Punch forming machine convenient for blanking and used for processing polyfluortetraethylene plate
By designing an automated PTFE plate stamping forming machine, including a cutting mechanism and a multi-layer frame structure, the problem of workpiece adhesion and storage after PTFE plate stamping is solved, and uniform mold release and efficient storage of workpieces are achieved , improves the accuracy and performance of molded workpieces.
Patent Information
- Application Number
- CN202411404390.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-09
- Publication Date
- 2024-12-10
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
After the PTFE plate is stamped, the workpiece is prone to stick and difficult to be uniformly demolded, resulting in the impact of dimensional accuracy and performance. The molded workpieces collide with each other on the cart, resulting in scratches or deformation on the surface.
A system including a plate stamping machine, a cutting mechanism, a main controller, a ground rail platform, a workpiece mobile robot arm and an electric conveyor belt were designed. Through automated material moving parts and a multi-layer rack structure, the workpiece automatic mold release is achieved. and store, apply mold release force evenly to prevent workpiece scratches and improve storage efficiency.
The automatic mold release and storage of workpieces is realized, and the demolding force is applied uniformly, which reduces the risk of deformation and damage of workpieces, improves the dimensional accuracy and usage performance of molded workpieces, and improves the storage efficiency of workpieces through automated multi-layer shelf structures.
Smart Images

Figure CN119099085A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of polytetrafluoroethylene plate stamping, in particular to a stamping forming machine for processing polytetrafluoroethylene plates which is convenient for material cutting. Background Art
[0002] Polytetrafluoroethylene (PTFE) is a polymer made from tetrafluoroethylene. It is a white, odorless, tasteless, non-toxic powder with a density of about 2.1-2.3 g / cm 3 It is solid and flexible at room temperature. It has excellent thermal properties and can be used for a long time at -180℃-260℃. For example, it can withstand high temperatures in high-temperature cooking utensils coatings. Polytetrafluoroethylene has a low friction coefficient and is self-lubricating. It is used to manufacture bearings, piston rings, etc. in mechanical manufacturing to reduce wear. It has extremely high chemical stability and is almost not corroded by chemical reagents except molten alkali metals. It is used in the chemical industry to manufacture corrosion-resistant pipes, containers, valves, etc. For example, polytetrafluoroethylene pipes in sulfuric acid production workshops can safely transport sulfuric acid; it has strong weather resistance and can resist ultraviolet rays, ozone, etc., and can be used for outdoor building materials, antenna covers, etc. Polytetrafluoroethylene sheets are sheets made of polytetrafluoroethylene resin by molding, turning and other processes;
[0003] In the prior art, since polytetrafluoroethylene has a relatively low surface energy, the workpiece after stamping is easily adhered to the polytetrafluoroethylene plate. When the staff manually removes it, a large external force is required, and it is difficult to ensure that the demoulding force acts evenly on the workpiece. The uneven force will cause the wall of the workpiece to bend, affecting the dimensional accuracy and performance of the workpiece. In addition, since there is no special storage structure inside the cart after the polytetrafluoroethylene is stamped, the workpiece can only be stacked on the cart at will, resulting in the workpieces after the polytetrafluoroethylene plate is stamped to collide with each other on the cart, causing scratches or slight deformation on the surface of the workpiece. Summary of the invention
[0004] The object of the present invention is to provide a punching machine for processing polytetrafluoroethylene plates which is convenient for blanking, so as to solve the problems mentioned in the above background technology.
[0005] To achieve the above object, the present invention provides the following technical solution: a punching machine for processing polytetrafluoroethylene plates that is convenient for blanking, comprising:
[0006] Sheet metal stamping machines;
[0007] A material unloading mechanism is arranged on the right side of the exterior of the sheet metal punching machine;
[0008] A main controller is mounted on the outside of the sheet metal punching machine through a fixing frame, and the sheet metal punching machine and the main controller are electrically connected;
[0009] A ground rail platform is arranged on the front side of the plate punching machine in the left-right direction, and the ground rail platform is electrically connected to the main controller;
[0010] A workpiece moving mechanical arm is installed on the top of the moving end of the ground rail platform, and the workpiece moving mechanical arm is electrically connected to the main controller;
[0011] The electric conveyor belts are two in number, and the two electric conveyor belts are arranged at the left and right ends of the outer front side of the ground rail platform along the front-to-back direction, and the electric conveyor belts are electrically connected to the main controller.
[0012] Preferably, the unloading mechanism includes: an outer shell, a material moving component, a positioning module, a three-axis conveying module and a guide frame; the outer shell is arranged on the outer right side of the sheet metal stamping machine along the left-right direction; the material moving component is movably placed on the inner right end of the outer shell; the number of the positioning modules is two, and the two positioning modules are respectively arranged on the front and rear sides of the right bottom end of the inner cavity of the outer shell, the positioning module extends into the inner side of the outer shell, and the positioning module is electrically connected to the main controller; the three-axis conveying module is arranged at the top of the outer shell, and the three-axis conveying module is electrically connected to the main controller; the number of the guide frames is two, and the two guide frames are respectively arranged on the front and rear sides of the right bottom end of the outer shell; the infrared grating is installed on the top of the guide frame on the front side, and the infrared grating is electrically connected to the main controller; the infrared grating is installed on the top of the guide frame on the front side, and the infrared grating is electrically connected to the main controller.
[0013] Preferably, the unloading mechanism also includes: a base frame, a limiting guide rail assembly, a screw assembly, a first motor, a transmission belt assembly, a first mounting plate, a first electric telescopic rod, a second mounting plate, a spring telescopic rod, a support plate, an insertion tube, a lifting seat and a second electric telescopic rod; the base frame is installed at the bottom of the left end of the inner side of the shell along the front-to-back direction; the limiting guide rail assembly is installed at the top outer side of the base frame along the front-to-back direction; the screw assembly is installed at the middle of the top end of the base frame through a bearing seat along the front-to-back direction; the first motor is installed at the bottom of the base frame, and the first motor is electrically connected to the main controller; one end of the transmission belt assembly is installed at the front side of the rotating end of the first motor, and the other end of the transmission belt assembly is connected to the front end of the screw shaft of the screw assembly; the first mounting plate is installed at the top of the limiting end of the limiting guide rail assembly, and the bottom of the first mounting plate is connected to the screw nut in the screw assembly Connection; the number of the first electric telescopic rods is two, and the two first electric telescopic rods are arranged in the middle of the front and rear sides of the top of the first mounting plate along the up-down direction, and the first electric telescopic rod is electrically connected to the main controller; the second mounting plate is arranged in the front-to-back direction at the top of the telescopic ends of the two front and rear first electric telescopic rods; the number of the spring telescopic rods is four, and the four spring telescopic rods are respectively arranged at the four corners of the top of the second mounting plate; the support plate is installed on the top of the four spring telescopic rods; the insert tube is installed on the upper surface of the second mounting plate and is located on the outside of the middle opening of the second mounting plate; the lifting seat is inserted into the inner top of the insert tube and is located on the inner side of the middle opening of the support plate; the second electric telescopic rod is installed on the lower surface of the second mounting plate through a fixing frame, the telescopic end of the second electric telescopic rod is connected to the bottom of the lifting seat, and the second electric telescopic rod is electrically connected to the main controller.
[0014] Preferably, the material moving components include: a box trolley, a connecting seat, a storage box, a sub-controller and a trough body; the box trolley can be detachably placed on the inner side of the outer shell; the number of the connecting seats is two, and the two connecting seats are respectively arranged at the bottom ends of the inner cavity of the groove on the front and rear sides of the box trolley; the storage box is embedded in the right side of the box trolley, and the front and rear positioning modules can be connected to the front and rear storage boxes; the sub-controller is arranged inside the storage box, and the sub-controller and the main controller are remotely connected through a network; the trough body is opened in the middle of the bottom end of the left side of the inner cavity of the box trolley.
[0015] Preferably, the material moving component also includes: a slot seat, a third electric telescopic rod, a mobile frame, a bottom frame, a slot frame, a limit rod, a fourth electric telescopic rod, a top frame and an electric suction cup; the number of the slot seats is two, and the two slot seats are respectively installed at the front and rear ends of the right side of the bottom end of the inner cavity of the box trolley; the number of the third electric telescopic rods is two, and the two third electric telescopic rods are respectively installed on the right sides of the front and rear slot seats, and the third electric telescopic rod is electrically connected to the sub-controller; the number of the mobile frames is two, and the two mobile frames are respectively plugged into the inner sides of the front and rear slot seats, and the telescopic ends of the front and rear third electric telescopic rods extend to the left sides of the front and rear slot seats and are connected to the sub-controller. The front and rear moving frames are connected; the bottom frame is installed on the left side of the front and rear moving frames; the slot frame is arranged on the left side of the top end of the bottom frame; the number of the limiting rods is two, and the two limiting rods are respectively inserted into the front and rear ends of the inner side of the slot frame; the fourth electric telescopic rod is installed in the middle part of the inner side of the slot frame, and the fourth electric telescopic rod is electrically connected to the sub-controller; the top frame is arranged on the top of the front and rear limiting rods, and the telescopic end of the fourth electric telescopic rod extends out of the upper surface of the slot frame and is connected to the bottom end of the top frame; the number of the electric suction cups is four, and the four electric suction cups are respectively installed at the four corners of the top end of the top frame, and the electric suction cups are electrically connected to the sub-controller.
[0016] Preferably, the material moving component also includes: a mounting rod, a first rotating shaft, a sprocket, a chain, a bracket, a second rotating shaft, a bevel gear set, a second motor and a transmission gear set; the number of the mounting rods is two groups, the number of the mounting rods in each group is two, and the two groups of mounting rods are respectively installed on the front and rear ends of the left and right sides of the inner cavity top of the box trolley along the up and down direction; the number of the first rotating shafts is two groups, the number of the first rotating shafts in each group is two, and the two groups of the first rotating shafts are respectively installed on the upper and lower ends of the inner sides of the two groups of mounting rods along the front and rear direction; the number of the sprockets is four groups, the number of the sprockets in each group is two up and down, and the two groups of sprockets are respectively installed on the front and rear sides of the outside of the two groups of first rotating shafts along the up and down direction; the number of the chains is four, and the four chains are respectively meshed with the outside of the four groups of sprockets The number of the brackets is four groups, the number of the brackets in each group is several, and the sprockets in each group are respectively installed on the outside of the chain along the circumferential direction; the second rotating shaft is arranged on the rear side of the inner cavity of the box trolley along the left and right directions; the number of the bevel gear sets is two, and one side of the two bevel gear sets is respectively keyed to the left and right sides of the outside of the axis of the second rotating shaft, and the other sides of the two bevel gear sets are respectively keyed to the rear ends of the axes of the two first rotating shafts on the bottom, and the bevel gear sets on the left and right sides are symmetrically arranged; the second motor is installed on the rear side of the inner wall of the box trolley through a fixing bracket, and the second motor is electrically connected to the sub-controller; the gear on one side of the transmission gear set is keyed to the right end of the axis of the second rotating shaft, and the gear on the other side of the transmission gear set is fixedly connected to the rotating end of the second motor.
[0017] Compared with the prior art, the present invention has the following beneficial effects:
[0018] 1. Drive the workpiece moving mechanical arm to the right through the material moving component to move the polytetrafluoroethylene plate to the upper left position of the outer shell. The first motor drives the internal screw screw of the screw assembly to rotate under the transmission of the transmission belt assembly, so that the internal screw nut of the screw assembly drives the first mounting plate. The first mounting plate moves back and forth under the limiting action of the limiting guide rail assembly, so that the upper lifting seat is aligned with the processing position of the polytetrafluoroethylene plate. The first electric telescopic rod is extended to drive the second mounting plate to move upward to a specified height position, so that the upper surface of the support plate is in contact with the lower surface of the polytetrafluoroethylene plate. The second electric telescopic rod is extended to drive the lifting seat to move upward in the inner cavity of the insert to eject the molded workpiece inside the polytetrafluoroethylene plate, so that it falls off from the inside of the polytetrafluoroethylene plate and falls into the inner part of the outer shell.
[0019] 2. Drive the mobile frame to move to the left on the inner side of the slot seat by extending the slot seat, so that the mobile frame drives the bottom frame to pass through the slot body cavity and move to the outside, the three-axis handling module moves the formed workpiece to the top of the top frame, the electric suction cup adsorbs and fixes the formed workpiece, and the slot seat moves the workpiece to the inner cavity of the box cart, and the fourth electric telescopic rod extends to drive the top frame to move upward to the inside of the mounting rod, and the second motor drives the second rotating shaft to rotate under the transmission of the transmission gear set, so that the second rotating shaft drives the left and right bottom first rotating shafts to rotate synchronously in the opposite direction under the transmission of the bevel gear sets on both sides, and the bottom first rotating shaft drives the front and rear sprockets to rotate, and the chains on both sides rotate circumferentially under the action of the rotational force of the bottom sprocket and the limiting action of the top sprocket, and the chains on the left and right sides drive several brackets to move circumferentially in the counterclockwise direction, so that the left and right brackets lift the workpiece on the surface of the electric suction cup upward to the specified height position for storage.
[0020] In summary, the present invention adopts automatic workpiece ejection and handling technology, evenly applies ejection force, prevents excessive insertion during demolding and scratching the workpiece, reduces resistance during workpiece ejection, reduces the risk of workpiece deformation and damage, and improves the existing polytetrafluoroethylene stamping workpiece mobile cart, adopts an automated multi-layer shelf structure, can store and transport more workpieces in layers at one time, and effectively protects the workpieces. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 It is a schematic diagram of the structure of the present invention;
[0022] Figure 2 for Figure 1 Exploded diagram of the blanking mechanism;
[0023] Figure 3 for Figure 2 A magnified image of point A;
[0024] Figure 4 for Figure 2 Exploded diagram of material moving parts;
[0025] Figure 5 for Figure 4 The enlarged view of point B;
[0026] Figure 6 for Figure 4 Enlarged view of point C.
[0027] In the figure: 1. sheet metal punching machine, 2. unloading mechanism, 21. shell, 22. positioning module, 23. three-axis handling module, 24. guide frame, 25. infrared grating, 26. base frame, 27. limit guide rail assembly, 28. screw assembly, 29. first motor, 210. transmission belt assembly, 211. first mounting plate, 212. first electric telescopic rod, 213. second mounting plate, 214. spring telescopic rod, 215. support plate, 216. insert cylinder, 217. lifting seat, 218. second electric telescopic rod, 3. material moving parts, 31. box trolley, 32. connecting seat, 33. collection Storage box, 34, sub-controller, 35, trough body, 36, slot seat, 37, the third electric telescopic rod, 38, moving frame, 39, bottom frame, 310, slot frame, 311, limit rod, 312, fourth electric telescopic rod, 313, top frame, 314, electric suction cup, 315, mounting rod, 316, first rotating shaft, 317, sprocket, 318, chain, 319, bracket, 320, second rotating shaft, 321, bevel gear set, 322, second motor, 323, transmission gear set, 4, main controller, 5, ground rail platform, 6, workpiece moving mechanical arm, 7, electric conveyor belt. DETAILED DESCRIPTION
[0028] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0029] See also Figure 1-Figure 6The present invention provides a technical solution: a stamping machine for processing polytetrafluoroethylene plates that is easy to unload, comprising: a plate punching machine 1, a unloading mechanism 2, a main controller 4, a ground rail platform 5, a workpiece moving mechanical arm 6 and an electric conveyor belt 7. The plate punching machine 1 is controlled by the main controller 4 and can perform stamping processing on the polytetrafluoroethylene plate to be processed; the unloading mechanism 2 is arranged on the right side of the outside of the plate punching machine 1; the main controller 4 is installed on the outside of the plate punching machine 1 through a fixed frame, the plate punching machine 1 and the main controller 4 are electrically connected, and a prefabricated program is arranged inside the main controller 4 to perform automatic control; the ground rail platform 5 is arranged on the front side of the outside of the plate punching machine 1 along the left and right directions, and the ground rail platform 5 and the main controller 4 are electrically connected. The ground rail platform 5 is controlled by the main controller 4 and can move the workpiece moving mechanical arm 6 horizontally in the left and right directions; the workpiece moving mechanical arm 6 is installed on the top of the moving end of the ground rail platform 5, and the workpiece moving mechanical arm 6 is electrically connected to the main controller 4. The workpiece moving mechanical arm 6 is controlled by the main controller 4 to clamp the polytetrafluoroethylene plate and move it in multiple angles; there are two electric conveyor belts 7, and the two electric conveyor belts 7 are arranged at the left and right ends of the outer front side of the ground rail platform 5 along the front and rear directions. The electric conveyor belts 7 are electrically connected to the main controller 4. The electric conveyor belts 7 are controlled by the main controller 4 to transport the polytetrafluoroethylene plate to be processed and the remaining polytetrafluoroethylene plate after processing in the front and rear directions respectively.
[0030] As a preferred solution, further, Figure 2 and Figure 3As shown, the unloading mechanism 2 includes: a shell 21, a material moving component 3, a positioning module 22, a three-axis handling module 23, a guide frame 24, a base frame 26, a limit guide rail assembly 27, a screw assembly 28, a first motor 29, a transmission belt assembly 210, a first mounting plate 211, a first electric telescopic rod 212, a second mounting plate 213, a spring telescopic rod 214, a support plate 215, an insert 216, a lifting seat 217 and a second electric telescopic rod 218; the shell 21 is arranged on the right side of the outside of the sheet metal stamping machine 1 along the left-right direction; the material moving component 3 is movably placed on the inner right end of the shell 21; the number of the positioning modules 22 is two, and the two positioning modules 22 are respectively The positioning module 22 is arranged on the front and rear sides of the bottom right end of the inner cavity of the shell 21, and extends into the inner side of the shell 21. The positioning module 22 is electrically connected to the main controller 4, and the positioning module 22 is controlled by the main controller 4 to dock and lock with the connecting seat 32; the three-axis transport module 23 is arranged on the top of the shell 21, and the three-axis transport module 23 is electrically connected to the main controller 4. The three-axis transport module 23 is controlled by the main controller 4 to clamp the formed workpiece inside the shell 21 and move it in multiple angles; there are two guide frames 24, and the two guide frames 24 are respectively arranged on the front and rear sides of the right bottom end of the shell 21, and rollers are arranged inside the guide frames 24 to realize the box push The infrared grating 25 is installed on the top of the front guide frame 24, and the infrared grating 25 is electrically connected to the main controller 4; the infrared grating 25 is installed on the top of the front guide frame 24, and the infrared grating 25 is electrically connected to the main controller 4. After the infrared grating 25 senses the passage of the box-type cart 31, it sends a signal to the inside of the main controller 4; the base frame 26 is installed at the bottom of the inner left end of the shell 21 along the front-to-back direction; the limit guide rail assembly 27 is installed on the top outer side of the base frame 26 along the front-to-back direction, and the outer side of the guide rail in the limit guide rail assembly 27 is sleeved with a slider as a limit end; the screw assembly 28 is installed in the middle of the top of the base frame 26 through the bearing seat along the front-to-back direction; the first motor 29 Installed at the bottom of the base frame 26, the first motor 29 is electrically connected to the main controller 4, and the first motor 29 is controlled by the main controller 4 to drive the pulley on one side of the transmission belt assembly 210 to rotate; one end of the transmission belt assembly 210 is installed in front of the rotating end of the first motor 29, and the other end of the transmission belt assembly 210 is connected to the front end of the screw shaft of the screw assembly 28. The transmission belt assembly 210 adopts a two-side pulley arrangement up and down to play a transmission role between the first motor 29 and the screw in the screw assembly 28; the first mounting plate 211 is installed at the top of the limiting end of the limiting guide rail assembly 27, and the bottom of the first mounting plate 211 is connected to the screw nut in the screw assembly 28;There are two first electric telescopic rods 212, which are arranged in the middle of the front and rear sides of the top of the first mounting plate 211 in the up-down direction. The first electric telescopic rods 212 are electrically connected to the main controller 4. The first electric telescopic rods 212 are controlled by the main controller 4 to drive the second mounting plate 213 to move up and down by extending and shortening themselves; the second mounting plate 213 is arranged at the top of the telescopic ends of the two front and rear first electric telescopic rods 212 in the front-to-back direction; there are four spring telescopic rods 214, which are respectively arranged at the four corners of the top of the second mounting plate 213. The spring mechanism used inside the spring telescopic rods 214 can play a role in supporting the support plate 21 5 buffering effect; the support plate 215 is installed on the top of the four spring telescopic rods 214; the insert tube 216 is installed on the upper surface of the second mounting plate 213 and is located outside the middle opening of the second mounting plate 213; the lifting seat 217 is plugged into the inner top of the insert tube 216 and is located inside the middle opening of the support plate 215; the second electric telescopic rod 218 is installed on the lower surface of the second mounting plate 213 through a fixing frame, the telescopic end of the second electric telescopic rod 218 is connected to the bottom of the lifting seat 217, the second electric telescopic rod 218 is electrically connected to the main controller 4, and the second electric telescopic rod 218 is controlled by the main controller 4 to drive the lifting seat 217 to move up and down by its own extension and contraction. ;
[0031] As a preferred solution, further, Figure 4 , Figure 5 and Figure 6As shown, the material moving component 3 includes: a box trolley 31, a connecting seat 32, a storage box 33, a sub-controller 34, a trough body 35, a slot seat 36, a third electric telescopic rod 37, a moving frame 38, a bottom frame 39, a slot frame 310, a limit rod 311, a fourth electric telescopic rod 312, a top frame 313, an electric suction cup 314, a mounting rod 315, a first rotating shaft 316, a sprocket 317, a chain 318, a bracket 319, a second rotating shaft 320, a bevel gear set 321, a second motor 322 and a transmission gear set 323; the box trolley 31 can be detachably placed on the inner side of the shell 21; the number of connecting seats 32 is two, and the two connecting seats 32 are respectively arranged on the box trolley The bottom of the groove inner cavity on the front and rear sides of 31; the storage box 33 is embedded in the right side of the box trolley 31, and the front and rear positioning modules 22 can be connected to the front and rear storage boxes 33; the sub-controller 34 is arranged inside the storage box 33, and the sub-controller 34 is remotely connected to the main controller 4 through a network. The sub-controller 34 is provided with a prefabricated program and a battery module to power the internal electrical components of the material moving component 3; the slot body 35 is opened in the middle of the bottom left end of the inner cavity of the box trolley 31; the number of slot seats 36 is two, and the two slot seats 36 are respectively installed at the front and rear ends of the right side of the bottom end of the inner cavity of the box trolley 31; the number of third electric telescopic rods 37 is two, and the two third electric telescopic rods 37 are respectively installed at the front and rear ends On the right side of the two slot seats 36, the third electric telescopic rod 37 is electrically connected to the sub-controller 34. The third electric telescopic rod 37 is controlled by the controller 34 to drive the movable frame 38 to move left and right by its own extension and contraction; there are two movable frames 38, which are respectively plugged into the inner sides of the front and rear slot seats 36. The telescopic ends of the front and rear third electric telescopic rods 37 extend to the left sides of the front and rear slot seats 36 and are connected to the front and rear movable frames 38. The movable frame 38 can move left and right inside the slot seats 36 to limit the bottom frame 39; the bottom frame 39 is installed on the left side of the front and rear movable frames 38; the slot frame 310 is set on the left side of the top end of the bottom frame 39; the limit There are two plug rods 311, and the two limiting plug rods 311 are respectively inserted at the front and rear ends of the inner side of the slot frame 310. The limiting plug rods 311 can move up and down on the inner side of the slot frame 310 to limit the top frame 313; the fourth electric telescopic rod 312 is installed in the middle of the inner side of the slot frame 310, and the fourth electric telescopic rod 312 is electrically connected to the sub-controller 34. The fourth electric telescopic rod 312 is controlled by the controller 34 to drive the top frame 313 to move up and down by its own extension and shortening; the top frame 313 is set on the top of the front and rear limiting plug rods 311, and the telescopic end of the fourth electric telescopic rod 312 extends out of the upper surface of the slot frame 310 and is connected to the bottom end of the top frame 313;There are four electric suction cups 314, which are respectively installed at the four corners of the top of the top frame 313. The electric suction cups 314 are electrically connected to the sub-controller 34. The electric suction cups 314 are controlled by the controller 34 to adsorb and fix the workpiece on the top of themselves; there are two groups of mounting rods 315, each group of mounting rods 315 has two, and the two groups of mounting rods 315 are respectively installed at the left and right sides of the inner cavity top of the box trolley 31 along the up and down direction. There are two groups of first rotating shafts 316, and the number of each group of first rotating shafts 316 is Two, two groups of first rotating shafts 316 are respectively installed at the upper and lower ends of the inner sides of the two groups of mounting rods 315 along the front-to-back direction; the number of sprockets 317 is four groups, the number of sprockets 317 in each group is two, and the two groups of sprockets 317 are respectively installed at the front and rear sides of the outer sides of the two groups of first rotating shafts 316 along the top-to-bottom direction; the number of chains 318 is four, and the four chains 318 are respectively meshed with the outer sides of the four groups of sprockets 317; the number of brackets 319 is four groups, the number of brackets 319 in each group is several, and each group of sprockets 317 is respectively installed on the outer sides of the chains 318 along the circumferential direction; The second rotating shaft 320 is arranged at the rear side of the inner cavity of the box trolley 31 in the left-right direction; there are two bevel gear sets 321, one side of the two bevel gear sets 321 is respectively keyed to the left and right sides of the outer axis of the second rotating shaft 320, and the other side of the two bevel gear sets 321 is respectively keyed to the rear ends of the axis of the left and right first rotating shafts 316 at the bottom. The left and right bevel gear sets 321 are symmetrically arranged, and the bevel gear sets 321 adopt a 90-degree meshing setting of bevel gears. The bevel gear sets 321 can drive the left and right bottom first rotating shafts 316 to rotate synchronously in the opposite direction Rotation; The second motor 322 is installed on the rear side of the inner wall of the box trolley 31 through a fixing frame, and the second motor 322 is electrically connected to the sub-controller 34. The fourth electric telescopic rod 312 is controlled by the controller 34 to drive the gear on one side of the transmission gear set 323 to rotate; The gear key on one side of the transmission gear set 323 is connected to the right end of the axis of the second rotating shaft 320, and the gear on the other side of the transmission gear set 323 is fixedly connected to the rotating end of the second motor 322. The transmission gear set 323 adopts a gear meshing setting on both sides to play a transmission role between the second rotating shaft 320 and the second motor 322. ;
[0032] Here’s how it works:
[0033] Step 1: The external transport device places the polytetrafluoroethylene plate on the surface of the left electric conveyor belt 7, and moves the material moving component 3 to the inside of the shell 21. The infrared grating 25 detects that the material moving component 3 moves to the inside of the shell 21 and sends a signal to the main controller 4. The main controller 4 has a pre-made program inside to control the positioning module 22, the electric conveyor belt 7, the workpiece moving mechanical arm 6, the plate punching machine 1, the material moving component 3, the first motor 29, the first electric telescopic rod 212 and the second electric telescopic rod 218 to start. The front and rear positioning modules 22 are respectively connected to the front and rear connecting seats 32 to realize the positioning and fixation of the box trolley 31. The left electric conveyor belt 7 moves the polytetrafluoroethylene plate to the specified position to the rear side. The workpiece moving mechanical arm 6 clamps the polytetrafluoroethylene plate on the surface of the left electric conveyor belt 7 and transfers it to the inside of the plate punching machine 1 for stamping processing. The moving component 3 drives the workpiece moving mechanical arm 6 to move to the right to move the polytetrafluoroethylene plate to the upper left position of the housing 21. The first motor 29 drives the internal lead screw of the lead screw assembly 28 to rotate under the transmission of the transmission belt assembly 210, so that the internal lead screw nut of the lead screw assembly 28 drives the first mounting plate 211. The first mounting plate 211 moves forward and backward under the limiting action of the limiting guide rail assembly 27, so that the upper lifting seat 217 is aligned with the processing position of the polytetrafluoroethylene plate. The first electric telescopic rod 212 is extended to drive the second mounting plate 213 to move upward to a specified height position, so that the upper surface of the support plate 215 is in contact with the lower surface of the polytetrafluoroethylene plate. The second electric telescopic rod 218 is extended to drive the lifting seat 217 to move upward in the inner cavity of the insert cylinder 216 to eject the molded workpiece inside the polytetrafluoroethylene plate, so that it falls off from the inside of the polytetrafluoroethylene plate and falls into the housing 21.
[0034] Step 2: The workpiece moving robot 6 moves the polytetrafluoroethylene plate back to the inside of the plate punching machine 1 for further processing until the inside of the polytetrafluoroethylene plate is completely stamped and formed. The material moving component 3 drives the workpiece moving robot 6 to move to the rear of the right electric conveyor belt 7. The workpiece moving robot 6 places the remaining polytetrafluoroethylene plate on the surface of the right electric conveyor belt 7. The right electric conveyor belt 7 moves the remaining polytetrafluoroethylene plate to the inside of the external waste collection equipment for processing. The prefabricated program inside the main controller 4 remotely controls the sub-controller 34 to start. The prefabricated program inside the sub-controller 34 controls the slot seat 36, the electric suction cup 314, the fourth electric telescopic rod 312 and the second motor 322 to start. The slot seat 36 extends to drive the moving frame 38 to move to the left on the inside of the slot seat 36, so that the moving frame 38 drives the bottom frame 39 to pass through the inner cavity of the slot body 35 and move to the outside. The prefabricated program inside the main controller 4 controls the three-axis handling module 23 to start. The three-axis handling module 23 moves the formed workpiece to the top of the top frame 313. The electric suction cup 314 is used to control the forming workpiece. The workpiece is adsorbed and fixed, the slot seat 36 is shortened to move the workpiece to the inner cavity of the van trolley 31, the fourth electric telescopic rod 312 is extended to drive the top frame 313 to move upward to the inside of the mounting rod 315, and the second motor 322 drives the second rotating shaft 320 to rotate under the transmission of the transmission gear set 323, so that the second rotating shaft 320 drives the first rotating shafts 316 at the bottom on the left and right sides to rotate synchronously in the opposite direction under the transmission of the bevel gear sets 321 on both sides, and the first rotating shaft 316 at the bottom drives the sprockets 317 on the front and rear sides to rotate, so that the chains 317 on both sides are connected. 18 rotates circumferentially under the action of the rotational force of the bottom sprocket 317 and the limiting action of the top sprocket 317, and the chains 318 on the left and right sides drive several brackets 319 to move circumferentially in the counterclockwise direction, so that the brackets 319 on the left and right sides lift the workpieces on the surface of the electric suction cup 314 upward to a specified height position for storage. After a sufficient number of formed workpieces are stored in the box trolley 31, the staff moves the box trolley 31 out of the inner side of the shell 21 and replaces the empty material moving component 3 to realize the cyclic operation.
[0035] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A punching machine for processing polytetrafluoroethylene sheets that is easy to cut, characterized in that: include: Sheet metal stamping machine (1); A material unloading mechanism (2) is arranged on the right side of the exterior of the sheet metal punching machine (1); A main controller (4) is mounted on the outside of the sheet metal punching machine (1) via a fixing frame, and the sheet metal punching machine (1) and the main controller (4) are electrically connected; A ground rail platform (5) is arranged on the outer front side of the plate punching machine (1) along the left-right direction, and the ground rail platform (5) is electrically connected to the main controller (4); A workpiece moving mechanical arm (6) is installed on the top of the moving end of the ground rail platform (5), and the workpiece moving mechanical arm (6) is electrically connected to the main controller (4); An electric conveyor belt (7), wherein the number of the electric conveyor belts (7) is two, and the two electric conveyor belts (7) are arranged at the left and right ends of the outer front side of the ground rail platform (5) along the front-to-back direction, and the electric conveyor belts (7) are electrically connected to the main controller (4).
2. A punching machine for processing polytetrafluoroethylene sheets that is easy to cut according to claim 1, characterized in that: The unloading mechanism (2) comprises: A housing (21) is arranged on the right side of the exterior of the sheet metal punching machine (1) in the left-right direction; A material moving component (3) is movably placed at the right end of the inner side of the housing (21); A positioning module (22), wherein the number of the positioning modules (22) is two, and the two positioning modules (22) are respectively arranged at the front and rear sides of the bottom of the right end of the inner cavity of the shell (21), and the positioning module (22) extends into the inner side of the shell (21), and the positioning module (22) is electrically connected to the main controller (4); A three-axis transport module (23) is arranged on the top of the housing (21), and the three-axis transport module (23) is electrically connected to the main controller (4); A guide frame (24), wherein the number of the guide frames (24) is two, and the two guide frames (24) are respectively arranged at the front and rear sides of the right bottom end of the housing (21); An infrared grating (25) is installed on the top of the guide frame (24) at the front side, and the infrared grating (25) is electrically connected to the main controller (4).
3. A punching machine for processing polytetrafluoroethylene sheets that is easy to cut according to claim 2, characterized in that: The unloading mechanism (2) further comprises: A base frame (26) is installed at the bottom of the inner left end of the housing (21) along the front-to-back direction; A limiting guide rail assembly (27) is installed on the top outer side of the base frame (26) along the front-back direction; A lead screw assembly (28) is mounted in the middle of the top end of the base frame (26) via a bearing seat in the front-to-back direction; A first motor (29) is installed at the bottom of the base frame (26), and the first motor (29) is electrically connected to the main controller (4); A transmission belt assembly (210), one end of which is mounted on the front side of the rotating end of the first motor (29), and the other end of which is connected to the front end of the axis of the lead screw of the lead screw assembly (28); A first mounting plate (211) is mounted on the top of the limiting end of the limiting guide rail assembly (27), and the bottom of the first mounting plate (211) is connected to the lead screw nut in the lead screw assembly (28); A first electric telescopic rod (212), wherein the number of the first electric telescopic rods (212) is two, and the two first electric telescopic rods (212) are arranged in the middle of the front and rear sides of the top of the first mounting plate (211) along the up-down direction, and the first electric telescopic rod (212) is electrically connected to the main controller (4); A second mounting plate (213) is arranged along the front-to-back direction at the top of the telescopic ends of the two front and rear first electric telescopic rods (212); Spring telescopic rods (214), the number of the spring telescopic rods (214) is four, and the four spring telescopic rods (214) are respectively arranged at the four corners of the top of the second mounting plate (213); A support plate (215) is mounted on the top of the four spring telescopic rods (214); An insert tube (216) is mounted on the upper surface of the second mounting plate (213) and is located outside the middle opening of the second mounting plate (213); A lifting seat (217) is inserted into the inner top of the inserting tube (216) and is located inside the middle opening of the supporting plate (215); The second electric telescopic rod (218) is mounted on the lower surface of the second mounting plate (213) via a fixing frame, the telescopic end of the second electric telescopic rod (218) is connected to the bottom of the lifting seat (217), and the second electric telescopic rod (218) is electrically connected to the main controller (4).
4. A stamping machine for processing polytetrafluoroethylene sheets that is easy to cut according to claim 3, characterized in that: The material moving component (3) comprises: A box-type trolley (31) which can be detachably placed inside the housing (21); A connecting seat (32), wherein the number of the connecting seats (32) is two, and the two connecting seats (32) are respectively arranged at the bottom ends of the inner cavity of the groove on the front and rear sides of the box-type trolley (31); A storage box (33) is embedded in the right side of the van-type cart (31), and the front and rear two positioning modules (22) can be connected to the front and rear two storage boxes (33); A sub-controller (34) is arranged inside the storage box (33), and the sub-controller (34) and the main controller (4) are remotely connected via a network; The trough body (35) is arranged at the middle of the left bottom end of the inner cavity of the box-type trolley (31).
5. A punching machine for processing polytetrafluoroethylene sheets that is convenient for blanking according to claim 4, characterized in that: The material moving component (3) further comprises: A slot seat (36), wherein the number of the slot seats (36) is two, and the two slot seats (36) are respectively mounted at the front and rear ends of the right side of the bottom end of the inner cavity of the box-type cart (31); A third electric telescopic rod (37), wherein the number of the third electric telescopic rods (37) is two, and the two third electric telescopic rods (37) are respectively installed on the right sides of the front and rear slot seats (36), and the third electric telescopic rod (37) is electrically connected to the sub-controller (34); A movable frame (38), wherein the number of the movable frames (38) is two, and the two movable frames (38) are respectively plugged into the inner sides of the two front and rear slot seats (36), and the telescopic ends of the two front and rear third electric telescopic rods (37) extend to the left sides of the two front and rear slot seats (36) and are connected to the two front and rear movable frames (38); A bottom frame (39) is installed on the left side of the two front and rear moving frames (38); A slot frame (310) is arranged on the left side of the top end of the bottom frame (39); A limiting plug rod (311), wherein the number of the limiting plug rods (311) is two, and the two limiting plug rods (311) are respectively plugged into the front and rear ends of the inner side of the slot frame (310); A fourth electric telescopic rod (312) is installed in the middle of the inner side of the slot frame (310), and the fourth electric telescopic rod (312) is electrically connected to the sub-controller (34); A top frame (313) is arranged on the top of the two front and rear limiting plug rods (311), and the telescopic end of the fourth electric telescopic rod (312) extends out of the upper surface of the slot frame (310) and is connected to the bottom end of the top frame (313); The electric suction cup (314) is four in number, and the four electric suction cups (314) are respectively installed at the four corners of the top of the top frame (313), and the electric suction cup (314) is electrically connected to the sub-controller (34).
6. A punching machine for processing polytetrafluoroethylene sheets that is easy to cut according to claim 5, characterized in that: The material moving component (3) further comprises: Mounting rods (315), the number of the mounting rods (315) is two groups, the number of the mounting rods (315) in each group is two, and the two groups of mounting rods (315) are respectively installed on the left and right sides and the front and rear ends of the top of the inner cavity of the box-type cart (31) along the up and down direction; A first rotating shaft (316), wherein the first rotating shaft (316) is provided in two groups, each group of the first rotating shafts (316) is provided with two first rotating shafts, and the two groups of the first rotating shafts (316) are respectively installed at the upper and lower ends of the inner sides of the two groups of mounting rods (315) along the front-to-back direction; Sprockets (317), the number of the sprockets (317) being four groups, the number of the sprockets (317) in each group being two, the number of the sprockets (317) being two, and the two groups of sprockets (317) being respectively installed on the front and rear sides of the exteriors of the two groups of first rotating shafts (316) in the up-down direction; Chains (318), the number of the chains (318) is four, and the four chains (318) are respectively engaged with the outside of four groups of sprockets (317); Brackets (319), the number of the brackets (319) is four groups, the number of the brackets (319) in each group is a plurality, and the sprockets (317) in each group are respectively installed on the outside of the chain (318) along the circumferential direction; A second rotating shaft (320) is arranged at the rear side of the inner cavity of the box-type trolley (31) along the left-right direction; Bevel gear sets (321), the number of the bevel gear sets (321) is two, one side of the two bevel gear sets (321) is respectively keyed to the left and right sides of the axis outside the second rotating shaft (320), and the other side of the two bevel gear sets (321) is respectively keyed to the rear ends of the axis of the two left and right first rotating shafts (316) at the bottom; A second motor (322) is mounted on the rear side of the inner wall of the box-type cart (31) via a fixing frame, and the second motor (322) is electrically connected to the sub-controller (34); The transmission gear set (323) has a gear key on one side connected to the right end of the axis of the second rotating shaft (320), and the gear on the other side of the transmission gear set (323) is fixedly connected to the rotating end of the second motor (322).
7. A stamping machine for processing polytetrafluoroethylene sheets that is convenient for blanking according to claim 6, characterized in that: The bevel gear sets (321) on the left and right sides are symmetrically arranged.
Citation Information
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