Surface treatment device for manufacturing quartz crucible

By designing a surface treatment device for adjusting the transmission assembly and support assembly, the problem of incomplete polishing caused by the arc of the inner wall of the quartz crucible is solved, and all-round polishing of the inner wall of the quartz crucible is achieved, improving the grinding efficiency.

CN119098863AInactive Publication Date: 2024-12-10JIANGSU FUGAO MATERIAL TECH CO LTD
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Patent Information

Application Number
CN202411505891.6
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-10-28
Publication Date
2024-12-10
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

The inner wall of the quartz crucible has a large curve, which makes the belt unable to fully contact the side wall and cannot perform all-round grinding operations, affecting the grinding efficiency.

Method used

A surface treatment device for manufacturing quartz crucibles is designed, including adjustable transmission assembly, support assembly and adjustment assembly, through which the polishing belt is supported into a U-shaped structure, adjust its width and position, and ensure that the polishing belt is tight to the inner wall of the quartz crucible. Contact to achieve all-round polishing.

Benefits of technology

Through the design of adjustable transmission assembly and support assembly, the grinding belt can adjust the width and position according to the radius of the inner wall of the quartz crucible, achieving all-round polishing of the inner wall of the quartz crucible, improving grinding efficiency.

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Abstract

The invention relates to the technical field of quartz crucible manufacturing, and discloses a quartz crucible manufacturing surface treatment device which comprises a quartz crucible positioning assembly, a grinding belt is arranged above the quartz crucible positioning assembly, and an adjustable transmission assembly, a supporting assembly and an adjusting assembly are arranged on the inner side and the outer side of the grinding belt. The adjustable transmission assembly and the supporting assembly are located in the grinding belt, and the adjusting assembly is located on the inner side of the lower portion of the supporting assembly and located on the outer side of the grinding belt. A connecting shaft is installed at the upper end of the adjusting assembly, and the adjustable transmission assembly and the supporting assembly are installed on the outer side of the connecting shaft. After the structure is adopted, the grinding device has the following advantages that the adjustable transmission assembly can adjust the width of the two sides of the grinding belt according to the radius of the inner wall of the quartz crucible, a spring is arranged in the supporting assembly, the grinding belt is supported on the inner wall of the quartz crucible and attached to the inner wall of the quartz crucible in a large area, and an external driving device drives a connecting shaft to rotate; and the inner wall of the quartz crucible can be conveniently polished in all directions.
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Description

Technical Field

[0001] The invention relates to the technical field of quartz crucible manufacturing, in particular to a surface treatment device for manufacturing a quartz crucible. Background Art

[0002] Quartz crucible has the advantages of high purity, strong temperature resistance, large size and high precision, good thermal insulation, energy saving, stable quality, etc. It is used more and more widely. The detection of quartz crucible is a very important link. In the production process of crucible, polishing is a very important process.

[0003] A belt sander is a device used to grind objects. The driving device drives the sanding belt to move at high speed. The object to be polished is brought into contact with the sanding belt, and the friction of the sanding belt is used to grind the object to make it smoother. Because the belt sander has a high efficiency in the grinding process of objects and the grinding area is more uniform, it is often used to grind pots. A belt sander is required for grinding when manufacturing quartz crucibles.

[0004] The inner wall of the quartz crucible has a large curvature, and the curvature of the side wall and the bottom of the quartz crucible is different because of the different positions. The sanding belt cannot completely contact the side wall of the quartz crucible. Therefore, when the sanding belt machine is grinding the inner wall of the quartz crucible, the position of the sanding belt machine needs to be adjusted many times to perform a full-scale grinding operation on the inner wall of the quartz crucible, which affects the grinding efficiency of the quartz crucible.

[0005] In view of the above problems, the present invention provides a surface treatment device for manufacturing a quartz crucible. Summary of the invention

[0006] 1. Technical Problems Solved

[0007] The technical problem to be solved by the present invention is that the inner wall of the quartz crucible has a large curvature, and the curvatures of the side wall and the bottom of the quartz crucible are different because of the difference in each position. The sanding belt cannot completely contact the side wall of the quartz crucible, and the inner wall of the quartz crucible cannot be fully polished.

[0008] 2. Technical Solution

[0009] In order to solve the above technical problems, the technical solution provided by the present invention is: a surface treatment device for manufacturing a quartz crucible, which includes a quartz crucible positioning assembly, a grinding belt is provided above the quartz crucible positioning assembly, and an adjustable transmission assembly, a support assembly and an adjustment assembly are provided inside and outside the grinding belt. The adjustable transmission assembly and the support assembly are located inside the grinding belt, and the adjustment assembly is located on the inner side of the lower part of the support assembly and on the outside of the grinding belt.

[0010] A connecting shaft is installed at the upper end of the adjusting assembly, and the adjustable transmission assembly and the supporting assembly are respectively installed on the outside of the connecting shaft, and the supporting assembly is located below the adjustable transmission assembly.

[0011] As an improvement, the adjustable transmission assembly includes two groups of U-shaped frames, a driving roller is installed inside the U-shaped frame, a connecting frame is installed on the outside of the connecting shaft, a threaded shaft is installed through a matching thread at the bottom of the U-shaped frame, a handwheel is installed at one end of the threaded shaft and the other end is rotatably connected to the outer wall of the connecting frame.

[0012] As an improvement, the bottom of the U-shaped frame slides through two groups of limit rods, and a limit block connected to one end of the limit rod is installed on the connecting frame.

[0013] As an improvement, the support assembly includes a mounting frame, which is an inverted isosceles trapezoidal structure, and multiple groups of rectangular frames are respectively installed on the outer sides of the two side walls of the mounting frame, the grinding belt passes into the interior of the rectangular frame, an H-shaped frame is slidably installed on the outer side of the rectangular frame, and a supporting roller is installed inside the H-shaped frame on the side away from the mounting frame, multiple groups of springs are connected between the middle side wall of the H-shaped frame and the rectangular frame, and limiting slide bars are respectively installed on the outer walls on both sides of the rectangular frame, and the limiting slide bars slide through the inner sides of the inner walls on both sides of the H-shaped frame.

[0014] As an improvement, a connecting ring is provided in the middle of the upper side wall of the mounting frame, the connecting ring is sleeved on the outside of the connecting shaft, and a guide hole is provided in the middle of the lower side wall of the mounting frame.

[0015] As an improvement, the adjustment assembly includes an electric telescopic rod installed at the lower end of the connecting shaft, and a movable roller is installed at the protruding end of the electric telescopic rod.

[0016] As an improvement, the upper end of the connecting shaft is connected to a hydraulic rod through a matching sleeve, and the top of the hydraulic rod is connected to a mounting plate.

[0017] As an improvement, the quartz crucible positioning assembly includes a top support ring, a groove is provided on the upper part of the inner wall of the top support ring, a limiting assembly is installed inside the groove, a bottom support ring is provided on the lower side of the top support ring, multiple groups of support legs are connected between the top support ring and the bottom support ring, a protective plate is slidably sleeved between the outer sides of the middle parts of the multiple groups of support legs, multiple groups of springs are connected between the lower side of the protective plate and the bottom support ring, one set of the springs is on the outer side of the support legs, and a protective cushion is installed on the upper side of the protective plate.

[0018] As an improvement, the limiting assembly includes a positioning ring, a protective gasket is installed on the inner wall of the positioning ring, multiple groups of positioning rods are installed on the lower side of the positioning ring, and multiple groups of sockets for inserting the positioning rods are provided at the bottom of the groove.

[0019] After adopting the above structure, the present invention has the following advantages: the grinding belt is supported into a U-shaped structure by an adjustable transmission assembly and a support assembly, the adjustable transmission assembly can adjust the width of the grinding belt on both sides according to the radius of the inner wall of the quartz crucible, and a spring is provided inside the support assembly to support the grinding belt on the inner wall of the quartz crucible, so that the grinding belt is fitted with a large area of ​​the inner wall of the quartz crucible, and the connecting shaft is driven to rotate by an external driving device, so that the inner wall of the quartz crucible is convenient to perform all-round grinding operations, thereby improving the grinding efficiency of the quartz crucible. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 The invention discloses a schematic diagram of the overall structure of a surface treatment device for manufacturing a quartz crucible.

[0021] Figure 2 The invention discloses a schematic diagram of a grinding belt connection structure of a surface treatment device for manufacturing a quartz crucible.

[0022] Figure 3 The invention discloses a schematic diagram of an adjustable transmission component structure of a surface treatment device for manufacturing a quartz crucible.

[0023] Figure 4 The invention discloses a schematic structural diagram of a support assembly of a surface treatment device for manufacturing a quartz crucible.

[0024] Figure 5 The invention discloses a schematic diagram of the structure of an adjusting component of a surface treatment device for manufacturing a quartz crucible.

[0025] Figure 6 The invention discloses a schematic structural diagram of a quartz crucible positioning assembly of a surface treatment device for manufacturing a quartz crucible.

[0026] Figure 7 The invention discloses a schematic structural diagram of a limiting component of a surface treatment device for manufacturing a quartz crucible.

[0027] As shown in the figure: 1. Quartz crucible positioning assembly; 11. Top support ring; 12. Limit assembly; 121. Positioning ring; 122. Protective gasket; 123. Positioning rod; 13. Support ring; 14. Support leg; 15. Cutting groove; 16. Protective plate; 17. Spring 1; 18. Protective cushion; 2. Hydraulic rod; 3. Connecting shaft; 4. Grinding belt; 41. Adjustable transmission assembly; 411. U-shaped frame; 412. Driving roller ; 413, connecting frame; 414, threaded shaft; 415, hand wheel; 416, limit rod; 417, limit block; 42, support assembly; 421, mounting frame; 422, connecting ring; 423, guide hole; 424, rectangular frame; 425, H-shaped frame; 426, spring 2; 427, supporting roller; 428, limit slide; 43, adjustment assembly; 431, electric telescopic rod; 432, moving roller; 5, mounting plate. DETAILED DESCRIPTION

[0028] The present invention is further described in detail below in conjunction with the accompanying drawings.

[0029] As attached Figure 1 , Attachment Figure 6 and attached Figure 7 As shown, a surface treatment device for manufacturing a quartz crucible comprises a quartz crucible positioning assembly 1, wherein the quartz crucible positioning assembly 1 comprises a top support ring 11, wherein a groove 15 is provided on the upper portion of the inner wall of the top support ring 11, wherein a limit assembly 12 is installed inside the groove 15, wherein a bottom support ring 13 is provided on the lower side of the top support ring 11, wherein a plurality of groups of support legs 14 are connected between the top support ring 11 and the bottom support ring 13, wherein a protective plate 16 is slidably sleeved between the outer sides of the middle portions of the plurality of groups of support legs 14, wherein a plurality of groups of springs 17 are connected between the lower side of the protective plate 16 and the bottom support ring 13, wherein the springs 17 are sleeved on the outer sides of the support legs 14, wherein a protective cushion 18 is installed on the upper side of the protective plate 16 to prevent the bottom of the quartz crucible from colliding with the upper side of the protective plate 16;

[0030] The limiting assembly 12 includes a positioning ring 121, and a protective gasket 122 is installed on the inner wall of the positioning ring 121 to prevent the outer wall of the quartz crucible from colliding with the inner wall of the positioning ring 121. A plurality of positioning rods 123 are installed on the lower side of the positioning ring 121. A plurality of sockets for the positioning rods 123 to be inserted are provided at the bottom of the groove 15. The positioning rods 123 are inserted into the sockets to keep the positioning ring 121 stable inside the groove 15.

[0031] Through the above structure, the surface treatment device of the present invention adopts a quartz crucible to fix the structure, and the grinding structure is rotated to perform comprehensive grinding. Before the quartz crucible is positioned, a limiting component 12 of a suitable size is selected according to the radius of the lower outer wall of the quartz crucible. The inner wall of the positioning ring 121 in the limiting component 12 is smaller than the radius of the upper outer wall of the quartz crucible. The positioning ring 121 is placed inside the cut groove 15, and the lower part of the quartz crucible is passed into the positioning ring 121. The upper part of the quartz crucible is located above the positioning ring 121, and the quartz crucible is limited.

[0032] When the size of the limiting component 12 is selected to be larger, the quartz crucible will slide down from the inside of the positioning ring 121 and fall to the upper side of the protective plate 16. The quartz crucible is supported by multiple groups of springs 17 on the lower side of the protective plate 16 to prevent the quartz crucible from falling and being damaged.

[0033] Combined with Figure 1 and attached Figure 2As shown, a grinding belt 4 is provided above the quartz crucible positioning assembly 1, and an adjustable transmission assembly 41, a support assembly 42 and an adjustment assembly 43 are provided inside and outside the grinding belt 4. The adjustable transmission assembly 41 and the support assembly 42 are located inside the grinding belt 4, and the adjustment assembly 43 is located inside the lower part of the support assembly 42 and outside the grinding belt 4;

[0034] A connecting shaft 3 is installed on the upper end of the adjusting component 43, and a hydraulic rod 2 is connected to the upper end of the connecting shaft 3 in cooperation with a sleeve. A mounting plate 5 is connected to the top of the hydraulic rod 2. The adjustable transmission component 41 and the support component 42 are respectively installed on the outside of the connecting shaft 3, and the support component 42 is located below the adjustable transmission component 41.

[0035] The specific method of use is as follows: the hydraulic rod 2 is connected to the rotating device through the top mounting plate 5, and the hydraulic rod 2, the connecting shaft 3 and the external connecting device of the connecting shaft 3 are driven to rotate through the external rotating device, the rotation amplitude is greater than 180° and less than 360°, and it is a reciprocating rotation, the connecting shaft 3 and the axis of the quartz crucible are in the same straight line, after the quartz crucible is positioned, the hydraulic rod 2 is extended to move the grinding belt 4 into the inside of the quartz crucible, and the upper position of the grinding belt 4 is adjusted according to the inner width of the side wall of the quartz crucible through the adjustable transmission component 41, so that the upper part of the grinding belt 4 contacts the inner side of the side wall of the quartz crucible, and the lower side of the grinding belt 4 contacts the quartz crucible. After the bottom of the crucible is reached, the hydraulic rod 2 continues to extend, and the lower side of the grinding belt 4 is in contact with the inner wall of the quartz crucible at multiple locations through the support assembly 42. The support assembly 42 has a telescopic function, causing the grinding belt 4 to loosen on the outside of the adjustable transmission assembly 41 and the support assembly 42. The tightness of the grinding belt 4 on the outside of the adjustable transmission assembly 41 and the support assembly 42 can be adjusted by the adjustment assembly 43. The grinding belt 4 is driven by the adjustable transmission assembly 41, and the position of the quartz crucible does not move. The thickness of the grinding belt 4 is 1-3 cm, and the outer side is an arc-shaped knot with a large contact surface with the inner side of the side wall of the quartz crucible. The inner wall of the quartz crucible is polished by rotating the grinding belt 4.

[0036] Combined with Figure 3 As shown, the adjustable transmission assembly 41 includes two groups of U-shaped frames 411, a driving roller 412 is installed inside the U-shaped frame 411, a driving motor for driving the driving roller 412 to rotate is installed on the outside of the U-shaped frame 411, a connecting frame 413 is fixedly installed on the outside of the connecting shaft 3 with multiple groups of bolts, a threaded shaft 414 is installed through the bottom of the U-shaped frame 411 with a thread, a hand wheel 415 is installed on one end of the threaded shaft 414 and the other end is rotatably connected to the outer wall of the connecting frame 413;

[0037] The bottom of the U-shaped frame 411 slides through two sets of limiting rods 416 , and a limiting block 417 connected to one end of the limiting rod 416 is installed on the connecting frame 413 . The U-shaped frame 411 is limited by the limiting block 417 so that the hand wheel 415 will not approach the grinding belt 4 .

[0038] Through the above structure, when the upper position of the grinding belt 4 is adjusted by the adjustable transmission component 41, the hand wheel 415 is rotated to drive the threaded shaft 414 to rotate, and the U-shaped frame 411 is limited by two sets of limiting rods 416, so that the U-shaped frame 411 is moved laterally by rotating the threaded shaft 414, and the position of the driving roller 412 is adjusted.

[0039] Combined with Figure 4 As shown, the support assembly 42 includes a mounting frame 421, and the mounting frame 421 is an inverted isosceles trapezoidal structure. A plurality of rectangular frames 424 are respectively installed on the outer sides of the two side walls of the mounting frame 421. The grinding belt 4 passes into the interior of the rectangular frame 424. An H-shaped frame 425 is slidably installed on the outer side of the rectangular frame 424. A support roller 427 is installed inside the H-shaped frame 425 away from the mounting frame 421. A plurality of springs 426 are connected between the middle side wall of the H-shaped frame 425 and the rectangular frame 424. Limiting slide bars 428 are respectively installed on the outer walls on both sides of the rectangular frame 424. The limiting slide bars 428 slide and pass into the inner sides of the inner walls on both sides of the H-shaped frame 425.

[0040] A connecting ring 422 is provided in the middle of the upper side wall of the mounting frame 421 . The connecting ring 422 is sleeved on the outside of the connecting shaft 3 . The supporting assembly 42 is fixedly mounted on the outside of the connecting shaft 3 through the connecting ring 422 .

[0041] Through the above structure, after the grinding belt 4 is pressed against the bottom of the quartz crucible, the support roller 427 is subjected to pressure, which drives the H-shaped frame 425 to move, compressing the multiple sets of springs 426, so that the grinding belt 4 at the support roller 427 is close to the bottom of the quartz crucible. When the H-shaped frame 425 moves, the limiting slide bar 428 slides on the inner side of the inner wall on both sides of the H-shaped frame 425, so that the H-shaped frame 425 slides on the outer side of the rectangular frame 424.

[0042] Combined with Figure 3 and attached Figure 5 As shown, the adjustment component 43 includes an electric telescopic rod 431 installed at the lower end of the connecting shaft 3, and a movable roller 432 is installed at the protruding end of the electric telescopic rod 431. A guide hole 423 is provided in the middle of the lower side wall of the mounting frame 421, and the electric telescopic rod 431 passes through the guide hole 423. The grinding belt 4 is sleeved on the outside of the two groups of driving rollers 412, and the outer wall of the upper half of the grinding belt 4 is attached to the lower side of the movable roller 432, so that the grinding belt 4 is supported as a V-shaped structure, and multiple groups of supporting rollers 427 are located inside the grinding belt 4 and support the outer wall of the grinding belt 4.

[0043] Through the above structure, after the grinding belt 4 is tightly attached to the bottom of the quartz crucible, the grinding belt 4 will loosen on the outside of the adjustable transmission assembly 41 and the support assembly 42, and the electric telescopic rod 431 is extended to push the movable roller 432 to move downward, so that the grinding belt 4 is tightly attached to the outside of the adjustable transmission assembly 41 and the support assembly 42, so that the adjustable transmission assembly 41 can drive the grinding belt 4 to rotate.

[0044] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0045] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

[0046] The present invention and its embodiments are described above, which is not restrictive. The drawings show only one embodiment of the present invention, and the actual structure is not limited thereto. In short, if ordinary technicians in the field are inspired by it and do not deviate from the purpose of the invention, they can creatively design a structure and embodiment similar to the technical solution, which should fall within the protection scope of the present invention.

Claims

1. A surface treatment device for manufacturing a quartz crucible, comprising a quartz crucible positioning assembly (1), Features: A grinding belt (4) is arranged above the quartz crucible positioning assembly (1); an adjustable transmission assembly (41), a support assembly (42) and an adjustment assembly (43) are arranged inside and outside the grinding belt (4); the adjustable transmission assembly (41) and the support assembly (42) are located inside the grinding belt (4); and the adjustment assembly (43) is located inside the lower part of the support assembly (42) and outside the grinding belt (4). The upper end of the adjustment component (43) is mounted with a connecting shaft (3); the adjustable transmission component (41) and the support component (42) are respectively mounted on the outside of the connecting shaft (3); and the support component (42) is located below the adjustable transmission component (41).

2. A surface treatment device for manufacturing a quartz crucible according to claim 1, Features: The adjustable transmission assembly (41) comprises two groups of U-shaped frames (411), a driving roller (412) is installed inside the U-shaped frame (411), a connecting frame (413) is installed outside the connecting shaft (3), a threaded shaft (414) is installed through the bottom of the U-shaped frame (411) through a matching thread, a hand wheel (415) is installed at one end of the threaded shaft (414), and the other end is rotatably connected to the outer wall of the connecting frame (413).

3. A surface treatment device for manufacturing a quartz crucible according to claim 2, Features: The bottom of the U-shaped frame (411) slides through two groups of limiting rods (416), and a limiting block (417) connected to one end of the limiting rod (416) is installed on the connecting frame (413).

4. A surface treatment device for manufacturing a quartz crucible according to claim 1, Features: The support assembly (42) comprises a mounting frame (421), the mounting frame (421) is an inverted isosceles trapezoidal structure, a plurality of rectangular frames (424) are respectively mounted on the outer sides of the two side walls of the mounting frame (421), the grinding belt (4) passes into the interior of the rectangular frame (424), an H-shaped frame (425) is slidably mounted on the outer side of the rectangular frame (424), a supporting roller (427) is mounted inside the side of the H-shaped frame (425) away from the mounting frame (421), a plurality of springs (426) are connected between the middle side wall of the H-shaped frame (425) and the rectangular frame (424), and limiting slide bars (428) are respectively mounted on the outer sides of the rectangular frame (424), and the limiting slide bars (428) slide and pass into the inner sides of the inner walls on both sides of the H-shaped frame (425).

5. A surface treatment device for manufacturing a quartz crucible according to claim 4, Features: A connecting ring (422) is provided in the middle of the upper side wall of the mounting frame (421), and the connecting ring (422) is sleeved on the outside of the connecting shaft (3). A guide hole (423) is provided in the middle of the lower side wall of the mounting frame (421).

6. A surface treatment device for manufacturing a quartz crucible according to claim 1, Features: The adjustment component (43) comprises an electric telescopic rod (431) mounted at the lower end of the connecting shaft (3), and a movable roller (432) is mounted at the protruding end of the electric telescopic rod (431).

7. A surface treatment device for manufacturing a quartz crucible according to claim 1, Features: The upper end of the connecting shaft (3) is connected to a hydraulic rod (2) in cooperation with a sleeve, and the top of the hydraulic rod (2) is connected to a mounting plate (5).

8. A surface treatment device for manufacturing a quartz crucible according to claim 1, Features: The quartz crucible positioning assembly (1) comprises a top support ring (11), a groove (15) is provided on the upper part of the inner wall of the top support ring (11), a limit assembly (12) is installed inside the groove (15), a bottom support ring (13) is provided on the lower side of the top support ring (11), a plurality of groups of support legs (14) are connected between the top support ring (11) and the bottom support ring (13), a protective plate (16) is slidably sleeved between the middle outer sides of the plurality of groups of support legs (14), a plurality of groups of springs (17) are connected between the lower side of the protective plate (16) and the bottom support ring (13), the springs (17) are sleeved on the outer sides of the support legs (14), and a protective cushion (18) is installed on the upper side of the protective plate (16).

9. A surface treatment device for manufacturing a quartz crucible according to claim 8, Features: The limiting assembly (12) comprises a positioning ring (121), a protective gasket (122) is installed on the inner wall of the positioning ring (121), a plurality of groups of positioning rods (123) are installed on the lower side of the positioning ring (121), and a plurality of groups of insertion holes for inserting the positioning rods (123) are provided at the bottom of the slot (15).

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