Bagged powder forming system
By designing an automated bag powder forming system, the problems of high labor intensity and poor environment during the powder pressing process are solved, and automated operations are realized, reducing the probability of bag frying bags and powder splashing, and improving the Productivity and powder purity.
Patent Information
- Application Number
- CN202310685552.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2023-06-09
- Publication Date
- 2024-12-10
- Estimated Expiration
- 2043-06-09
AI Technical Summary
During the press-loading and forming process of powder, manual handling of bags is labor-intensive and production efficiency is low. The bag body frying bags causes powder to splash, poor working environment, and affect employee health.
Design a bagged powder molding system, including conveying device, puncture device, secondary packaging device and molding device, to realize the automatic operation of bagged powder, to form breathable holes, wrap the cover film, and During the molding process, the probability of the bag frying bag and the splashing of powder are reduced, and the working environment is improved.
The automatic operation of bagged powder molding is realized, reducing workers' labor intensity and health risks, improving production efficiency, reducing contact between powder and mold cavity, and improving powder purity.
Smart Images

Figure CN119099965A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of industrial production, and in particular to a bagged powder forming system. Background Art
[0002] In the process of powder pressing and molding, the manual handling of bagged powder is labor-intensive and has low production efficiency. At the same time, the bag explosion during pressing will cause the powder to splash out, resulting in a lot of dust at the work site, a poor working environment, and affecting the health of employees. Summary of the invention
[0003] The present invention aims to solve at least one of the technical problems existing in the prior art. To this end, the present invention provides a bagged powder forming system, which can realize the automated operation of the bagged powder forming process.
[0004] The bagged powder forming system according to the present invention is used for bagged powder forming, wherein the bagged powder comprises a bag body and powder filled in the bag body, and the bagged powder forming system comprises: a conveying device, wherein the conveying device comprises a first conveying section and a second conveying section, wherein the second conveying section is located downstream of the first conveying section in the conveying direction; a piercing device, wherein the piercing device is arranged in the first conveying section, wherein the piercing device comprises a piercing needle for piercing the bag body; a secondary packaging device, wherein the secondary packaging device is arranged in the first conveying section and is located downstream of the piercing device in the conveying direction, wherein the secondary packaging device is used to wrap a sleeve film on the surface of the bag body; and a forming device, wherein the forming device is arranged between the first conveying section and the second conveying section, wherein the forming device has a mold cavity, wherein the forming device comprises a pressing mold, wherein the pressing mold is used to extrude the bagged powder in the mold cavity.
[0005] According to the bagged powder molding system of the present invention, on the one hand, the automatic operation of bagged powder molding can be realized, thereby reducing the labor intensity of workers and the impact on workers' health, and improving production efficiency. On the other hand, the probability of bag explosion during powder molding can be reduced, and the degree of powder splashing when the bag explosion occurs can be reduced, thereby improving the environment of the work site and further reducing the impact on workers' health. In addition, the probability of powder contacting the mold cavity can also be reduced, thereby reducing the probability of introducing impurities into the powder to reduce the purity of the powder.
[0006] According to some embodiments of the present invention, the bagged powder forming system further includes: a thrust device, which is arranged on the first conveying section and located upstream of the forming device in the conveying direction, and the thrust device is used to push the bagged powder on the first conveying section to the forming device and / or push the bagged powder on the forming device to the second conveying section.
[0007] According to some embodiments of the present invention, the thrust device includes: a thrust member, which is mounted above the conveying device and is movable along the conveying direction to push the bagged material.
[0008] According to some embodiments of the present invention, the thrust device includes: a lifting mechanism, wherein the lifting mechanism is connected to the thrust member and is used to drive the thrust member to move in an up-down direction.
[0009] According to some embodiments of the present invention, the thrust members include two, the two thrust members are arranged at intervals along the conveying direction, and each of the thrust members is connected to at least one of the lifting mechanisms.
[0010] According to some embodiments of the present invention, in the bagged powder forming system, the thrust device further comprises: a connecting rod, the connecting rod extends along the conveying direction, and the thrust member is disposed on the connecting rod through the lifting mechanism.
[0011] According to some embodiments of the present invention, the thrust device further comprises a positioning mechanism, wherein the positioning mechanism is disposed on the connecting rod, and the positioning mechanism comprises a position sensor, and the position sensor is used to detect the position of the thrust member in the up and down directions.
[0012] According to some embodiments of the present invention, the thrust member further comprises: a thrust frame, the thrust frame is provided with a slide rail extending along the conveying direction, and the connecting rod is slidably disposed on the slide rail.
[0013] According to some embodiments of the present invention, the puncturing device includes: a puncturing frame; a puncturing needle assembly, which is movably arranged on the puncturing frame, and the puncturing needle assembly includes a fixed seat and a plurality of puncturing needles arranged on the fixed seat; and a puncturing needle driving member, which is arranged on the puncturing frame and connected to the fixed seat for driving the fixed seat to move.
[0014] According to some embodiments of the present invention, the bagged powder forming system further includes: a palletizing device, which is arranged at one end of the second conveying section away from the first conveying section and is located downstream of the forming device, the palletizing device includes a robotic arm and a clamp, and the clamp is arranged at one end of the robotic arm. The palletizing device grabs the bagged powder on the second conveying section through the robotic arm and the clamp, and stacks the bagged powder in a preset area.
[0015] According to some embodiments of the present invention, the secondary packaging device includes: a packaging frame; a film rolling mechanism, the film rolling mechanism includes a sleeve film rolled up on a rotating shaft; a forming mechanism, the forming mechanism is arranged on the packaging frame; a tensioning mechanism, the tensioning mechanism is arranged on the packaging frame, and the free end of the sleeve film passes through the forming mechanism and is fixed to the tensioning mechanism; a cutting and sealing mechanism, the cutting and sealing mechanism is arranged downstream of the forming mechanism along the conveying direction, and the cutting and sealing mechanism is used to cut the sleeve film and seal the sleeve film wrapped on the bagged powder.
[0016] Additional aspects and advantages of the present invention will be given in part in the following description and in part will be obvious from the following description, or will be learned through practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 is a schematic diagram of a bagged powder forming system according to an embodiment of the present invention;
[0018] Figure 2 yes Figure 1 A top view of the bagged powder forming system shown in ;
[0019] Figure 3 yes Figure 1 A schematic diagram of the thrust device shown in ;
[0020] Figure 4 yes Figure 3 A front view of the thrust device shown in ;
[0021] Figure 5 yes Figure 3 A top view of the thrust device shown in ;
[0022] Figure 6 yes Figure 3 A left side view of the thrust assembly shown in;
[0023] Figure 7 yes Figure 1 A schematic diagram of the puncture device shown in;
[0024] Figure 8 yes Figure 1 A schematic diagram of the fixture shown in ;
[0025] Fig. 9 yes Figure 1 A schematic diagram of a secondary packaging device shown in;
[0026] Fig.10 yes Fig. 9 A front view of the secondary packaging device shown in;
[0027] Fig.11 yes Fig. 9A left side view of the secondary packaging device shown in;
[0028] Fig.12 yes Fig. 9 A top view of the secondary packaging device shown in FIG.
[0029] Reference numerals:
[0030] 100. Bag powder forming system;
[0031] 10. conveying device; 11. first conveying section; 12. second conveying section;
[0032] 20. puncture device; 21. puncture frame; 22. puncture assembly; 221. fixing seat; 222. puncture needle; 23. puncture needle driving member;
[0033] 30. Secondary packaging device; 31. Packaging frame; 32. Film rolling mechanism; 33. Forming mechanism; 34. Tensioning mechanism; 35. Cutting and sealing mechanism;
[0034] 40. molding device; 41. die; 42. mold cavity;
[0035] 50. thrust device; 51. thrust member; 51a. first thrust member; 51b. second thrust member; 52. lifting mechanism; 53. connecting rod; 54. positioning mechanism; 541. position sensor; 55. thrust frame; 551. slide rail; 56. first driving cylinder;
[0036] 60. Palletizing device; 61. Robotic arm; 62. Clamp; 63. Safety grating; 64. Material discharging basket. DETAILED DESCRIPTION
[0037] Embodiments of the present invention are described in detail below, examples of which are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to be used to explain the present invention, and should not be construed as limiting the present invention.
[0038] Reference below Figure 1-Figure 12 A bagged powder forming system 100 according to an embodiment of the present invention is described.
[0039] like Figure 1 , Figure 2 and Figure 7 As shown, a bagged powder molding system 100 according to an embodiment of the present invention is used for bagged powder molding. The bagged powder includes a bag body and powder loaded in the bag body. For example, the powder can be silicon powder, metal powder or plastic powder. The bagged powder molding system 100 includes: a conveying device 10, a piercing device 20, a secondary packaging device 30 and a molding device 40.
[0040] Specifically, the conveying device 10 includes a first conveying section 11 and a second conveying section 12. The second conveying section 12 is located at the first conveying section 11 in the conveying direction (for example, Figure 1 That is, the bagged powder first passes through the first conveying section 11 and then moves to the second conveying section 12 during the conveying process (the subsequent descriptions about the upstream and downstream are similar to this), and the conveying device 10 can be a belt conveyor, a mesh belt conveyor or a chain conveyor, etc.
[0041] The piercing device 20 is arranged at the first conveying section 11, and the piercing device 20 includes a piercing needle 222 for piercing the bag body. The secondary packaging device 30 is arranged at the first conveying section 11 and is located downstream of the piercing device 20 in the conveying direction. The secondary packaging device 30 is used to wrap a sleeve film on the surface of the bag body. The forming device 40 is arranged between the first conveying section 11 and the second conveying section 12. The forming device 40 has a mold cavity 42. The forming device 40 includes a pressing mold 41, and the pressing mold 41 is used to extrude the bagged powder located in the mold cavity 42.
[0042] During the operation of the bagged powder forming system 100, the conveying device 10 can automatically convey the bagged powder between processes, avoiding manual handling of the bagged powder between processes, reducing the frequency of workers' contact with the bagged powder, thereby reducing labor intensity and the impact on workers' health and improving production efficiency.
[0043] After the piercing device 20 pierces the bag body, a vent hole is formed on the bag body. The secondary packaging device 30 wraps a film on the surface of the bag body to block the vent hole. It should be noted that when the secondary packaging device 30 wraps the film on the surface of the bag body, the film does not completely seal the bag body. In this way, when the molding device 40 presses the bagged powder of the secondary packaging into shape, the air in the bag body can be squeezed out from the gap between the bag body and the film under the pressure of the pressing mold 41 and the mold cavity 42, thereby reducing the probability of the bag body exploding during the press molding. At the same time, when the bag body is squeezed and exploded, the film can block the splashed powder, reduce the degree of powder splashing from the mold cavity 42, improve the environment of the work site, and thus reduce the impact of the work site environment on the health of workers. In addition, the film can reduce the probability of the powder splashed from the bag body exploding and contacting the mold cavity 42, thereby reducing the probability of the powder contacting the mold cavity 42 and introducing impurities into the mold cavity 42 to reduce the purity of the powder.
[0044] When the bagged powder forming system 100 is working, first, the first conveying section 11 conveys the bagged powder to the puncturing device 20, and the puncture needle 222 punctures the bag body to form a vent hole, then the first conveying section 11 conveys the bagged powder to the secondary packaging device 30, and the secondary packaging device 30 wraps a film on the surface of the bag body, then the first conveying section 11 conveys the bagged powder to the mold cavity 42 of the forming device 40, and the pressing mold 41 squeezes the bagged powder in the mold cavity 42 to form the bagged powder, and then the formed bagged powder is conveyed to the subsequent process through the second conveying section 12. Thus, the automated operation process of bagged powder forming is completed.
[0045] According to the bagged powder molding system 100 of the embodiment of the present invention, on the one hand, the automated operation of bagged powder molding can be realized, thereby reducing the labor intensity of workers and the impact on workers' health, and improving production efficiency. On the other hand, the probability of bag explosion during powder molding can be reduced, and the degree of powder splashing when the bag explosion occurs can be reduced, thereby improving the environment of the work site and further reducing the impact on workers' health. In addition, the probability of powder contacting the mold cavity 42 can also be reduced, thereby reducing the probability of introducing impurities into the powder to reduce the purity of the powder.
[0046] In some embodiments of the present invention, Figure 1 and Figure 2 As shown, the bagged powder forming system 100 further includes: a thrust device 50, which is disposed in the second conveying section 12 and is located upstream of the forming device 40 in the conveying direction (for example Figure 2 The thrust device 50 is used to push the bagged powder on the first conveying section 11 to the forming device 40 and / or push the bagged powder on the forming device 40 to the second conveying section 12. That is, the thrust device 50 can push the bagged powder on the first conveying section 11 to the forming device 40, or push the bagged powder on the forming device 40 to the second conveying section 12, or push the bagged powder on the first conveying section 11 to the forming device 40 and push the bagged powder on the forming device 40 to the second conveying section 12.
[0047] In this embodiment, preferably, the thrust device 50 pushes the bagged powder on the first conveying section 11 to the forming device 40, and pushes the bagged powder on the forming device 40 to the second conveying section 12. In this way, automatic loading and unloading of the forming device 40 can be achieved during the working process, thereby realizing the automated operation of bagged powder forming.
[0048] In some embodiments of the present invention, Figure 3 , Figure 5 and Figure 6As shown, the thrust device 50 includes: a thrust piece 51, which is mounted above the conveying device 10 and is movable along the conveying direction to push the bagged powder. In this way, during the operation of the bagged powder forming system 100, when the bagged powder moves to the junction of the first conveying section 11 and the forming device 40, the thrust piece 51 moves toward the forming device 40 on the side of the bagged powder away from the forming device 40, thereby pushing the bagged powder to move into the mold cavity 42. When the bagged powder is completed in the forming device 40 by press-fitting, the thrust piece 51 moves toward the second conveying section 12 on the side of the bagged powder away from the second conveying section 12, thereby pushing the bagged powder from the mold cavity 42 to the second conveying section 12.
[0049] In some embodiments of the present invention, Figure 3 , Figure 4 and Figure 6 As shown, the thrust device 50 includes: a lifting mechanism 52, which is connected to the thrust member 51 and is used to drive the thrust member 51 to move in the up and down direction. After the thrust device 50 pushes the bagged powder on the first conveying section 11 to the forming device 40 and / or pushes the bagged powder on the forming device 40 to the second conveying section 12, the thrust device 50 will return to the position before pushing, so as to carry out the next operation process.
[0050] In the process of the thrust device 50 returning to the position before pushing, the lifting mechanism 52 can lift the thrust piece 51 upward so that there is enough avoidance space between the thrust piece 51 and the first conveying section 11, so that the first conveying section 11 can convey the bagged powder to between the thrust piece 51 and the forming device 40. When the first conveying section 11 conveys the bagged powder to the position and the thrust piece 51 returns to the position, the lifting mechanism 52 drops the thrust piece 51 to carry out the next operation process.
[0051] In some embodiments of the present invention, the thrust members 51 include two thrust members 51, which are arranged at intervals along the conveying direction, and each thrust member 51 is connected to at least one lifting mechanism 52. For example, each thrust member 51 can be connected to one, two or three lifting mechanisms 52, so that each lifting mechanism 52 can apply a force to the thrust member 51 to lift the thrust member 51, thereby improving the speed and reliability of the thrust member 51 during the lifting process. The two thrust members 51 are respectively a first thrust member 51a and a second thrust member 51b, and the first thrust member 51a is located downstream of the second thrust member 51b in the conveying direction.
[0052] In the thrust device 50 , automatic loading and unloading in the molding device 40 can be achieved through one of the first thrust member 51 a and the second thrust member 51 b . For example, the first thrust member 51a may be used to realize automatic loading and unloading in the forming device 40. When the thrust member 50 is working, the second thrust member 51b is in a continuously raised state, and the first thrust member 51a is located between the bagged powder to be loaded and the forming device 40. The first thrust member 51a first pushes the bagged powder on the forming device 40 to the second conveying section 12. Then, the first thrust member 51a is raised and moves away from the second conveying section 12 to the upstream of the bagged powder to be loaded and falls. Then, the first thrust member 51a pushes the bagged powder on the first conveying section 11 to the forming device 40. Subsequently, the first conveying section 11 conveys the subsequent bagged powder into place. The first thrust member 51a is raised and returns to between the bagged powder and the forming device 40 and falls. Thus, the process of automatic loading and unloading of the first thrust member 51a in the forming device 40 is completed.
[0053] When it is necessary to realize automatic loading and unloading in the forming device 40 through the second thrust member 51b, it is only necessary to keep the first thrust member 51a in a continuously raised state and then repeat the above process. In this way, when the lifting mechanism 52 connected to one of the thrust members 51 is damaged, automatic loading and unloading operations can still be performed in the forming device 40, thereby improving the reliability of the bagged powder forming system 100.
[0054] In the thrust device 50, the first thrust member 51a and the second thrust member 51b can also be used to realize automatic loading and unloading in the molding device 40. When the thrust device 50 is working, bagged powder is placed on the first conveying section 11 between the first thrust member 51a and the second thrust member 51b. In this way, when the thrust device 50 moves toward the second conveying section 12, the first thrust member 51a can push the bagged powder in the mold cavity 42 to the second conveying section 12, and at the same time, the second thrust member 51b can push the two thrust members 51a and 51b together. The bagged powder between the push pieces 51 is pushed from the first conveying section 11 into the mold cavity 42, and then the lifting mechanism 52 lifts the first thrust piece 51a and the second thrust piece 51b, and the thrust device 50 returns to the position before the push, and the first conveying section 11 conveys the next bagged powder to be processed to between the first thrust piece 51a and the second thrust piece 51b, and then the lifting mechanism 52 drops the first thrust piece 51a and the second thrust piece 51b, and the thrust device 50 performs the next working process according to the production cycle. As a result, the thrust device 50 can load and unload materials in the molding device 40 in a single movement toward the molding device 40, and the moving distance is short, thereby improving production efficiency.
[0055] In some embodiments of the present invention, Figure 3 , Figure 4 and Figure 6As shown, the thrust device 50 further includes: a connecting rod 53, the connecting rod 53 extends along the conveying direction, and the thrust piece 51 is arranged on the connecting rod 53 through the lifting mechanism 52. By providing the connecting rod 53, the connecting rod 53 can provide support for the lifting mechanism 52, so as to realize the arrangement of the thrust device 50 on the bagged powder forming system 100, and at the same time, the connecting rod 53 can provide a fulcrum for the lifting mechanism 52, so that the lifting mechanism 52 can lift the thrust piece 51.
[0056] In some embodiments of the present invention, Figure 3 and Figure 4 As shown, the bagged powder forming system 100 drives the thrust device 50 through the first driving cylinder 56, and the first driving cylinder 56 is connected to the connecting rod 53 to drive the connecting rod 53 to move along the conveying direction, so as to realize the reciprocating movement of the thrust member 51 along the conveying direction and the lifting and lowering of the lifting mechanism 52. The cylinder moves quickly and has high reliability during the working process. Driving the thrust device 50 through the first driving cylinder 56 can improve the working efficiency and reliability of the bagged powder forming system 100 during the working process.
[0057] In some embodiments of the present invention, Figure 3-Figure 6 As shown, the thrust device 50 further includes a positioning mechanism 54, which is disposed on the connecting rod 53. The positioning mechanism 54 includes a position sensor 541, which is used to detect the position of the thrust member 51 in the up-down direction. During the lifting and lowering process of the thrust member 51, when the position sensor 541 detects that the thrust member 51 reaches the set position in the up-down direction, the lifting mechanism 52 stops lifting and lowering, thereby realizing the automatic control of the lifting mechanism 52, and further realizing the automatic operation process of the bagged powder forming system 100.
[0058] In some embodiments of the present invention, each thrust member 51 corresponds to two position sensors 541, and the position sensors 541 respectively detect the position of the corresponding thrust member 51 in the up and down directions. In this way, the detection accuracy of the position sensor 541 can be improved and the detection efficiency can be improved.
[0059] In some embodiments of the present invention, the position sensor 541 is a photoelectric sensor, and the position sensor 541 is arranged relative to the thrust member 51 to be detected. The photoelectric sensor has a fast response speed and the light is visible. By setting the position sensor 541 as a photoelectric sensor, the detection accuracy of the position sensor 541 can be guaranteed. At the same time, when the position sensor 541 is arranged, the position where the light is irradiated can be observed, which is convenient for adjusting the position of the position sensor 541 when the position sensor 541 is installed. During operation, when the thrust member 51 blocks the light of the photoelectric sensor during the process of lifting and lowering in the up and down directions, the photoelectric sensor detects that the thrust member 51 has reached the specified position, and the lifting mechanism 52 stops the up and down movement of the thrust member 51, thereby realizing the automatic control of the lifting mechanism 52.
[0060] In some embodiments of the present invention, Figure 3-Figure 6 As shown, the thrust member 51 also includes: a thrust frame 55, on which a slide rail 551 extending along the conveying direction is provided, and the connecting rod 53 is slidably provided on the slide rail 551, thereby realizing the arrangement of the thrust device 50 and the movement of the thrust device 50 along the conveying direction, wherein the thrust frame 55 can provide support for the thrust device 50, and the slide rail 551 can provide guidance for the movement of the thrust device 50 and limit the moving path of the thrust device 50.
[0061] In some embodiments of the present invention, the molding device 40 also includes: a lifting mechanism (not shown in the figure), which is arranged at the bottom of the mold cavity 42. In the initial state, the upper surface of the lifting mechanism is in contact with the peripheral wall of the mold cavity 42, and the pressing mold 41 can cooperate with the mold cavity 42 to press-form the bagged powder. In the lifting state, the lifting mechanism lifts the formed bagged powder from the mold cavity 42, so that the thrust member 51 can push the bagged powder from the mold cavity 42 to the second conveying section 12, thereby realizing the automated operation process of unloading the molding device 40.
[0062] In some embodiments of the present invention, Figure 7As shown, the piercing device 20 includes: a piercing frame 21, a needle 222 assembly and a needle 222 driving member. Specifically, the needle 222 assembly is movably arranged on the piercing frame 21. The needle 222 assembly includes a fixed seat 221 and a plurality of needles 222 arranged on the fixed seat 221. The needle 222 driving member is arranged on the piercing frame 21 and connected to the fixed seat 221 for driving the fixed seat 221 to move. When the bagged powder on the first conveying section 11 reaches the process of the piercing device 20, the needle 222 driving member drives the fixed seat 221 to move toward the bagged powder, so that the needle 222 on the fixed seat 221 can pierce the bag body, and then the needle 222 driving member drives the fixed seat 221 to return to the initial position, and the first conveying section 11 conveys the bagged powder to the next process, thereby completing the operation process of the piercing device 20 on the bagged powder. The piercing frame 21 provides support for the piercing device 20, the piercing needle 222 assembly can pierce the bag body, and the piercing needle 222 driving member provides driving force for the working process of the piercing needle 222 assembly.
[0063] In some embodiments of the present invention, the needle 222 driving member is a second driving cylinder, the cylinder moves quickly and has high reliability during operation. By setting the needle 222 driving member as a second driving cylinder, the working efficiency and reliability of the bagged powder forming system 100 during operation can be improved.
[0064] In some embodiments of the present invention, Figure 1 , Figure 2 and Figure 8 As shown, the bagged powder forming system 100 also includes: a stacking device 60, which is arranged at one end of the second conveying section 12 away from the first conveying section 11 and is located downstream of the forming device 40, and the stacking device 60 includes a mechanical arm 61 and a clamp 62, and the clamp 62 is arranged at one end of the mechanical arm 61. The stacking device 60 grabs the bagged powder on the second conveying section 12 through the mechanical arm 61 and the clamp 62, and stacks the bagged powder to a preset area. In this way, the bagged powder after being pressed and formed by the forming device 40 can be automatically stacked, further improving the automation degree of the bagged powder forming system 100, improving production efficiency, and avoiding manual stacking by workers, reducing labor intensity and the impact of contact with powder on health.
[0065] In some embodiments of the present invention, Figure 1 and Figure 2As shown, the palletizing device 60 further includes: a safety grating 63 and a material discharging basket 64, wherein the safety grating 63 is arranged around the mechanical arm 61, and the distance between the safety grating 63 and the rotation center of the mechanical arm 61 is greater than the operating radius of the mechanical arm 61, and the material discharging basket 64 is used to stack the bagged powders grabbed by the palletizing device 60. By setting the safety grating 63, it is possible to prevent people from entering the operating radius of the mechanical arm 61. At the same time, when a person enters the interior of the safety grating 63, the palletizing device 60 will stop working, thereby reducing the probability of safety accidents. By setting the material discharging basket, the formed bagged powders can be stored, thereby facilitating the transportation of the formed bagged powders.
[0066] In some embodiments of the present invention, Figure 9-12 As shown, the secondary packaging device 30 includes: a packaging frame 31, a film rolling mechanism 32, a forming mechanism 33, a tensioning mechanism 34 and a cutting and sealing mechanism 35. Specifically, the film rolling mechanism 32 includes a sleeve film rolled up on a rotating shaft, the forming mechanism 33 is arranged on the packaging frame 31, the tensioning mechanism 34 is arranged on the packaging frame 31, the free end of the sleeve film passes through the forming mechanism 33 and is fixed to the tensioning mechanism 34, the cutting and sealing mechanism 35 is arranged downstream of the forming mechanism 33 along the conveying direction, and the cutting and sealing mechanism 35 is used to cut the sleeve film and seal the sleeve film wrapped on the bagged powder.
[0067] When the first conveying section 11 conveys the bagged powder to the secondary packaging device 30 process, the bagged powder first passes under the forming mechanism 33, and the bagged powder contacts the sleeve connected to the forming mechanism 33. Under the push of the bagged powder, the sleeve is pulled out from the rotating shaft of the film rolling mechanism 32 and wraps the bagged powder. Under the conveyance of the first conveying section 11, the bagged powder wrapped with the sleeve arrives at the location of the cutting and sealing mechanism 35, and the cutting and sealing mechanism 35 cuts and seals the sleeve wrapped with the bagged powder, thereby completing the process of the secondary packaging device 30 covering and sealing the punctured bagged powder. It should be noted that the cutting and sealing mechanism 35 does not completely seal the sleeve of the bagged powder, so that the air in the bag can be squeezed out from the gap between the sleeve and the bag, reducing the probability of the bag exploding during the bag pressing and forming process.
[0068] In some embodiments of the present invention, the bagged powder forming system 100 includes a plurality of conveying devices 10, for example, the conveying devices 10 may be two, three or four, and the plurality of conveying devices 10 are arranged at intervals, and the piercing device 20, the secondary packaging device 30, the thrust device 50, and the forming device 40 correspond one-to-one to the conveying device 10. There is at least one stacking device 60, for example, the stacking device 60 may be one, two or three, and the rotation range of the mechanical arm 61 of the stacking device 60 covers the second conveying section 12 of the plurality of conveying devices 10 away from the end of the first conveying section 11, thereby ensuring that the stacking device 60 can grab and stack the bagged powder on each second conveying section 12, thereby improving production efficiency and meeting production needs.
[0069] In some embodiments of the present invention, the first conveying section 11 includes: a feeding area, a buffer area and a loading area, wherein the feeding area is arranged upstream of the piercing device 20, the buffer area is arranged between the secondary packaging device 30 and the thrust device 50, and the loading area is arranged between the thrust device 50 and the forming device 40. The feeding area, the buffer area and the loading area all have two working modes: a conveying mode and a buffer mode. In the conveying mode, the feeding area, the buffer area and the loading area can automatically convey the bagged powder between the processes. In the buffer mode, the feeding area, the buffer area and the loading area can stop conveying the bagged powder to wait for the subsequent process to complete the working steps. Thus, the bagged powder forming system 100 can adapt to a variety of production rhythms.
[0070] In some embodiments of the present invention, the second conveying section 12 has two working modes: a conveying mode and a caching mode. In the conveying mode, the second conveying section 12 automatically conveys the bagged powder. In the caching mode, the second conveying section 12 can stop conveying to wait for the stacking device 60 to complete the stacking of the preceding bagged powder. Thus, the bagged powder forming system 100 can adapt to a variety of production rhythms.
[0071] A specific embodiment of the bagged powder forming system 100 according to the present invention is described below.
[0072] The bagged powder forming system 100 comprises: a conveying device 10 , a piercing device 20 , a secondary packaging device 30 , a thrust device 50 , a forming device 40 and a palletizing device 60 .
[0073] The conveying device 10 includes: a first conveying section 11 and a second conveying section 12, wherein the second conveying section 12 is located in the conveying direction (eg Figure 1 downstream in the right to left direction as shown in FIG.
[0074] The puncturing device 20 comprises: a puncturing frame 21, a puncturing needle 222 assembly and a puncturing needle 222 driving member, wherein the puncturing needle 222 assembly comprises a fixing seat 221 and a plurality of puncturing needles 222 arranged on the fixing seat 221, and the puncturing needle 222 driving member is a second driving cylinder.
[0075] The secondary packaging device 30 includes: a packaging frame 31, a film rolling mechanism 32, a forming mechanism 33, a tensioning mechanism 34 and a cutting and sealing mechanism 35. Specifically, the film rolling mechanism 32 includes a sleeve film rolled up on a rotating shaft, the forming mechanism 33 is arranged on the packaging frame 31, the tensioning mechanism 34 is arranged on the packaging frame 31, the free end of the sleeve film passes through the forming mechanism 33 and is fixed to the tensioning mechanism 34, and the cutting and sealing mechanism 35 is arranged downstream of the forming mechanism 33 along the conveying direction.
[0076] The thrust device 50 includes: a first thrust member 51a and a second thrust member 51b, a lifting mechanism 52, a connecting rod 53, a positioning mechanism 54 and a thrust frame 55, wherein the first thrust member 51a is arranged downstream of the second thrust member 51b in the conveying direction, the positioning mechanism 54 includes a position sensor 541, the position sensor 541 is a photoelectric sensor and the number of photoelectric sensors is four, each thrust member 51 has two photoelectric sensors to detect the extreme position of the thrust member 51 in the up and down directions, the thrust frame 55 is provided with a slide rail 551, and the connecting rod 53 is slidably provided on the slide rail 551.
[0077] The molding device 40 includes: a die 41 , a mold cavity 42 and a lifting mechanism. The die 41 is disposed above the mold cavity 42 , and the lifting mechanism is disposed at the bottom of the mold cavity 42 and can move up and down in the mold cavity 42 .
[0078] The palletizing device 60 includes: a robotic arm 61, a clamp 62, a safety grating 63 and a material discharge basket 64. The clamp 62 is arranged at one end of the robotic arm 61, the safety grating 63 is arranged around the robotic arm 61, the distance between the safety grating 63 and the rotation center of the robotic arm 61 is greater than the operating radius of the robotic arm 61, and the material discharge basket 64 is placed at a suitable position within the rotation range of the robotic arm 61.
[0079] During the operation of the bagged powder forming system 100, the bagged powder is first conveyed from the previous process to the first conveying section 11, and the first conveying section 11 conveys the bagged powder to the process where the piercing device 20 is located. The second driving cylinder drives the fixed seat 221 to move toward the bagged powder, so that multiple needles 222 pierce the bag body to form air holes, and then the second driving cylinder drives the fixed seat 221 to return to the initial position, and the first conveying section 11 conveys the bagged powder with pierced holes in the bag body to the process where the secondary packaging device 30 is located.
[0080] The bagged powder comes into contact with the sleeve film connected to the forming mechanism 33 from below the forming mechanism 33. Under the push of the bagged powder, the sleeve film is pulled out from the rotating shaft of the film rolling mechanism 32 and wraps the bagged powder. Under the transportation of the first conveying section 11, the bagged powder wrapped in the sleeve film arrives at the position of the cutting and sealing mechanism 35, and the cutting and sealing mechanism 35 cuts off the sleeve film wrapped by the bagged powder and partially seals it.
[0081] According to the set production rhythm, when the thrust device 50 loads and unloads the previous bagged powder in the forming device 40 and makes the thrust piece 51 return in the raised state, the first conveying section 11 conveys the bagged powder wrapped with the sleeve film to between the first thrust piece 51a and the second thrust piece 51b, and then the first thrust piece 51a and the second thrust piece 51b fall down. When the first thrust piece 51a and the second thrust piece 51b block the photoelectric sensor below, the first thrust piece 51a and the second thrust piece 51b fall into place.
[0082] When the forming device 40 completes the compression molding of the preceding bagged powder, the pressing die 41 rises, the lifting mechanism lifts up the formed bagged powder, the thrust device 50 and the first conveying section 11 move toward the second conveying section 12, the first thrust member 51a pushes the formed bagged powder onto the second conveying section 12, the second thrust member 51b pushes the bagged powder between the first thrust member 51a and the second thrust member 51b into the mold cavity 42, and then the lifting mechanism falls, the first thrust member 51a and the second thrust member 51b rise until the thrust member 51 blocks the photoelectric sensor above, and then the thrust device 50 returns to its initial position, and the second conveying section 12 conveys the bagged powder on the second conveying section 12 to the stacking device 60.
[0083] In the stacking device 60 , the robot arm 61 drives the clamp 62 to pick up the formed bagged powder and stack them in the material discharging basket 64 .
[0084] Thus, the automated operation process of the bagged powder forming system 100 is completed, and the continuous operation of the bagged powder forming system 100 can be achieved by cycling the above operation process.
[0085] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as limiting the present invention.
[0086] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present invention, the meaning of "plurality" is two or more, unless otherwise clearly and specifically defined.
[0087] In the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection, an electrical connection, or a communication; it can be a direct connection, or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0088] In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "example", "specific example", or "some examples" etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in any one or more embodiments or examples in a suitable manner. In addition, those skilled in the art may combine and combine the different embodiments or examples described in this specification and the features of the different embodiments or examples, without contradiction.
[0089] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the claims and their equivalents.
Claims
1. A bagged powder forming system, used for bagged powder forming, the bagged powder comprising a bag body and powder filled in the bag body, characterized in that: The bagged powder forming system comprises: A conveying device, the conveying device comprising a first conveying section and a second conveying section, wherein the second conveying section is located downstream of the first conveying section in a conveying direction; A puncture device, the puncture device is arranged in the first conveying section, and the puncture device comprises a puncture needle for puncturing the bag body; A secondary packaging device, the secondary packaging device is arranged in the first conveying section and is located downstream of the piercing device in the conveying direction, and the secondary packaging device is used to wrap a sleeve film on the surface of the bag body; A forming device is provided between the first conveying section and the second conveying section, the forming device has a mold cavity, and the forming device includes a pressing mold part, and the pressing mold part is used to extrude the bagged powder located in the mold cavity.
2. The bagged powder forming system according to claim 1, characterized in that: Also includes: A thrust device, wherein the thrust device is arranged at the first conveying section and is located upstream of the forming device in the conveying direction, and the thrust device is used to push the bagged powder on the first conveying section to the forming device and / or push the bagged powder on the forming device to the second conveying section.
3. The bagged powder forming system according to claim 2, characterized in that: The thrust device comprises a thrust piece, which is mounted above the conveying device and is movable along the conveying direction to push the bagged material.
4. The bagged powder forming system according to claim 3, characterized in that: The thrust device comprises a lifting mechanism, which is connected to the thrust member and is used to drive the thrust member to move in an up-down direction.
5. The bagged powder forming system according to claim 4, characterized in that: The thrust members include two, the two thrust members are arranged at intervals along the conveying direction, and each of the thrust members is connected to at least one of the lifting mechanisms.
6. The bagged powder forming system according to claim 5, characterized in that: The thrust device further comprises: a connecting rod extending along the conveying direction, and the thrust member is arranged on the connecting rod through the lifting mechanism.
7. The bagged powder forming system according to claim 6, characterized in that: The thrust device further comprises a positioning mechanism, wherein the positioning mechanism is arranged on the connecting rod, and the positioning mechanism comprises a position sensor, wherein the position sensor is used to detect the position of the thrust member in the up-down direction.
8. The bagged powder forming system according to claim 5, characterized in that: The thrust member further comprises: a thrust frame, on which a slide rail extending along the conveying direction is disposed, and the connecting rod is slidably disposed on the slide rail.
9. The bagged powder forming system according to any one of claims 1 to 8, characterized in that: The piercing device comprises: Puncture rack; A puncture needle assembly, wherein the puncture needle assembly is movably arranged on the puncture frame, and the puncture needle assembly comprises a fixing seat and a plurality of puncture needles arranged on the fixing seat. The puncture needle driving member is arranged on the puncture frame and connected to the fixing seat for driving the fixing seat to move.
10. The bagged powder forming system according to any one of claims 1 to 8, characterized in that: Also includes: A palletizing device is provided at one end of the second conveying section away from the first conveying section and downstream of the forming device. The palletizing device comprises a robotic arm and a clamp. The clamp is provided at one end of the robotic arm. The palletizing device grabs the bagged powder on the second conveying section through the robotic arm and the clamp, and stacks the bagged powder in a preset area.
11. The bagged powder forming system according to any one of claims 1 to 8, characterized in that: The secondary packaging device comprises: Packing rack; A film rolling mechanism, the film rolling mechanism comprising a sleeve film rolled up on a rotating shaft; A forming mechanism, wherein the forming mechanism is arranged on the packaging frame; A tensioning mechanism, wherein the tensioning mechanism is arranged on the packaging machine frame, and the free end of the sleeve film is fixed to the tensioning mechanism after passing through the forming mechanism; A cutting and sealing mechanism is provided downstream of the forming mechanism along the conveying direction, and is used for cutting the sleeve film and sealing the sleeve film wrapped around the bagged powder.
Citation Information
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