Cement production and processing technology and device

The cement production and processing technology and device address inefficiencies in cooling and grinding by using a condensation ring to drive grinding with waste heat and a magnetic repulsion system, enhancing cooling and grinding efficiency while reducing energy consumption.

CN119080412AActive Publication Date: 2024-12-06WUHAN FUQI CONSTRUCTION CO LTD

Patent Information

Application Number
CN202411204932.8
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-08-30
Publication Date
2024-12-06
Estimated Expiration
2044-08-30

AI Technical Summary

Technical Problem

Existing cement production methods suffer from inefficient cooling of clinker, leading to waste of waste heat resources and increased energy consumption due to the need for additional power for grinding, which has not been effectively addressed, resulting in increased production energy consumption and inefficiency.

Method used

A cement production and processing technology and device that includes a cooling assembly using a condensation ring to cool cement clinker in a water bath, utilizing the evaporation of water to drive a turbine for grinding, and incorporating a screening mesh plate with spring telescopic rods to prevent material accumulation, along with a magnetic repulsion system to enhance grinding efficiency.

Benefits of technology

Improves cooling efficiency, reduces energy consumption, and enhances grinding efficiency by effectively utilizing waste heat, preventing material blockage, and ensuring continuous airflow for faster material movement and mixing, thereby improving the quality and production efficiency of cement.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a cement production and processing technology and device, and belongs to the field of cement production and processing. A cement production and processing device comprises a mounting frame, a calcining furnace and a grinding tank, the calcining furnace is rotatably connected to the top of the mounting frame through a rotating seat, the calcining furnace and the grinding tank are communicated through a material guide pipe, the material guide pipe is rotatably connected with the calcining furnace, the material guide pipe is fixedly connected with the grinding tank, and the grinding tank is fixedly connected with the calcining furnace. The device further comprises a grinding assembly and a cooling assembly, the grinding assembly is used for grinding the cement clinker, and the cooling assembly is used for cooling the cement clinker subjected to high-temperature calcination. According to the cement clinker grinding device, water bath cooling is conducted on cement clinker through the condensation ring, the cooling efficiency is effectively improved, the driving turbine is pushed to drive the grinding roller to rotate through the power effect generated by evaporation of water flow in the condensation ring, the cement clinker in the grinding tank is ground, steam is subjected to condensation backflow, energy consumption is reduced, and the energy-saving effect is improved.
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Description

Technical Field

[0001] The present invention relates to the field of cement production and processing, and in particular to a cement production and processing technology and device. Background Art

[0002] Cement is an inorganic gel material that forms a slurry after being mixed with water. It can harden in the air or better harden in water, and can firmly bind materials such as sand and stone together. Cement production uses limestone and clay as the main raw materials. Raw materials are crushed, batched, and ground into raw materials, which are then fed into cement kilns to be calcined into clinker, and then the clinker is ground with an appropriate amount of gypsum. For a long time, cement, as an important cementitious material, has been widely used in civil construction, water conservancy, national defense and other projects.

[0003] At present, after calcining cement raw materials into clinker, the clinker needs to be cooled quickly to improve the activity of the clinker and reduce the growth of mineral crystals inside it, which is helpful to improve the strength and stability of cement. However, most of the existing methods are to blow air through fan blades to dissipate heat, and the cooling efficiency is average, resulting in a waste of waste heat resources. In addition, additional power is required for grinding, which has no energy-saving effect and increases production energy consumption. Therefore, a cement production and processing technology and device are proposed. Summary of the invention

[0004] The purpose of the present invention is to solve the problem that the cooling efficiency in the prior art is average, resulting in a waste of waste heat resources, and additional power is required for grinding, which has no energy-saving effect and increases production energy consumption, and a cement production and processing technology and device are proposed.

[0005] In order to achieve the above object, the present invention adopts the following technical solutions:

[0006] A cement production and processing technology comprises the following steps:

[0007] Step 1: calcining the mixed raw materials at high temperature to form cement clinker;

[0008] Step 2: Cooling the cement clinker;

[0009] Step 3, grinding the cooled cement clinker;

[0010] Step 4: Add gypsum powder to the clinker during the grinding process and mix the two to form the final product.

[0011] A cement production and processing device comprises a mounting frame, a calcining furnace and a grinding tank, wherein the calcining furnace is rotatably connected to the top of the mounting frame via a rotating seat, the calcining furnace and the grinding tank are connected via a material guide pipe, the material guide pipe and the calcining furnace are rotatably connected, and the material guide pipe and the grinding tank are fixedly connected, and further comprises: a grinding assembly, wherein the grinding assembly is arranged in the grinding tank, and the grinding assembly is used for grinding cement clinker; and a cooling assembly, wherein the cooling assembly is arranged on the material guide pipe, and the cooling assembly is used for cooling the cement clinker after high-temperature calcination.

[0012] In order to improve the calcining effect, preferably, two driving shafts are rotatably connected between the rotating seats on both sides, and the two driving shafts are connected by a pulley set. Driving rollers are fixedly connected on both sides of the outer walls of the driving shafts, and driving rings are fixedly connected on both sides of the outer walls of the calcining furnace. The driving rings and driving rollers rotate in close proximity, a driving motor is fixedly connected to the side wall of the rotating seat, and the output shaft of the driving motor is fixedly connected to the end of the driving shaft. A feeding pipe is rotatably connected to the upper end of the calcining furnace, and the feeding pipe is fixedly connected to the side wall of the rotating seat.

[0013] In order to improve the grinding effect, preferably, the grinding assembly includes a grinding shaft, which is rotatably connected in a grinding jar, and a plurality of groups of grinding rods are evenly fixed on the side wall of the grinding shaft, and the bottom end of the grinding rod is rotatably connected to a grinding roller, and a spring telescopic rod is fixedly connected to the bottom of the grinding jar, and four groups of spring telescopic rods are evenly spaced along the center of the grinding jar, and the ends of the four groups of spring telescopic rods are commonly fixedly connected to a screening mesh plate, and the screening mesh plate slides in contact with the inner wall of the grinding jar, and the screening mesh plate is located below the grinding roller, and a grinding seat is fixedly connected to the screening mesh plate, and the grinding seat is rotatably sleeved on the grinding shaft.

[0014] In order to facilitate the shaking off of powder with appropriate particle size, the bottom end of the grinding shaft further passes through the bottom of the screening mesh and is fixedly connected to a positioning plate, lower protrusions are fixedly connected on both sides of the positioning plate, and upper protrusions are fixedly connected on both sides of the bottom of the screening mesh, and the lower protrusions are in movable contact with the upper protrusions.

[0015] In order to improve the grinding efficiency, preferably, both sides of the mounting frame are fixedly connected with a piston box, a piston plate is slidably connected in the piston box, a first spring is fixedly connected between the side wall of the piston plate and the inner wall of the piston box, a magnetic plate is fixedly connected to the driving ring close to the side of the guide tube, and the magnetic plate and the piston plate repel each other magnetically, a blowing pipe is fixed and connected to the side wall of the piston box, the other end of the blowing pipe passes through the grinding tank and the screening mesh plate and extends into the grinding seat, and the blowing pipe and the screening mesh plate are slidably connected, a pneumatic blade is fixedly connected to the outer wall of the grinding shaft located in the grinding seat, the output end of the blowing pipe is opposite to the bottom inclined surface of the pneumatic blade, an air supply pipe is fixed and connected to the top of the inner cavity of the piston box, and a one-way valve is provided in both the blowing pipe and the air supply pipe.

[0016] In order to achieve cooling of the calcined clinker and promote the speed of the grinding shaft, preferably, the cooling assembly includes a condensation ring, which is sleeved and fixed on the outer wall of the guide pipe, the top of the condensation ring is fixed and connected to a pressure accumulation tube, the side wall of the pressure accumulation tube is fixed and connected to a jet pipe, a pressure accumulation slider is slidably connected in the pressure accumulation tube, a second spring is fixedly connected between the top of the pressure accumulation slider and the inner wall of the pressure accumulation tube, the top of the grinding jar is fixedly connected to a driving bin, the grinding shaft passes through the driving bin and is fixedly connected to a driving turbine, the end of the jet pipe away from the pressure accumulation pipe is connected to the inner cavity of the driving bin, and the output end of the jet pipe is opposite to the side wall of the driving turbine, the bottom of the driving bin is fixed and connected to a condenser, the condenser passes through the grinding jar and is connected to the upper part of the inner cavity of the condensation ring, and a one-way valve is provided in each of the condenser pipes.

[0017] In order to improve the quality of cement production, preferably, a gypsum powder box is fixedly connected to the top of the grinding tank, both sides of the bottom of the gypsum powder box are connected to the inner cavity of the grinding tank through a powder drop pipe, and an electromagnetic metering valve is arranged in the powder drop pipe, both sides of the bottom of the positioning plate are fixedly connected to mixing plates, the bottom end of the grinding tank is fixed and connected to a discharge pipe, and an electromagnetic valve is arranged in the discharge pipe.

[0018] In order to improve the grinding effect and accelerate condensation ventilation, preferably, an air guide ring is slidably sleeved on the outer wall of the positioning plate, an air guide pipe is fixed on the side wall of the bottom sleeve of the spring telescopic rod and is connected to it, the other end of the air guide pipe is fixed on the side wall of the air guide ring and is connected to its inner cavity, an air intake pipe is fixed on the side wall of the bottom sleeve of the spring telescopic rod and is connected, and a one-way valve is provided in the air guide pipe and the air intake pipe, an air guide groove is provided in the inner cavity of the grinding shaft, an air inlet groove is provided in the air guide ring, the air inlet groove is connected to the inner cavity of the air guide ring, the air guide groove extends to the interior of the positioning plate and is connected to the air inlet groove, an air outlet ring is fixedly connected to the outer wall of the grinding shaft, an air outlet groove is provided on the side wall of the air outlet ring, and the air outlet groove is connected to the top of the inner cavity of the air guide groove.

[0019] Furthermore, an exhaust groove is provided on the outer wall of the grinding shaft located in the grinding seat, and the exhaust groove is connected to the inner cavity of the air guide groove. The top of the grinding jar is fixed and connected to an air outlet pipe, and a dust filter is provided in the input end of the air outlet pipe.

[0020] Compared with the prior art, the present invention provides a cement production and processing technology and device, which has the following beneficial effects:

[0021] 1. The cement production and processing device uses a condensation ring to cool the cement clinker in a water bath, which effectively improves the cooling efficiency. It also uses the power generated by the evaporation of water in the condensation ring to drive the turbine to rotate the grinding roller, thereby grinding the cement clinker in the grinding tank and condensing and refluxing the steam, reducing energy consumption and improving energy-saving effects.

[0022] 2. The cement production and processing device, through the setting of the screening mesh plate with the spring telescopic rod, the lower protrusion and the upper protrusion, will make the screening mesh plate as a whole shake during the grinding process, so that the material above that meets the particle size will fall to the bottom of the grinding tank, effectively avoiding the accumulation and blockage of materials and ensuring the use effect of the screening mesh plate.

[0023] 3. The cement production and processing device uses the repulsive effect of the magnetic plate and the piston plate to enable the air blow pipe to continuously deliver high-velocity gas to the pneumatic blades, thereby increasing the driving force for driving the grinding roller to rotate, accelerating the rotation speed of the grinding roller, and improving the grinding efficiency; and the airflow will eventually be discharged into the grinding tank along the air outlet groove, pushing the material to move quickly toward the grinding roller, thereby improving the grinding efficiency, and also accelerating the airflow exchange speed in the grinding tank and improving the cooling efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 This is a schematic diagram of the overall structure of a cement production and processing device proposed by the present invention;

[0025] Figure 2 A schematic diagram of a half-section structure of a grinding tank of a cement production and processing device proposed by the present invention;

[0026] Figure 3 A schematic diagram of the internal structure of a pressure accumulator tube of a cement production and processing device proposed by the present invention;

[0027] Figure 4 A cement production and processing device proposed by the present invention Figure 2 A schematic diagram of the enlarged structure of the middle A area;

[0028] Figure 5 A schematic diagram of a half-section side view of a grinding tank of a cement production and processing device proposed by the present invention;

[0029] Figure 6 A cement production and processing device proposed by the present invention Figure 5 Schematic diagram of the enlarged structure of the middle B area;

[0030] Figure 7 This is a schematic diagram of the internal structure of a piston box of a cement production and processing device proposed by the present invention;

[0031] Figure 8 A schematic diagram of the internal structure of a driving chamber of a cement production and processing device proposed by the present invention;

[0032] Fig. 9 A schematic diagram of a partial cross-sectional structure of a grinding tank of a cement production and processing device proposed by the present invention;

[0033] Fig.10 A cement production and processing device proposed by the present invention Fig. 9 Schematic diagram of the enlarged structure of the middle C area.

[0034] In the figure: 1, mounting frame; 2, calcining furnace; 21, rotating seat; 22, driving shaft; 221, pulley group; 222, driving roller; 23, driving ring; 231, magnetic plate; 24, driving motor; 25, feeding pipe; 3, grinding tank; 4, guide pipe; 5, grinding shaft; 51, grinding rod; 511, grinding roller; 52, spring telescopic rod; 521, air guide pipe; 522, suction pipe; 53, screening mesh plate; 531, grinding seat; 532, upper protrusion; 54, positioning plate; 541, lower protrusion; 542, air guide ring; 543 , air inlet groove; 55, piston box; 551, piston plate; 552, first spring; 56, blow pipe; 561, air supply pipe; 57, pneumatic blade; 6, condensation ring; 61, pressure storage pipe; 611, pressure storage slider; 612, second spring; 62, jet pipe; 63, drive bin; 631, drive turbine; 64, condensation pipe; 7, gypsum powder box; 71, powder drop pipe; 72, mixing plate; 73, discharge pipe; 8, air guide groove; 81, air outlet ring; 811, air outlet groove; 82, exhaust groove; 83, air outlet pipe; 831, dust filter. DETAILED DESCRIPTION

[0035] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0036] In the description of the present invention, it is necessary to understand that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship are based on the orientation or position relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0037] Example:

[0038] Reference Figure 1-Figure 10 , a cement production and processing technology, comprising the following steps:

[0039] Step 1: calcining the mixed raw material at high temperature to form cement clinker: the mixed cement raw material is fed into the calcining furnace 2 through the feed pipe 25, and the high temperature in the calcining furnace 2 causes chemical reactions between the compounds in the cement raw material to form main cement minerals, which are gradually converted into cement clinker.

[0040] Step 2: Cooling the cement clinker: The higher temperature of the cement clinker will be transferred to the condensation ring 6 through the material guide pipe 4, so that the water flow in the condensation ring 6 is evaporated, thereby reducing the temperature of the cement clinker, which helps to form more glass phases in the cement clinker, improves the activity of the clinker, and helps to maintain the microstructure of the clinker, reduce microcracks inside the clinker, and improve its compressive strength.

[0041] Step 3: Grinding the cooled cement clinker: The grinding shaft 5 will drive the plurality of grinding rollers 511 to rotate, so as to grind the cement clinker in the cavity formed by the grinding seat 531 and the inner wall of the grinding tank 3 .

[0042] Step 4: Add gypsum powder to the clinker during the grinding process, and mix the two by rotating the mixing plate 72 to form a final product.

[0043] Reference Figure 1-Figure 10 A cement production and processing device includes a mounting frame 1, a calcining furnace 2 and a grinding tank 3. The calcining furnace 2 is rotatably connected to the top of the mounting frame 1 through a rotating seat 21, and the calcining furnace 2 is tilted for automatic unloading. The calcining furnace 2 and the grinding tank 3 are connected through a material guide pipe 4. The material guide pipe 4 and the calcining furnace 2 are rotatably connected, and the material guide pipe 4 and the grinding tank 3 are fixedly connected. The device also includes: a grinding assembly, which is arranged in the grinding tank 3 and is used to grind cement clinker; a cooling assembly, which is arranged on the material guide pipe 4 and is used to cool the cement clinker after high-temperature calcination.

[0044] Reference Figure 1 , Figure 7 Among them, two driving shafts 22 are rotatably connected between the rotating seats 21 on both sides, and the two driving shafts 22 are connected by a pulley set 221. Driving rollers 222 are fixedly connected on both sides of the outer wall of the driving shaft 22, and driving rings 23 are fixedly connected on both sides of the outer wall of the calcining furnace 2. The driving rings 23 and the driving rollers 222 rotate in contact with each other. A driving motor 24 is fixedly connected to the side wall of the rotating seat 21, and the output shaft of the driving motor 24 is fixedly connected to the end of the driving shaft 22. A feeding pipe 25 is rotatably connected to the upper end of the calcining furnace 2, and the feeding pipe 25 is fixedly connected to the side wall of the rotating seat 21.

[0045] It should be noted that the calcining furnace 2 rotates between the rotating seats 21 on both sides, and the feed pipe 25 and the guide pipe 4 are rotatably connected to it, and both are fixed on the rotating seat 21 and the grinding tank 3 respectively, that is, only the calcining furnace 2 will rotate, while the feed pipe 25 and the guide pipe 4 are stationary.

[0046] By setting the above structure, the mixed cement raw material is fed into the calcining furnace 2 through the feed pipe 25. The high temperature in the calcining furnace 2 causes chemical reactions between the compounds in the cement raw material to form main cement minerals (calcium silicate and calcium aluminate, etc.), which are gradually transformed into cement clinker. At the same time, the drive motor 24 is turned on, and the friction between the drive ring 23 and the drive roller 222 is used to drive the calcining furnace 2 to rotate, so that the cement raw material inside it is turned over so that it can be evenly contacted with the high temperature in the calcining furnace 2, thereby effectively improving the calcining effect.

[0047] Reference Figure 1-Figure 3 and Figure 5 , wherein the cooling assembly includes a condensation ring 6, which is sleeved and fixed on the outer wall of the guide tube 4, the top of the condensation ring 6 is fixed and connected to a pressure accumulation tube 61, the side wall of the pressure accumulation tube 61 is fixed and connected to an injection tube 62, a pressure accumulation slider 611 is slidably connected in the pressure accumulation tube 61, a second spring 612 is fixedly connected between the top of the pressure accumulation slider 611 and the inner wall of the pressure accumulation tube 61, the top of the grinding tank 3 is fixedly connected to a driving bin 63, the grinding shaft 5 passes through the driving bin 63 and is fixedly connected to a driving turbine 631, the end of the injection tube 62 away from the pressure accumulation tube 61 is connected to the inner cavity of the driving bin 63, and the output end of the injection tube 62 is opposite to the side wall of the driving turbine 631, the bottom of the driving bin 63 is fixed and connected to a condensation tube 64, the condensation tube 64 passes through the grinding tank 3 and is connected to the upper part of the inner cavity of the condensation ring 6, and a one-way valve is arranged in the condensation tube 64.

[0048] It should be noted that the one-way valve in the condenser tube 64 can only allow the condensed liquid to enter the condenser ring 6 .

[0049] Through the arrangement of the above-mentioned structure, the higher temperature of the cement clinker will be transferred to the condensation ring 6 through the guide pipe 4, so that the water flow in the condensation ring 6 is evaporated, thereby reducing the temperature of the cement clinker, effectively improving the cooling efficiency, and helping to form more glass phases in the cement clinker, thereby improving the activity of the clinker, and rapid cooling can effectively prevent the growth of mineral crystals in the cement clinker, thereby ensuring the strength and stability of the cement; as the air pressure in the condensation ring 6 increases, the pressure accumulation slider 611 in the pressure accumulation tube 61 will be pushed to slide, and finally when the pressure accumulation slider 611 passes over the input port of the injection tube 62, the high-pressure steam accumulated in the condensation ring 6 will rush into the drive bin 63 along the injection tube 62, thereby driving the drive The turbine 631 rotates, thereby driving the grinding shaft 5 to rotate. At this time, the cement clinker will also enter the grinding tank 3 along the material guide pipe 4, and the grinding shaft 5 will drive the multiple sets of grinding rollers 511 to rotate, so as to grind the cement clinker in the cavity formed by the grinding seat 531 and the inner wall of the grinding tank 3, thereby realizing the effective utilization of high-temperature waste heat, reducing energy consumption, and improving economic benefits; and the steam that drives the driving turbine 631 to rotate will be pushed by the driving turbine 631 to move, thereby being condensed by the inner wall of the driving bin 63 and re-cooled and liquefied, and further condensed along the condensation pipe 64, and finally refluxed into the condensation ring 6, thereby realizing the recycling of water flow and improving energy saving effects.

[0050] Reference Figure 2 , Figure 5 , Fig. 9 and Fig.10 , wherein the grinding assembly includes a grinding shaft 5, which is rotatably connected to the grinding jar 3, and a plurality of grinding rods 51 are fixed at equal intervals on the side wall of the grinding shaft 5, and a grinding roller 511 is rotatably connected to the bottom end of the grinding rod 51, and a spring telescopic rod 52 is fixedly connected to the bottom of the grinding jar 3, and four groups of spring telescopic rods 52 are arranged at equal intervals along the center of the grinding jar 3, and the ends of the four groups of spring telescopic rods 52 are commonly fixedly connected to a screening mesh plate 53, the screening mesh plate 53 slides in contact with the inner wall of the grinding jar 3, and the screening mesh plate 53 is located below the grinding roller 511, and a grinding seat 531 is fixedly connected to the screening mesh plate 53, and the grinding seat 531 is rotatably sleeved on the grinding shaft 5; the bottom end of the grinding shaft 5 passes through the bottom of the screening mesh plate 53 and is fixedly connected to a positioning plate 54, and lower protrusions 541 are fixedly connected to both sides of the positioning plate 54, and upper protrusions 532 are fixedly connected to both sides of the bottom of the screening mesh plate 53, and the lower protrusions 541 are in active contact with the upper protrusions 532.

[0051] By setting the above structure, during the rotation of the grinding shaft 5, the lower protrusion 541 will be in active contact with the upper protrusion 532, which will push the screening mesh plate 53 to be lifted upward as a whole. Then, after the lower protrusion 541 and the upper protrusion 532 are released from the extrusion contact, the screening mesh plate 53 will be reset downward under the action of gravity and the rebound of the spring telescopic rod 52. This reciprocating process will cause the screening mesh plate 53 to shake as a whole, so that the material above it that meets the particle size will fall to the bottom of the grinding tank 3, effectively avoiding the accumulation and blockage of materials, thereby ensuring the use effect of the screening mesh plate 53.

[0052] Reference Figure 1 , Figure 2 , Figure 6 and Figure 7 , wherein, piston boxes 55 are fixedly connected on both sides of the mounting frame 1, a piston plate 551 is slidably connected in the piston box 55, a first spring 552 is fixedly connected between the side wall of the piston plate 551 and the inner wall of the piston box 55, a magnetic plate 231 is fixedly connected on the driving ring 23 near the side of the guide tube 4, and the magnetic plates 231 and the piston plate 551 repel each other, a blowing pipe 56 is fixedly connected and connected to the side wall of the piston box 55, the other end of the blowing pipe 56 passes through the grinding tank 3 and the screening mesh plate 53 and extends into the grinding seat 531, and the blowing pipe 56 and the screening mesh plate 53 are slidably connected, a pneumatic blade 57 is fixedly connected to the outer wall of the grinding shaft 5 located in the grinding seat 531, and the output end of the blowing pipe 56 is opposite to the bottom inclined surface of the pneumatic blade 57, an air supply pipe 561 is fixedly connected and connected to the top of the inner cavity of the piston box 55, and a one-way valve is arranged in both the blowing pipe 56 and the air supply pipe 561.

[0053] It should be noted that the one-way valve in the blowing pipe 56 can only allow the gas in the piston box 55 to enter the grinding seat 531 ; the one-way valve in the air supply pipe 561 can only allow the external air flow to be supplemented into the piston box 55 .

[0054] By setting the above structure, during the rotation of the calcining furnace 2, the piston plate 551 will slide into the piston box 55 by the repulsive effect between the magnetic plate 231 and the piston plate 551, thereby compressing the gas in the piston box 55 and opening the one-way valve in the blowing pipe 56, so that this part of the gas enters the grinding seat 531 along the blowing pipe 56 and drives the pneumatic blade 57 to rotate, thereby increasing the driving force to drive the grinding roller 511 to rotate, accelerating the rotation speed of the grinding roller 511, improving the grinding efficiency, and entering the grinding seat The airflow in 531 will enter the air guide groove 8 along the exhaust groove 82, thereby accelerating the airflow speed transported from the air outlet groove 811 to the grinding jar 3, and improving the grinding effect and condensation efficiency; and when the magnetic plate 231 and the piston plate 551 are separated from the repulsive area, the piston plate 551 will be reset under the rebound action of the first spring 552, thereby generating suction in the piston box 55, so that the one-way valve in the air supply pipe 561 is opened, so that the external air flow is replenished, thereby ensuring that the blowing pipe 56 can provide continuous wind supply.

[0055] Reference Figure 2 , Figure 5 and Fig. 9 , wherein a gypsum powder box 7 is fixedly connected to the top of the grinding tank 3, both sides of the bottom of the gypsum powder box 7 are connected to the inner cavity of the grinding tank 3 through a powder dropping pipe 71, and an electromagnetic metering valve is arranged in the powder dropping pipe 71, and both sides of the bottom of the positioning plate 54 are fixedly connected to a mixing plate 72, and the bottom end of the grinding tank 3 is fixed and connected to a discharge pipe 73, and a solenoid valve is arranged in the discharge pipe 73.

[0056] It should be noted that the electromagnetic metering valve and the electromagnetic valve are both existing mature technologies, and their specific principles and structures will not be described in detail.

[0057] Through the arrangement of the above structure, the electromagnetic metering valve in the powder dropping pipe 71 will open automatically, and a certain amount of gypsum powder will be intermittently added into the grinding tank 3, and finely ground by the grinding roller 511. Finally, the cement clinker and gypsum powder that meet the particle size will pass through the screening mesh plate 53 and fall to the bottom of the grinding tank 3. At this time, the positioning plate 54 will drive the mixing plate 72 to rotate, so as to fully mix the cement clinker and gypsum powder, effectively improving the quality of the final product. After the production is completed, the electromagnetic valve in the discharge pipe 73 can be opened to discharge the material, thereby completing the entire cement processing procedure.

[0058] Reference Figure 2 , Figure 4 , Figure 6 and Fig.10, wherein an air guide ring 542 is slidably sleeved on the outer wall of the positioning plate 54, an air guide pipe 521 is fixed on and connected to the side wall of the bottom sleeve of the spring telescopic rod 52, and the other end of the air guide pipe 521 is fixed on and connected to the inner cavity of the air guide ring 542, and an air suction pipe 522 is fixed on and connected to the side wall of the bottom sleeve of the spring telescopic rod 52, and a one-way valve is arranged in the air guide pipe 521 and the air suction pipe 522, and an air guide groove 8 is opened in the inner cavity of the grinding shaft 5, and an air inlet groove 543 is opened in the air guide ring 542, and the air inlet groove 543 is connected to the inner cavity of the air guide ring 542, and the air guide groove 8 extends to the positioning plate 5 4 is connected to the air inlet groove 543, an air outlet ring 81 is fixedly connected to the outer wall of the grinding shaft 5, and an air outlet groove 811 is provided on the side wall of the air outlet ring 81, and the air outlet groove 811 is connected to the top of the inner cavity of the air guide groove 8; an exhaust groove 82 is provided on the outer wall of the grinding shaft 5 located in the grinding seat 531, and the exhaust groove 82 is connected to the inner cavity of the air guide groove 8, the top of the grinding tank 3 is fixed and connected to the air outlet pipe 83, and a dust filter 831 is provided in the input end of the air outlet pipe 83, and the dust filter 831 is used to prevent the cement powder in the grinding tank 3 from overflowing during the ventilation process, thereby avoiding material loss and dust pollution.

[0059] It should be noted that the one-way valve in the air guide pipe 521 can only allow the airflow in the spring telescopic rod 52 to enter the air guide groove 8; the one-way valve in the air intake pipe 522 can only allow the external airflow to enter the spring telescopic rod 52.

[0060] Through the arrangement of the above structure, when the spring telescopic rod 52 retracts downward, the gas in its inner cavity will be compressed and the one-way valve in the air guide pipe 521 will be opened, so that this part of the airflow enters the air guide groove 8 along the air guide pipe 521, the air guide ring 542 and the air inlet groove 543, and finally blows into the grinding tank 3 along the air outlet ring 81 and the air outlet groove 811, thereby pushing the material to move quickly toward the grinding roller 511, thereby improving the grinding efficiency. Secondly, the air pressure in the grinding tank 3 will be increased, so that the airflow is discharged from the bottom to the top along the air outlet pipe 83, thereby accelerating the airflow exchange speed in the grinding tank 3, achieving the cooling of the cement clinker while also improving the cooling effect of the condenser 64; and when the spring telescopic rod 52 is extended upward, suction will be generated inside it, thereby opening the one-way valve in the air intake pipe 522, so that the external airflow is supplemented into the spring telescopic rod 52, ensuring the continuous blowing.

[0061] Reference Figure 1-Figure 10In the present invention, when in use, the mixed cement raw material is fed into the calcining furnace 2 through the feed pipe 25, and the high temperature in the calcining furnace 2 is utilized to cause chemical reactions between the compounds in the cement raw material to form main cement minerals (calcium silicate and calcium aluminate, etc.), and gradually transform into cement clinker. At the same time, the drive motor 24 is turned on, and the friction between the drive ring 23 and the drive roller 222 is utilized to drive the calcining furnace 2 to rotate, so that the cement raw material inside it is turned over so as to be evenly contacted with the high temperature in the calcining furnace 2, thereby effectively improving the calcining effect. As the calcining furnace 2 rotates, the cement clinker will enter the guide pipe 4. At this time, the cement clinker contains a relatively high temperature, and this part of the temperature will be transmitted to the condensation ring 6 through the guide pipe 4, so that the water flow in the condensation ring 6 is evaporated. As the air pressure in the condensation ring 6 increases, the pressure accumulation slider 611 in the pressure accumulation tube 61 will be pushed to slide. Finally, when the pressure accumulation slider 611 passes over the input port of the injection pipe 62, the high-pressure steam accumulated in the condensation ring 6 will rush into the drive bin 63 along the injection pipe 62, thereby driving the driving turbine 631 to rotate, and then driving the grinding shaft 5 to rotate. At this time, the cement clinker will also enter the grinding tank 3 along the guide pipe 4, and the grinding shaft 5 will drive the multiple groups of grinding rollers 511 to rotate, so as to grind the cement clinker in the cavity formed by the grinding seat 531 and the inner wall of the grinding tank 3, so as to effectively utilize the high-temperature waste heat, reduce energy consumption, and improve economic benefits. At the same time, the electromagnetic metering valve in the powder drop pipe 71 will automatically open, and intermittently add a certain amount of gypsum powder into the grinding tank 3 to mix it with the cement clinker, and grind it finely through the grinding roller 511, effectively improving the production quality of cement. The steam that drives the driving turbine 631 to rotate will be pushed by the driving turbine 631 to be condensed by the inner wall of the driving bin 63 to cool down and liquefy again, and further condense along the condensing pipe 64, and finally flow back to the condensing ring 6, so as to realize the recycling of water flow and improve the energy saving effect.

[0062] During the rotation of the grinding shaft 5, the lower protrusion 541 will be in active contact with the upper protrusion 532, which will push the screening mesh plate 53 to be lifted upward as a whole. Then, when the lower protrusion 541 and the upper protrusion 532 are out of extrusion contact, the screening mesh plate 53 will be reset downward under the action of gravity and the rebound of the spring telescopic rod 52. This reciprocating process will cause the screening mesh plate 53 to shake as a whole, so that the material above it that meets the particle size will fall to the bottom of the grinding tank 3, effectively avoiding material accumulation and blockage, thereby ensuring the use effect of the screening mesh plate 53. When the spring telescopic rod 52 retracts downward, the gas in its inner cavity will be compressed and the one-way valve in the air guide pipe 521 will be opened, so that this part of the airflow will enter the air guide groove 8 along the air guide pipe 521, the air guide ring 542 and the air inlet groove 543, and finally blow into the grinding tank 3 along the air outlet ring 81 and the air outlet groove 811, thereby pushing the material to move quickly toward the grinding roller 511, thereby improving the grinding efficiency. Secondly, the air pressure in the grinding tank 3 will increase, so that the airflow will be discharged from the bottom to the top along the air outlet pipe 83, thereby accelerating the airflow exchange speed in the grinding tank 3, achieving the cooling of the cement clinker while also improving the cooling effect of the condenser 64.

[0063] And during the rotation of the calcining furnace 2, the repulsive effect between the magnetic plate 231 and the piston plate 551 will cause the piston plate 551 to slide into the piston box 55, thereby compressing the gas in the piston box 55 and opening the one-way valve in the blowing pipe 56, so that this part of the gas enters the grinding seat 531 along the blowing pipe 56 and drives the pneumatic blades 57 to rotate, thereby increasing the driving force for driving the grinding roller 511 to rotate, accelerating the rotation speed of the grinding roller 511, and improving the grinding efficiency. The airflow entering the grinding seat 531 will enter the air guide groove 8 along the exhaust groove 82, thereby accelerating the airflow speed of the air outlet groove 811 to the grinding tank 3, thereby further improving the grinding effect and condensation efficiency. Finally, cement clinker and gypsum powder that meet the particle size will pass through the screening mesh plate 53 and fall to the bottom of the grinding tank 3. At this time, the positioning plate 54 will drive the mixing plate 72 to rotate, so as to fully mix the cement clinker and gypsum powder, effectively improving the quality of the final product. After the production is completed, the solenoid valve in the discharge pipe 73 can be opened to discharge the material, thereby completing the entire cement processing procedure.

[0064] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A cement production and processing technology, It is characterized in that The steps include: Step 1: calcining the mixed raw materials at high temperature to form cement clinker; Step 2: Cooling the cement clinker; Step 3, grinding the cooled cement clinker; Step 4: Add gypsum powder to the clinker during the grinding process and mix the two to form the final product.

2. A cement production and processing device, based on a cement production and processing process as claimed in claim 1, comprising a mounting frame (1), a calcining furnace (2) and a grinding tank (3), It is characterized in that The calcining furnace (2) is rotatably connected to the top of the mounting frame (1) via a rotating seat (21); the calcining furnace (2) and the grinding jar (3) are connected via a material guide pipe (4); the material guide pipe (4) and the calcining furnace (2) are rotatably connected; and the material guide pipe (4) and the grinding jar (3) are fixedly connected. The device further comprises: A grinding assembly, the grinding assembly being arranged in a grinding tank (3) and being used for grinding cement clinker; A cooling component is arranged on the material guide pipe (4), and is used to cool down the cement clinker after high-temperature calcination.

3. A cement production and processing device according to claim 2, It is characterized in that Two driving shafts (22) are rotatably connected between the rotating seats (21) on both sides, and the two driving shafts (22) are transmission-connected via a pulley set (221). Driving rollers (222) are fixedly connected to both sides of the outer wall of the driving shaft (22). Driving rings (23) are fixedly connected to both sides of the outer wall of the calcining furnace (2). The driving rings (23) and the driving rollers (222) rotate in close contact with each other. A driving motor (24) is fixedly connected to the side wall of the rotating seat (21), and the output shaft of the driving motor (24) is fixedly connected to the end of the driving shaft (22). A feeding pipe (25) is rotatably connected to the upper end of the calcining furnace (2), and the feeding pipe (25) is fixedly connected to the side wall of the rotating seat (21).

4. A cement production and processing device according to claim 3, It is characterized in that The grinding assembly comprises a grinding shaft (5), the grinding shaft (5) being rotatably connected in the grinding jar (3), a plurality of groups of grinding rods (51) being fixed at equal intervals on the side wall of the grinding shaft (5), the bottom ends of the grinding rods (51) being rotatably connected to grinding rollers (511), a spring telescopic rod (52) being fixedly connected to the bottom of the grinding jar (3), four groups of the spring telescopic rods (52) being arranged at equal intervals along the center of the grinding jar (3), and the ends of the four groups of the spring telescopic rods (52) being fixedly connected to a screening mesh plate (53), the screening mesh plate (53) slidingly fitting with the inner wall of the grinding jar (3), and the screening mesh plate (53) being located below the grinding rollers (511), a grinding seat (531) being fixedly connected to the screening mesh plate (53), and the grinding seat (531) being rotatably sleeved on the grinding shaft (5).

5. A cement production and processing device according to claim 4, It is characterized in that The bottom end of the grinding shaft (5) passes through the bottom of the screening mesh plate (53) and is fixedly connected to a positioning plate (54), both sides of the positioning plate (54) are fixedly connected to lower protrusions (541), and both sides of the bottom of the screening mesh plate (53) are fixedly connected to upper protrusions (532), and the lower protrusions (541) are in movable contact with the upper protrusions (532).

6. A cement production and processing device according to claim 4, It is characterized in that A piston box (55) is fixedly connected to both sides of the mounting frame (1), a piston plate (551) is slidably connected inside the piston box (55), a first spring (552) is fixedly connected between the side wall of the piston plate (551) and the inner wall of the piston box (55), a magnetic plate (231) is fixedly connected to the driving ring (23) on the side close to the guide pipe (4), and the magnetic plate (231) and the piston plate (551) repel each other magnetically, and a blowing pipe (56) is fixedly connected to and communicated with the side wall of the piston box (55), and the blowing pipe (56) ) passes through the grinding jar (3) and the screening mesh plate (53) and extends into the grinding seat (531), and the blowing pipe (56) and the screening mesh plate (53) are slidably connected. A pneumatic blade (57) is fixedly connected to the outer wall of the grinding shaft (5) located in the grinding seat (531), and the output end of the blowing pipe (56) faces the bottom inclined surface of the pneumatic blade (57). The top of the inner cavity of the piston box (55) is fixed and connected to an air supply pipe (561), and both the blowing pipe (56) and the air supply pipe (561) are provided with a one-way valve.

7. A cement production and processing device according to claim 4, It is characterized in that The cooling assembly comprises a condensation ring (6), the condensation ring (6) is sleeved and fixed on the outer wall of the guide tube (4), the top of the condensation ring (6) is fixed and connected to a pressure storage tube (61), the side wall of the pressure storage tube (61) is fixed and connected to an injection tube (62), a pressure storage slider (611) is slidably connected inside the pressure storage tube (61), a second spring (612) is fixedly connected between the top of the pressure storage slider (611) and the inner wall of the pressure storage tube (61), and the top of the grinding tank (3) is fixedly connected to a driving bin (611). 3), the grinding shaft (5) passes through the driving bin (63) and is fixedly connected to the driving turbine (631), the end of the jet pipe (62) away from the pressure accumulator (61) is connected to the inner cavity of the driving bin (63), and the output end of the jet pipe (62) is directly opposite to the side wall of the driving turbine (631), the bottom of the driving bin (63) is fixed and connected to a condenser (64), the condenser (64) passes through the grinding tank (3) and is connected to the upper part of the inner cavity of the condenser ring (6), and a one-way valve is provided in each of the condenser pipes (64).

8. A cement production and processing device according to claim 5, It is characterized in that The top of the grinding jar (3) is fixedly connected to a gypsum powder box (7), both sides of the bottom of the gypsum powder box (7) are connected to the inner cavity of the grinding jar (3) through a powder drop pipe (71), and an electromagnetic metering valve is arranged in the powder drop pipe (71), both sides of the bottom of the positioning plate (54) are fixedly connected to a mixing plate (72), the bottom end of the grinding jar (3) is fixed and connected to a discharge pipe (73), and an electromagnetic valve is arranged in the discharge pipe (73).

9. A cement production and processing device according to claim 5, It is characterized in that An air guide ring (542) is slidably sleeved on the outer wall of the positioning plate (54), an air guide pipe (521) is fixed on and communicated with the side wall of the bottom sleeve of the spring telescopic rod (52), the other end of the air guide pipe (521) is fixed on the side wall of the air guide ring (542) and communicated with the inner cavity thereof, an air suction pipe (522) is fixed on and communicated with the side wall of the bottom sleeve of the spring telescopic rod (52), and both the air guide pipe (521) and the air suction pipe (522) are provided with a one-way valve, and the grinding shaft (5 ) is provided with an air guide groove (8) in its inner cavity, an air inlet groove (543) is provided in the air guide ring (542), the air inlet groove (543) is communicated with the inner cavity of the air guide ring (542), the air guide groove (8) extends to the interior of the positioning plate (54) and is communicated with the air inlet groove (543), an air outlet ring (81) is fixedly connected to the outer wall of the grinding shaft (5), an air outlet groove (811) is provided on the side wall of the air outlet ring (81), and the air outlet groove (811) is communicated with the top of the inner cavity of the air guide groove (8).

10. A cement production and processing device according to claim 9, It is characterized in that, An exhaust groove (82) is provided on the outer wall of the grinding shaft (5) located in the grinding seat (531), and the exhaust groove (82) is connected to the inner cavity of the air guide groove (8). The top of the grinding jar (3) is fixed and connected to an exhaust pipe (83), and a dust filter (831) is provided in the input end of the exhaust pipe (83).

Citation Information

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