Cable self-winding bridle processing device and processing technology

By designing a cable self-reel belt processing device containing flat and curly shaping units, the problems of low efficiency and poor quality in the prior art are solved, and efficient belt shaping and expansion of the scope of application are achieved.

CN119108154APending Publication Date: 2024-12-10OPAMAND RIBBON (SHANGHAI) CO LTD
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Patent Information

Application Number
CN202411460241.4
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-10-18
Publication Date
2024-12-10

AI Technical Summary

Technical Problem

The prior art cannot achieve flattening and curling shaping of cable self-reel belts at one time, resulting in low machining efficiency and poor quality.

Method used

A cable self-reel belt processing device including a flat setting unit and a curling setting unit is designed. The flat and curling setting belt is achieved through the combination of a flat heating setting plate and a fixed and movable setting roller, and the flat and curling setting belt is achieved through the adjustment unit. and drive system to improve efficiency and scope of application.

Benefits of technology

Improves the production efficiency and quality of cable belts, is suitable for belts of different sizes and thicknesses, and prevents damage to the belt during curling.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of strap processing, and discloses a cable self-winding strap processing device which comprises a shaping box body, a feeding port and a discharging port are formed in the two ends of the shaping box body respectively, and a flattening shaping unit and a winding shaping unit are sequentially arranged in the shaping box body in the direction from the feeding port to the discharging port; the flattening and shaping unit comprises a plurality of conveying tables arranged at the lower part in the shaping box body, and a flattening, heating and shaping plate for flattening and shaping the bridle is arranged above the conveying tables; and the curling and shaping unit comprises a plurality of fixed shaping rollers and movable shaping rollers which are arranged in the shaping box body and are used for curling and shaping the bridle. According to the invention, the flat braid is conveyed on the conveying table through the traction device, the flat braid is flattened and shaped by starting the flattening and heating shaping plate, and then the flat braid is conveyed between the plurality of fixed shaping rollers and the movable shaping rollers, so that the production efficiency of the cable bridle is improved, and meanwhile, the quality of the produced cable bridle is improved.
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Description

Technical Field

[0001] The present invention relates to the technical field of cable tie processing, and in particular to a cable self-winding cable tie processing device and a processing technology. Background Art

[0002] The outside of cables that need to be used for a long time needs to be protected, so a cable tie will be put on the outside of the cable to protect the cable. When the cable tie is produced, it needs to go through weaving, dyeing and shaping, curling and finished product cutting.

[0003] After searching, the patent with patent publication number CN217556496U discloses a ribbon shaping device for ribbon processing, including a shaping table, and an upper frame and a lower frame arranged on the shaping table with an upper and a lower interval, and a plurality of steam rollers are arranged on the upper frame and the lower frame, and the steam rollers on the upper frame correspond to the steam rollers on the lower frame one by one, and a plurality of steam holes are distributed on the surface of the steam roller along its circumferential direction. A steam generator for supplying steam to the plurality of steam rollers is also provided on the shaping table, and also includes a protective cover arranged on the outside of the steam roller, the inner wall of the protective cover is in contact with the outer wall of the steam roller, and the protective cover is fixedly connected to the upper frame or the lower frame, and a steam outlet is provided on one side of the protective cover located adjacent to the upper and lower steam rollers.

[0004] The above patent has obvious beneficial effects, but still has the following shortcomings in actual operation:

[0005] In the above-mentioned comparative document, a steam roller is used to heat and shape the braided belt in transportation. However, in reality, in order to facilitate the installation of the belt on the outside of the cable, the existing belt is a self-winding belt, that is, the belt is round and has an opening. When installing the self-winding belt on the outside of the cable, it is necessary to select a self-winding belt with a size that matches the cable, break the belt from the opening position, and clamp the belt on the side of the cable. Since the belt has a self-winding effect, the belt automatically bends and is protected on the side of the cable, which facilitates the installation of the belt on the side of the cable. When shaping the self-winding belt, it is first woven into a flat belt by a braiding machine, and the flat belt is flattened and shaped again, and then the flat belt is curled and shaped again to obtain a self-winding belt with excellent quality and self-winding effect. However, the above-mentioned comparative document cannot achieve flattening and curling shaping at one time, thereby reducing the processing efficiency of the cable self-winding belt. Therefore, there is an urgent need in this field to improve the cable self-winding belt processing device to solve the defects of the prior art. Summary of the invention

[0006] In view of the deficiencies in the prior art, the present invention provides a cable self-winding tie processing device and a processing technology to improve the production efficiency of the cable tie and improve the quality of the cable tie after production.

[0007] To achieve the above object, the present invention provides the following technical solutions:

[0008] In a first aspect, the present invention discloses a cable self-winding tie processing device, comprising a shaping box, wherein a feed port and a discharge port are respectively arranged at both ends of the shaping box, and a flat shaping unit and a curling shaping unit are sequentially arranged in the shaping box in a direction from the feed port to the discharge port;

[0009] The flattening and shaping unit comprises a plurality of conveying tables arranged in the lower part of the shaping box, and a flattening and heating shaping plate for flattening and shaping the strap is arranged above the conveying tables;

[0010] The curling and shaping unit comprises a plurality of fixed shaping rollers and movable shaping rollers arranged in a shaping box and used for curling and shaping the strap, and the sides of the fixed shaping rollers and the movable shaping rollers are provided with matching curling grooves;

[0011] A driving unit for driving a plurality of fixed shaping rollers and a movable shaping roller to rotate simultaneously is arranged on the side of the shaping box body, and an adjusting unit for adjusting the height of the movable shaping roller is arranged on the upper part of the shaping box body.

[0012] Preferably, the driving unit includes a driving motor fixedly mounted on the side of the shaping box, both ends of the fixed shaping roller are fixedly connected with a first rotating shaft that penetrates the shaping box and is rotatably connected thereto, both ends of the movable shaping roller are fixedly connected with a second rotating shaft, a plurality of the first rotating shafts are fixedly mounted on the side faces of one end located outside thereof, a transmission belt for transmission is sleeved between the adjacent side faces of the transmission wheels, the output end of the driving motor is fixedly mounted on one end of the first rotating shaft, and a transmission unit is provided between the first rotating shaft and the second rotating shaft.

[0013] Preferably, the adjustment unit includes an adjustment seat rotatably connected to the side of the second rotating shaft, an adjustment groove adapted to the adjustment seat is opened on the side of the molding box, an adjustment bolt with one end extending into the adjustment groove passes through and is rotatably connected to the upper part of the molding box, the adjustment bolt passes through the adjustment seat and is threadedly connected thereto, and a first limit nut for limiting the position is threadedly connected to the side of the upper end of the adjustment bolt.

[0014] Preferably, the transmission unit includes a first rotating disk fixedly mounted on the side of the end of the first rotating shaft, a second rotating disk adapted to the first rotating disk is fixedly mounted on the side of the end of the second rotating shaft, teeth grooves are provided on the sides of the first rotating disk and the second rotating disk, a U-shaped mounting frame is provided on one side of the molding box, and a cylindrical gear meshing with the teeth grooves is rotatably connected between the opposite side walls in the mounting frame.

[0015] Preferably, one side of the mounting frame is fixedly connected to a fixing frame, one side of the fixing frame is penetrated by a through opening, a threaded column connected to the side of the shaping box is passed through the through opening, and the side of the threaded column is threadedly connected to a second limiting nut for limiting positioning.

[0016] Preferably, a limiting block is fixedly connected to the side of the molding box, the limiting block has a polygonal cross-section and is adapted to the through-opening, and one end of the threaded column is threadedly connected to one side of the limiting block.

[0017] Preferably, a telescopic device is fixedly installed on the top of the shaping box, the flat heating shaping plate is fixedly installed on the telescopic lower end of the telescopic device, and a positioning groove adapted to the corresponding curling groove is opened on the side of the conveying platform.

[0018] Preferably, a guide column with a tapered end is inserted into the curling groove, and a connecting plate for installation is provided between the guide column and the inner wall of the shaping box.

[0019] Preferably, a scale indicating portion adapted to the adjustment groove is provided on the side of the shaping box, and an indicating needle adapted to the scale indicating portion is fixedly mounted on the side of the adjustment seat.

[0020] In a second aspect, the present invention discloses a cable self-winding tie processing technology, including the cable self-winding tie processing device described above, and the processing technology includes the following steps:

[0021] S1: Braided plain weave: 1 / 1, 2 / 2 weaving method, and lock thread for webbing edge weaving, double weft structure, one of which is polyester porous yarn and the other is basalt fiber. According to the warp density, 50%-100% basalt fiber material is used, and various additives are added to increase product performance (such as flame retardants and smoothing agents, etc.);

[0022] S2: Flattening and shaping: The woven flat webbing is transported to the flattening and shaping unit through the traction device, and the flat webbing is flattened and shaped through the flattening and heating shaping plate;

[0023] S3: Curling and shaping: The flat webbing that has been flattened and shaped is guided and transported to the curling and shaping unit position through the traction device. The flat webbing is curled and shaped in the curling groove and discharged through the discharge port;

[0024] S4: Rewinding and cutting: The curled and shaped self-rolling strap is rewinded by a traction device. If the self-rolling strap needs to be cut according to the size, it is transported to the cutting station by the traction device and cut.

[0025] In view of the deficiencies of the prior art, the present invention provides a cable self-winding belt processing device and a processing technology, which overcome the deficiencies of the prior art. The beneficial effects of the present invention are:

[0026] 1. In the present invention, the flat webbing is transported on the conveyor table through a traction device, and the flat heating shaping plate is started to flatten and shape the flat webbing. Then the flat webbing is transported between a plurality of fixed shaping rollers and a movable shaping roller, thereby improving the production efficiency of the cable tie and improving the quality after production.

[0027] 2. In the present invention, the distance between the movable shaping roller and the fixed shaping roller can be adjusted by adjusting the bolts, and the distance between the flat heating shaping plate and the conveying platform can be adjusted by the telescopic device, which is suitable for shaping of belts of different sizes or thicknesses, thereby improving the application range of the overall device.

[0028] 3. In the present invention, the position of each movable shaping roller can be adjusted by setting an adjusting bolt, and the distance between the fixed shaping roller and the movable shaping roller changes in an arithmetic progression, so that the flat webbing is gradually curled and shaped, thereby preventing damage to the flat webbing caused by rapid curling of the flat webbing, thereby improving the production efficiency of the cable tie and improving the quality of the cable tie after production.

[0029] 4. In the present invention, after the position of the movable shaping roller is adjusted through the cooperation of the first rotating disk, the second rotating disk and the cylindrical gear, the driving unit can still drive the fixed shaping roller and the movable shaping roller to rotate synchronously and in opposite directions at the same time, thereby improving the effect of conveying and shaping the cable strap.

[0030] 5. In the present invention, by adding basalt fiber, the insulation, heat resistance, corrosion resistance and tensile strength of the cable self-winding tie are improved.

[0031] Other features and advantages of the present invention will be described in the following description, and partly become apparent from the description, or understood by practicing the present invention. The purpose and other advantages of the present invention can be realized and obtained by the structures pointed out in the description, claims and drawings. BRIEF DESCRIPTION OF THE DRAWINGS

[0032] The accompanying drawings are used to provide further understanding of the present invention and constitute a part of the specification. They are used to explain the present invention together with the embodiments of the present invention and do not constitute a limitation of the present invention.

[0033] Figure 1 This is a schematic diagram of the structure of the present invention after overall installation;

[0034] Figure 2 It is a structural schematic diagram of the present invention;

[0035] Figure 3 It is a structural schematic diagram of the present invention;

[0036] Figure 4 It is a structural schematic diagram of the present invention;

[0037] Figure 5 It is a structural schematic diagram of the present invention;

[0038] Figure 6 for Figure 2 The enlarged structural diagram at A in the middle;

[0039] Figure 7 for Figure 2 The enlarged structural diagram at B in the middle;

[0040] Figure 8 for Figure 3 The enlarged structural diagram at C in the middle;

[0041] Fig. 9 for Figure 5 Enlarged structural diagram at point D in the middle.

[0042] In the figure: 1, shaping box; 2, feeding port; 3, discharging port; 4, flat shaping unit; 5, curling shaping unit; 6, conveying table; 7, flat heating shaping plate; 8, fixed shaping roller; 9, movable shaping roller; 10, curling groove; 11, driving unit; 12, adjusting unit; 13, driving motor; 14, first rotating shaft; 15, second rotating shaft; 16, driving wheel; 17, driving belt; 18, adjusting seat; 19 , adjusting slot; 20, adjusting bolt; 21, first limiting nut; 22, first rotating disk; 23, second rotating disk; 24, tooth groove; 25, mounting bracket; 26, cylindrical gear; 27, fixing bracket; 28, limiting block; 29, through-hole; 30, threaded column; 31, second limiting nut; 32, telescopic device; 33, positioning slot; 34, guide column; 35, connecting plate; 36, scale indicating part; 37, indicating needle. DETAILED DESCRIPTION

[0043] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0044] Embodiment 1

[0045] See also Figure 1-Figure 9A cable self-winding strap processing device comprises a shaping box 1, wherein a feed port 2 and a discharge port 3 are respectively arranged at both ends of the shaping box 1, and a flat shaping unit 4 and a curling shaping unit 5 are sequentially arranged in the shaping box 1 in the direction from the feed port 2 to the discharge port 3; the flat shaping unit 4 comprises a plurality of conveying platforms 6 arranged at the lower part of the shaping box 1, and a flat heating shaping plate 7 for flattening and shaping the strap is arranged above the conveying platform 6; the curling shaping unit 5 comprises a plurality of fixed shaping rollers 8 and movable shaping rollers 9 arranged in the shaping box 1 and used for curling and shaping the strap, and the sides of the fixed shaping rollers 8 and the movable shaping rollers 9 are provided with matching curling grooves 10; a driving unit 11 for driving a plurality of fixed shaping rollers 8 and movable shaping rollers 9 to rotate simultaneously is arranged on the side of the shaping box 1, and an adjusting unit 12 for adjusting the height of the movable shaping roller 9 is arranged on the upper part of the shaping box 1.

[0046] Specifically, the above-mentioned flat heating shaping plate 7, fixed shaping roller 8 and movable shaping roller 9 all have a heating effect and can shape the strap. When the woven flat woven strap needs to be shaped, the flat woven strap is conveyed on the conveyor table 6 through a traction device, and the flat heating shaping plate 7 is started to flatten and shape the flat woven strap. Then the flat woven strap is conveyed between several fixed shaping rollers 8 and movable shaping rollers 9, and the driving unit 11 is turned on to drive the fixed shaping rollers 8 and the movable shaping rollers 9. Since the flat woven strap is guided by the curling groove 10, the flat woven strap is curved, and the flat woven strap is curled and shaped by heating the fixed shaping rollers 8 and the movable shaping rollers 9. The shaped strap is output from the discharge port 3.

[0047] The number of curling grooves 10 on the fixed shaping roller 8 and the movable shaping roller 9 in the above-mentioned fixed shaping roller 8 is multiple, and their sizes are all different, so that the effect of shaping multiple groups of straps of different sizes at one time can be achieved. At the same time, the height position of the movable shaping roller 9 can be adjusted by the adjustment unit 12, thereby achieving the effect of adjusting the distance between the fixed shaping roller 8 and the movable shaping roller 9, which is suitable for the curling and shaping of straps of different sizes. At the same time, the distance between each group of fixed shaping rollers 8 and the movable shaping roller 9 can be adjusted to be unequal, and the distance between the fixed shaping roller 8 and the movable shaping roller 9 near the feed port 2 is larger than the distance between the fixed shaping roller 8 and the movable shaping roller 9 near the discharge port 3, and the distance between the fixed shaping roller 8 and the movable shaping roller 9 changes in an arithmetic progression, gradually curling and shaping the flat webbing, preventing the damage of the flat webbing caused by rapid curling of the flat webbing, improving the production efficiency of the cable straps, and improving the quality after production.

[0048] As a technical optimization scheme of the present invention, the driving unit 11 includes a driving motor 13 fixedly mounted on the side of the shaping box 1, and the first rotating shaft 14 that penetrates the shaping box 1 and is rotatably connected to the fixed shaping roller 8 is fixedly connected at both ends, and the second rotating shaft 15 is fixedly connected at both ends of the movable shaping roller 9. A transmission wheel 16 is fixedly mounted on the side of one end of several first rotating shafts 14 located on the outside, and a transmission belt 17 for transmission is sleeved between the sides of adjacent transmission wheels 16. The output end of the driving motor 13 is fixedly mounted on the end of one of the first rotating shafts 14, and a transmission unit is provided between the first rotating shaft 14 and the second rotating shaft 15.

[0049] Specifically, when it is necessary to drive several fixed shaping rollers 8 and movable shaping rollers 9 to rotate, by starting the driving motor 13, the output end of the driving motor 13 drives one of the first rotating shafts 14 to rotate, and the first rotating shaft 14 drives one of the transmission wheels 16 to rotate, and the transmission wheel 16 drives the adjacent transmission wheel 16 to rotate through the transmission belt 17, thereby achieving the effect of simultaneous rotation of each first rotating shaft 14, and at the same time, the second rotating shaft 15 is driven to rotate through the transmission unit, and the fixed shaping rollers 8 and the movable shaping rollers 9 are respectively driven to rotate through the first rotating shaft 14 and the second rotating shaft 15, thereby improving the synchronization of all fixed shaping rollers 8 and movable shaping rollers 9 during rotation, thereby improving the effect of shaping the cable tie.

[0050] Among them, the above-mentioned drive motor 13 can be purchased on the market. It is a mature technology and has been fully disclosed, so it is not repeated in the specification. The drive motor 13 is equipped with a power connection line, and it is electrically connected to the external main controller and 220V phase voltage (or 380V line voltage) through the power line, and the main controller can be a conventional known device such as a computer that plays a control role.

[0051] As a technical optimization solution of the present invention, the adjustment unit 12 includes an adjustment seat 18 rotatably connected to the side of the second rotating shaft 15, and an adjustment groove 19 adapted to the adjustment seat 18 is opened on the side of the molding box 1. An adjustment bolt 20 with one end extending into the adjustment groove 19 passes through and is rotatably connected to the upper part of the molding box 1. The adjustment bolt 20 passes through the adjustment seat 18 and is threadedly connected thereto. The upper end side of the adjustment bolt 20 is threadedly connected with a first limiting nut 21 for limiting positioning.

[0052] Specifically, when the height position of the movable shaping roller 9 needs to be adjusted, the adjusting bolt 20 is rotated. When the adjusting bolt 20 rotates, the adjusting seat 18 is driven to move in the adjusting groove 19. When the adjusting seat 18 moves, it drives the second rotating shaft 15 to move, thereby realizing the adjustment of the height position of the movable shaping roller 9. Through the setting of the transmission unit, after the height position of the movable shaping roller 9 is adjusted, the driving unit 11 can still synchronously drive the fixed shaping roller 8 and the movable shaping roller 9. After the height position of the movable shaping roller 9 is adjusted, the first limit nut 21 is tightened to limit and fix the position of the adjusting bolt 20.

[0053] As a technical optimization solution of the present invention, the transmission unit includes a first rotating disk 22 fixedly installed on the side of the end of the first rotating shaft 14, and a second rotating disk 23 adapted to the first rotating disk 22 is fixedly installed on the side of the end of the second rotating shaft 15. Tooth grooves 24 are provided on the sides of the first rotating disk 22 and the second rotating disk 23. A U-shaped mounting frame 25 is provided on one side of the molding box 1, and a cylindrical gear 26 meshing with the tooth groove 24 is rotatably connected between the opposite side walls inside the mounting frame 25.

[0054] Specifically, when the first rotating shaft 14 rotates, it drives the first rotating disk 22 to rotate. When the first rotating disk 22 rotates, it drives the cylindrical gear 26 meshing with its side tooth groove 24 to rotate. When the cylindrical gear 26 rotates, it drives the second rotating disk 23 to rotate, thereby achieving the effect of the first rotating shaft 14 and the second rotating shaft 15 rotating synchronously and in opposite directions. When it is necessary to adjust the distance between the fixed shaping roller 8 and the movable shaping roller 9, the height position of the second rotating shaft 15 is adjusted by the adjusting unit 12. At this time, the second rotating disk 23 moves downward, and the tooth groove 24 on the side of the second rotating disk 23 slides on the side of the cylindrical gear 26. After the height position of the movable shaping roller 9 is adjusted, the first rotating shaft 14 and the second rotating shaft 15 can still rotate synchronously and in opposite directions.

[0055] As a technical optimization solution of the present invention, a fixing frame 27 is fixedly connected to one side of the mounting frame 25, a through opening 29 is penetrated through one side of the fixing frame 27, a threaded column 30 connected to the side of the shaping box 1 is passed through the through opening 29, a second limiting nut 31 for limiting is threadedly connected to the side of the threaded column 30, a limiting block 28 is fixedly connected to the side of the shaping box 1, the cross-section of the limiting block 28 is polygonal and is adapted to the through opening 29, and one end of the threaded column 30 is threadedly connected to one side of the limiting block 28.

[0056] Specifically, the mounting frame 25 is installed through the fixing frame 27. During installation, the through opening 29 is sleeved on the side of the polygonal limiting block 28, and the polygonal limiting block 28 is clamped on the side of the through opening 29, thereby realizing the limiting of the fixing frame 27, and one end of the threaded column 30 is threadedly connected to one side of the limiting block 28, and the second limiting nut 31 threadedly connected to the side of the threaded column 30 is tightened to limit the position of the fixing frame 27. When adjusting the movable shaping roller 9, if it is necessary to adjust the position of the column gear 26, The position of the mounting frame 25 is adjusted by sliding the through-hole 29 on the side of the limit block 28. Through the cooperation of the limit block 28 and the through-hole 29, only a threaded column 30 and a second limit nut 31 are needed to install and stably limit the mounting frame 25. At the same time, through the cooperation of the limit block 28 and the through-hole 29, the position of the column gear 26 can be adjusted, which expands the range of adjustment of the movable shaping roller 9, improves the overall application range, and facilitates the disassembly and assembly of the column gear 26.

[0057] As a technical optimization solution of the present invention, a telescopic device 32 is fixedly installed on the top of the shaping box 1, the flat heating shaping plate 7 is fixedly installed on the telescopic lower end of the telescopic device 32, and a positioning groove 33 adapted to the corresponding curling groove 10 is opened on the side of the conveying platform 6.

[0058] Specifically, the flat webbing is transported in the adapted positioning groove 33 to limit the position of the flat webbing. At the same time, the height position of the flat heating shaping plate 7 can be adjusted by the telescopic device 32, which can be suitable for shaping of flat webbings after different processes, thereby improving the application range of the overall device.

[0059] Among them, the telescopic device 32 mentioned above can be purchased on the market. It is a mature technology and has been fully disclosed, so it is not repeated in the specification. The telescopic device 32 is equipped with a power connection line, and it is electrically connected to the external main controller and 220V phase voltage (or 380V line voltage) through the power line, and the main controller can be a conventional known device such as a computer that plays a control role.

[0060] As a technical optimization solution of the present invention, a guide column 34 with a tapered end is inserted into the curling groove 10 , and a connecting plate 35 for installation is provided between the guide column 34 and the inner wall of the shaping box 1 .

[0061] Specifically, after the flat webbing passes through the conveying platform 6, the guide column 34 and the curling groove 10 cooperate to curl and shape the webbing, thereby improving the curling and shaping effect of the webbing.

[0062] As a technical optimization solution of the present invention, a scale indicator 36 adapted to the adjustment groove 19 is provided on the side of the molding box 1, and an indicator needle 37 adapted to the scale indicator 36 is fixedly installed on the side of the adjustment seat 18. Through the cooperation of the indicator needle 37 and the scale indicator 36, the adjustment position of the movable molding roller 9 can be observed conveniently.

[0063] Embodiment 2

[0064] A cable self-winding tie processing technology includes the cable self-winding tie processing device in embodiment 1, and the processing technology includes the following steps:

[0065] S1: Braided plain weave: 1 / 1, 2 / 2 weaving method is adopted, and the webbing edge is woven with lock thread to ensure the firmness of the webbing, and to ensure that the edges are not loose or scattered. Double weft yarn structure is used. According to the different appearance of the webbing, there are plain weave and twill weave. The appearance stripes are divided into striped and non-striped webbing structures. One of them is polyester porous yarn and the other is basalt fiber. According to the warp density, 50%-100% basalt fiber material is used, and various additives are added to increase product performance (such as flame retardants and smoothing agents, etc.). Basalt fiber has excellent physical and chemical properties. It is wear-resistant, high temperature resistant, moisture-resistant, acid and alkali resistant, flame retardant, absorbent, etc. It has excellent sound insulation and radiation protection properties. It can protect the automotive electrical circuits while providing heat insulation, cooling, sound insulation and noise reduction. The maximum working temperature of basalt fiber is up to 650°C. In comparison, the maximum working temperature of glass fiber does not reach 400°C, the maximum working temperature of polyester is less than 150°C, and the maximum temperature of nylon is less than 120°C. Basalt fiber has excellent flame retardant properties. The higher the LOI of the fiber, the more difficult it is to burn. The LOI value of basalt fiber is greater than 68%, while the LOI value of general polyester is about 20%, and the LOI value of general nylon is about 24%. It improves the insulation, heat resistance, corrosion resistance and tensile strength of the cable self-winding tie.

[0066] S2: Flattening and shaping: The woven flat webbing is transported to the flattening and shaping unit 4 through the traction device, and the flat webbing is flattened and shaped by the flattening and heating shaping plate 7;

[0067] S3: Curling and shaping: The flat webbing that has been flattened and shaped is guided and transported to the curling and shaping unit 5 by a traction device, and the flat webbing is curled and shaped in the curling groove 10 and output through the discharge port 3;

[0068] S4: Rewinding and cutting: The curled and shaped self-rolling strap is rewinded by a traction device. If the self-rolling strap needs to be cut according to the size, it is transported to the cutting station by the traction device and cut.

[0069] Finally, it should be noted that in the description of the present invention, it should be noted that the terms "vertical", "up", "down", "horizontal", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, they cannot be understood as limitations on the present invention.

[0070] In the description of the present invention, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "set", "install", "connect", and "connect" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0071] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention is described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. A cable self-winding tie processing device, comprising a shaping box (1), wherein the shaping box (1) is provided with a feed inlet (2) and a discharge outlet (3) at both ends thereof, characterized in that: The shaping box (1) is provided with a flattening shaping unit (4) and a curling shaping unit (5) in sequence from the feed port (2) to the discharge port (3); The flattening and shaping unit (4) comprises a plurality of conveying platforms (6) arranged at the lower part of the shaping box (1), and a flattening and heating shaping plate (7) for flattening and shaping the strap is arranged above the conveying platforms (6); The curling and shaping unit (5) comprises a plurality of fixed shaping rollers (8) and movable shaping rollers (9) which are arranged in a shaping box (1) and are used to curl and shape the straps, and the sides of the fixed shaping rollers (8) and the movable shaping rollers (9) are both provided with matching curling grooves (10); A driving unit (11) for driving a plurality of fixed shaping rollers (8) and a movable shaping roller (9) to rotate simultaneously is provided on the side of the shaping box (1), and an adjusting unit (12) for adjusting the height of the movable shaping roller (9) is provided on the upper part of the shaping box (1).

2. A cable self-winding belt processing device according to claim 1, characterized in that: The driving unit (11) comprises a driving motor (13) fixedly mounted on the side of the shaping box (1); the fixed shaping roller (8) is fixedly connected at both ends with a first rotating shaft (14) penetrating the shaping box (1) and rotatably connected thereto; the movable shaping roller (9) is fixedly connected at both ends with a second rotating shaft (15); a plurality of first rotating shafts (14) are fixedly mounted on the side of one end located outside thereof; a transmission belt (17) for transmission is sleeved between the sides of adjacent transmission wheels (16); the output end of the driving motor (13) is fixedly mounted on the end of one of the first rotating shafts (14); and a transmission unit is provided between the first rotating shaft (14) and the second rotating shaft (15).

3. A cable self-winding belt processing device according to claim 2, characterized in that: The adjustment unit (12) comprises an adjustment seat (18) rotatably connected to the side of the second rotating shaft (15); an adjustment slot (19) adapted to the adjustment seat (18) is provided on the side of the molding box (1); an adjustment bolt (20) having one end extending into the adjustment slot (19) passes through and is rotatably connected to the upper part of the molding box (1); the adjustment bolt (20) passes through the adjustment seat (18) and is threadedly connected thereto; a first limiting nut (21) for limiting position is threadedly connected to the side of the upper end of the adjustment bolt (20).

4. A cable self-winding belt processing device according to claim 2, characterized in that: The transmission unit comprises a first rotating disk (22) fixedly mounted on the side surface of the end of a first rotating shaft (14); a second rotating disk (23) adapted to the first rotating disk (22) is fixedly mounted on the side surface of the end of the second rotating shaft (15); tooth grooves (24) are provided on the sides of the first rotating disk (22) and the second rotating disk (23); a U-shaped mounting frame (25) is provided on one side of the molding box (1); and a cylindrical gear (26) meshing with the tooth groove (24) is rotatably connected between opposite side walls in the mounting frame (25).

5. A cable self-winding tie processing device according to claim 4, characterized in that: One side of the mounting frame (25) is fixedly connected to a fixing frame (27), one side of the fixing frame (27) is penetrated by a through hole (29), a threaded column (30) connected to the side of the shaping box (1) is penetrated in the through hole (29), and the side of the threaded column (30) is threadedly connected to a second limiting nut (31) for limiting position.

6. A cable self-winding tie processing device according to claim 5, characterized in that: A limiting block (28) is fixedly connected to the side of the molding box (1); the limiting block (28) has a polygonal cross section and is adapted to the through opening (29); one end of the threaded column (30) is threadedly connected to one side of the limiting block (28).

7. A cable self-winding belt processing device according to claim 1, characterized in that: A telescopic device (32) is fixedly installed on the top of the shaping box (1), the flat heating shaping plate (7) is fixedly installed on the telescopic lower end of the telescopic device (32), and a positioning groove (33) adapted to the corresponding curling groove (10) is opened on the side of the conveying platform (6).

8. A cable self-winding tie processing device according to claim 1, characterized in that: A guide column (34) with a tapered end is provided in the curling groove (10), and a connecting plate (35) for installation is provided between the guide column (34) and the inner wall of the shaping box (1).

9. A cable self-winding tie processing device according to claim 3, characterized in that: The side of the shaping box (1) is provided with a scale indicating portion (36) adapted to the adjusting groove (19), and the side of the adjusting seat (18) is fixedly mounted with an indicating needle (37) adapted to the scale indicating portion (36).

10. A cable self-winding belt processing technology, characterized in that: The cable self-winding belt processing device comprising any one of 1-9 above, the processing process comprises the following steps: S1: Braided plain weave: 1 / 1, 2 / 2 weaving method, and lock thread for webbing edge weaving, double weft structure, one of which is polyester porous yarn and the other is basalt fiber. According to the warp density, 50%-100% basalt fiber material is used, and various additives are added to increase product performance (such as flame retardants and smoothing agents, etc.); S2: Flattening and shaping: The woven flat webbing is transported to the flattening and shaping unit (4) by a traction device, and the flat webbing is flattened and shaped by a flattening and heating shaping plate (7); S3: curling and shaping: the flat woven belt that has been flattened and shaped is guided and transported to the curling and shaping unit (5) by a traction device, and the flat woven belt is curled and shaped in the curling groove (10) and discharged through the discharge port (3); S4: Rewinding and cutting: The curled and shaped self-rolling strap is rewinded by a traction device. If the self-rolling strap needs to be cut according to the size, it is transported to the cutting station by the traction device and cut.