Intelligent air pumping cylinder with automatic pressure maintaining and automatic air pumping functions

Through the design of the intelligent pump, the vacuum pump is automatically started by using sensors and two-way valves, which solves the problem that the existing pump cannot automatically pump, ensures that the tiles do not fall off during the handling process, and realizes the automatic pressure-keeping and air-exhausting function.

CN119103062APending Publication Date: 2024-12-10ZHEJIANG SHIJING TOOLS CO LTD
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Patent Information

Application Number
CN202310687542.X
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2023-06-10
Publication Date
2024-12-10

AI Technical Summary

Technical Problem

The existing pump cannot automatically pump when the vacuum suction cup comes into contact with the tiles, causing the tiles to fall off during the handling process and cannot achieve automatic pressure-keeping and air extraction.

Method used

An intelligent air pump is designed, including a sealing ring, detection box, vacuum pump, sensor and battery box. The sensor detects the entry of gas from the contact surface of the vacuum suction cup and the ceramic tile. The two-way valve starts the vacuum pump for automatic air extraction to maintain negative pressure. Ensure the tiles are in a firm contact with the suction cup.

Benefits of technology

Automatic air extraction is achieved on the contact surface of the vacuum suction cup and the tiles to prevent the tiles from falling off, and maintain negative pressure during the handling process to ensure the stability of the tiles.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses an intelligent air suction cylinder with automatic pressure maintaining and automatic air suction, which comprises a sealing ring, the other end of the sealing ring is provided with a shell, the inner surface of the sealing ring is provided with a detection box, and one end of the detection box is provided with a connecting screw and an O-shaped ring; a two-way valve and a sensor are installed on the two sides of the interior of the detection box respectively, a vacuum pump is installed at the other end of the detection box, a battery box body is installed at the other end of the vacuum pump, a battery assembly is installed in the battery box body, and a circuit board and a light guide ring are installed at the other end of the battery box body. In the using process of the air suction cylinder on the vacuum suction cup, if air enters the contact surface of the vacuum suction cup and a ceramic tile, the vacuum pump performs air suction work through the two-cylinder valve through detection of the sensor and the action of the two-way valve, so that the air between the contact surface of the vacuum suction cup and the ceramic tile is pumped out; therefore, the ceramic tiles are prevented from falling off from the vacuum suction cup in the carrying process.
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Description

Technical Field

[0001] The invention relates to the technical field of vacuum pumps, and in particular to an intelligent vacuum pump with automatic pressure-maintaining and automatic air-pumping functions. Background Art

[0002] Vacuum pumps are used in many products, such as clothing storage, vacuum suction cups and other products, and vacuum suction cups are used more frequently. When decorating houses nowadays, workers need to use vacuum suction cups to move tiles and assist workers in laying tiles.

[0003] However, when using the vacuum suction cup of today's vacuum pump, the air on the contact surface of the vacuum suction cup and the tile must be evacuated before the workers can suck up the tile. However, during the transportation process, air will enter between the vacuum suction cup and the tile, making the adsorption between the vacuum suction cup and the tile unstable, causing the tile to fall off the vacuum suction cup during transportation, and the vacuum pump on the existing vacuum suction cup cannot automatically evacuate air during this process. Therefore, an intelligent vacuum pump with automatic pressure maintenance and automatic air extraction is needed.

[0004] Invention content

[0005] The purpose of the present invention is to provide an intelligent vacuum pump with automatic pressure maintenance and automatic air extraction to solve the problems raised in the above background technology.

[0006] To achieve the above-mentioned objectives, the present invention provides the following technical solutions: an intelligent vacuum pump with automatic pressure maintenance and automatic air extraction, comprising a sealing ring, a shell installed at the other end of the sealing ring, a detection box installed on the inner surface of the sealing ring, a connecting screw and an O-ring installed at one end of the detection box, a two-way valve and a sensor installed on both sides of the interior of the detection box, a vacuum pump installed at the other end of the detection box, a battery box installed at the other end of the vacuum pump, a battery assembly installed inside the battery box, a circuit board and a light guide ring installed at the other end of the battery box, a button installed at the other end of the light guide ring, and the battery assembly is electrically connected to the vacuum pump, the sensor and the circuit board.

[0007] Preferably, an arc-shaped clamping block is provided at the other end of the battery box, and an arc-shaped clamping groove is provided at one end of the vacuum pump, and the battery box is clamped with the vacuum pump through the arc-shaped clamping block and the arc-shaped clamping groove.

[0008] Preferably, a connecting piece is provided at one end of the vacuum pump, and the detection box is connected to the vacuum pump through the cooperation between the connecting piece and the connecting screws.

[0009] Preferably, the two-way valve is connected to the vacuum pump, a circular hole is provided in the middle of the other end of the shell, and the size of the circular hole on the shell is matched with the size of the button.

[0010] Preferably, a groove is provided at one end of the light guide ring, the size of the groove on the light guide ring is matched with the size of the circuit board, and the light guide ring and the circuit board are socketed.

[0011] Preferably, a card slot is provided on the outer surface of the detection box, and the detection box is connected to the sealing ring through the card slot. An annular groove is provided at the other end of the sealing ring, and the sealing ring is connected to the outer shell through the annular groove.

[0012] Preferably, an indicator light is provided at the bottom of the other end of the circuit board, and a hole is provided at the bottom of the other end of the shell, and the size of the indicator light on the circuit board matches the size of the hole on the shell.

[0013] Preferably, a limit hole is provided at the middle position of the top of the light guide ring, and the size of the limit hole on the light guide ring is matched with the size of the button.

[0014] Preferably, the sensor is electrically connected to the circuit board and the sensing range of the sensor is within a negative pressure range of 0-40 kPa.

[0015] Compared with the prior art, the beneficial effects of the present invention are: during the use of the intelligent vacuum pump with automatic pressure maintenance and automatic air extraction, if gas enters the contact surface between the vacuum suction cup and the tile, the two-way valve is activated through detection by the sensor, and the vacuum pump performs air extraction through the two-way valve, so that the gas between the contact surface between the vacuum suction cup and the tile is extracted, thereby preventing the tile from falling off the vacuum suction cup during transportation. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is the front view of the present invention;

[0017] Figure 2 It is an exploded view of the structure of the present invention;

[0018] Figure 3 This is an exploded view of the battery structure of the present invention;

[0019] Figure 4 This is an exploded diagram of the detection structure of the present invention;

[0020] Figure 5 It is a left side view of the present invention;

[0021] Figure 6 It is a right side view of the present invention;

[0022] Figure 7 It is the left view of the detection structure of the present invention.

[0023] In the figure: 1. Sealing ring; 2. Connecting screws; 3. O-ring; 4. Detection box; 5. Two-way valve; 6. Sensor; 7. Vacuum pump; 8. Battery assembly; 9. Battery box; 10. Circuit board; 11. Light guide ring; 12. Button; 13. Casing. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0025] See also Figure 1-7 An embodiment of the present invention is as follows: an intelligent vacuum pump with automatic pressure maintenance and automatic air extraction, comprising a sealing ring 1, a shell 13 is installed at the other end of the sealing ring 1, a detection box 4 is installed on the inner surface of the sealing ring 1, a connecting screw 2 and an O-ring 3 are installed at one end of the detection box 4, a two-way valve 5 and a sensor 6 are installed on both sides of the inside of the detection box 4, respectively, the two-way valve 5 can be started by the sensor 6 and the button 12, a vacuum pump 7 is installed at the other end of the detection box 4, the vacuum pump 7 plays the role of exhausting air, a battery box 9 is installed at the other end of the vacuum pump 7, a battery assembly 8 is installed inside the battery box 9, the battery assembly 8 provides power for the electronic components, a circuit board 10 and a light guide ring 11 are installed at the other end of the battery box 9, a button 12 is installed at the other end of the light guide ring 11, and the battery assembly 8 is electrically connected to the vacuum pump 7, the sensor 6 and the circuit board 10.

[0026] In this embodiment, an arc-shaped clamping block is provided at the other end of the battery case 9, and an arc-shaped clamping groove is provided at one end of the vacuum pump 7. The battery case 9 is clamped with the vacuum pump 7 through the arc-shaped clamping block and the arc-shaped clamping groove, so that the battery case 9 can be stably and firmly installed on the vacuum pump 7.

[0027] In this embodiment, a connecting piece is provided at one end of the vacuum pump 7, and the detection box 4 is connected to the vacuum pump 7 through the cooperation between the connecting piece and the connecting screw 2, so that the detection box 4 is stably and firmly installed on the vacuum pump 7, and the two-way valve 5 and the sensor 6 can be confined in the detection box 4.

[0028] In this embodiment, the two-way valve 5 is connected to the vacuum pump 7 , and a circular hole is provided in the middle of the other end of the housing 13 . The size of the circular hole on the housing 13 matches the size of the button 12 .

[0029] In this embodiment, a groove is provided at one end of the light guide ring 11 , and the size of the groove on the light guide ring 11 matches the size of the circuit board 10 . The light guide ring 11 and the circuit board 10 are nested so that the position of the circuit board 10 can be limited by the light guide ring 11 .

[0030] In this embodiment, a card slot is provided on the outer surface of the detection box 4, and the detection box 4 is connected to the sealing ring 1 through the card slot. The other end of the sealing ring 1 is provided with an annular groove, and the sealing ring 1 is connected to the housing 13 through the annular groove.

[0031] In this embodiment, an indicator light is provided at the bottom of the other end of the circuit board 10, and a hole is provided at the bottom of the other end of the shell 13. The size of the indicator light on the circuit board 10 is matched with the size of the hole on the shell 13. The indicator lights are red and green. By pressing and holding the button 12 for 2 seconds, the vacuum pump 7 starts working and the red light is on. When the negative pressure reaches 0.60 bar, the red light goes out and the green light is on. The vacuum pump 7 runs for 3 seconds and then stops working.

[0032] In this embodiment, a limiting hole is set in the middle position of the top of the light guide ring 11. The size of the limiting hole on the light guide ring 11 is compatible with the size of the button 12. The position of the button 12 is further limited by the limiting hole to prevent the button 12 from falling off.

[0033] In this embodiment, the sensor 6 is electrically connected to the circuit board 10 and the sensing range of the sensor 6 is within a negative pressure range of 0-40 kPa. When the negative pressure between the vacuum suction cup and the tile is lower than 0.4 bar, the vacuum pump 7 is started through the cooperation between the sensor 6 and the circuit board 10, and the vacuum pump 7 performs the vacuum operation. When the negative pressure exceeds 40 kPa, the vacuum pump 7 is shut down through the sensor 6 and the circuit board 10.

[0034] Embodiment 1, as Figure 1-4 As shown, the two-way valve 5, the sensor 6, the vacuum pump 7, the battery assembly 8, the battery box 9, the circuit board 10, the light guide ring 11 and the button 12 are located inside the housing 13 and are fixed by the cooperation between the housing 13, the detection box 4 and the sealing ring 1.

[0035] Embodiment 2, as Figure 5-7 As shown, the input end of the two-way valve 5 and the induction head of the sensor 6 are exposed to the outside through the holes on the detection box 4, and a sealing gasket is provided to avoid air leakage during air extraction.

[0036] Working principle: the staff installs the vacuum pump on the vacuum suction cup, and then contacts the vacuum suction cup with the tile, and then presses the button 12 for 2 seconds to start the vacuum pump 7, the red indicator light is on, and when the negative pressure reaches 60 kPa, the red light goes out and the green light is on, the vacuum pump 7 runs for 3 seconds, and the vacuum pump 7 stops working, so that the air on the contact surface between the vacuum suction cup and the tile is extracted through the vacuum pump 7. At this time, the staff can move the tile. During the transportation process, gas enters the contact surface between the vacuum suction cup and the tile. When the sensor 6 detects that the negative pressure on the contact surface between the vacuum suction cup and the tile drops below 40 kPa, the two-way valve 5 and the vacuum pump 7 are started to evacuate the air again. When the negative pressure increases to 60 kPa, the vacuum pump 7 stops working.

[0037] For those skilled in the art, the present invention is not limited to the details of the above exemplary embodiments, and the present invention can be implemented in other specific forms without departing from the spirit or scope of the present invention. Therefore, the embodiments of the present invention are exemplary and non-restrictive. The scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims are included in the present invention. Any reference numerals in the claims should not be regarded as limiting the claims involved.

[0038] In the description of the present invention, unless otherwise specified, "plurality" means two or more than two; the orientations or positional relationships indicated by the terms "upper", "lower", "left", "right", "inner", "outer", "front end", "rear end", "head", "tail", etc. are based on the orientations or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", "third", etc. are only used for descriptive purposes and cannot be understood as indicating or implying relative importance.

[0039] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "connected" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

Claims

1. An intelligent vacuum pump with automatic pressure maintenance and automatic air extraction, comprising a sealing ring (1), characterized in that: The other end of the sealing ring (1) is provided with a housing (13), the inner surface of the sealing ring (1) is provided with a detection box (4), one end of the detection box (4) is provided with a connecting screw (2) and an O-ring (3), two sides of the detection box (4) are provided with a two-way valve (5) and a sensor (6) respectively, the other end of the detection box (4) is provided with a vacuum pump (7), the other end of the vacuum pump (7) is provided with a battery box (9), the battery box (9) is provided with a battery assembly (8), the other end of the battery box (9) is provided with a circuit board (10) and a light guide ring (11), the other end of the light guide ring (11) is provided with a button (12), and the battery assembly (8) is electrically connected to the vacuum pump (7), the sensor (6) and the circuit board (10).

2. The intelligent vacuum pump with automatic pressure maintenance and automatic air extraction according to claim 1, characterized in that: The other end of the battery box (9) is provided with an arc-shaped clamping block, and one end of the vacuum pump (7) is provided with an arc-shaped clamping groove. The battery box (9) is clamped to the vacuum pump (7) via the arc-shaped clamping block and the arc-shaped clamping groove.

3. The intelligent vacuum pump with automatic pressure maintenance and automatic air extraction according to claim 1, characterized in that: A connecting piece is provided at one end of the vacuum pump (7), and the detection box (4) is connected to the vacuum pump (7) through the cooperation between the connecting piece and the connecting screw (2).

4. The intelligent vacuum pump with automatic pressure maintenance and automatic air extraction according to claim 1, characterized in that: The two-way valve (5) is connected to the vacuum pump (7), and a circular hole is provided in the middle of the other end of the housing (13). The size of the circular hole on the housing (13) matches the size of the button (12).

5. The intelligent vacuum pump with automatic pressure maintenance and automatic air extraction according to claim 1, characterized in that: A groove is provided at one end of the light guide ring (11); the size of the groove on the light guide ring (11) matches the size of the circuit board (10); and the light guide ring (11) and the circuit board (10) are sleeved together.

6. The intelligent vacuum pump with automatic pressure maintenance and automatic air extraction according to claim 1, characterized in that: The outer surface of the detection box (4) is provided with a card slot, and the detection box (4) is connected to the sealing ring (1) through the card slot. The other end of the sealing ring (1) is provided with an annular groove, and the sealing ring (1) is connected to the outer shell (13) through the annular groove.

7. The intelligent vacuum pump with automatic pressure maintenance and automatic air extraction according to claim 1, characterized in that: An indicator light is provided at the bottom of the other end of the circuit board (10), and a hole is provided at the bottom of the other end of the housing (13); the size of the indicator light on the circuit board (10) matches the size of the hole on the housing (13).

8. The intelligent vacuum pump with automatic pressure maintenance and automatic air extraction according to claim 1, characterized in that: A limit hole is provided at the middle position of the top of the light guide ring (11), and the size of the limit hole of the light guide ring (11) is compatible with the size of the button (12).

9. The intelligent vacuum pump with automatic pressure maintenance and automatic air extraction according to claim 1, characterized in that: The sensor (6) is electrically connected to the circuit board (10) and the sensing range of the sensor (6) is within a negative pressure range of 0-40 kPa.