Testing device for transmission chain of wind turbine generator
By designing a wind turbine drive chain test device with movable support components and drive mechanisms, the problem of inefficient testing of existing equipment is solved, and efficient testing and versatility of various types of wind turbines is achieved, and the installation and testing of different models is adapted to different models of installation and testing need.
Patent Information
- Application Number
- CN202411380343.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-30
- Publication Date
- 2024-12-10
AI Technical Summary
The existing wind turbine transmission chain test equipment can only meet the test of a single type of wind turbine, resulting in inefficient testing and cannot adapt to the installation and testing of different types of wind turbines.
A test device for the transmission chain of the wind turbine unit is designed, including a movable support assembly, an adjustment mechanism and a driving mechanism. The support height and angle of the transmission chain are adjusted by lifting the drive member and articulating the shaft, and the drive motor drives the transmission chain to rotate to achieve Tests for various angles and models to avoid replacing the support structure.
It realizes efficient tests of the transmission chains of various types of wind turbines, improves test efficiency and versatility, and does not need to replace the support structure, and adapts to the installation and testing of different types of wind turbines.
Smart Images

Figure CN119104298A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of wind turbine test equipment, and in particular to a test device for a transmission chain of a wind turbine. Background Art
[0002] Wind turbines are usually installed horizontally on the tower. Under the dual effects of the gravity and wind load of the long blades, the long blades in operation generally have a large tilt deformation, which is not conducive to the blades capturing wind energy, and may also cause collision accidents with the tower support structure of the wind turbine. In order to efficiently utilize wind energy and improve the energy conversion rate of the wind rotor, most wind turbines are currently designed to install the wind turbine transmission chain on the tower at a certain angle.
[0003] Before a wind turbine is put into operation, it is necessary to perform a rotation test on the transmission chain of the wind turbine to verify the performance reliability of the transmission chain. However, the current test equipment can only test the transmission chain of a single type of wind turbine. When replacing other types of wind turbines, it is necessary to replace the supporting structure to install the corresponding type of wind turbine, which reduces the test efficiency. Summary of the invention
[0004] The main purpose of the present invention is to provide a test device for a wind turbine transmission chain, aiming to solve the technical problem that the current test equipment can only meet the test of a single type of wind turbine transmission chain and the test efficiency is low.
[0005] In order to achieve the above-mentioned object, the present invention provides a test device for a wind turbine transmission chain, the test device comprising:
[0006] A base, the base extends along a first horizontal direction, and the base is movably provided with two support assemblies spaced apart along a second horizontal direction, each of the support assemblies comprises two support seats spaced apart along the first direction, the first horizontal direction and the second horizontal direction are perpendicular to each other, each of the support seats is provided with a lifting drive member, the output end of the lifting drive member is hinged with a support block through a hinge shaft, the wind turbine is supported on each of the support blocks, and the lifting drive member is used to drive the support blocks to rise and fall;
[0007] An adjustment mechanism is provided on the base at a position corresponding to each of the support seats, the adjustment mechanism is connected to the bottom of the corresponding support seat, and the adjustment mechanism can drive the corresponding support seat to move along the first horizontal direction and the second horizontal direction;
[0008] A driving mechanism, wherein the driving mechanism and the base are spaced apart along the first horizontal direction, and the driving mechanism is connected to the transmission chain and is used to drive the transmission chain of the wind turbine generator set to rotate.
[0009] In one embodiment, an installation space is formed in the base at a position corresponding to each of the support assemblies, a frame is installed in the installation space at a position corresponding to each of the support seats, a sliding plate is installed in the frame, the bottom of the support seat extends into the frame and is connected to the sliding plate, and the support seat can move on the sliding plate along the second horizontal direction, and the sliding plate can move in the frame along the first horizontal direction;
[0010] The adjustment mechanism includes a first adjustment member and a second adjustment member, the first adjustment member is installed on one side of the frame along the first horizontal direction, and the second adjustment member is installed on the other side of the frame along the second horizontal direction, and the output end of the first adjustment member is detachably connected to the frame, and the output end of the second adjustment member is detachably connected to the sliding plate, the first adjustment member can drive the frame to move along the first horizontal direction, and the second adjustment member can drive the sliding plate to move along the second horizontal direction.
[0011] In one embodiment, the first adjusting member and the second adjusting member are respectively a first adjusting oil cylinder and a second adjusting oil cylinder;
[0012] A first avoidance space is formed between the two frames installed in the same installation space, the cylinder body of each of the first regulating oil cylinders is located in the first avoidance space, and the output end of the first regulating oil cylinder passes through the frame and extends into the frame to be detachably connected to the sliding plate;
[0013] A second avoidance space is formed in the base between the two installation spaces, the cylinder body of each of the second adjusting cylinders is located in the second avoidance space, and the output end of the second adjusting cylinder passes through the frame and is detachably connected to the support seat on the sliding plate.
[0014] In one embodiment, in each of the support assemblies, the two support seats are respectively a first support seat and a second support seat, wherein the first support seat is arranged close to the driving mechanism, the lifting drive member arranged on the first support seat is a first lifting drive member, the lifting drive member arranged on the second support seat is a second lifting drive member, the support block hinged to the output end of the first lifting drive member is a first support block, and the support block hinged to the output end of the second lifting drive member is a second support block;
[0015] The position of the wind turbine generator set corresponding to the first support block and the position of the second support block form a first support position and a second support position respectively;
[0016] The second lifting drive member drives the second support block to rise and fall, so that the wind turbine set rotates with the first support position as a fulcrum.
[0017] In one embodiment, the first lifting drive component is a first lifting cylinder, the cylinder body of the first lifting cylinder is installed on the first support seat, the output end of the first lifting cylinder is connected to the first adapter block, and the first adapter block is hinged to the corresponding first support block through the hinge shaft.
[0018] In one embodiment, the first adapter block includes a first adapter portion and a first cantilever portion connected to each other, the first cantilever portion extends along the second horizontal direction, the first adapter portion is hinged to the first support block through the hinge shaft, and the first cantilever portion is detachably connected to the first support seat at both ends along its extension direction through two first connecting rods.
[0019] In one embodiment, the second lifting drive member is a second lifting cylinder, and two mounting ears spaced apart along the second direction are provided on the top of the second support seat, and a hinge space is formed between the two mounting ears. The cylinder body of the second lifting cylinder is located in the hinge space and is hinged to the two mounting ears through a rotating shaft, and the output end of the second lifting cylinder is connected to a second adapter block, and the second adapter block is hinged to the second support block through the hinge shaft.
[0020] In one embodiment, the second adapter block includes a second adapter portion and a second cantilever portion connected to each other, the second cantilever portion extends along the second horizontal direction, the second adapter portion is hinged to the second support block through the hinge shaft, both ends of the hinge shaft respectively pass through the two mounting ears to extend out of the hinge space and respectively form two connecting ends, and both ends of the second cantilever portion along its extension direction are detachably connected to the two connecting ends through two second connecting rods.
[0021] In one embodiment, each of the support blocks includes a support platform and an articulated ear, the articulated ear is connected to the bottom of the support platform, the top of the support platform is used to support the wind turbine set, the articulated ear is hinged to the output end of the corresponding lifting drive member through the articulated shaft, and each of the support platforms is provided with a plurality of connection holes for connecting the wind turbine set.
[0022] In one embodiment, the driving mechanism comprises:
[0023] A bottom plate, wherein a plurality of mounting holes are formed on the bottom plate;
[0024] a bracket, the bracket being mounted on the base plate through at least a portion of the mounting holes;
[0025] A driving motor is installed on the top surface of the bracket, and an output shaft of the driving motor is connected to the transmission chain through a coupling.
[0026] The test device of the present invention is provided with a movable support base on a base, and a lifting drive member and a support block are provided on the support base, and the lifting drive member drives the support block to rise and fall, thereby adjusting the support height of the transmission chain, and the output end of the lifting drive member is hinged to the support block, so that the two lifting drive members spaced apart along the first horizontal direction can cooperate to adjust the placement angle of the wind turbine set, and then the driving mechanism is used to drive the transmission chain to rotate, thereby realizing the rotation verification of the transmission chain of the wind turbine set at various angles and postures; and the two support seats in the support assembly are respectively used to support the two ends of the wind turbine set along the first horizontal direction, and the positions of each support seat on the base are moved by the adjustment mechanism, that is, it can be used to match and support the installation of wind turbines of different models, thereby realizing the test of the transmission chains of various models of wind turbines, without replacing the support structure, with good versatility and high test efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on the structures shown in these drawings without paying creative work.
[0028] Figure 1 A schematic diagram of the structure of a wind turbine generator system supported by an embodiment of a test device provided by the present invention;
[0029] Figure 2 A schematic structural diagram of an embodiment of a test device provided by the present invention;
[0030] Figure 3 for Figure 2 Enlarged view of middle C;
[0031] Figure 4 A cross-sectional schematic diagram of a support seat and a base in an embodiment of a test device provided by the present invention;
[0032] Figure 5 for Figure 1 A magnified view of middle;
[0033] Figure 6 for Figure 1 Enlarged view of B.
[0034] Description of Figure Numbers:
[0035] 100. Test device; 1. Base; 11. Installation space; 12. Frame; 13. Sliding plate; 14. First avoidance space; 15. Second avoidance space; 16. Sliding support seat; 2. Support assembly; 21. Support seat; 21a. First support seat; 21b. Second support seat; 211. Mounting ear; 212. Rotating shaft; 213. Eaves; 214. Sliding rod; 2121. Connecting end; 22. Lifting drive member; 22a. First lifting drive member; 22b. Second lifting drive member; 23. Support block; 23a. First support block; 23b, second support block; 231, support platform; 232, hinged ear; 233, connecting hole; 24, first adapter block; 241, first adapter part; 242, first cantilever part; 25, first connecting rod; 26, second adapter block; 261, second adapter part; 262, second cantilever part; 27, second connecting rod; 3, adjusting mechanism; 31, first adjusting member; 32, second adjusting member; 4, driving mechanism; 41, bottom plate; 411, mounting hole; 42, bracket; 43, driving motor; 44, coupling; 200, wind turbine.
[0036] The realization of the purpose, functional features and advantages of the present invention will be further explained in conjunction with embodiments and with reference to the accompanying drawings. DETAILED DESCRIPTION
[0037] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0038] It should be noted that if the embodiments of the present invention involve directional indications (such as up, down, left, right, front, back, etc.), the directional indications are only used to explain the relative position relationship, movement status, etc. between the components in a certain specific posture. If the specific posture changes, the directional indication will also change accordingly.
[0039] In addition, if there are descriptions involving "first", "second", etc. in the embodiments of the present invention, the descriptions of "first", "second", etc. are only used for descriptive purposes and cannot be understood as indicating or implying their relative importance or implicitly indicating the number of technical features indicated. Therefore, the features limited to "first" and "second" may explicitly or implicitly include at least one of the features. In addition, if "and / or" or "and / or" appears in the full text, its meaning includes three parallel solutions. Taking "A and / or B" as an example, it includes solution A, solution B, or solutions that satisfy both A and B. In addition, the technical solutions between the various embodiments can be combined with each other, but it must be based on the ability of ordinary technicians in this field to implement. When the combination of technical solutions is contradictory or cannot be implemented, it should be deemed that such combination of technical solutions does not exist and is not within the scope of protection required by the present invention.
[0040] Wind turbines are usually installed horizontally on the tower. Under the dual effects of the gravity and wind load of the long blades, the long blades in operation generally have a large tilt deformation, which is not conducive to the blades capturing wind energy, and may also cause collision accidents with the tower support structure of the wind turbine. In order to efficiently utilize wind energy and improve the energy conversion rate of the wind rotor, most wind turbines are currently designed to install the wind turbine transmission chain on the tower at a certain angle.
[0041] Before a wind turbine is put into operation, it is necessary to perform a rotation test on the transmission chain of the wind turbine to verify the performance reliability of the transmission chain. However, the current test equipment can only test the transmission chain of a single type of wind turbine. When replacing other types of wind turbines, it is necessary to replace the supporting structure to install the corresponding type of wind turbine, which reduces the test efficiency.
[0042] The present invention provides a test device 100 for a wind turbine transmission chain.
[0043] See also Figure 1-Figure 6In one embodiment of the present invention, the test device 100 of the transmission chain of the wind turbine 200 includes a base 1, an adjustment mechanism 3 and a driving mechanism 4. The base 1 extends along a first horizontal direction, and the base 1 is movably provided with two support assemblies 2 spaced apart along a second horizontal direction. Each support assembly 2 includes two support seats 21 spaced apart along the first direction. The first horizontal direction and the second horizontal direction are perpendicular to each other. A lifting drive member 22 is provided on each support seat 21. The output end of the lifting drive member 22 is hinged with a support block 23 through a hinge shaft. The wind turbine is supported on each support block 23. The lifting drive member 22 is used to drive the support block 23 to rise and fall. An adjustment mechanism 3 is provided at a position corresponding to each support seat 21 on the base 1. The adjustment mechanism 3 is connected to the bottom of the corresponding support seat 21, and the adjustment mechanism 3 can drive the corresponding support seat 21 to move along the first horizontal direction and the second horizontal direction. The driving mechanism 4 is spaced apart from the base 1 along the first horizontal direction. The driving mechanism 4 is connected to the transmission chain and is used to drive the transmission chain of the wind turbine 200 to rotate.
[0044] The test device 100 of the present invention is provided with a movable support base 21 on the base 1, and a lifting drive member 22 and a support block 23 are provided on the support base 21. The lifting drive member 22 drives the support block 23 to rise and fall, thereby adjusting the support height of the transmission chain, and the output end of the lifting drive member 22 is hinged to the support block 23, so that the front and rear lifting drive members 22 cooperate to adjust the placement angle of the wind turbine, and then the driving mechanism 4 is used to drive the transmission chain to rotate, thereby realizing the rotation verification of the transmission chain of the wind turbine at various angles and postures; and the two support seats 21 in the support assembly 2 are respectively used to support the front and rear ends of the wind turbine, and the positions of each support seat 21 on the base 1 are moved by the adjustment mechanism 3, that is, it can be used to support and install wind turbines of different models, thereby realizing the test of the transmission chains of various models of wind turbines, without replacing the support structure, and the test efficiency is high.
[0045] It should be noted that the first horizontal direction is Figure 1 The front-to-back direction in the second horizontal direction is Figure 1 The left and right directions in the Figure 1 In the up and down directions,
[0046] In this embodiment, four support bases 21 are provided, and the positions of the four support bases 21 can be adjusted individually, so that it is easier to adapt to various types of transmission chains.
[0047] In one embodiment, an installation space 11 is formed in the base 1 at a position corresponding to each support assembly 2, a frame 12 is installed in the installation space 11 at a position corresponding to each support seat 21, a sliding plate 13 is installed in the frame 12, the bottom of the support seat 21 extends into the frame 12 and is connected to the sliding plate 13, and the support seat 21 can move along the second horizontal direction on the sliding plate 13, and the sliding plate 13 can move along the first horizontal direction in the frame 12; the adjustment mechanism 3 includes a first adjustment member 31 and a second adjustment member 32, the first adjustment member 31 is installed on one side of the frame 12 along the first horizontal direction, the second adjustment member 32 is installed on the other side of the frame 12 along the second horizontal direction, and the output end of the first adjustment member 31 is detachably connected to the frame 12, and the output end of the second adjustment member 32 is detachably connected to the sliding plate 13, the first adjustment member 31 can drive the frame 12 to move along the first horizontal direction, and the second adjustment member 32 can drive the sliding plate 13 to move along the second horizontal direction.
[0048] It can be understood that by arranging multiple frames 12 in the base 1, a sliding plate 13 is installed in the frame 12, and the sliding plate 13 is driven to move forward and backward in the frame 12 by the first adjusting member 31, and the support seat 21 is driven to move left and right on the sliding plate 13 by the second adjusting member 32, thereby realizing the movement of the support seat 21 in the forward and backward directions and the left and right directions, and can be moved to any position in the frame 12, with good versatility, wherein the support seat 21 is connected to the sliding plate 13, which is convenient for disassembly and installation.
[0049] A first adjusting member 31 and a second adjusting member 32 are provided corresponding to each support seat 21 for position adjustment, and each support seat 21 can be individually adjusted to move along the first horizontal direction and the second horizontal direction, making it easier to adapt and install various types of wind turbines 200.
[0050] In a specific embodiment, the frame 12 encloses a square space, the sliding plate 13 is also arranged in a square shape, and the sliding plate 13 can move along a first horizontal direction in the frame 12 .
[0051] like Figure 2-Figure 4 As shown, further, a sliding rod 214 extending along the first horizontal direction is provided on one side of the support seat 21 close to the first adjusting member 32, and the output end of the second adjusting member 32 is slidably connected to the sliding rod 214, so that when the first adjusting member 31 moves the support seat 21 along the first horizontal direction, the output end of the second adjusting member 32 slides on the sliding rod 214, avoiding affecting the second adjusting member 32 and affecting the movement of the support seat 21.
[0052] In addition, it can also be configured that the support seat 21 can move along the first horizontal direction on the sliding plate 13, the sliding plate 13 can move in the second horizontal direction in the frame 12, the output end of the first adjustment member 31 is detachably connected to the sliding plate 13, and the output end of the second adjustment member 32 is detachably connected to the frame 12; in this case, the sliding plate 13 can be driven to move along the first horizontal direction by the first adjustment member 31, and the frame 12 can be driven to move along the second horizontal direction by the second adjustment member 32. It also has the same beneficial effects as above, which will not be repeated here.
[0053] Furthermore, the bottom of the support seat 21 is slidably connected to the sliding plate 13, and convex eaves 213 are provided on both sides of the support seat 21 along the first horizontal direction, and the convex eaves 213 extend along the second horizontal direction. A sliding groove is provided on the sliding plate 13, and the convex eaves 213 extend into the sliding groove and are slidably connected to the sliding groove, so that the support seat can slide on the sliding plate 13 along the second horizontal direction. In addition, the convex eaves 213 and the sliding groove can be used to stabilize the support seat 21 and prevent the support seat 21 from tilting, and the structure is more stable.
[0054] In another embodiment, the first adjusting member 31 and the second adjusting member 32 are both detachably connected to the sliding plate 13, wherein when the first adjusting member 31 adjusts the movement of the sliding plate 13, the second adjusting member 32 is not connected to the sliding plate 13, and when the second adjusting member 32 adjusts the movement of the sliding plate 13, the first adjusting member 32 is not connected to the sliding plate 13, thereby avoiding mutual interference.
[0055] In another embodiment, the first adjusting member 31 and the second adjusting member 32 are both detachably connected to the sliding plate 13, thereby facilitating disassembly and installation, and the output end of the first adjusting member 31 is also slidably connected to the sliding plate, when the first adjusting member 31 adjusts the sliding plate 13 to move, the output end of the second adjusting member 32 slides on the sliding plate 13, and when the second adjusting member 32 adjusts the sliding plate 13 to move, the output end of the first adjusting member 31 slides on the sliding plate 13, thereby avoiding mutual interference; its specific sliding connection structure can be a sliding rod arranged on the sliding plate, and the sliding rod slidably connected to the output end of the first adjusting member 31 is arranged along the second horizontal direction, so that when the sliding plate 13 moves along the second horizontal direction, the output end of the first adjusting member 31 slides on the sliding rod; similarly, the sliding rod slidably connected to the output end of the second adjusting member 32 is arranged along the first horizontal direction, so that when the sliding plate 13 moves along the first horizontal direction, the output end of the second adjusting member 32 slides on the sliding rod.
[0056] In some other embodiments, the adjustment structure can also be two slide rails, which are respectively arranged along the first horizontal direction and the second horizontal direction, one of the slide rails is slidably connected to the other slide rail, and the sliding plate is slidably connected to the upper slide rail, so that the sliding plate can be moved along the first horizontal direction and the second horizontal direction by using the two slide rails.
[0057] In one embodiment, the first adjusting member 31 and the second adjusting member 32 are respectively the first adjusting cylinder and the second adjusting cylinder; a first avoidance space 14 is formed between two frames 12 installed in the same installation space 11, the cylinder body of each first adjusting cylinder is located in the first avoidance space 14, and the output end of the first adjusting cylinder passes through the frame 12 and extends into the frame 12 and is detachably connected to the sliding plate 13; a second avoidance space 15 is formed at a position between the two installation spaces 11 in the base 1, the cylinder body of each second adjusting cylinder is located in the second avoidance space 15, and the output end of the second adjusting cylinder passes through the frame 12 and is detachably connected to the support seat 21 on the sliding plate 13.
[0058] It can be understood that the first adjusting member 31 and the second adjusting member 32 both use cylinders to adjust the position of the sliding plate 13, and a first avoidance space 14 is formed between the two frames 12 in the same installation space 11, which is used to install the cylinder body of the first adjusting cylinder, so that the cylinder body of the first adjusting cylinder is located in the frame 12 without affecting the movement of the sliding plate 13, wherein the cylinder body of the first adjusting cylinder is fixedly installed on the frame 12, and the output end extends into the frame 12 and is connected to the sliding plate 13, and the output end can be retracted relative to the cylinder body to drive the sliding plate 13 to move, and the two first adjusting cylinders in the same installation space 11 are both arranged in the first avoidance space 14, do not occupy additional space, and have high space utilization; at the same time, a second avoidance space 15 is formed between the two installation spaces 11, and the cylinder bodies of the two second adjusting cylinders located at the front end of the base 1 are both located in the second avoidance space 15, also do not occupy additional space, and have high space utilization; and the first adjusting cylinder and the second adjusting cylinder are used to adjust the position of the sliding plate 13, which has a simple structure and saves costs.
[0059] Wherein, each first regulating oil cylinder and each second regulating oil cylinder can adopt the hydraulic cylinder in the prior art.
[0060] In some embodiments, a sealing plate is provided at the top opening of each first avoidance space 14 and each second avoidance space 15 on the base 1 to prevent dust and protect each first adjustment member 31 and each second adjustment member 32 .
[0061] Furthermore, a sliding support seat 16 is provided on the base 1 near the driving mechanism 4. The sliding support seat 16 is slidably connected to the base 1 through a slide rail, and the slide rail extends along the second horizontal direction so that the sliding support seat 16 can move along the second horizontal direction. By setting the sliding support seat 16, it is used to further support the wind turbine 200, and the sliding support seat 16 is movable and can also be adapted to various types of wind turbines, with strong versatility.
[0062] like Figure 1 , Figure 2 , Figure 5 and Figure 6 As shown, in one embodiment, in each support assembly 2, the two support seats 21 are respectively a first support seat 21a and a second support seat 21b, wherein the first support seat 21a is arranged close to the driving mechanism 4, the lifting drive member 22 arranged on the first support seat 21a is the first lifting drive member 22a, and the lifting drive member 22 arranged on the second support seat 21b is the second lifting drive member 22b, the support block 23 hinged to the output end of the first lifting drive member 22a is the first support block (23a), and the support block 23 hinged to the output end of the second lifting drive member 22b is the second support block 23b; the position of the wind turbine corresponding to the first support block 23a and the position of the second support block 23b respectively form a first support position and a second support position; the second lifting drive member 22b drives the second support block 23b to rise and fall, so that the wind turbine rotates with the first support position as the fulcrum.
[0063] It can be understood that the first support seat 21a is used to support the front end position of the wind turbine set, and the second support seat 21b is used to support the rear end position of the wind turbine set. When the second lifting drive 22b drives the second support block 23b to rise and fall, the second support position of the wind turbine set rises and falls, and the first support position can maintain its position without moving by connecting with the first lifting drive 22a, so that the entire wind turbine set rotates around the first support position, and because the support plate is hinged to the lifting drive 22, each support plate can also adaptively adjust the angle according to the placement angle of the wind turbine set, which is more conducive to stabilizing and installing the wind turbine set; and the first lifting drive 22a and the second lifting drive 22b cooperate with each other to achieve the adjustment of the height and angle of the entire wind turbine set, so as to quickly and freely switch between multiple angles and positions, and can be widely used in various types of wind turbine transmission chains for rotation tests, with good versatility.
[0064] The first lifting drive member 22a is mainly used to drive simultaneously with the second lifting drive member 22b to adjust the height of the entire wind turbine set. By operating the second lifting drive member 22b alone, the inclination angle of the entire wind turbine set is adjusted.
[0065] In one embodiment, the first lifting drive member 22a is a first lifting cylinder, the cylinder body of the first lifting cylinder is installed on the first support seat 21a, the output end of the first lifting cylinder is connected to the first adapter block 24, and the first adapter block 24 is hinged to the corresponding first support block 23a through a hinge shaft.
[0066] It can be understood that the first lifting drive member 22a is a first lifting cylinder, which has a simple structure, reliable functions, and uses a cylinder to achieve a smoother lifting movement; the cylinder body of the first lifting cylinder is fixed on the support seat 21 to prevent the first lifting cylinder from swinging and causing unstable support. The first adapter block 24 is hinged to the first support block 23a at the output end of the first lifting cylinder, so the structure is simple and easy to disassemble and install.
[0067] In one embodiment, a mounting through hole is provided on the top surface of the mounting seat, a flange is provided on the cylinder body of the first lifting oil cylinder, the cylinder body of the first lifting oil cylinder is penetrated through the mounting through hole, and the flange is matched with bolts to mount the first lifting oil cylinder on the support seat 21.
[0068] Specifically, the first lifting cylinder is arranged along the vertical direction, and the output end of the first lifting cylinder is lifted and lowered along the vertical direction, so the lifting is more stable and the support is more firm.
[0069] In one embodiment, the first adapter block 24 includes a first adapter portion 241 and a first cantilever portion 242 that are connected to each other, the first cantilever portion 242 extends along the second horizontal direction, the first adapter portion 241 is hinged to the first support block 23a through a hinge axis, and the first cantilever portion 242 is detachably connected to the first support seat 21a at both ends along its extension direction through two first connecting rods 25.
[0070] It can be understood that the first adapter portion 241 is located at the top of the first adapter block 24 to provide a more stable supporting force for the first support block 23a. The two ends of the first cantilever portion 242 are also connected to the first support seat 21a through two first connecting rods 25. The first connecting rods 25 are helpful to keep the first lifting drive member 22a stable in the vertical direction, avoid the position of the first adapter portion 241 from swinging, and the structure is more stable.
[0071] Specifically, the top end of the first connecting rod 25 is fixed to the first cantilever portion 242, and a first fixing hole is provided on the first support seat 21a and below the first cantilever portion 242, wherein the first connecting rod 25 is inserted into the first fixing hole, so that the first connecting rod 25 is also arranged vertically, and first nuts are threadedly connected on both sides of the first fixing hole on the first connecting rod 25; after the first lifting cylinder lifts the wind turbine to a suitable height position, the first connecting rod 25 can be locked to the first support seat 21a by screwing the first nut, and then the first connecting rod 25 can be unlocked by screwing the first nut, so that the first connecting rod 25 can move vertically relative to the first fixing hole to be lifted and lowered along with the output end of the first lifting cylinder; by providing the first connecting rod 25, the structure is more stable and more conducive to support.
[0072] Specifically, the first adapter block 24 is sleeved on the output end of the first lifting cylinder.
[0073] In one embodiment, the second lifting drive member 22b is a second lifting cylinder. Two mounting ears 211 spaced apart along the second direction are provided on the top of the second support seat 21b. A hinge space is formed between the two mounting ears 211. The cylinder body of the second lifting cylinder is located in the hinge space and is hinged to the two mounting ears 211 through a rotating shaft 212. The output end of the second lifting cylinder is connected to the second adapter block 26, and the second adapter block 26 is hinged to the second support block 23b through a hinge shaft.
[0074] It can be understood that the cylinder body of the second lifting cylinder is located in the hinged space and is hinged to the two mounting ears 211 through a rotating shaft 212, so that the second lifting cylinder can rotate around the rotating shaft 212. Since the second lifting cylinder can drive the wind turbine to rotate around the first support position, in order to adapt to the rotation of the wind turbine, the second lifting cylinder needs to adaptively rotate around the rotating shaft 212 by a certain angle to avoid bending and damage to the second lifting cylinder. The structural design is reasonable.
[0075] Furthermore, a limiting through hole is opened at the top of the support seat 21 and located at the two mounting ears 211, and the cylinder body of the second lifting cylinder is passed through the limiting through hole, and the aperture of the limiting through hole is larger than the cylinder body diameter of the second lifting cylinder, so that the cylinder body of the second lifting cylinder can swing in the limiting through hole, thereby adapting to the rotation of the above-mentioned two lifting cylinders around the rotating shaft 212, and the limiting through hole can prevent the second lifting cylinder from tilting excessively and being bent by the wind turbine to a certain extent, and the structural design is reasonable.
[0076] The rotating shaft 212 is rotatably sleeved on the cylinder body of the second oil lowering cylinder, and the two ends of the rotating shaft 212 along the second horizontal direction are respectively hinged to the two mounting ears 211.
[0077] In one embodiment, the second adapter block 26 includes a second adapter portion 261 and a second cantilever portion 262 that are interconnected, the second cantilever portion 262 extends along a second horizontal direction, the second adapter portion 261 is hinged to the second support block 23b through a hinge axis, the two ends of the hinge axis 212 respectively pass through two mounting ears 211 to extend out of the hinge space and respectively form two connecting ends 2121, and the two ends of the second cantilever portion 262 along its extension direction are detachably connected to the two connecting ends 2121 through two second connecting rods 27.
[0078] It can be understood that the second adapter portion 261 is located at the top of the first adapter block 24 to provide a more stable supporting force for the second support block 23b. The two ends of the second cantilever portion 262 are also connected to the connecting end 2121 extending out of the hinge space of the rotating shaft 212 through two second connecting rods 27, so as to be adapted to rotate simultaneously with the second lifting cylinder. The structural design is reasonable, and the second connecting rod 27 is helpful to make the structure of the second lifting drive member 22b more stable, which can prevent the second lifting drive cylinder from bending, and can also avoid the position of the second adapter portion 261 from swinging, and the structure is more stable.
[0079] Furthermore, the top end of the second connecting rod 27 is fixed to the second cantilever portion 262, and a second fixing hole is also opened on the connecting end 2121 at a position corresponding to the second cantilever portion 262, wherein the second connecting rod 27 is inserted into the second fixing hole, so that the second connecting rod 27 is also arranged vertically, and second nuts are threadedly connected on the second connecting rod 27 and on both sides of the second fixing hole; after the second lifting cylinder lifts the wind turbine to a suitable position, the second connecting rod 27 can be locked to the connecting end 2121 by screwing the second nut, and then the second connecting rod 27 can be unlocked by screwing the second nut, so that the second connecting rod 27 can move vertically relative to the second fixing hole to be lifted and lowered along with the output end of the second lifting cylinder; by providing the second connecting rod 27, the structure is more stable and more conducive to support.
[0080] In one embodiment, each support block 23 includes a support platform 231 and a hinged ear 232, the hinged ear 232 is connected to the bottom of the support platform 231, the top of the support platform 231 is used to support the wind turbine, the hinged ear 232 is hinged to the output end of the corresponding lifting drive member 22 through a hinge shaft, and each support platform 231 is provided with a plurality of connection holes 233 for connecting the wind turbine.
[0081] It can be understood that the support platform 231 is hinged to the output end of the corresponding lifting drive member 22 through the hinge ear 232, so that the support platform 231 can rotate around the output end. A connecting hole 233 is opened on each support platform 231 for cooperating with a bolt to connect the wind turbine. There are multiple connecting holes 233, which can be adapted to various models of wind turbines for connection and fixation, and have better versatility.
[0082] In one embodiment, the driving mechanism 4 includes a base plate 41, a bracket 42 and a driving motor 43. A plurality of mounting holes 411 are provided on the base plate 41. The bracket 42 is mounted on the base plate 41 through at least some of the mounting holes 411. The driving motor 43 is mounted on the top surface of the bracket 42, and the output shaft of the driving motor 43 is connected to the transmission chain through a coupling 44.
[0083] It can be understood that the base plate 41 is used to install the bracket 42. By setting a plurality of mounting holes 411 on the base plate 41, the bracket 42 can be installed and fixed at different positions on the base plate 41 by bolts cooperating with the mounting holes 411, thereby realizing the position adjustment of the drive motor 43, wherein the drive motor 43 is arranged on the top of the bracket 42, so that the drive motor 43 is located at a certain height, which is convenient for cooperating with the wind turbine drive chain 200, and the output shaft of the drive motor 43 is connected with a coupling 44, which is convenient for connecting various types of wind turbine drive chains 200 and has better versatility.
[0084] In one embodiment, the top surface of the bracket 42 is an inclined surface, so that the driving motor 43 has a certain inclination angle, which is convenient for connecting with the transmission chain of the inclined wind turbine set 200 .
[0085] In one embodiment, the coupling 44 is a universal coupling in the prior art.
[0086] The transmission chain is connected to the high-speed coupling of the transmission chain through a universal coupling to drive the transmission chain for transmission testing.
[0087] The above description is only an exemplary embodiment of the present invention, and does not limit the patent scope of the present invention. All equivalent structural changes made by using the contents of the present invention specification and drawings under the technical concept of the present invention, or directly / indirectly applied in other related technical fields are included in the patent protection scope of the present invention.
Claims
1. A test device for a wind turbine transmission chain, characterized in that: The test device (100) comprises: A base (1), the base (1) extending along a first horizontal direction, and the base (1) being movably provided with two support assemblies (2) spaced apart along a second horizontal direction, each of the support assemblies (2) comprising two support seats (21) spaced apart along the first direction, the first horizontal direction and the second horizontal direction being perpendicular to each other, each of the support seats (21) being provided with a lifting drive member (22), an output end of the lifting drive member (22) being hingedly connected to a support block (23) via a hinge shaft, the wind turbine set being supported by each of the support blocks (23), and the lifting drive member (22) being used for driving the support block (23) to lift and lower; An adjusting mechanism (3), wherein the adjusting mechanism (3) is arranged on the base (1) at a position corresponding to each of the supporting seats (21), the adjusting mechanism (3) is connected to the bottom of the corresponding supporting seat (21), and the adjusting mechanism (3) can drive the corresponding supporting seat (21) to move along the first horizontal direction and the second horizontal direction; A driving mechanism (4), the driving mechanism (4) and the base (1) are spaced apart along the first horizontal direction, the driving mechanism (4) is connected to the transmission chain and is used to drive the transmission chain of the wind turbine to rotate.
2. The test device for the transmission chain of a wind turbine generator set according to claim 1, characterized in that: An installation space (11) is formed in the base (1) at a position corresponding to each of the support assemblies (2); a frame (12) is installed in the installation space (11) at a position corresponding to each of the support seats (21); a sliding plate (13) is installed in the frame (12); the bottom of the support seat (21) extends into the frame (12) and is connected to the sliding plate (13); the support seat (21) can move on the sliding plate (13) along the second horizontal direction; and the sliding plate (13) can move in the frame (12) along the first horizontal direction; The adjusting mechanism (3) comprises a first adjusting member (31) and a second adjusting member (32); the first adjusting member (31) is installed on one side of the frame (12) along the first horizontal direction, and the second adjusting member (32) is installed on the other side of the frame (12) along the second horizontal direction; the output end of the first adjusting member (31) is detachably connected to the frame (12), and the output end of the second adjusting member (32) is detachably connected to the sliding plate (13); the first adjusting member (31) can drive the frame (12) to move along the first horizontal direction, and the second adjusting member (32) can drive the sliding plate (13) to move along the second horizontal direction.
3. The test device for the transmission chain of a wind turbine generator set according to claim 2, characterized in that: The first adjusting member (31) and the second adjusting member (32) are respectively a first adjusting oil cylinder and a second adjusting oil cylinder; A first avoidance space (14) is formed between the two frames (12) installed in the same installation space (11), the cylinder body of each of the first regulating oil cylinders is located in the first avoidance space (14), and the output end of the first regulating oil cylinder passes through the frame (12) and extends into the frame (12) to be detachably connected to the sliding plate (13); A second avoidance space (15) is formed in the base (1) between the two installation spaces (11); the cylinder body of each second regulating oil cylinder is located in the second avoidance space (15); and the output end of the second regulating oil cylinder passes through the frame (12) and is detachably connected to the support seat (21) on the sliding plate (13).
4. The test device for the transmission chain of a wind turbine generator set according to claim 1, characterized in that: In each of the support assemblies (2), the two support seats (21) are respectively a first support seat (21a) and a second support seat (21b), wherein the first support seat (21a) is arranged close to the driving mechanism (4), the lifting drive member (22) arranged on the first support seat (21a) is a first lifting drive member (22a), the lifting drive member (22) arranged on the second support seat (21b) is a second lifting drive member (22b), the support block hinged to the output end of the first lifting drive member (22a) is a first support block (23a), and the support block (23) hinged to the output end of the second lifting drive member (22b) is a second support block (23b); The wind turbine generator set forms a first supporting position and a second supporting position corresponding to the position of the first supporting block (23a) and the position of the second supporting block (23b), respectively; The second lifting drive member (22b) drives the second support block (23b) to rise and fall, so that the wind turbine set rotates with the first support position as a fulcrum.
5. The test device for the transmission chain of a wind turbine generator set according to claim 4, characterized in that: The first lifting drive member (22a) is a first lifting cylinder, the cylinder body of the first lifting cylinder is installed on the first support seat (21a), the output end of the first lifting cylinder is connected to a first adapter block (24), and the first adapter block (24) is hinged to the corresponding first support block (23a) through the hinge shaft.
6. The test device for the transmission chain of a wind turbine generator set according to claim 5, characterized in that: The first adapter block (24) comprises a first adapter portion (241) and a first cantilever portion (242) which are connected to each other, the first cantilever portion (242) extending along the second horizontal direction, the first adapter portion (241) being hinged to the first support block (23a) via the hinge shaft, and the first cantilever portion (242) is detachably connected to the first support seat (21a) at both ends along its extension direction via two first connecting rods (25).
7. The test device for the transmission chain of a wind turbine generator set according to claim 4, characterized in that: The second lifting drive member (22b) is a second lifting cylinder. The top of the second support seat (21b) is provided with two mounting ears (211) spaced apart along the second direction. A hinge space is formed between the two mounting ears (211). The cylinder body of the second lifting cylinder is located in the hinge space and is hinged to the two mounting ears (211) via a rotating shaft (212). The output end of the second lifting cylinder is connected to a second adapter block (26). The second adapter block (26) is hinged to the second support block (23b) via the hinge shaft.
8. The test device for the transmission chain of a wind turbine generator set according to claim 7, characterized in that: The second adapter block (26) comprises a second adapter portion (261) and a second cantilever portion (262) which are connected to each other. The second cantilever portion (262) extends along the second horizontal direction. The second adapter portion (261) is hinged to the second support block (23b) via the hinge shaft. The two ends of the hinge shaft (212) respectively pass through the two mounting ears (211) to extend out of the hinge space and respectively form two connecting ends (2121). The two ends of the second cantilever portion (262) along its extension direction are detachably connected to the two connecting ends (2121) via two second connecting rods (27).
9. The test device for the transmission chain of a wind turbine according to any one of claims 1 to 8, characterized in that: Each of the support blocks (23) comprises a support platform (231) and a hinged ear (232), wherein the hinged ear (232) is connected to the bottom of the support platform (231), and the top of the support platform (231) is used to support the wind turbine generator set. The hinged ear (232) is hinged to the output end of the corresponding lifting drive member (22) through the hinge shaft, and each of the support platforms (231) is provided with a plurality of connection holes (233) for connecting the wind turbine generator set.
10. The test device for the transmission chain of a wind turbine according to any one of claims 1 to 8, characterized in that: The driving mechanism (4) comprises: A bottom plate (41), wherein a plurality of mounting holes (411) are formed on the bottom plate (41); A bracket (42), wherein the bracket (42) is mounted on the base plate (41) through at least a portion of the mounting holes (411); A drive motor (43), wherein the drive motor (43) is mounted on the top surface of the bracket (42), and an output shaft of the drive motor (43) is connected to the transmission chain via a coupling (44).
