Energy-saving boiler for producing delta-lactone synthetic perfume

Abstract

The invention discloses an energy-saving boiler for production of delta-lactone synthetic perfume, and relates to the technical field of perfume production, the energy-saving boiler comprises a boiler body for production, an energy-saving device arranged in the boiler body to save energy for production, and an energy-saving device arranged in the boiler body to save energy for production; the energy-saving device comprises an extraction assembly fixedly arranged in the boiler body, the extraction assembly comprises an extraction box A and an extraction box B, a smashing assembly A used for smashing raw materials is arranged in the extraction box A and the extraction box B, and an extrusion assembly used for extruding the smashed raw materials is arranged below the extraction box A and the extraction box B; raw materials needing to be processed are smashed through the extraction box A and the extraction box B, the smashed products are extruded and extracted again through the extrusion assembly, water in the boiler body is heated through the combustion assembly, and the products in the waste residue frame are extracted through generated water vapor, so that the utilization rate of resources is increased, and the energy consumption is reduced. And the production cost is reduced.

Description

Technical Field

[0001] The invention belongs to the technical field of perfume production, in particular to an energy-saving boiler for producing butyl lactone synthetic perfume. Background Art

[0002] Fragrance is a substance that can be smelled or tasted, and is the raw material for preparing flavors. Fragrance is an important part of fine chemicals, which consists of three parts: natural fragrance, synthetic fragrance and isolated fragrance.

[0003] A boiler is a mechanical device that uses the thermal energy of fuel or other energy sources to heat water into hot water or steam. The original meaning of a pot refers to a water container heated on fire, and a furnace refers to a place where fuel is burned. A boiler consists of two major parts: a pot and a furnace. The hot water or steam produced in a boiler can directly provide the required thermal energy for industrial production and people's lives, or it can be converted into mechanical energy through a steam power device, or the mechanical energy can be converted into electrical energy through a generator. In the process of spice production, boilers are usually used as distiller, and the distillation method for extracting spices has many advantages, including the ability to maintain the quality of the aroma, reduce the heating temperature to avoid spice loss, and increase the content of organic compounds in spices and the purity of the substance.

[0004] The invention discloses an energy-saving coal-fired boiler equipment with the publication number of CN106705029A, which includes: a boiler drum, a boiler outer wall, a wind chamber, a water pipe, an environmental protection core plate, a guard iron, a grate, an adsorption hole, a blow hole, an adsorption blow hole, and a coal layer. The guard iron is installed on the inner side of the boiler outer wall, and the wind chamber is arranged below the guard iron on both sides of the boiler furnace inside the boiler outer wall. The environmental protection core plate is installed above the wind chamber on both sides, and the environmental protection core plate is fixedly connected with the guard iron. A secondary air device is designed on the upper part of the environmental protection core plate, and the secondary air device of the environmental protection core plate includes a secondary air chamber, an adsorption hole and a blow hole. The grate is installed on the inner side of the boiler outer wall, and the coal layer is above the grate. The adsorption blow hole is arranged at the lower position of the environmental protection core plate, and the boiler drum is connected with the water pipe, and the boiler drum and the water pipe are fixed on the inner side of the furnace wall. The environmental protection equipment of the present invention will greatly reduce the emission of coal smoke and pollutants from the boiler, and the environmental pollution load.

[0005] However, when applied to the production of natural plant-based spices, multiple sets of machines are required to cooperate with each other, which leads to a long production cycle and the inability to achieve energy-saving effects. Summary of the invention

[0006] The present invention aims to solve at least one of the technical problems existing in the prior art; to this end, the present invention proposes an energy-saving boiler for the production of butyl lactone synthetic fragrances.

[0007] To achieve the above object, the present invention provides the following technical solution: an energy-saving boiler for the production of butyl lactone synthetic fragrance, comprising:

[0008] Boiler body used for production:

[0009] An energy-saving device, which is arranged inside the boiler body to save energy in production;

[0010] The energy-saving device includes an extraction assembly fixedly arranged inside the boiler body, the extraction assembly includes an extraction box A and an extraction box B, the extraction boxes A and B are provided with a crushing assembly A for crushing the raw materials, and the extraction boxes A and B are provided with an extrusion assembly for extruding the crushed raw materials below;

[0011] A combustion assembly, which is arranged at the bottom of the boiler body and is used to provide heat to the boiler. The combustion assembly includes a combustion chamber, a coal box is fixedly provided on one side of the combustion chamber, a crushing assembly B for crushing coal is provided inside the coal box, and a recovery assembly is fixedly connected to one side of the combustion chamber through a smoke exhaust pipe;

[0012] A cleaning component is arranged inside the extraction box A and the extraction box B and is used to clean the inner walls of the extraction box A and the extraction box B;

[0013] The distillation assembly is arranged on one side of the boiler body and is used for distilling and extracting spices.

[0014] As a further preferred embodiment of the present technical solution: the crushing assembly A comprises:

[0015] A driving shaft, the driving shaft is rotatably arranged inside the extraction box A and the extraction box B, and a crushing blade is fixedly provided on the driving shaft for crushing the raw material;

[0016] Motor A, wherein the motor A is fixedly arranged on the driving shaft on the extraction box A, and is used to provide power to the driving shafts in the extraction box A and the extraction box B.

[0017] As a further preferred embodiment of the present technical solution: the extrusion assembly comprises:

[0018] A filter plate, the filter plate is fixedly arranged inside the boiler body below the extraction box A and the extraction box B, a guide block is fixedly arranged on the filter plate, an electric telescopic rod B is fixedly arranged inside the guide block, and an extrusion plate is fixedly arranged at the end of the electric telescopic rod B for extruding the crushed raw materials;

[0019] A drainage plate is arranged below the filter plate, and a collecting box is fixedly provided at the end of the drainage plate.

[0020] As a further preferred embodiment of the present technical solution: the crushing assembly A further comprises:

[0021] The electric telescopic rod C is arranged on the inner wall of the boiler body. A push plate is fixedly provided at the end of the electric telescopic rod C. A cleaning brush is fixedly provided at the bottom of the push plate to push the waste residue remaining on the filter plate after being squeezed and to clean the mesh of the filter plate at the same time.

[0022] The waste slag box is arranged on the boiler body on the opposite side of the electric telescopic rod C. The bottom of the waste slag box is fixedly provided with an air hole for collecting the raw material waste slag.

[0023] As a further preferred embodiment of the present technical solution: the crushing assembly B comprises:

[0024] Crushing rollers, which are rotatably arranged inside the coal box, are connected to each other through belt transmission, and a motor C is fixed on one side of the crushing rollers for crushing the coal;

[0025] A carbon grate is slidably arranged inside the combustion chamber, a rotating shaft is rotatably arranged below the carbon grate, and a paddle is fixedly arranged on the rotating shaft for shaking the coal on the carbon grate to ensure full combustion of the coal.

[0026] As a further preferred embodiment of the present technical solution: the distillation assembly comprises:

[0027] A cooling box, the cooling box is arranged on one side of the boiler body, a cooling plate is fixed inside the cooling box, and a condenser is arranged inside the cooling box between the cooling plates for extracting the raw materials after distillation;

[0028] A liquid storage tank is arranged at the bottom of the cooling tank and is used to store the raw materials after distillation.

[0029] As a further preferred embodiment of the present technical solution: the recycling component comprises:

[0030] A filter box is arranged at one side of the combustion chamber, a plurality of purification plates are fixedly provided inside the filter box, and a recovery pipe fixedly connected to the coal box is fixedly provided on one side of the filter box for recovering the heat contained in the exhaust gas during combustion.

[0031] As a further preferred embodiment of the present technical solution: the cleaning component comprises:

[0032] The threaded rod A is rotatably arranged inside the extraction box A and the extraction box B. A cleaning scraper is provided on the threaded sleeve of the threaded rod for cleaning the residues stuck on the inner walls of the extraction box A and the extraction box B.

[0033] As a further preferred embodiment of the technical solution: a feed hopper is fixedly provided on one side of the extraction box A and the extraction box B, and a sealing plate B is movably provided on the feed hopper.

[0034] As a further preferred embodiment of the present technical solution: a collecting frame is slidably provided inside the waste slag box.

[0035] Compared with the prior art, the present invention has the following beneficial effects:

[0036] 1. In the present invention, the raw materials to be processed are crushed by the extraction box A and the extraction box B, and the crushed products are squeezed and extracted again by the extrusion component, and then the extruded products are pushed into the waste slag frame by the crushing component A, and the water in the boiler body is heated by the combustion component, so that the generated water vapor is distilled and extracted again for the product in the waste slag frame, thereby improving the utilization rate of its resources and reducing its production cost.

[0037] 2. In the present invention, the coal in the coal box is crushed by a crushing roller so that the size of the coal entering the combustion chamber is relatively uniform, and then the carbon grate is moved by a rotating shaft to reduce the phenomenon that the coal cannot be fully burned due to being too large or piled up. At the same time, the waste smoke generated by the combustion of the coal is collected through the smoke exhaust pipe and filtered through the filter box, and then the filtered waste smoke is transported to the coal box through the recovery pipe, and the coal is heated by the heat remaining in the waste smoke, so that the energy of the coal is fully released, thereby reducing its production cost.

[0038] 3. In the present invention, the raw materials remaining on the inner walls of the extraction box A and the extraction box B are cleaned by a cleaning scraper, so as to reduce the erosion of the inner walls of the extraction box A and the extraction box B by the raw material residues, thereby reducing the maintenance cost of the extraction box A and the extraction box B. BRIEF DESCRIPTION OF THE DRAWINGS

[0039] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention;

[0040] Figure 2 is a side view of the present invention;

[0041] Figure 3 It is a schematic diagram of the extraction box A and the cleaning assembly of the present invention;

[0042] Figure 4 is a cross-sectional view of a boiler body of the present invention;

[0043] Figure 5 is a schematic diagram of a combustion assembly of the present invention;

[0044] Figure 6 Schematic diagram of the distillation assembly of the present invention.

[0045] Legend: 1. Boiler body; 2. Extraction assembly; 201. Extraction box A; 202. Extraction box B; 203. Drive shaft; 204. Crushing blade; 205. Motor A; 206. Sealing plate A; 207. Electric telescopic rod A; 208. Filter plate; 209. Electric telescopic rod B; 210. Extrusion plate; 211. Collection box; 212. Electric telescopic rod C; 213. Push plate; 214. Waste slag box; 3. Combustion assembly; 301. Combustion chamber; 302. Carbon grate ; 303, rotating shaft; 304, paddle; 305, coal box; 306, crushing roller; 307, motor C; 4, recovery component; 401, smoke exhaust pipe; 402, filter box; 403, purification plate; 404, recovery pipe; 5, cleaning component; 501, threaded rod; 502, cleaning scraper; 503, motor B; 6, distillation component; 601, cooling box; 602, refrigeration plate; 603, gas pipe; 604, gas collecting hood; 605, condenser; 606, liquid storage tank. DETAILED DESCRIPTION

[0046] The technical solution of the present invention will be clearly and completely described below in conjunction with the embodiments. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0047] See also Figure 1-6 , the present application provides an energy-saving boiler for the production of butyl lactone synthetic fragrances, comprising;

[0048] Embodiment 1:

[0049] The boiler body 1 is provided with an energy-saving device inside the boiler body 1, and the energy-saving device includes: an extraction component 2, which is arranged inside the boiler body 1 for extracting raw materials, and the extraction component 2 includes an extraction box A201 and an extraction box B202 fixedly arranged inside the boiler body 1, and the extraction boxes A201 and B202 are both rotatably provided with a driving shaft 203 inside, and a crushing blade 204 is fixedly arranged on the driving shaft 203, and a motor A205 is fixedly arranged on the driving shaft 203 in the extraction box A201, and the driving shafts 203 are connected by belt transmission, and the bottoms of the extraction boxes A201 and B202 are both movably provided with sealing plates A206, and an electric telescopic rod A207 fixedly connected to the sealing plate A206 is fixedly arranged on the inner wall of the boiler body 1, and a motor A205 is fixedly arranged on the driving shaft 203 in the extraction box A201. A filter plate 208 is fixedly provided inside the boiler body 1 below the extraction box A201 and the extraction box B202, a guide block is fixedly provided on the filter plate 208, an electric telescopic rod B209 is fixedly provided inside the guide block, an extrusion plate 210 is fixedly provided at the end of the electric telescopic rod B209, a drainage plate is fixedly provided below the filter plate 208, a collecting box 211 is fixedly provided at the end of the drainage plate, an electric telescopic rod C212 is fixedly provided on the inner wall of the boiler body 1 on one side of the filter plate 208, a push plate 213 is fixedly provided at the end of the electric telescopic rod C212, a cleaning brush is fixedly provided at the bottom of the push plate 213, a waste slag box 214 is fixedly provided on the boiler body 1 on the opposite side of the electric telescopic rod C212, and an air vent is fixedly provided at the bottom of the waste slag box 214

[0050] The motor A205 drives the driving shaft 203 in the extraction box A201 and the extraction box B202 to rotate, and the crushing blade 204 on the driving shaft 203 crushes the product, and the crushed product falls onto the filter plate 208, and then the electric telescopic rod B209 drives the extrusion plate 210 to squeeze the raw materials remaining on the filter plate 208, so as to fully extract the original liquid, and then the electric telescopic rod C212 drives the push plate 213 to push the residue on the filter plate 208 into the waste residue box 214, and at the same time, the filter plate 208 is cleaned by the cleaning brush on the push plate 213, so as to improve the utilization rate of its resources and reduce its production cost.

[0051] Embodiment 2:

[0052] The combustion assembly 3 is arranged at the bottom of the boiler body 1 to provide heat to the boiler. The combustion assembly 3 includes a combustion chamber 301 fixedly arranged at the bottom of the boiler body 1. A limit plate is fixedly arranged inside the combustion chamber 301. A carbon grate 302 is slidably arranged on the limit plate. A rotating shaft 303 is rotatably arranged below the carbon grate 302. A paddle 304 is fixedly arranged on the rotating shaft 303. A coal box 305 is fixedly arranged on one side of the combustion chamber 301. A crushing roller 306 is rotatably arranged inside the coal box 305. The crushing rollers 306 are connected to each other through a belt transmission. A motor C307 is fixedly provided on one side of the crushing roller 306, and the output end of the motor C307 is fixedly connected to the rotating shaft 303 through a belt. A recovery component 4 is arranged on one side of the combustion chamber 301 to recover the heat contained in the exhaust gas during combustion. The recovery component 4 includes a smoke exhaust pipe 401, and a filter box 402 is fixedly connected to the end of the smoke exhaust pipe 401. A plurality of purification plates 403 are fixedly provided inside the filter box 402. A recovery pipe 404 fixedly connected to the coal box 305 is fixedly provided on one side of the filter box 402.

[0053] The motor C307 drives the crushing roller 306 to rotate, thereby crushing the coal in the coal box 305, so that the size of the coal entering the combustion chamber 301 is relatively uniform, and then the belt drives the rotating shaft 303 to rotate, and the carbon grate 302 is moved by the paddle 304 on the rotating shaft 303 to reduce the phenomenon that the coal cannot be fully burned due to being too large or piled up. At the same time, the waste smoke generated by the combustion of the coal is collected through the smoke exhaust pipe 401, and filtered through the purification plate 403 inside the filter box 402, and then the filtered waste smoke is transported to the coal box 305 through the recovery pipe 404, and the coal is heated by the hot air remaining in the waste smoke, so that the energy of the coal is fully released, thereby reducing its production cost.

[0054] Embodiment 3:

[0055] A cleaning component 5, a threaded rod 501 is rotatably provided inside the extraction box A201 and the extraction box B202, a cleaning scraper 502 is threadedly sleeved on the threaded rod 501, a motor B503 is fixedly provided on the threaded rod 501 inside the extraction box A201, and the threaded rods 501 are connected by belt drive, a distillation component 6 is arranged on one side of the boiler body 1 for distilling spices, the distillation component 6 includes a cooling box 601 fixedly provided on one side of the boiler body 1, a refrigeration plate 602 is fixed inside the cooling box 601, an air supply pipe 603 is fixedly provided inside the boiler body 1, an air collecting hood 604 is fixedly provided at the end of the air supply pipe 603, one end of the air supply pipe 603 is fixedly connected to a condenser 605 arranged inside the cooling box 601, and a liquid storage tank 606 is fixedly provided at the end of the condenser 605.

[0056] The threaded rod 501 is driven to rotate by the motor C307, thereby driving the cleaning scraper 502 on the threaded rod 501 to move inside the extraction box A201 and the extraction box B202, thereby cleaning the raw materials remaining on the inner walls of the extraction box A201 and the extraction box B202, reducing the erosion of the inner walls of the extraction box A201 and the extraction box B202 by the raw material residue, thereby reducing the maintenance cost of the extraction box A201 and the extraction box B202.

[0057] Working principle:

[0058] The raw materials to be processed are placed in the crushing box A and the crushing box B, and then the motor A205 drives the driving shaft 203 to rotate, and the crushing blade 204 on the driving shaft 203 crushes the product. When the crushing is completed, the electric telescopic rod A207 drives the sealing plate A206 to move, so that the crushed raw materials fall onto the filter plate 208, and at the same time, the motor B503 drives the threaded rod 501 to rotate, so that the cleaning scraper 502 moves in the extraction box A201 and the extraction box B202, so as to clean the residual on the inner wall of the extraction box A201 and the extraction box B202. The raw material is cleaned, and the raw material liquid produced after the raw material is crushed is drained into the collection box 211 through the drainage plate, and then the extrusion plate 210 is driven by the electric telescopic rod B209 to squeeze the raw material remaining on the filter plate 208, so as to fully extract the liquid, and then the push plate 213 is driven by the electric telescopic rod C212 to push the residue on the filter plate 208 into the waste slag box 214, and the filter plate 208 is cleaned by the cleaning brush on the push plate 213. While the raw material is crushed, the crushing roller 306 in the coal box 305 is driven by the motor B503 to rotate. The coal is crushed by the movement of the belt, so that the size of the coal entering the combustion chamber 301 is relatively uniform, and the rotating shaft 303 in the combustion chamber 301 is driven to rotate by the belt, and the carbon grate 302 is moved by the paddle 304 on the rotating shaft 303 to reduce the phenomenon that the coal cannot be fully burned due to being too large or piled up. At the same time, the waste smoke generated by the combustion of the coal is collected by the exhaust pipe 401, and filtered and purified by the purification plate 403 in the filter box 402, and then the filtered waste smoke is transported to the coal box 305 through the recovery pipe 404, and then the waste smoke is collected by the exhaust pipe 401. The hot air remaining in the exhaust smoke is used to heat the coal, and the water in the boiler body 1 is heated through the combustion chamber 301, so that the generated water vapor is used to distill and extract the product in the waste slag frame again. At the same time, the raw liquid in the collection box 211 is heated and vaporized, and the vaporized raw liquid is collected by the gas collecting hood 604, and transported to the condenser 605 in the cooling box 601 through the gas pipe 603, so as to distill and extract the raw liquid, and collect the distilled fragrance through the liquid storage tank 606. Through this process, the production of fragrance is realized, and then the energy saving effect is achieved.

[0059] The above embodiments are only used to illustrate the technical method of the present invention rather than to limit it. Although the present invention has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical method of the present invention may be modified or replaced by equivalents without departing from the spirit and scope of the technical method of the present invention.

Claims

1. An energy-saving boiler for the production of butyl lactone synthetic fragrances, characterized in that: include: Boiler body used for production: An energy-saving device, which is arranged inside the boiler body to save energy in production; The energy-saving device includes an extraction assembly fixedly arranged inside the boiler body, the extraction assembly includes an extraction box A and an extraction box B, the extraction boxes A and B are provided with a crushing assembly A for crushing the raw materials, and the extraction boxes A and B are provided with an extrusion assembly for extruding the crushed raw materials below; A combustion assembly, which is arranged at the bottom of the boiler body and is used to provide heat to the boiler. The combustion assembly includes a combustion chamber, a coal box is fixedly provided on one side of the combustion chamber, a crushing assembly B for crushing coal is provided inside the coal box, and a recovery assembly is fixedly connected to one side of the combustion chamber through a smoke exhaust pipe; A cleaning component is arranged inside the extraction box A and the extraction box B and is used to clean the inner walls of the extraction box A and the extraction box B; The distillation assembly is arranged on one side of the boiler body and is used for distilling and extracting spices.

2. The energy-saving boiler for the production of butyl lactone synthetic fragrance according to claim 1, characterized in that: The crushing assembly A comprises: A driving shaft, the driving shaft is rotatably arranged inside the extraction box A and the extraction box B, and a crushing blade is fixedly provided on the driving shaft for crushing the raw material; Motor A, wherein the motor A is fixedly arranged on the driving shaft on the extraction box A, and is used to provide power to the driving shafts in the extraction box A and the extraction box B.

3. The energy-saving boiler for the production of butyl lactone synthetic fragrance according to claim 1, characterized in that: The extrusion assembly comprises: A filter plate, the filter plate is fixedly arranged inside the boiler body below the extraction box A and the extraction box B, a guide block is fixedly arranged on the filter plate, an electric telescopic rod B is fixedly arranged inside the guide block, and an extrusion plate is fixedly arranged at the end of the electric telescopic rod B for extruding the crushed raw materials; A drainage plate is arranged below the filter plate, and a collecting box is fixedly provided at the end of the drainage plate.

4. The energy-saving boiler for the production of butyl lactone synthetic fragrance according to claim 1, characterized in that: The crushing assembly A also includes: The electric telescopic rod C is arranged on the inner wall of the boiler body. A push plate is fixedly provided at the end of the electric telescopic rod C. A cleaning brush is fixedly provided at the bottom of the push plate to push the waste residue remaining on the filter plate after being squeezed and to clean the mesh of the filter plate at the same time. The waste slag box is arranged on the boiler body on the opposite side of the electric telescopic rod C. The bottom of the waste slag box is fixedly provided with an air hole for collecting the raw material waste slag.

5. The energy-saving boiler for the production of butyl lactone synthetic fragrance according to claim 1, characterized in that: The crushing assembly B comprises: Crushing rollers, which are rotatably arranged inside the coal box, are connected to each other through belt transmission, and a motor C is fixed on one side of the crushing rollers for crushing the coal; A carbon grate is slidably arranged inside the combustion chamber, a rotating shaft is rotatably arranged below the carbon grate, and a paddle is fixedly arranged on the rotating shaft for shaking the coal on the carbon grate to ensure full combustion of the coal.

6. The energy-saving boiler for the production of butyl lactone synthetic fragrance according to claim 1, characterized in that: The distillation assembly comprises: A cooling box, the cooling box is arranged on one side of the boiler body, a cooling plate is fixed inside the cooling box, and a condenser is arranged inside the cooling box between the cooling plates for extracting the raw materials after distillation; A liquid storage tank is arranged at the bottom of the cooling tank and is used for storing the raw materials after distillation.

7. The energy-saving boiler for the production of butyl lactone synthetic fragrance according to claim 1, characterized in that: The recycling assembly comprises: A filter box is arranged at one side of the combustion chamber, a plurality of purification plates are fixedly provided inside the filter box, and a recovery pipe fixedly connected to the coal box is fixedly provided on one side of the filter box for recovering the heat contained in the exhaust gas during combustion.

8. The energy-saving boiler for the production of butyl lactone synthetic fragrance according to claim 1, characterized in that: The cleaning component includes: The threaded rod A is rotatably arranged inside the extraction box A and the extraction box B. A cleaning scraper is provided on the threaded sleeve of the threaded rod for cleaning the residues adhering to the inner walls of the extraction box A and the extraction box B after being crushed.

9. The energy-saving boiler for the production of butyl lactone synthetic fragrance according to claim 1, characterized in that: A feed hopper is fixedly provided on one side of the extraction box A and the extraction box B, and a sealing plate B is movably provided on the feed hopper.

10. The energy-saving boiler for the production of butyl lactone synthetic fragrance according to claim 4, characterized in that: A collecting frame is slidably disposed inside the waste slag box.

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