The invention relates to the technical field of
rail transit cables, in particular to a preparation method of a bending-resistant sensor cable for a high-speed motor
train unit. The preparation method comprises the steps of conductor three-layer twisting and annealing, insulating layer gradient
extrusion and
plasma treatment, filling, twice wrapping, double-layer shielding, double-layer sheath co-
extrusion and
irradiation crosslinking post-treatment. The structure of the bending-resistant sensor cable sequentially comprises a high-elasticity
fiber rope filler, a
copper alloy conductor with a TPEE insulating layer, a thin
flame-retardant cloth wrapping layer, an elastic
silica gel inner shielding layer, a tinned
copper wire and
fiber filament outer shielding layer, a thin non-
woven fabric wrapping layer and a cross-linked
polyurethane double-layer sheath from inside to outside. The bending resistance of the cable exceeds 500,000 times, the cable works stably at the temperature of-50 DEG C to 125 DEG C, the service life is prolonged by 2-3 times, and the cable is suitable for the harsh environment of the high-speed motor
train unit.