Fruit juice jelly separation filter and filtering method thereof

Abstract

The invention discloses a fruit juice jelly separation filter and a filtering method thereof, and relates to the technical field of jelly processing. The device comprises a filter box, a mounting frame and a filter screen, the filter box is of an open structure, open grooves are formed in the two opposite surfaces of the filter box, the mounting frame is embedded in the two open grooves, the peripheral side face of the mounting frame is in sliding fit with the two open grooves, and the two ends of the mounting frame extend out of the filter box through the two open grooves correspondingly; the filter screen is embedded in the upper surface of the mounting frame and arranged in the filter box, a convex block is welded to one end of the mounting frame, a mounting plate is welded to one surface of the filter box and arranged above the opening groove, and a rotating motor is embedded in the lower surface of the mounting plate. Through a rotating motor, a striking plate and a reset spring structure, the mounting frame and the filter screen move back and forth in the filter box, a mixture of fruit juice and jelly is conveniently and quickly filtered, meanwhile, blockage of the filter screen caused by accumulation of the jelly is avoided, and the filter effect of the device is improved.

Description

Technical Field

[0001] The invention belongs to the technical field of jelly processing, and particularly relates to a juice jelly separation filter and a filtering method thereof. Background Art

[0002] Jelly is a jelly food made from water, sugar or starch sugar as the main raw materials, supplemented with thickeners and other food additives, with or without fruit and vegetable products, milk and dairy products, etc., through processes such as sol, mixing, filling, sterilization, and cooling. Jelly is completely solidified by the gelling effect of gelatin. Using different molds, finished products of different styles and shapes can be produced. In general, jelly products are made through processes such as jelly liquid preparation, molding, and refrigeration; jelly is a delicious food made from water, white sugar, carrageenan, konjac flour, etc. as the main raw materials, through multiple processes such as sol, mixing, filling, sterilization, and cooling. Carrageenan, also known as carrageenan and serrata, is a natural polysaccharide colloid extracted from natural seaweed such as Eucheuma. It has the basic characteristics of soluble dietary fiber and is a safe thickener approved for use in various foods in my country. Konjac is a herbaceous plant, also known as konjac, which is mainly distributed in Sichuan, Yunnan, Guizhou, Shaanxi and other places in my country, while konjac flour is a powder product extracted through deep processing. The main component of konjac flour is glucomannan, which is a safe food ingredient approved for use in my country. At present, the domestic jelly industry does not use gelatin, which can be seen from the product ingredient list of jelly packaging. Moreover, the proportion of gelatin powder such as carrageenan and konjac flour in jelly is generally about 1%, accounting for about 5% of the total cost.

[0003] Juice is a beverage made from fruit through physical methods such as squeezing, centrifugation, and extraction. Juice retains most of the nutrients in fruit, such as vitamins, minerals, sugars, and pectin in dietary fiber. Drinking juice regularly can help digestion, moisturize the intestines, and supplement the lack of nutrients in the diet. Juice is divided into two types: pure juice and compound juice. As for pure juice, it can be divided into two types. One is to use the original juice directly, and the other is to dehydrate the freshly squeezed juice first and then add water to restore it to concentrated juice. Most pure juices are concentrated juices, which contain more water and sugar. After drinking, it can quickly replenish the water and energy consumed by the human body due to exercise. The small amount of carbon dioxide in the juice will evaporate after entering the stomach and intestines and take away part of the body's heat, which has the effect of cooling down.

[0004] In the prior art, after the jelly is prepared, the residual juice needs to be separated and filtered. When a large amount of jelly needs to be separated, the jelly is easy to clog the existing filtering device, which is inconvenient for subsequent filtering work, resulting in poor filtering effect of the device and inconvenience for subsequent use. Summary of the invention

[0005] The object of the present invention is to provide a juice and jelly separation filter and a filtering method thereof, so as to solve the problem of poor filtering effect in the prior art.

[0006] In order to solve the above technical problems, the present invention is achieved through the following technical solutions:

[0007] The present invention is a juice and jelly separation filter, comprising a filter box, a mounting frame and a filter screen, the filter box is an open structure, two opposite surfaces of the filter box are provided with open grooves, the mounting frame is embedded in the two open grooves, the peripheral side surfaces of the mounting frame are respectively slidably matched with the two open grooves, the two ends of the mounting frame are respectively extended to the outside of the filter box through the two open grooves, the filter screen is embedded in the upper surface of the mounting frame, the filter screen is arranged inside the filter box, a convex block is welded at one end of the mounting frame, a mounting plate is welded on one surface of the filter box, the mounting plate is arranged above the open groove, and a rotating motor is installed on the lower surface of the mounting plate.

[0008] Furthermore, a rotating shaft is embedded on the lower surface of the rotating motor, a rotating plate is embedded on the lower surface of the rotating shaft, a plurality of striking plates are welded on the side surfaces of the rotating plate, one end of the striking plate cooperates with the protrusion, so that the mounting frame and the filter screen can move back and forth inside the filter box, which is convenient for accelerating the filtration of the mixture of juice and jelly, and at the same time avoids clogging of the filter screen due to jelly accumulation, thereby improving the filtering effect of the device.

[0009] Furthermore, a connecting rod is welded to the other end of the installation frame, a return spring is welded to one end of the connecting rod, a fixing plate is welded to one end of the return spring, and the fixing plate is an "L"-shaped plate structure.

[0010] Furthermore, one end of the fixing plate is welded to the other surface of the filter box, and side panels are welded at both ends of the upper surface of the filter box. The two side panels are "L"-shaped plate structures, and electric push rods are welded to the lower surfaces of one end of the two side panels.

[0011] Furthermore, the two electric push rods extend into the interior of the filter box, a connecting plate is welded to the lower surface of the two electric push rods, a suction tube is embedded in the lower surface of the connecting plate, and a collecting box is embedded in the upper surface of the connecting plate. The collecting box and the suction tube cooperate with each other to facilitate the removal of the filtered jelly from the interior of the filter box, facilitate the subsequent processing and use of the jelly, and improve the convenience of using the device.

[0012] Furthermore, a discharge pipe is embedded on the lower surface of the filter box, one end of the discharge pipe is connected to the inside of the filter box, and a control valve is embedded on the side surface of the discharge pipe.

[0013] Furthermore, support rods are welded on the circumference of the lower surface of the filter box, and pulleys are installed on one end of the support rods through bolts, and the pulleys are universal wheel structures.

[0014] Furthermore, the filtering method of the juice jelly separation filter comprises the following steps:

[0015] Step 1: First, pour the mixture of juice and jelly into the filter box. At this time, the mixture of juice and jelly is accumulated on the filter net;

[0016] Step 2: Then start the rotating motor to drive the rotating plate and the striking plate to rotate at a uniform speed, and at this time, the striking plate will continuously hit the bump;

[0017] Step 3: When the bump is hit, the installation frame moves to the left, and the reset spring on the other side of the installation frame will reset the installation frame to the right;

[0018] Step 4: At this time, the filter moves back and forth inside the filter box, which facilitates the filtration of the mixture of juice and jelly, while avoiding accumulation that may cause clogging of the filter;

[0019] Step 5: Finally, the filtered jelly is recovered from the suction tube, and the juice is discharged from the discharge pipe, completing the filtration.

[0020] The present invention has the following beneficial effects:

[0021] 1. The present invention makes the mounting frame and the filter screen move back and forth inside the filter box by rotating the motor, the striking plate and the return spring structure, so as to accelerate the filtration of the mixture of juice and jelly, avoid the clogging of the filter screen caused by the accumulation of jelly, and improve the filtering effect of the device.

[0022] 2. The present invention facilitates the removal of filtered jelly from the inside of the filter box through the electric push rod, the suction tube and the collection box structure, facilitates the subsequent processing and use of the jelly, and improves the convenience of the device when used.

[0023] Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings required for describing the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other accompanying drawings can be obtained based on these accompanying drawings without paying creative work.

[0025] Figure 1 It is a schematic diagram of the structure of the juice and jelly separation filter of the present invention;

[0026] Figure 2 It is a rear structural schematic diagram of the juice and jelly separation filter of the present invention;

[0027] Figure 3 It is a front structural schematic diagram of the juice and jelly separation filter of the present invention;

[0028] Figure 4 It is a schematic diagram of the top view of the juice and jelly separation filter of the present invention;

[0029] Figure 5 It is a right side structural schematic diagram of the juice and jelly separation filter of the present invention;

[0030] Figure 6 It is a left-side structural schematic diagram of the juice and jelly separation filter of the present invention.

[0031] In the accompanying drawings, the components represented by the reference numerals are listed as follows:

[0032] 1. Filter box; 2. Opening slot; 3. Mounting frame; 4. Filter screen; 5. Bump; 6. Mounting plate; 7. Rotating motor; 8. Rotating shaft; 9. Rotating plate; 10. Strike plate; 11. Connecting rod; 12. Reset spring; 13. Fixed plate; 14. Side plate; 15. Electric push rod; 16. Connecting plate; 17. Suction tube; 18. Collecting box; 19. Discharge pipe; 20. Control valve; 21. Support rod; 22. Pulley. DETAILED DESCRIPTION

[0033] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0034] In the description of the present invention, it should be understood that the terms "upper", "middle", "outer", "inner" and the like indicating directions or positional relationships are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the components or elements referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as limiting the present invention.

[0035] See also Figure 1-Figure 6As shown, the present invention is a juice and jelly separation filter, comprising a filter box 1, a mounting frame 3 and a filter screen 4. The filter box 1 is an open structure. Open grooves 2 are arranged on two opposite surfaces of the filter box 1. The mounting frame 3 is mounted inside the two open grooves 2. The side surfaces of the mounting frame 3 are respectively slidably matched with the two open grooves 2. Both ends of the mounting frame 3 extend to the outside of the filter box 1 through the two open grooves 2. The filter screen 4 is mounted on the upper surface of the mounting frame 3. The filter screen 4 is arranged inside the filter box 1. A convex block 5 is welded at one end of the mounting frame 3. A mounting plate 6 is welded on one surface of the filter box 1. The mounting plate 6 is arranged above the open grooves 2. A rotating motor 7 is mounted on the lower surface of the mounting plate 6.

[0036] A rotating shaft 8 is mounted on the lower surface of the rotating motor 7, a rotating plate 9 is mounted on the lower surface of the rotating shaft 8, a plurality of striking plates 10 are welded to the side surfaces of the rotating plate 9, one end of the striking plate 10 cooperates with the protrusion 5, so that the mounting frame 3 and the filter screen 4 can move back and forth inside the filter box 1, which is convenient for accelerating the filtration of the mixture of juice and jelly, and at the same time avoids the clogging of the filter screen 4 caused by the accumulation of jelly, thereby improving the filtering effect of the device.

[0037] A connecting rod 11 is welded to the other end of the installation frame 3 , a return spring 12 is welded to one end of the connecting rod 11 , a fixing plate 13 is welded to one end of the return spring 12 , and the fixing plate 13 is an “L”-shaped plate structure.

[0038] One end of the fixing plate 13 is welded to the other surface of the filter box 1 , and side plates 14 are welded to both ends of the upper surface of the filter box 1 . The two side plates 14 are "L"-shaped plate structures, and electric push rods 15 are welded to the lower surfaces of one end of the two side plates 14 .

[0039] Two electric push rods 15 extend into the filter box 1, and a connecting plate 16 is welded to the lower surface of the two electric push rods 15. A suction tube 17 is installed on the lower surface of the connecting plate 16, and a collecting box 18 is installed on the upper surface of the connecting plate 16. The collecting box 18 and the suction tube 17 cooperate with each other to facilitate the removal of the filtered jelly from the filter box 1, facilitate the later processing and use of the jelly, and improve the convenience of using the device.

[0040] A discharge pipe 19 is installed on the lower surface of the filter box 1, one end of the discharge pipe 19 is connected to the inside of the filter box 1, and a control valve 20 is installed on the side of the discharge pipe 19. Support rods 21 are welded on the sides of the lower surface of the filter box 1, and pulleys 22 are installed on one end of the support rods 21 through bolts. The pulley 22 is a universal wheel structure.

[0041] The filtering method of the juice jelly separation filter comprises the following steps:

[0042] Step 1: First, pour the mixture of juice and jelly into the filter box 1. At this time, the mixture of juice and jelly is accumulated above the filter screen 4;

[0043] Step 2: Then start the rotating motor 7 to drive the rotating plate 9 and the striking plate 10 to rotate at a constant speed. At this time, the striking plate 10 will continuously hit the protrusion 5;

[0044] Step 3: When the bump 5 is hit, the mounting frame 3 moves to the left, and the reset spring 12 on the other side of the mounting frame 3 resets the mounting frame 3 to the right;

[0045] Step 4: At this time, the filter screen 4 makes a reciprocating motion inside the filter box 1, which facilitates the filtration of the mixture of juice and jelly and avoids the accumulation that causes the filter screen 4 to be blocked;

[0046] Step 5: Finally, the filtered jelly is recovered from the suction tube 17, and the juice is discharged from the discharge tube 19, and the filtering is completed.

[0047] See also Figure 1-Figure 6 As shown, the present invention is a juice and jelly separation filter and a filtering method thereof, and the method of using the same is as follows: the filter box 1 is an open structure, and two opposite surfaces of the filter box 1 are provided with open grooves 2, the installation frame 3 is embedded in the two open grooves 2, and the side surfaces of the installation frame 3 are respectively slidably matched with the two open grooves 2, and the two ends of the installation frame 3 extend to the outside of the filter box 1 through the two open grooves 2, and the filter net 4 is embedded in the upper surface of the installation frame 3, and the filter net 4 is arranged inside the filter box 1, and a protrusion 5 is welded at one end of the installation frame 3, and a protrusion 5 is welded on one surface of the filter box 1. The mounting plate 6 is arranged above the opening groove 2, and a rotating motor 7 is installed on the lower surface of the mounting plate 6. Through the rotating motor 7, the striking plate 10 and the return spring 12 structure, the mounting frame 3 and the filter screen 4 make a reciprocating motion inside the filter box 1, which is convenient for accelerating the filtration of the mixture of juice and jelly, and at the same time avoids the accumulation of jelly to cause the filter screen 4 to be blocked, thereby improving the filtering effect of the device; through the electric push rod 15, the suction tube 17 and the collection box 18 structure, it is convenient to take out the filtered jelly from the inside of the filter box 1, which is convenient for the later processing and use of the jelly and improves the convenience of the device when used.

[0048] In the description of this specification, the description with reference to the terms "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.

[0049] The preferred embodiments of the present invention disclosed above are only used to help illustrate the present invention. The preferred embodiments do not describe all the details in detail, nor do they limit the invention to the specific implementation methods described. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the present invention, so that those skilled in the art can understand and use the present invention well. The present invention is limited only by the claims and their full scope and equivalents.

Claims

1. A juice and jelly separation filter, comprising a filter box (1), a mounting frame (3) and a filter screen (4), Features: The filter box (1) is an open structure. Open grooves (2) are arranged on two opposite surfaces of the filter box (1). The mounting frame (3) is mounted inside the two open grooves (2). The peripheral side surfaces of the mounting frame (3) are respectively slidably matched with the two open grooves (2). The two ends of the mounting frame (3) extend to the outside of the filter box (1) through the two open grooves (2). The filter screen (4) is mounted on the upper surface of the mounting frame (3). The filter screen (4) is arranged inside the filter box (1). A convex block (5) is welded on one end of the mounting frame (3). A mounting plate (6) is welded on one surface of the filter box (1). The mounting plate (6) is arranged above the open grooves (2). A rotating motor (7) is mounted on the lower surface of the mounting plate (6).

2. The juice jelly separation filter according to claim 1, It is characterized in that A rotating shaft (8) is embedded on the lower surface of the rotating motor (7), a rotating plate (9) is embedded on the lower surface of the rotating shaft (8), a plurality of striking plates (10) are welded on the peripheral side of the rotating plate (9), and one end of the striking plate (10) cooperates with the protrusion (5).

3. The juice jelly separation filter according to claim 1, It is characterized in that A connecting rod (11) is welded to the other end of the installation frame (3), a return spring (12) is welded to one end of the connecting rod (11), a fixing plate (13) is welded to one end of the return spring (12), and the fixing plate (13) is an "L"-shaped plate structure.

4. The juice jelly separation filter according to claim 3, It is characterized in that One end of the fixing plate (13) is welded to the other surface of the filter box (1), and side plates (14) are welded to both ends of the upper surface of the filter box (1). The two side plates (14) are "L"-shaped plate structures, and electric push rods (15) are welded to the lower surfaces of one end of the two side plates (14).

5. The juice jelly separation filter according to claim 4, It is characterized in that The two electric push rods (15) extend into the interior of the filter box (1); a connecting plate (16) is welded to the lower surface of the two electric push rods (15); a suction tube (17) is embedded on the lower surface of the connecting plate (16); a collection box (18) is embedded on the upper surface of the connecting plate (16); the collection box (18) and the suction tube (17) cooperate with each other.

6. The juice jelly separation filter according to claim 1, It is characterized in that A discharge pipe (19) is embedded on the lower surface of the filter box (1), one end of the discharge pipe (19) is connected to the interior of the filter box (1), and a control valve (20) is embedded on the side surface of the discharge pipe (19).

7. The juice jelly separation filter according to claim 1, It is characterized in that Support rods (21) are welded to the circumference of the lower surface of the filter box (1), and a pulley (22) is installed at one end of the support rod (21) via bolts, and the pulley (22) is a universal wheel structure.

8. A filtering method for separating juice and jelly according to claims 1 to 7, The following steps are involved: Step 1: First, pour the mixture of juice and jelly into the filter box (1), and then the mixture of juice and jelly accumulates on the filter screen (4); Step 2: Then start the rotating motor (7) to drive the rotating plate (9) and the striking plate (10) to rotate at a constant speed, and at this time, the striking plate (10) will continuously hit the protrusion (5); Step 3: When the bump (5) is hit, the mounting frame (3) moves to the left, and the return spring (12) located on the other side of the mounting frame (3) moves the mounting frame (3) to the right and returns to its original position; Step 4: At this time, the filter (4) moves back and forth inside the filter box (1), which facilitates the filtration of the mixture of juice and jelly and avoids accumulation that causes clogging of the filter (4); Step 5: Finally, the filtered jelly is recovered from the suction tube (17), and the juice is discharged from the discharge tube (19), and the filtration is completed.

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