Bar heating device for solar aluminum frame

Abstract

The invention relates to the field of solar aluminum frame machining, in particular to a solar aluminum frame bar heating device which comprises a feeding mechanism, the feeding mechanism comprises a conveying supporting frame and a feeding air cylinder, a fixing piece and a feeding frame are fixedly connected to one side of the conveying supporting frame, and the feeding air cylinder is fixedly installed at one end of the upper portion of the conveying supporting frame; the output end of the feeding air cylinder is fixedly connected with a feeding plate, a plurality of evenly-distributed material stopping blocks are fixedly installed on the side, away from the feeding frame, of the upper surface of the material conveying supporting frame, and a plurality of evenly-distributed material conveying wheel sets are fixedly installed on one side of the output end of the feeding air cylinder. Rod materials are rolled and conveyed to the conveying wheel set above the conveying supporting frame through the lifting hook, the stop block prevents the rod materials from falling off and hurting personnel, the feeding air cylinder pushes the rod materials to be conveyed into the heating furnace to be heated, the feeding mode can adapt to the rod materials of different sizes and shapes, and the rod materials can be heated only by adjusting the pushing force of the air cylinder. And feeding operation of various rod materials is achieved, and high universality and flexibility are achieved.

Description

Technical Field

[0001] The invention relates to a solar aluminum frame processing device, in particular to a rod heating device for a solar aluminum frame, and belongs to the field of solar aluminum frame processing. Background Art

[0002] The rod heating device is a device used to heat the rod, which is usually widely used in the fields of metal processing, material heat treatment, etc. In modern industrial production, rods are widely used in various fields as an important raw material, such as machinery manufacturing, metal processing, building materials, etc. In many processing techniques, the rod needs to be heated to reach the appropriate processing temperature, thereby improving the plasticity, processability and performance of the material.

[0003] Traditional rod heating devices have some shortcomings in rod conveying. Traditional rod conveying devices are usually designed for rods in a specific size range. Different types of rods may have different shapes, and steel of different weights cannot be evenly conveyed, which may cause damage to the rods, thus affecting subsequent work and product quality.

[0004] Therefore, it is urgent to improve the rod heating device for the aluminum frame to solve the above-mentioned problems. Summary of the invention

[0005] The purpose of the present invention is to provide a rod heating device for a solar aluminum frame, which can push the rod material into a heating furnace for heating treatment through a feeding cylinder. This feeding method can adapt to rod materials of different sizes and shapes. It only needs to adjust the thrust of the cylinder according to the specific situation of the rod material to realize the feeding operation of various rod materials.

[0006] In order to achieve the above object, the main technical solutions adopted by the present invention include:

[0007] The transmission gear of the present invention is a gear that is connected with the transmission gear of the present invention, and the gear is connected with the transmission gear of the present invention on the one hand, and the gear is connected with the transmission gear of the present invention on the other hand, and the gear is connected with the transmission gear of the present invention on the other hand.

[0008] The feeding mechanism includes a feeding support frame and a feeding cylinder, the feeding support frame is fixedly connected to the fixing part and the feeding frame on one side, the feeding cylinder is fixedly installed on the upper end of the feeding support frame, the feeding plate is fixedly connected to the output end of the feeding cylinder, a plurality of evenly distributed stop blocks are fixedly installed on the upper surface of the feeding support frame away from the feeding frame, and a plurality of evenly distributed feeding wheel groups are fixedly installed on one side of the output end of the feeding cylinder.

[0009] Preferably, a heating furnace is fixedly installed at one end of the feed support frame away from the feed cylinder, and the heating furnace includes a furnace body and heating resistor blocks evenly distributed inside the furnace body. Feeding gears are rotatably connected at both ends of the furnace body, and a feeding hinge is meshed on the feeding gear. The feeding gear is fixedly connected to one side of the feed support frame with a feeding motor, and the feeding motor is fixedly installed on the furnace body.

[0010] Preferably, a power distribution cabinet is fixedly mounted on one side of the furnace body, and an operating table is rotatably connected to the other side of the power distribution cabinet on the furnace body.

[0011] Preferably, a hot cutting device is fixedly installed at one end of the furnace body away from the material feeding support frame, and the hot cutting device includes a base, a knife guard frame and a hydraulic cylinder. A hydraulic cylinder is fixedly installed above the base, and a cutting knife is fixedly connected to the output end of the hydraulic cylinder. The cutting knife is slidably connected to the inside of the knife guard frame, and the knife guard frame is fixedly installed above the inside of the base. A cutting seat is fixedly installed inside the base below the knife guard frame.

[0012] Preferably, a feed table is fixedly installed on one side of the cutting seat, a square groove is provided on the upper surface of the feed table located on one side of the cutting seat, and a first material blocking hook is rotatably connected inside, a first spring is fixedly connected to one side of the first material blocking hook, and the other end of the first spring is fixedly installed on the feed table.

[0013] Preferably, the base is slidably connected to a first sliding block located on one side of the feed platform, the first sliding block is threadedly connected to a first screw rod, the first screw rod is rotatably connected to the base, the first screw rod is fixedly connected to a first motor at one end away from the feed platform, and the first motor is fixedly installed on one side of the base.

[0014] Preferably, a pushing cylinder is fixedly mounted on the first sliding block, and a pushing plate is fixedly connected to the output end of the pushing cylinder.

[0015] Preferably, a second screw rod is rotatably connected to the base below the feed platform, and a second motor is fixedly connected to one end of the second screw rod away from the feed platform, and the second motor is fixedly mounted on one side of the base.

[0016] Preferably, a second sliding block is threadedly connected to the second screw rod, and the second sliding block is slidably connected to the base.

[0017] Preferably, a second material-stopping hook is rotatably connected in a groove provided on the upper surface of the second sliding block, one end of the second material-stopping hook is fixedly connected to a second spring, and the other end of the second spring is fixedly connected to the second material-stopping hook.

[0018] The present invention has at least the following beneficial effects:

[0019] 1. The rod material is rolled up and sent to the feeding wheel group above the feeding support frame through the lifting hook. The blocking block prevents the rod material from falling off under the action of inertia, which may cause harm to personnel. At the same time, the feeding cylinder pushes the rod material to the heating furnace for heating treatment. This feeding method can adapt to rod materials of different sizes and shapes. It only needs to adjust the thrust of the cylinder according to the specific situation of the rod material to realize the feeding operation of various rod materials. It has high versatility and flexibility.

[0020] 2. The position of the first sliding block is adjusted by the first motor, so that the push cylinder moves to the optimal force point of the rod material after cutting, so as to achieve accurate positioning of the cut material, ensure that the pushing force acts evenly on the rod material, avoid problems such as offset and deformation of the rod material after cutting due to inaccurate pushing position, and improve the cutting accuracy and quality.

[0021] 3. The first material stopper hook prevents the rod material from slipping, and more effectively positions the pre-cut rod material, enabling precise cutting to prevent material waste. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] The drawings described herein are used to provide a further understanding of the present application and constitute a part of the present application. The illustrative embodiments of the present application and their descriptions are used to explain the present application and do not constitute an improper limitation on the present application. In the drawings:

[0023] Figure 1 The overall structure diagram of the rod heating device provided by the present invention;

[0024] Figure 2 A diagram of the conveying and discharging structure provided by the present invention;

[0025] Figure 3 A cross-sectional view of the internal structure of the heating furnace provided by the present invention;

[0026] Figure 4 A top view of a heating furnace provided by the present invention;

[0027] Figure 5 A cross-sectional view of the thermal cutting device provided by the present invention;

[0028] Figure 6 A cross-sectional view of the thermal cutting positioning structure provided by the present invention;

[0029] Figure 7 A structural diagram of the cut material size positioning device provided by the present invention;

[0030] Figure 8 This is a cross-sectional view of the positioning device structure provided by the present invention.

[0031] In the figure, 1, feeding device; 2, feeding mechanism; 3, heating furnace; 4, operating table; 5, hot cutting device; 101, fixing member; 102, main gear; 103, first rotating rod; 104, chain; 105, secondary gear; 106, second rotating rod; 107, lifting hinge; 108, driven gear; 109, lifting hook; 110, feeding rack; 111, servo motor; 201, feeding support rack; 202, feeding cylinder; 203, feeding plate; 204, blocking block; 205, feeding wheel group; 301, furnace body; 302, heating resistor block; 303, feeding motor; 304, power distribution cabinet; 305, feeding gear; 306, feeding hinge; 501, hydraulic cylinder; 502, knife guard; 503, cutting knife; 504, cutting seat; 505, first material stop hook; 506, first spring; 507, feeding platform; 508, base; 509, pushing cylinder; 510, pushing plate; 511, first sliding block; 512, first screw rod; 513, first motor; 514, second screw rod; 515, second sliding block; 516, second motor; 517, second spring; 518, second material stop hook. DETAILED DESCRIPTION

[0032] The following will describe the implementation methods of the present application in detail with the help of accompanying drawings and examples, so that the implementation process of how the present application uses technical means to solve technical problems and achieve technical effects can be fully understood and implemented accordingly.

[0033] like Figure 1-Figure 8 As shown, the present embodiment provides a solar aluminum frame rod heating device, comprising a feeding device 1 and a feeding mechanism 2 fixedly mounted on one side of the feeding device 1.

[0034] The feeding device 1 includes a fixing member 101 and a servo motor 111. The fixing member 101 is rotatably connected to a second rotating rod 106 and passes through both ends of the fixing member 101. A first rotating rod 103 is rotatably connected to the fixing member 101 below. A loading rack 110 is provided on both sides of the fixing member 101. The second rotating rod 106 and both ends of the first rotating rod 103 are rotatably mounted on the loading rack 110. A secondary gear 106 is fixedly installed on both ends of the second rotating rod 106 and located inside the loading rack 110. 5. A driven gear 108 is fixedly installed at both ends of the first rotating rod 103 and on the same side of the secondary gear 105. A lifting hinge 107 is meshedly connected to the secondary gear 105 and the driven gear 108. A lifting hook 109 is fixedly installed on the lifting hinge 107. A main gear 102 is fixedly installed on one side of the fixing member 101 on the first rotating rod 103. A chain 104 is meshedly connected to the main gear 102. The other side of the chain 104 is meshedly connected to the output end of the servo motor 111.

[0035] The loading mechanism 2 includes a feeding support frame 201 and a feeding cylinder 202. One side of the feeding support frame 201 is fixedly connected to a fixing part 101 and a loading frame 110. The feeding cylinder 202 is fixedly installed at one end above the feeding support frame 201. The output end of the feeding cylinder 202 is fixedly connected to a feeding plate 203. A plurality of evenly distributed stop blocks 204 are fixedly installed on the side of the upper surface of the feeding support frame 201 away from the loading frame 110. A plurality of evenly distributed feeding wheel groups 205 are fixedly installed on one side of the output end of the feeding cylinder 202.

[0036] The long rod material is placed on the loading rack 110. Through the inclined structure on the loading rack 110, the rod material is offset to one side of the loading mechanism 2. The servo motor 111 is started to drive the lifting hinge 107 to rotate. The rod material is hooked by the lifting hook 109 and rolled to the feeding wheel group 205 above the feeding support frame 201. The blocking block 204 prevents the rod material from falling off due to inertia and causing harm to personnel. At the same time, the feeding cylinder 202 pushes the rod material to the inside of the heating furnace 3 for heating treatment. This feeding method can adapt to rod materials of different sizes and shapes. It only needs to adjust the thrust of the cylinder according to the specific situation of the rod material to realize the feeding operation of various rod materials. It has high versatility and flexibility.

[0037] Further, such as Figure 3 , Figure 4 As shown; a heating furnace 3 is fixedly installed on one end of the feeding support frame 201 away from the feeding cylinder 202, the heating furnace 3 includes a furnace body 301 and heating resistor blocks 302 evenly distributed inside the furnace body 301, and feeding gears 305 are rotatably connected at both ends inside the furnace body 301, and a feeding hinge 306 is meshedly connected to the feeding gear 305. The feeding gear 305 is located on one side of the feeding support frame 201 and is fixedly connected to a feeding motor 303, and the feeding motor 303 is fixedly installed on the furnace body 301.

[0038] A power distribution cabinet 304 is fixedly installed on one side of the furnace body 301 , and an operating table 4 is rotatably connected to the other side of the power distribution cabinet 304 on the furnace body 301 .

[0039] A number of heating resistor blocks 302 are evenly distributed inside the heating furnace 3 to heat the rod material. At the same time, the rod material can be moved along a predetermined trajectory in the heating furnace 3 under the transmission of the feeding motor 303, thereby avoiding the deviation or accumulation of the rod material, thereby making the heating process more uniform.

[0040] Further, such as Figure 5 , Figure 6 As shown; a hot cutting device 5 is fixedly installed at one end of the furnace body 301 away from the feeding support frame 201, and the hot cutting device 5 includes a base 508, a knife guard 502 and a hydraulic cylinder 501. The hydraulic cylinder 501 is fixedly installed above the base 508, and a cutting knife 503 is fixedly connected to the output end of the hydraulic cylinder 501. The cutting knife 503 is slidably connected to the inside of the knife guard 502, and the knife guard 502 is fixedly installed above the inside of the base 508. A cutting seat 504 is fixedly installed inside the base 508 below the knife guard 502.

[0041] A feed table 507 is fixedly installed on one side of the cutting seat 504. A square groove is opened on the upper surface of the feed table 507, and a first material blocking hook 505 is rotatably connected inside. A first spring 506 is fixedly connected to one side of the first material blocking hook 505, and the other end of the first spring 506 is fixedly installed on the feed table 507.

[0042] The heated rod material is transmitted to the lower end of the hydraulic cylinder 501, and the first material stopper hook 505 prevents the rod material from slipping, and the pre-cut rod material is positioned more effectively so that it can be accurately cut to prevent material waste. The pushing cylinder 509 pushes the cut rod material, and the first material stopper hook 505 is squeezed into the feed table 507 through the extrusion force, and the cut material slides along the feed table 507 into the material receiving bin.

[0043] Going further, Figure 7 , Figure 8 As shown; a first sliding block 511 is slidably connected to the base 508 at one side of the feed platform 507, the first sliding block 511 is threadedly connected to the first screw rod 512, the first screw rod 512 is rotatably connected to the base 508, and the first motor 513 is fixedly connected to one end of the first screw rod 512 away from the feed platform 507, and the first motor 513 is fixedly installed on one side of the base 508.

[0044] A pushing cylinder 509 is fixedly mounted on the first sliding block 511 , and a pushing plate 510 is fixedly connected to the output end of the pushing cylinder 509 .

[0045] The material cut by the cutting knife 503 is pushed to the feed platform 507 through the feeding hinge 306, and the position of the first sliding block 511 is adjusted by the first motor 513 to move the pushing cylinder 509 to the middle position of the rod material after cutting, thereby achieving accurate positioning of the cut material and ensuring that the pushing force acts evenly on the rod material, avoiding problems such as offset and deformation of the rod material after cutting due to inaccurate pushing position, thereby improving the cutting accuracy and quality.

[0046] Further, if Figure 7 , Figure 8 As shown; a second screw rod 514 is rotatably connected to the base 508 below the feed platform 507, and a second motor 516 is fixedly connected to one end of the second screw rod 514 away from the feed platform 507, and the second motor 516 is fixedly mounted on one side of the base 508.

[0047] The second screw rod 514 is threadedly connected with a second sliding block 515 , and the second sliding block 515 is slidably connected to the base 508 .

[0048] The second sliding block 515 has a groove on its upper surface in which a second material-stopping hook 518 is rotatably connected. One end of the second material-stopping hook 518 is fixedly connected to a second spring 517 , and the other end of the second spring 517 is fixedly connected to the second material-stopping hook 518 .

[0049] The second motor 516 is started to quickly adjust the position of the second sliding block 515 through the second screw rod 514 to achieve positioning of different sizes. The second sliding block 515 is moved by the second screw rod 514 for positioning, which can ensure that the result of each positioning has good accuracy and repeatability.

[0050] like Figure 1-Figure 3As shown, the principle of a solar aluminum frame rod heating device provided in this embodiment is as follows: a long rod is placed on a loading rack 110, and the rod is offset to one side of the loading mechanism 2 through the inclined structure on the loading rack 110, and the servo motor 111 is started to drive the lifting hinge 107 to rotate, and the rod is hooked by the lifting hook 109 to be rolled to the feeding wheel group 205 above the feeding support frame 201, and the blocking block 204 prevents the rod from falling off due to inertia, thereby causing harm to personnel, and at the same time, the feeding cylinder 202 pushes the rod to the inside of the heating furnace 3 The rod material is heated by the feed motor 303, and the rod material is moved along a predetermined trajectory in the heating furnace 3, thereby avoiding the deviation or accumulation of the rod material, thereby making the heating process more uniform. The material is sent to the lower end of the hydraulic cylinder 501, and the first material stopper hook 505 prevents the rod material from slipping, and the pre-cut rod material is more effectively positioned so that it can be accurately cut to prevent material waste. The push cylinder 509 pushes the cut rod material, and the first material stopper hook 505 is squeezed into the inside of the feed table 507 through the extrusion force. The cut material slides along the feed table 507 to the inside of the receiving bin. The material cut by the cutting knife 503 is pushed to the feed table 507 through the feeding hinge 306, and the position of the first sliding block 511 is adjusted by the first motor 513. The push cylinder 509 is positioned so that it moves to the middle position of the rod material after cutting, thereby achieving accurate positioning of the cut material and ensuring that the pushing force acts evenly on the rod material, thereby avoiding problems such as offset and deformation of the rod material after cutting due to inaccurate pushing position, thereby improving the cutting accuracy and quality. The second motor 516 is started to quickly adjust the position of the second sliding block 515 through the second screw rod 514 to achieve positioning of different sizes. Positioning by moving the second sliding block 515 through the second screw rod 514 can ensure that the result of each positioning has good accuracy and repeatability.

[0051] For example, certain words are used in the specification and claims to refer to specific components. Those skilled in the art should understand that hardware manufacturers may use different terms to refer to the same component. This specification and claims do not use differences in names as a way to distinguish components, but use differences in the functions of components as the criteria for distinction. For example, "including" mentioned throughout the specification and claims is an open term, so it should be interpreted as "including but not limited to". "Approximately" means that within an acceptable error range, those skilled in the art can solve technical problems within a certain error range and basically achieve technical effects.

[0052] It should be noted that the terms "include", "comprises" or any other variations thereof are intended to cover non-exclusive inclusion, so that a product or system including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such product or system. In the absence of more restrictions, the elements defined by the sentence "comprises a ..." do not exclude the existence of other identical elements in the product or system including the elements.

[0053] The above description shows and describes several preferred embodiments of the present invention, but as mentioned above, it should be understood that the present invention is not limited to the form disclosed herein, and should not be regarded as excluding other embodiments, but can be used in various other combinations, modifications and environments, and can be modified within the scope of the invention concept described herein through the above teachings or the technology or knowledge of the relevant field. Changes and variations made by those skilled in the art do not depart from the spirit and scope of the present invention, and should be within the scope of protection of the claims attached to the present invention.

Claims

1. A solar aluminum frame bar heating device, comprising a feeding device (1) and a feeding mechanism (2) fixedly mounted on one side of the feeding device (1), characterized in that: The feeding device (1) comprises a fixing member (101) and a servo motor (111); the fixing member (101) is rotatably connected to a second rotating rod (106) which passes through both ends of the fixing member (101); a first rotating rod (103) is rotatably connected below the fixing member (101); a loading rack (110) is provided on both sides of the fixing member (101); the second rotating rod (106) and both ends of the first rotating rod (103) are rotatably mounted on the loading rack (110); and secondary gears (106) are fixedly mounted on both ends of the second rotating rod (106) and located inside the loading rack (110). 5), driven gears (108) are fixedly installed at both ends of the first rotating rod (103) and on the same side of the secondary gear (105), the secondary gear (105) and the driven gear (108) are meshedly connected with a lifting hinge (107), and a lifting hook (109) is fixedly installed on the lifting hinge (107), and a main gear (102) is fixedly installed on the first rotating rod (103) on one side of the fixing member (101), and a chain (104) is meshedly connected to the main gear (102), and the other side of the chain (104) is meshedly connected to the output end of the servo motor (111); The feeding mechanism (2) comprises a feeding support frame (201) and a feeding cylinder (202); the fixing member (101) and the feeding frame (110) are fixedly connected to one side of the feeding support frame (201); the feeding cylinder (202) is fixedly mounted on one end above the feeding support frame (201); a feeding plate (203) is fixedly connected to the output end of the feeding cylinder (202); a plurality of evenly distributed blocking blocks (204) are fixedly mounted on the side of the upper surface of the feeding support frame (201) away from the feeding frame (110); and a plurality of evenly distributed feeding wheel groups (205) are fixedly mounted on one side of the output end of the feeding cylinder (202).

2. A solar aluminum frame bar heating device according to claim 1, characterized in that: A heating furnace (3) is fixedly mounted on one end of the feed support frame (201) away from the feed cylinder (202); the heating furnace (3) comprises a furnace body (301) and heating resistor blocks (302) evenly distributed inside the furnace body (301); feed gears (305) are rotatably connected at both ends inside the furnace body (301); a feed hinge (306) is meshingly connected to the feed gear (305); the feed gear (305) is located on one side of the feed support frame (201) and is fixedly connected to a feed motor (303); the feed motor (303) is fixedly mounted on the furnace body (301).

3. A solar aluminum frame bar heating device according to claim 2, characterized in that: A power distribution cabinet (304) is fixedly mounted on one side of the furnace body (301), and an operating table (4) is rotatably connected to the other side of the power distribution cabinet (304) on the furnace body (301).

4. A solar aluminum frame bar heating device according to claim 3, characterized in that: A hot cutting device (5) is fixedly installed at one end of the furnace body (301) away from the material feeding support frame (201), and the hot cutting device (5) comprises a base (508), a knife guard (502) and a hydraulic cylinder (501). The hydraulic cylinder (501) is fixedly installed above the base (508), and a cutting knife (503) is fixedly connected to the output end of the hydraulic cylinder (501). The cutting knife (503) is slidably connected to the inside of the knife guard (502), and the knife guard (502) is fixedly installed above the inside of the base (508). A cutting seat (504) is fixedly installed inside the base (508) below the knife guard (502).

5. The solar aluminum frame bar heating device according to claim 4 is characterized in that: A feed table (507) is fixedly mounted on one side of the cutting seat (504); a square groove is provided on the upper surface of the feed table (507) located on one side of the cutting seat (504), and a first material blocking hook (505) is rotatably connected inside the feed table; a first spring (506) is fixedly connected to one side of the first material blocking hook (505); and the other end of the first spring (506) is fixedly mounted on the feed table (507).

6. The solar aluminum frame bar heating device according to claim 5 is characterized in that: A first sliding block (511) is slidably connected to the base (508) at one side of the feed platform (507); the first sliding block (511) is threadedly connected to a first screw rod (512); the first screw rod (512) is rotatably connected to the base (508); a first motor (513) is fixedly connected to one end of the first screw rod (512) away from the feed platform (507); and the first motor (513) is fixedly mounted on one side of the base (508).

7. A solar aluminum frame bar heating device according to claim 6, characterized in that: A material pushing cylinder (509) is fixedly mounted on the first sliding block (511), and a material pushing plate (510) is fixedly connected to the output end of the material pushing cylinder (509).

8. The solar aluminum frame bar heating device according to claim 6 is characterized in that: A second screw rod (514) is rotatably connected to the base (508) below the feed platform (507); a second motor (516) is fixedly connected to one end of the second screw rod (514) away from the feed platform (507); and the second motor (516) is fixedly mounted on one side of the base (508).

9. The solar aluminum frame bar heating device according to claim 8, characterized in that: A second sliding block (515) is threadedly connected to the second screw rod (514), and the second sliding block (515) is slidably connected to the base (508).

10. The solar aluminum frame bar heating device according to claim 9, characterized in that: A second material stopping hook (518) is rotatably connected in a groove provided on the upper surface of the second sliding block (515); one end of the second material stopping hook (518) is fixedly connected to a second spring (517); and the other end of the second spring (517) is fixedly connected to the second material stopping hook (518).

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