor 3;
[0088] The cooling liquid fills the cavity of the calendering roller 2 and cools the calendering roller 2, thereby controlling the temperature of the calendering roller 2, thereby cooling the glass liquid while calendering, which is beneficial to improving the quality of the finished product of the microcrystalline glass;
[0089] As the coolant flows from one end close to the driving motor 3 to the other end close to the coolant return pipe 15 in the cavity of the calendering roller 2, the coolant impacts the driven impeller 16. When the driven impeller 16 is impacted, it rotates in the opposite direction to the rotation direction of the calendering roller 2, and drives the vibration bump 18 to hit the vibration reed 17, so that the vibration reed 17 generates a vibration force.
[0090] The vibration force of the vibrating reed 17 is transmitted to the calendered glass liquid through the calendering roller 2, so that the glass liquid is evenly calendered and formed at a faster speed under the influence of the micro-vibration force, thereby helping to calender the glass liquid more quickly, and in the calendering process, the structural uniformity of the calendered microcrystalline glass plate can be further improved, and the flatness of the surface of the calendered microcrystalline glass can be improved, thereby further improving the quality of the finished product;
[0091] The coolant after impacting the driven impeller 16 is collected in the coolant return pipe 15 and led to the return cover 9, and finally flows back to the cooling water tank 5 through the second connecting pipe 11, completing the recycling of the coolant;
[0092] It should be further explained that in order to ensure that the coolant can be recycled, the present invention should also be provided with a filter for filtering the coolant, a refrigerator for cooling the coolant after use and other mechanisms (not shown in the figures). The filter and the refrigerator are both existing equipment commonly used in the prior art and suitable for this embodiment to ensure the effect of circulating cooling.
[0093] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A rolling device for producing microcrystalline glass with a circulating cooling function, comprising a device housing (1), to which two rolling rollers (2) arranged vertically are rotatably connected, and a driving motor (3) and a reducer (4) for driving the two rolling rollers (2) to rotate synchronously in opposite directions are installed on one side of the device housing (1), characterized in that: The calendering roller (2) is provided with a cavity, and an end of the calendering roller (2) away from the driving motor (3) is provided with an opening connecting the cavity with the outside, and a cooling liquid inlet pipe (14) is provided in the calendering roller (2), and one end of the cooling liquid inlet pipe (14) extends to a side of the calendering roller (2) close to the driving motor (3) and there is a gap between the cooling liquid inlet pipe (14) and the inner wall of the calendering roller (2) for the cooling liquid to enter the cavity of the calendering roller (2), and a cooling liquid return pipe (15) is provided at the opening of the calendering roller (2); A micro-vibration generating mechanism is installed in the cavity of the calendering roller (2), and the micro-vibration generating mechanism moves with the flow of cooling liquid in the cavity of the calendering roller (2) and generates a vibration force, and the vibration force is transmitted from the calendering roller (2) to the micro-ceramic glass calendered body calendered by the calendering roller (2); Wherein, a sealing joint pipe fitting rotatably connected to a coolant inlet pipe (14) and a coolant return pipe (15) is installed at one end of the calendering roller (2) away from the driving motor (3), and the sealing joint pipe fitting is fixed to the equipment housing (1); A circulating cooling component is installed on the other side of the equipment housing (1), and the circulating cooling component feeds coolant into the coolant inlet pipe (14) through a sealing joint pipe, and recovers the coolant at the coolant return pipe (15).
2. The rolling equipment for producing glass-ceramics with circulating cooling function according to claim 1, characterized in that: The micro-vibration generating mechanism comprises: A driven impeller (16), the driven impeller (16) being rotatably sleeved on the outside of the coolant inlet pipe (14) and driven to rotate by the water flow between the outer wall of the coolant inlet pipe (14) and the inner wall of the cavity of the calendering roller (2); a vibrating reed (17), wherein the vibrating reed (17) is in an oblique Z-shape on the cross section of the calendering roller (2), one end of the vibrating reed (17) is fixed to the inner wall of the cavity of the calendering roller (2), and the other end of the vibrating reed (17) extends toward the peripheral side close to the driven impeller (16); A striking vibration convex block (18) is a protrusion with a circular cross section, the striking vibration convex block (18) is fixed to the peripheral side of the driven impeller (16), and when the striking vibration convex block (18) and the vibrating reed (17) are positioned coincident, the striking vibration convex block (18) strikes the vibrating reed (17), causing the vibrating reed (17) to vibrate.
3. The rolling equipment for producing glass-ceramics with circulating cooling function according to claim 2, characterized in that: The driven impeller (16) is a vortex impeller with high kinetic energy conversion efficiency, the maximum diameter of the driven impeller (16) is smaller than the inner diameter of the cavity of the calendering roller (2), and the driven impeller (16) and the coolant inlet pipe (14) are both coaxially arranged with the calendering roller (2); The vibrating reeds (17) and the vibrating bumps (18) are both provided in plurality and are distributed in a circular array along the axis of the calendering roller (2).
4. The rolling equipment for producing glass-ceramics with a circulating cooling function according to claim 3 is characterized in that: The rotation direction of the driven impeller (16) is opposite to the rotation direction of the calendering roller (2).
5. The rolling equipment for producing glass-ceramics with circulating cooling function according to claim 4, characterized in that: The vibration generating mechanisms are provided in a plurality of groups, and the plurality of groups of the vibration generating mechanisms are sequentially arranged and distributed along the calendering roller (2), and the spacing between the plurality of groups of the vibration generating mechanisms increases sequentially from the output end of the coolant inlet pipe (14) to the side of the coolant return pipe (15).
6. The rolling equipment for producing glass-ceramics with circulating cooling function according to claim 5, characterized in that: One end of the vibration reed (17) close to the driven impeller (16) is inclined toward one side, and the inclined side wall of the vibration reed (17) is tangent to the arc-shaped wall of the vibration bump (18), and the contact length between the vibration bump (18) and the vibration reed (17) is less than one third of the overall length of the vibration reed (17).
7. The rolling equipment for producing glass-ceramics with circulating cooling function according to claim 6, characterized in that: The coolant inlet pipe (14) is plugged and fixed to the coolant return pipe (15) and the inner side of the calendering roller (2) through a support rod, and the coolant return pipe (15) is fixed to the inner side of the opening of the calendering roller (2); The sealing joint pipe fitting comprises: A return hood (9), the outer wall of the return hood (9) being fixed to the device housing (1), the return hood (9) being rotatably sleeved on the outer side of the coolant return pipe (15) via a first sealing connection shaft (19), and the return hood (9) being in sealed communication with the coolant return pipe (15); A first connecting pipe (10), the first connecting pipe (10) being fixedly inserted through a side wall of the return cover (9) away from the coolant return pipe (15), the first connecting pipe (10) being rotatably sealedly connected to one end of the coolant inlet pipe (14) via a second sealing connecting shaft (20); A second connecting pipe (11), the second connecting pipe (11) is fixed to one side of the return cover (9) and is in communication with the return cover (9).
8. The rolling equipment for producing glass-ceramics with circulating cooling function according to claim 7, characterized in that: The circulating cooling assembly comprises: A cooling water tank (5), the cooling water tank (5) being arranged on a side of the device housing (1) away from the drive motor (3); A circulating pump (6), wherein the circulating pump (6) is fixed to the upper end of the cooling water tank (5), a water inlet end of the circulating pump (6) is connected to the cooling water tank (5) via a pipeline, and a water outlet end of the circulating pump (6) is located above the circulating pump (6); A water supply pipe (7), wherein the lower end of the water supply pipe (7) is fixed to and communicated with the water outlet end of the upper end of the circulation pump (6), and the upper part of the water supply pipe (7) is fixed to and communicated with the coolant inlet pipe (14); A recovery pipe (8), wherein the upper portion of the recovery pipe (8) is fixed to and communicated with the coolant return pipe (15), and the lower end of the recovery pipe (8) is fixed to and communicated with the cooling water tank (5).
9. A method for rolling glass-ceramics production, applied to a rolling device for glass-ceramics production with a circulating cooling function as claimed in claim 8, characterized in that: The following steps are involved: First, the drive motor (3) and the circulation pump (6) are started, and the drive motor (3) drives the calendering roller (2) to rotate through the reducer (4), and the two calendering rollers (2) rotate synchronously in opposite directions; At the same time, the circulating pump (6) transports the coolant in the cooling water tank (5) through the water supply pipe (7) and the first connecting pipe (10) to the coolant inlet pipe (14), and finally enters the cavity of the calendering roller (2) through the coolant inlet pipe (14) and from the end of the coolant inlet pipe (14) close to the drive motor (3); The cooling liquid fills the cavity of the calendering roller (2) and cools the calendering roller (2), thereby controlling the temperature of the calendering roller (2), thereby cooling the glass liquid while calendering, which is beneficial to improving the quality of the finished product of the microcrystalline glass; As the coolant flows in the cavity of the calendering roller (2) from one end close to the driving motor (3) to one end close to the coolant return pipe (15), the coolant impacts the driven impeller (16). When the driven impeller (16) is impacted, it rotates in the opposite direction to the rotation direction of the calendering roller (2), and drives the vibration bump (18) to hit the vibration reed (17), so that the vibration reed (17) generates a vibration force; The vibration force of the vibrating reed (17) is transmitted to the molten glass being rolled through the rolling roller (2). The coolant that impacts the driven impeller (16) is collected in the coolant return pipe (15) and led to the return cover (9), and finally flows back into the cooling water tank (5) through the second connecting pipe (11), thereby completing the recycling of the coolant.
Citation Information
Patent Citations
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