Production method of crushed pomegranate cheese

By adopting the pomegranate cheese crushing production method in cheese production, the low-temperature cutting device and airflow system are used to solve the problems of cheese solidification, melting and bacterial growth of casings, achieving stable cooling and safe cutting of cheese, improving production efficiency and safety.

CN119111645AInactive Publication Date: 2024-12-13YUXUAN FOOD TECHNOLOGY (ANHUI) CO LTD
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Patent Information

Application Number
CN202411072961.3
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-08-06
Publication Date
2024-12-13
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

The existing cheese production device solidifies at low temperatures and melts at high temperatures. It is easy to cause bacterial problems during the cutting process.

Method used

Using pomegranate cheese crushing production method, the cooling and cutting process is ensured by slowing the cheese at -5℃, steaming and cooking, emulsifying and sterilizing the molten pot, using a low-temperature cutting device, and cooling the heat exchanger and casing through the airflow system to ensure the cooling and cutting process. Low temperature environment.

Benefits of technology

It effectively avoids the melting of cheese and deterioration of casing, maintains the shape and hygiene of the cheese, and improves the efficiency and safety of the production process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of production of crushed cheese, in particular to a production method of pomegranate crushed cheese, which comprises the following steps: step 1, crushing: before processing original cheese, slowly melting to-5 DEG C, and processing by a cheese slicing machine and a mincing machine until the particle diameter is less than or equal to 1cm; step 2, ingredient cooking: putting the chopped cheese in the step 1, pomegranate juice and auxiliary materials into a cooking melting pot; through the arrangement of the second air pipe, cold air flow in the top groove can enter the rectangular groove under the guidance of the second air pipe, and then is blown to the periphery of the heat exchanger through the auxiliary heat dissipation holes, so that the temperature of the heat exchanger can be effectively reduced; the situation that the condensation cylinder cannot effectively cool the crushed cheese due to the fact that the temperature of the heat exchanger is too high is avoided, the refrigeration efficiency of the heat exchanger is effectively maintained by cooling the heat exchanger, and then the situation that the cheese is melted is avoided.
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Description

Technical Field

[0001] The invention relates to the field of cheese shreds production, and in particular to a method for producing pomegranate cheese shreds. Background Art

[0002] Cheese is a fermented milk product. Its properties are similar to common yogurt. Both are made through a fermentation process and contain lactic acid bacteria that can be used for health. However, the concentration of cheese is higher than that of yogurt, making it closer to solid food, and therefore has richer nutritional value.

[0003] In the patent with publication number CN218551166U, a cheese production cooling device is disclosed, including a bracket, on which a cooling component is installed; the cooling component includes a base installed on the surface of the bracket, a shell installed on the end of the base away from the bracket, and a plurality of heat dissipation holes arranged equidistantly on the surface of the shell.

[0004] However, the above device still has certain defects when used. Since cheese solidifies at low temperatures and melts at high temperatures, and the cooling of the cheese is mostly achieved through a heat exchanger, the heat exchanger often has a poor cooling effect when overheated. Therefore, when the heat exchanger is overheated, the cheese often melts due to its poor cooling effect. Secondly, in the process of cheese processing, before cutting, the cheese is often filled with casings, and the casings are peeled off during the cutting process. When the ambient temperature is too high, it is easy to cause bacteria to grow in the peeled casings. Summary of the invention

[0005] The invention aims to solve the shortcomings in the prior art and provides a method for producing pomegranate cheese shreds.

[0006] To achieve the above purpose, the technical solution adopted by the present invention is: a production method of pomegranate cheese shreds, the production method comprising the following steps:

[0007] Step 1: Crushing: The original cheese is first slowed down to -5℃ before processing, and processed by a cheese slicer and grinder to a particle diameter of ≤1cm;

[0008] Step 2: Ingredients steaming: put the shredded cheese, pomegranate juice and auxiliary materials in the above step into a steaming and melting pot, and stir the materials in the steaming and melting pot while indirectly heating them with steam to complete emulsification and sterilization;

[0009] Step 3: Filling: The steamed material is pumped into the filling machine through a screw pump for filling. The cheese sausage has a diameter of 9 cm and a length of 90 cm. The cheese sausage is punched at both ends with a punching machine.

[0010] Step 4: Shredding: The cheese sausage is cooled to -6℃ in an ice water tank, then taken out and the casing is removed. After peeling, it is sliced ​​using a low-temperature cutting device, chopped after slicing, and then frozen through a rectangular spiral tube set on the low-temperature cutting device. Finally, the frozen cheese shreds are packaged, inspected and put into storage.

[0011] Preferably, the low-temperature cutting device includes a processing table, a placement groove for placing casings is provided at one end of the top of the processing table, a cooling groove is provided inside the end of the processing table away from the placement groove, a rectangular spiral tube for freezing the shredded cheese is provided in the cooling groove, a top groove is provided in the wall panel at the center of the top of the processing table, the bottom of the cooling groove is connected to a fan for pressurizing the top groove, the top groove is connected to the cooling groove, and the end of the top groove away from the cooling groove is connected to the placement groove.

[0012] Preferably, a hollow groove is also opened at the center of the processing table, a heat exchanger is fixedly connected to the middle section of the hollow groove, a condensing cylinder is arranged in the cooling groove, a pipeline is laid in the condensing cylinder, the heat exchanger is connected with the pipeline in the condensing cylinder, and is used to cool the cooling groove, a cutting assembly is also installed above the processing table for lifting, the cutting assembly is located directly above the top groove, a plurality of support columns are fixedly connected in the cooling groove, the support columns are located on the inner side of the condensing cylinder, and the plurality of support columns are distributed in a circular array.

[0013] Preferably, a feed port is provided at the top of the rectangular spiral tube, and the feed port passes through the top wall panel of the processing table. A discharge pipe is connected to the bottom of the rectangular spiral tube, and the discharge pipe is embedded in the wall panel of the processing table. The end of the discharge pipe extends to the outside of the processing table. The condensation cylinder is located on the inner side of the rectangular spiral tube, and a plurality of triangular ring platforms are fixedly connected to the outer wall of the condensation cylinder. The triangular ring platforms are used to guide the wind blown out by the fan. A plurality of vibrating paddles are fixedly connected to the rectangular spiral tube, and the triangular ring platforms are also used to guide the wind blown out by the fan to the vibrating paddles.

[0014] Preferably, an air trough is provided directly below the condensing cylinder, and the air trough is opened inside the processing table, and a fan is provided below the air trough, and the output end of the fan is connected with a vertical air duct, and the vertical air duct passes through the air trough and extends to the top of the cooling trough, and the top of the vertical air duct is connected with a spiral air duct, and the end of the spiral air duct away from the vertical air duct is connected with the air trough, and the vertical air duct and the spiral air duct are both located on the inner side of the condensing cylinder, and the input end of the fan is connected with a guide pipe, and the end of the guide pipe away from the fan passes through the side wall of the processing table, and the end of the guide pipe away from the fan is connected with a bell mouth, and the bell mouth faces the end of the discharge pipe away from the rectangular spiral pipe, and a filter is provided at the end of the bell mouth away from the guide pipe.

[0015] Preferably, the top of the wind slot is connected with a plurality of wind holes, the end of the wind hole away from the wind slot is connected with the cooling slot, and the connection point between the two is located on the outside of the condensing cylinder, the top side of the cooling slot is connected with a connecting hole, the end of the connecting hole away from the cooling slot is connected with the top slot, and a one-way valve is arranged in the connecting hole, the bottom of the end of the top slot away from the connecting hole is connected with a vertical hole, an air pressure valve is arranged at the connection point between the top slot and the vertical hole, and the end of the vertical hole away from the top slot is connected with an electromagnetic three-way valve.

[0016] Preferably, the electromagnetic three-way valve is a one-inlet and two-outlet three-way valve, whose input end is connected to the vertical hole, and whose two output ends are respectively connected to the first air pipe and the second air pipe, and the end of the first air pipe away from the electromagnetic three-way valve is connected to a strip groove, and the strip groove is opened on the top side of the placement groove, and an inclined plate is fixedly connected to the outer side of the top of the strip groove, and the inclined plate is fixedly connected to the inner wall of the placement groove, and the inclined plate is used to guide the wind flowing out of the strip groove to the bottom of the placement groove.

[0017] Preferably, the end of the second air pipe away from the electromagnetic three-way valve is connected to a rectangular groove, the rectangular groove is located directly below the hollow groove, the top of the rectangular groove is connected to a plurality of auxiliary heat dissipation holes, the auxiliary heat dissipation holes are used to guide the gas output from the second air pipe to the periphery of the heat exchanger, for cooling the heat exchanger, the top side of the hollow groove is connected to an exhaust hole, and a check plate is provided at the end of the exhaust hole away from the hollow groove.

[0018] Preferably, the cutting assembly includes a telescopic rod, which is suspended above the processing table and is located directly above the top groove. The fixed end of the telescopic rod is fixedly connected to a cross plate, both ends of the cross plate are fixedly connected to mounting columns, and one end of the mounting column away from the cross plate is fixedly connected to the top of the production workshop. The telescopic end of the telescopic rod is fixedly connected to a cross beam, and both ends of the cross beam are respectively provided with a mounting frame for cutting and a fixed cylinder for shredding, a plurality of honeycomb-shaped holes and grooves are provided at the bottom of the fixed cylinder, an electric slide is slidably connected to the interior of the fixed cylinder, a plurality of rebound columns are fixedly connected to the bottom of the electric slide, and the plurality of rebound columns are respectively slidably connected to the plurality of holes and grooves for ejecting the cheese crumbs in the empty grooves.

[0019] Preferably, a plurality of cutting knives are fixedly connected to the bottom of the mounting frame, a rebound block is slidably connected in the gap between two adjacent cutting knives, both ends of the top of the rebound block are fixedly connected to springs, and one end of the spring away from the rebound block is fixedly connected to the bottom wall panel of the mounting frame.

[0020] Compared with the prior art, the present invention has the following beneficial effects:

[0021] 1. The present invention provides a second air pipe so that the cold air flow in the top groove can enter the rectangular groove under the guidance of the second air pipe, and then blow around the heat exchanger through the auxiliary heat dissipation holes, so that the temperature of the heat exchanger can be effectively reduced, which is beneficial to avoid the situation where the condensing cylinder cannot effectively cool the cheese crumbs due to the excessively high temperature of the heat exchanger. By cooling the heat exchanger, the refrigeration efficiency of the heat exchanger is effectively maintained, thereby avoiding the situation where the cheese melts.

[0022] 2. The setting of the first air pipe of the present invention guides the cold air flow discharged from the top groove to the placement groove, thereby cooling the casings placed in the placement groove, which is beneficial to prevent the cheese adhering to the casings from deteriorating due to excessive temperature and then breeding bacteria, thereby achieving the purpose of maintaining the hygiene of the production workshop.

[0023] 3. The present invention, through the provision of a top groove, can drive cold air into the top groove through the airflow, and can also maintain a low temperature of the top wall plate of the top groove. In the process of placing the cheese sausage on the top wall plate of the top groove for cutting, it can also be helpful to avoid the melting of the cheese sausage due to excessive temperature, which is beneficial to maintain the shape of the cheese sausage; and after cutting, the cheese shreds are placed directly above the cooling groove, and the low temperature in the cooling groove will also be transmitted to the top wall plate, which is helpful to avoid the melting of the cheese shreds due to excessive temperature in the process of fluctuating the cheese shreds to the feed port. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0025] Figure 2 It is a schematic diagram of the overall structure of the present invention from another perspective;

[0026] Figure 3 It is a schematic cross-sectional view of the structure of the air duct of the present invention;

[0027] Figure 4 It is a schematic cross-sectional view of the structure of the processing table of the present invention;

[0028] Figure 5 For the present invention Figure 4 An enlarged schematic diagram of the structure of section A is shown;

[0029] Figure 6 For the present invention Figure 4 An enlarged schematic diagram of the structure of part B is shown;

[0030] Figure 7 It is a schematic diagram of the connection structure between the discharge pipe and the rectangular spiral pipe of the present invention;

[0031] Figure 8 It is a schematic diagram of the connection structure of the vertical air duct and the spiral air duct of the present invention;

[0032] Fig. 9 It is a schematic cross-sectional view of the structure of the telescopic rod of the present invention.

[0033] In the figure: 1. processing table; 2. telescopic rod; 3. placement slot; 4. bell mouth; 5. discharge pipe; 6. check plate; 7. inclined plate; 8. feed port; 9. cooling slot; 10. rectangular spiral tube; 11. spiral air duct; 12. support column; 13. air slot; 14. fan; 15. rectangular slot; 16. heat exchanger; 17. top slot; 18. condensing cylinder; 19. triangular ring table; 20. vibration paddle; 21. air pressure valve; 22. electromagnetic three-way valve; 23. first air pipe; 24. second air pipe; 25. strip slot; 26. vertical air duct; 27. crossbeam; 28. fixed cylinder; 29. ​​electric skateboard; 30. rebound column; 31. mounting frame; 32. spring; 33. rebound block; 34. cutting knife; 35. air hole. DETAILED DESCRIPTION

[0034] The following description is used to disclose the present invention so that those skilled in the art can implement the present invention. The preferred embodiments described below are only examples, and those skilled in the art may think of other obvious variations.

[0035] like Figures 1 to 9 A method for producing pomegranate cheese shreds is shown, the method comprising the following steps:

[0036] Step 1: Crushing: The original cheese is first slowed down to -5℃ before processing, and processed by a cheese slicer and grinder to a particle diameter of ≤1cm.

[0037] Step 2: Ingredients steaming: put the shredded cheese, pomegranate juice and auxiliary materials in the above step into a steaming and melting pot, and stir the materials in the steaming and melting pot while indirectly heating them with steam to complete emulsification and sterilization;

[0038] Step 3: Filling: The steamed material is pumped into the filling machine through a screw pump for filling. The cheese sausage has a diameter of 9 cm and a length of 90 cm. The cheese sausage is punched at both ends with a punching machine.

[0039] Step 4: shredding: The cheese sausage is cooled to -6°C in an ice water tank, then taken out and the casing is removed, sliced ​​using a low-temperature cutting device after peeling, chopped after slicing, and then frozen using a rectangular spiral tube 10 provided on the low-temperature cutting device, and finally the frozen cheese shreds are packaged, inspected, and put into storage.

[0040] In a specific implementation, the auxiliary materials include milk powder, starch, non-hydrogenated vegetable oil, edible salt and flavors.

[0041] During the emulsification sterilization process, the cooking and melting pot is set to a cooking temperature of 78°C and a heating time of 300s. The specific parameters can also be adjusted according to the type of product. The adjustment of the cooking temperature and heating time is a prior art and will not be disclosed in detail here.

[0042] The punching machine is a prior art, and its main purpose is to seal the casing. The steaming and melting pot and the filling machine are also prior art, and will not be disclosed in detail here.

[0043] It should be noted that the casing is a membrane-like substance wrapped around the outside during the enema process. The casing is specifically an artificial casing, specifically a collagen casing.

[0044] As a further embodiment of the present invention, the low-temperature cutting device includes a processing table 1, a placement groove 3 for placing casings is provided at one end of the top of the processing table 1, a cooling groove 9 is opened inside the end of the processing table 1 away from the placement groove 3, a rectangular spiral tube 10 for freezing the shredded cheese is provided in the cooling groove 9, a top groove 17 is opened in the wall panel at the top center of the processing table 1, the bottom of the cooling groove 9 is connected to a fan 14 for pressurizing the top groove 17, the top groove 17 is connected to the cooling groove 9, and the end of the top groove 17 away from the cooling groove 9 is connected to the placement groove 3.

[0045] In a specific implementation, by setting the fan 14, the top groove 17 can be effectively pressurized, so that the low temperature of the cutting platform can be maintained during the cheese cutting process.

[0046] As a further implementation scheme of the present invention, a hollow groove is also opened at the center of the processing table 1, and a heat exchanger 16 is fixedly connected to the middle section of the hollow groove. A condenser tube 18 is arranged in the cooling tank 9, and a pipeline is laid in the condenser tube 18. The heat exchanger 16 is connected with the pipeline in the condenser tube 18 for cooling the cooling tank 9. A cutting assembly is also installed above the processing table 1 for lifting. The cutting assembly is located directly above the top groove 17. A plurality of support columns 12 are fixedly connected in the cooling tank 9. The support columns 12 are located on the inner side of the condenser tube 18, and the plurality of support columns 12 are distributed in a circular array.

[0047] In a specific implementation, the connection between the heat exchanger 16 and the condensing cylinder 18 is a prior art, which is commonly used in the refrigeration of refrigerators and will not be disclosed in detail here.

[0048] As a further implementation scheme of the present invention, a feed port 8 is opened at the top of the rectangular spiral tube 10, and the feed port 8 passes through the top wall panel of the processing table 1. The bottom of the rectangular spiral tube 10 is connected to a discharge pipe 5, and the discharge pipe 5 is embedded in the wall panel of the processing table 1, and the end of the discharge pipe 5 extends to the outside of the processing table 1. The condensation tube 18 is located on the inner side of the rectangular spiral tube 10, and a plurality of triangular ring platforms 19 are fixedly connected to the outer wall of the condensation tube 18. The triangular ring platforms 19 are used to guide the wind blown out by the fan 14. A plurality of vibration paddles 20 are fixedly connected to the rectangular spiral tube 10, and the triangular ring platforms 19 are also used to guide the wind blown out by the fan 14 to the vibration paddles 20.

[0049] In a specific implementation, by disposing the triangular ring platform 19 , the airflow can be effectively guided toward the vibration paddle 20 and the rectangular spiral tube 10 , thereby enabling the rectangular spiral tube 10 to be cooled quickly.

[0050] As a further implementation scheme of the present invention, a wind trough 13 is arranged directly below the condensing cylinder 18, and the wind trough 13 is opened inside the processing table 1. A fan 14 is arranged below the wind trough 13, and the output end of the fan 14 is connected with a vertical air duct 26, which passes through the wind trough 13 and extends to the top of the cooling trough 9, and the top of the vertical air duct 26 is connected with a spiral air duct 11, and the end of the spiral air duct 11 away from the vertical air duct 26 is connected to the wind trough 13, and the vertical air duct 26 and the spiral air duct 11 are both located on the inner side of the condensing cylinder 18, and the input end of the fan 14 is connected with a guide pipe, and the end of the guide pipe away from the fan 14 passes through the side wall of the processing table 1, and the end of the guide pipe away from the fan 14 is connected with a bell mouth 4, and the bell mouth 4 faces the end of the discharge pipe 5 away from the rectangular spiral tube 10, and a filter is arranged at the end of the bell mouth 4 away from the guide pipe.

[0051] In a specific implementation, the filter can be set to effectively prevent impurities in the outside air from being adsorbed into the fan 14.

[0052] As a further implementation scheme of the present invention, the top of the wind groove 13 is connected with a plurality of wind holes 35, the end of the wind hole 35 away from the wind groove 13 is connected with the cooling groove 9, and the connection point between the two is located on the outside of the condensation cylinder 18, the top side of the cooling groove 9 is connected with a connecting hole, the end of the connecting hole away from the cooling groove 9 is connected with the top groove 17, and a one-way valve is arranged in the connecting hole, the bottom of the end of the top groove 17 away from the connecting hole is connected with a vertical hole, an air pressure valve 21 is arranged at the connection between the top groove 17 and the vertical hole, and the end of the vertical hole away from the top groove 17 is connected with an electromagnetic three-way valve 22.

[0053] In a specific implementation, the one-way valve provided in the connection hole can only allow the air in the cooling groove 9 to enter the top groove 17, which is helpful to prevent the air in the top groove 17 from flowing back. The air pressure valve 21 is provided with a preset pressure value, and when the air pressure in the top groove 17 is higher than the preset pressure value, the air pressure valve 21 is opened.

[0054] As a further implementation scheme of the present invention, the electromagnetic three-way valve 22 is a one-inlet and two-outlet three-way valve, whose input end is connected to the vertical hole, and its two output ends are respectively connected to the first air pipe 23 and the second air pipe 24. The end of the first air pipe 23 away from the electromagnetic three-way valve 22 is connected to a strip groove 25, and the strip groove 25 is opened on one side of the top of the placement groove 3. The top outer side of the strip groove 25 is fixedly connected with an inclined plate 7, and the inclined plate 7 is fixedly connected to the inner wall of the placement groove 3. The inclined plate 7 is used to guide the wind flowing out of the strip groove 25 to the bottom of the placement groove 3.

[0055] In a specific implementation, after the airflow is blown to the bottom of the placement slot 3 , it will be discharged through the top opening of the placement slot 3 .

[0056] As a further implementation scheme of the present invention, one end of the second air pipe 24 away from the electromagnetic three-way valve 22 is connected to a rectangular groove 15, and the rectangular groove 15 is located directly below the hollow groove. The top of the rectangular groove 15 is connected to a plurality of auxiliary heat dissipation holes, and the auxiliary heat dissipation holes are used to guide the gas output from the second air pipe 24 to the periphery of the heat exchanger 16, so as to cool the heat exchanger 16. One side of the top of the hollow groove is connected to an exhaust hole, and a check plate 6 is provided at the end of the exhaust hole away from the hollow groove.

[0057] In a specific implementation, the air in the hollow groove will push the anti-return plate 6 outward during the discharge process, so that the air can be discharged smoothly. The provision of the anti-return plate 6 is helpful in preventing impurities in the outside air from entering the hollow groove.

[0058] As a further embodiment of the present invention, the cutting assembly includes a telescopic rod 2, which is suspended above the processing table 1 and is located directly above the top groove 17. The fixed end of the telescopic rod 2 is fixedly connected to a cross plate, and both ends of the cross plate are fixedly connected to mounting columns. The end of the mounting column away from the cross plate is fixedly connected to the top of the production workshop. The telescopic end of the telescopic rod 2 is fixedly connected to a cross beam 27, and both ends of the cross beam 27 are respectively provided with a mounting frame 31 for cutting and a fixed cylinder 28 for shredding. A plurality of honeycomb-shaped holes are provided at the bottom of the fixed cylinder 28. An electric slide 29 is slidably connected to the interior of the fixed cylinder 28, and a plurality of rebound columns 30 are fixedly connected to the bottom of the electric slide 29. The plurality of rebound columns 30 are respectively slidably connected to the plurality of holes for ejecting the cheese crumbs in the empty grooves.

[0059] In a specific implementation, blades are arranged around the hole grooves, and the blades are used to cut the cheese into pieces.

[0060] As a further embodiment of the present invention, a plurality of cutting knives 34 are fixedly connected to the bottom of the mounting frame 31, a rebound block 33 is slidably connected in the gap between two adjacent cutting knives 34, springs 32 are fixedly connected to both ends of the top of the rebound block 33, and one end of the spring 32 away from the rebound block 33 is fixedly connected to the bottom wall panel of the mounting frame 31.

[0061] In a specific implementation, an arc groove is provided at the bottom center of the rebound block 33. The provision of the arc groove is helpful to avoid squeezing of the edge of the cheese due to its flat periphery when the rebound block 33 pushes the cheese downward.

[0062] Working principle of the present invention:

[0063] When the present invention is in use, first, the casing of the cheese sausage after cooling is removed, and then the casing is placed in the placement groove 3. After the casing is placed in the placement groove 3, the cheese sausage after the casing is removed is cut by the cutting component. During the cutting process, the cheese sausage is preliminarily cut by the cutting knife 34. The cut cheese sausage is in the form of slices. Then, the preliminarily cut cheese sausage is chopped by the honeycomb-shaped hole grooves opened at the bottom of the fixed tube 28, so that the cheese sausage becomes cheese shreds. The cheese sausage is cut by the extension of the telescopic rod 2. During the cutting process, the cheese sausage is cut when the telescopic rod 2 is extended, and when the telescopic rod 2 is contracted, the cut cheese slices and cheese shreds will rebound above the top groove 17 under the action of the rebound column 30 and the rebound block 33. The elastic force exerted by the spring 32 on the rebound block 33 makes the cheese slices fall off from between the two adjacent cutting knives 34, and the cheese pieces are pushed out from the honeycomb-shaped hole grooves by controlling the electric slide plate 29 to slide downward. When the telescopic rod 2 is retracted to the shortest state, the electric slide plate 29 slides upward to facilitate the cutting of the cheese next time.

[0064] After the cheese sausage is chopped, the cheese shreds are pushed into the feed port 8 so that the cheese shreds can enter the rectangular spiral tube 10 through the feed port 8. The tool for pushing the cheese shreds into the feed port 8 can be a glass rod. By turning on the heat exchanger 16, the heat exchanger 16 uses the pre-laid pipeline in the condensing cylinder 18 to cool the cooling tank 9. During the cooling process, the outer side of the condensing cylinder 18 will cause the temperature of the rectangular spiral tube 10 to also decrease, so that after the cheese shreds enter the rectangular spiral tube 10, the cheese shreds can be effectively cooled.

[0065] After the cheese shreds enter the rectangular spiral tube 10, they will roll along the rectangular spiral tube 10 toward the discharge tube 5. During the rolling process, the temperature of the rectangular spiral tube 10 will be maintained at a low level under the action of the condensation cylinder 18, and the contact between the cheese shreds and the rectangular spiral tube 10 will prompt the cheese shreds to cool down quickly. At the same time, through the setting of the rectangular spiral tube 10, on the one hand, the cheese shreds can be frozen, and during the freezing process, the contact time between the cheese shreds and the rectangular spiral tube 10 can be guaranteed. On the other hand, the spiral design can save space and reduce the space occupied by the device.

[0066] During the freezing of the shredded cheese, the fan 14 is turned on, and air is extracted from the bell mouth 4 by the fan 14, and then the air is delivered to the vertical air duct 26. After the air is delivered to the vertical air duct 26, as the air flows, the airflow will flow into the wind slot 13 through the spiral air duct 11, and then blow upward through the air holes 35 set on the top of the wind slot 13. In the process of the airflow blowing upward, the vibration paddle 20 will be vibrated under the blowing of the airflow, and the vibration paddle 20 will cause the rectangular spiral tube 10 to vibrate after the vibration, and then the cheese shreds located in the rectangular spiral tube 10 will be shaken off by the vibration, which is beneficial to avoid the cheese shreds being retained on the rectangular spiral tube 10. In addition, in the process of the airflow blowing upward, the airflow will contact the triangular ring platform 19, and the triangular ring platform 19 will guide the airflow toward the position of the vibration paddle 20, which is beneficial to ensure that the vibration paddle 20 is in contact with the airflow.

[0067] In the process of airflow passing through the vertical air duct 26 and the spiral air duct 11, the airflow will be cooled in the space inside the condenser tube 18, which is beneficial to the application of the cold air inside the condenser tube 18, thereby improving the utilization rate of the condenser tube 18. Secondly, the blowing of the airflow can also promote the air circulation in the cooling groove 9, thereby keeping the temperature of each position in the cooling groove 9 relatively constant, which is beneficial to avoid the occurrence of temperature differences at different positions in the cooling groove 9.

[0068] After passing through the cooling groove 9, the airflow will enter the top groove 17 through the connecting hole. The air pressure valve 21 is set to make the top groove 17 in a high-pressure state. The high-pressure top groove 17 is used to support the cutting assembly, so that the cutting assembly can smoothly cut the cheese sausage. Secondly, the cold air is driven into the top groove 17 by the airflow, which can also maintain a low temperature on the top wall of the top groove 17. In the process of placing the cheese sausage on the top wall of the top groove 17 for cutting, it can also help to avoid the cheese sausage from melting due to excessive temperature, which is conducive to maintaining the shape of the cheese sausage. After cutting, the cheese shreds are placed directly above the cooling groove 9, and the low temperature in the cooling groove 9 will also be transmitted to the top wall, which is conducive to avoiding the cheese shreds from melting due to excessive temperature in the process of fluctuating the cheese shreds to the feed port 8.

[0069] When the air pressure in the top groove 17 is higher than the preset pressure value of the air pressure valve 21, the air pressure valve 21 opens, so that the cold air flow in the top groove 17 can be guided by the electromagnetic three-way valve 22 to cool the heat exchanger 16, and at the same time, the casings in the placement groove 3 can also be cooled.

[0070] After the heat exchanger 16 has been working for a certain period of time, the temperature of the heat exchanger 16 will rise. By controlling the electromagnetic three-way valve 22 to connect the top groove 17 with the second air pipe 24, the cold air flow in the top groove 17 can enter the rectangular groove 15, and then blow around the heat exchanger 16 through the auxiliary heat dissipation holes, so that the temperature of the heat exchanger 16 can be effectively reduced, which is beneficial to avoid the situation where the condensing cylinder 18 cannot effectively cool the shredded cheese due to the excessive temperature of the heat exchanger 16. After cooling the heat exchanger 16, the cold air flow will be discharged through the check plate 6.

[0071] The top groove 17 is connected to the first air pipe 23 through the electromagnetic three-way valve 22, so that the cold air flow in the top groove 17 can enter the strip groove 25 through the first air pipe 23, and then the air flow is guided to the bottom of the placement groove 3 through the inclined plate 7. The cold air flow discharged from the top groove 17 cools the casings placed in the placement groove 3, which helps to prevent the cheese adhering to the casings from deteriorating due to excessive temperature and breeding bacteria, thereby maintaining the hygiene of the production workshop. Secondly, through the setting of the bell mouth 4, the air with the smell of cheese crumbs in the air around the discharge pipe 5 can also be extracted into the interior of the processing table 1, thereby reducing the diffusion of the cheese smell in the air and using temperature to reduce the air diffusion rate.

[0072] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments, and the above embodiments and descriptions only describe the principles of the present invention. The present invention may be subject to various changes and improvements without departing from the spirit and scope of the present invention, and these changes and improvements fall within the scope of the present invention claimed.

Claims

1. A method for producing pomegranate cheese shreds, characterized in that: The production method comprises the following steps: Step 1: Crushing: The original cheese is first slowed down to -5℃ before processing, and processed by a cheese slicer and grinder to a particle diameter of ≤1cm; Step 2: Ingredients steaming: put the shredded cheese, pomegranate juice and auxiliary materials in the above step into a steaming and melting pot, and stir the materials in the steaming and melting pot while indirectly heating them with steam to complete emulsification and sterilization; Step 3: Filling: The steamed material is pumped into the filling machine through a screw pump for filling. The cheese sausage has a diameter of 9 cm and a length of 90 cm. The cheese sausage is punched at both ends with a punching machine. Step 4: shredding: the cheese sausage is cooled to -6°C in an ice water tank, then taken out and the casing is removed, sliced ​​using a low-temperature cutting device after peeling, chopped after slicing, and then frozen using a rectangular spiral tube (10) provided on the low-temperature cutting device, and finally the frozen cheese shreds are packaged, inspected and put into storage.

2. The method for producing pomegranate cheese shreds according to claim 1, characterized in that: The low-temperature cutting device comprises a processing table (1), wherein a placement groove (3) for placing sausage casings is arranged at one end of the top of the processing table (1), a cooling groove (9) is arranged inside the end of the processing table (1) away from the placement groove (3), a rectangular spiral tube (10) for freezing shredded cheese is arranged inside the cooling groove (9), a top groove (17) is arranged in the wall plate at the center of the top of the processing table (1), a fan (14) for pressurizing the top groove (17) is connected to the bottom of the cooling groove (9), the top groove (17) is connected to the cooling groove (9), and the end of the top groove (17) away from the cooling groove (9) is connected to the placement groove (3).

3. The method for producing pomegranate cheese shreds according to claim 2, characterized in that: A hollow groove is also provided at the center of the processing table (1), and a heat exchanger (16) is fixedly connected to the middle section of the hollow groove. A condenser tube (18) is provided in the cooling groove (9), and a pipeline is laid in the condenser tube (18). The heat exchanger (16) is connected to the pipeline in the condenser tube (18) for cooling the cooling groove (9). A cutting assembly is also installed above the processing table (1) in a lifting manner, and the cutting assembly is located directly above the top groove (17). A plurality of support columns (12) are fixedly connected in the cooling groove (9), and the support columns (12) are located on the inner side of the condenser tube (18), and the plurality of support columns (12) are distributed in a circular array.

4. The method for producing pomegranate cheese shreds according to claim 3, characterized in that: The top of the rectangular spiral tube (10) is provided with a feed port (8), which passes through the top wall panel of the processing table (1). The bottom of the rectangular spiral tube (10) is connected to a discharge pipe (5), which is embedded in the wall panel of the processing table (1), and the end of the discharge pipe (5) extends to the outside of the processing table (1). The condensation cylinder (18) is located on the inner side of the rectangular spiral tube (10). A plurality of triangular ring platforms (19) are fixedly connected to the outer wall of the condensation cylinder (18), and the triangular ring platforms (19) are used to guide the wind blown out by the fan (14). A plurality of vibration paddles (20) are fixedly connected to the rectangular spiral tube (10), and the triangular ring platforms (19) are also used to guide the wind blown out by the fan (14) to the vibration paddles (20).

5. The method for producing pomegranate cheese shreds according to claim 4, characterized in that: A wind trough (13) is arranged directly below the condensing cylinder (18), the wind trough (13) is opened inside the processing table (1), a fan (14) is arranged below the wind trough (13), the output end of the fan (14) is connected to a vertical wind duct (26), the vertical wind duct (26) passes through the wind trough (13) and extends to the top of the cooling trough (9), and the top of the vertical wind duct (26) is connected to a spiral wind duct (11), and one end of the spiral wind duct (11) away from the vertical wind duct (26) The fan (14) is connected to the wind trough (13), and the vertical wind duct (26) and the spiral wind duct (11) are both located on the inner side of the condensing cylinder (18). The input end of the fan (14) is connected to a guide pipe, and the end of the guide pipe away from the fan (14) passes through the side wall of the processing table (1). The end of the guide pipe away from the fan (14) is connected to a bell mouth (4), and the bell mouth (4) faces the end of the discharge pipe (5) away from the rectangular spiral pipe (10). A filter is provided at the end of the bell mouth (4) away from the guide pipe.

6. The method for producing pomegranate cheese shreds according to claim 5, characterized in that: The top of the wind groove (13) is connected to a plurality of wind holes (35), one end of the wind hole (35) away from the wind groove (13) is connected to the cooling groove (9), and the connection point between the two is located on the outside of the condensing cylinder (18), one side of the top of the cooling groove (9) is connected to a connecting hole, the end of the connecting hole away from the cooling groove (9) is connected to the top groove (17), and a one-way valve is arranged in the connecting hole, the bottom of the end of the top groove (17) away from the connecting hole is connected to a vertical hole, an air pressure valve (21) is arranged at the connection point between the top groove (17) and the vertical hole, and the end of the vertical hole away from the top groove (17) is connected to an electromagnetic three-way valve (22).

7. The method for producing pomegranate cheese shreds according to claim 6, characterized in that: The electromagnetic three-way valve (22) is a one-inlet and two-outlet three-way valve, wherein the input end thereof is connected to the vertical hole, and the two output ends thereof are respectively connected to the first air pipe (23) and the second air pipe (24); one end of the first air pipe (23) away from the electromagnetic three-way valve (22) is connected to a strip groove (25); the strip groove (25) is arranged on one side of the top of the placement groove (3); an inclined plate (7) is fixedly connected to the outer side of the top of the strip groove (25); the inclined plate (7) is fixedly connected to the inner wall of the placement groove (3); the inclined plate (7) is used to guide the air flowing out of the strip groove (25) to the bottom of the placement groove (3).

8. The method for producing pomegranate cheese shreds according to claim 7, characterized in that: The end of the second air pipe (24) away from the electromagnetic three-way valve (22) is connected to a rectangular groove (15), the rectangular groove (15) is located directly below the hollow groove, the top of the rectangular groove (15) is connected to a plurality of auxiliary heat dissipation holes, the auxiliary heat dissipation holes are used to guide the gas output from the second air pipe (24) to the periphery of the heat exchanger (16), and are used to cool the heat exchanger (16), the top side of the hollow groove is connected to an exhaust hole, and a check plate (6) is provided at the end of the exhaust hole away from the hollow groove.

9. The method for producing pomegranate cheese shreds according to claim 8, characterized in that: The cutting assembly comprises a telescopic rod (2), the telescopic rod (2) being suspended above the processing table (1), and the telescopic rod (2) being located directly above the top groove (17), the fixed end of the telescopic rod (2) being fixedly connected to a cross plate, the two ends of the cross plate being fixedly connected to mounting columns, the end of the mounting column away from the cross plate being fixedly connected to the top of the production workshop, the telescopic end of the telescopic rod (2) being fixedly connected to a cross beam (27), the two ends of the cross beam (27) being respectively provided with a mounting frame (31) for cutting into pieces and a fixed cylinder (28) for shredding, the bottom of the fixed cylinder (28) being provided with a plurality of honeycomb-shaped slots, the interior of the fixed cylinder (28) being slidably connected to an electric slide plate (29), the bottom of the electric slide plate (29) being fixedly connected to a plurality of rebound columns (30), the plurality of rebound columns (30) being respectively slidably connected to the plurality of slots, and being used to eject the cheese shreds in the empty slots.

10. The method for producing pomegranate cheese shreds according to claim 9, characterized in that: A plurality of cutting knives (34) are fixedly connected to the bottom of the mounting frame (31); a rebound block (33) is slidably connected in the gap between two adjacent cutting knives (34); both ends of the top of the rebound block (33) are fixedly connected to springs (32); and one end of the spring (32) away from the rebound block (33) is fixedly connected to the bottom wall plate of the mounting frame (31).