Packaging system and control method and system thereof
The packaging system with controlled connections and a control method addresses blockages in protein powder processing, ensuring continuous production and improved efficiency and quality by recycling and packaging crude protein powder.
Patent Information
- Application Number
- CN202411138600.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-19
- Publication Date
- 2024-12-13
AI Technical Summary
The production efficiency of crude protein powder is difficult to ensure due to blockages in the processing line, which affects the normal operation of the production system.
A packaging system comprising a separator, mill, silo, powder packaging machine, and dust removal and recovery device, with controlled connections and a control method to manage the flow of protein powder, allowing for recycling and packaging, and includes a control system to optimize operations.
The system ensures continuous production by recycling protein powder, reducing blockages, and improving production efficiency and quality of crude protein powder.
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Figure CN119117332A_ABST
Abstract
Description
Technical Field
[0001] The present application belongs to the technical field of protein powder recycling and packaging, and in particular, relates to a packaging system and a control method and system thereof. Background Art
[0002] Protein powder is a nutrient element that can be extracted from raw materials, such as liquid ethanol, bacterial protein or whey protein, and then separated, extracted, packaged and other processes to obtain protein powder.
[0003] At present, protein powder can be produced through a production system, and the raw materials of protein powder are separated and extracted by the production system, concentrated by the production system, dried by the production system, and packaged by the production system to form finished protein powder. However, the production system of protein powder does not recycle the crude protein powder, and the production and processing of crude protein powder is prone to blockage, which can easily affect the normal operation of the processing line where the crude protein powder is located, making it difficult to ensure the production efficiency of crude protein powder. Summary of the invention
[0004] The present application aims to solve the problem that it is difficult to ensure the production efficiency of crude protein powder to a certain extent. To this end, the present application provides a packaging system and a control method and system thereof.
[0005] The present application embodiment provides a packaging system, including:
[0006] A separator having a raw material inlet, a gas phase outlet and a solid phase outlet;
[0007] A mill, provided with a feed inlet and a discharge outlet spaced apart from the feed inlet, wherein the feed inlet is communicated with the solid phase outlet;
[0008] A silo is provided with a first feed inlet, a second feed inlet and a discharge port, wherein the first feed inlet is connected to the discharge port, and the second feed inlet is controllably connected to the solid phase outlet;
[0009] A powder packaging machine, connected to the feeding port;
[0010] The dust removal and recovery device is provided with a dust removal inlet communicated with the gas phase outlet.
[0011] In some or certain embodiments, the packaging system further comprises:
[0012] The iron remover is provided with a material inlet, a material outlet and an impurity outlet, wherein the material inlet is connected to the solid phase outlet, the material outlet is connected to the feed inlet and the second feed inlet, and the impurity outlet is connected to the material inlet and is used to discharge impurities in the material.
[0013] In some or certain embodiments, the material outlet and the feed inlet, as well as the material outlet and the second feed inlet are connected via corresponding connecting pipes whose on / off can be controlled.
[0014] In some or certain embodiments, the packaging system further includes a hand hole corresponding to each of the connecting tubes.
[0015] In some or certain embodiments, the dust recovery device is a bag collector, the inlet of the bag collector is configured as the dust collection inlet, and the bag collector is also provided with a first outlet for gas discharge and a second outlet for powder discharge, and the second outlet is connected to the raw material inlet.
[0016] In some or certain embodiments, the packaging system further comprises:
[0017] A dust removal fan, the inlet of which is connected to the first outlet.
[0018] In some or certain embodiments, the dust collection and recovery device is further used to capture powder released from the powder packaging machine through the dust collection inlet.
[0019] The present application also provides a control method for a packaging system, the control method is implemented by using the packaging system as described above, and the control method includes:
[0020] enabling the feed inlet of the separator to receive dry protein powder;
[0021] The grinding time of the grinding mill is determined according to the unloading time of the separator.
[0022] In some or certain embodiments, the control method further comprises:
[0023] The powder packaging machine is started and stopped according to a height signal of the protein powder accumulated in the silo.
[0024] The present application also provides a control system for a packaging system, the control system is used to control the packaging system as described above, the control system comprises:
[0025] A control unit, configured to enable the raw material inlet of the separator to receive dry protein powder;
[0026] The calculation unit is used to determine the grinding time of the grinding machine according to the feeding time of the separator.
[0027] Advantageous effects provided by one or more embodiments of the present application:
[0028] The raw material of the protein powder can enter the separator from the raw material inlet of the separator. After the waste gas is separated by the separator, the waste gas and the like flow out from the gas phase outlet, and the protein powder flows from the solid phase outlet of the separator to the feed port of the mill, enters the mill and is milled by the mill to obtain packaged protein powder. The protein powder milled by the mill flows out from the discharge port of the mill and enters the silo through the first feed port of the silo. The silo serves as a buffer and transition device between the mill and the powder packaging machine, and can store the protein powder. When the protein powder reaches a certain storage amount, the protein powder in the silo can enter the powder packaging machine from the feed port of the silo to be packaged and packed, and the recycling and packaging of the protein powder can be realized. Moreover, the solid phase outlet of the separator is also controllably connected to the second feed port of the silo. When the communication route between the separator and the mill may be blocked by protein powder, the protein powder flowing out of the solid phase outlet of the separator can directly enter the silo through the second feed port, which can ensure the normal production of protein powder in a short time. After the route between the separator and the mill is restored, the communication between the solid phase outlet and the second feed port can be cut off, which is beneficial to improving the production efficiency of the protein powder. Moreover, the dust removal and recovery device in the packaging system is provided with a dust removal inlet connected to the gas phase outlet, and the gas that may carry protein powder can be recovered through the dust removal inlet. The protein powder in the gas recovered by the dust removal and recovery device may be reused, which is also beneficial to improving the production efficiency of the protein powder and to a certain extent solves the problem of difficulty in ensuring the production efficiency of the protein powder. BRIEF DESCRIPTION OF THE DRAWINGS
[0029] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the following is a brief introduction to the drawings required for use in the description of the embodiments. Obviously, the drawings described below are some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0030] Figure 1 A schematic structural diagram of a packaging system in some embodiments or certain embodiments of the present application is shown.
[0031] Figure 2 A flow chart of a control method for a packaging system in some embodiments or certain embodiments of the present application is shown.
[0032] Figure 3 A control system structure diagram of a packaging system in some embodiments or certain embodiments of the present application is shown.
[0033] Figure 4 A partial structural diagram of a control system of a packaging system in some embodiments or certain embodiments of the present application is shown.
[0034] Explanation of the reference numerals: 1. separator; 101. raw material inlet; 102. gas phase outlet; 103. solid phase outlet; 2. mill; 201. feed port; 202. discharge port; 203. sight glass; 3. silo; 301. first feed port; 302. discharge port; 303. cylindrical body; 304. end cap; 305. level meter; 306. second feed port; 4. powder packaging machine; 5. dust removal and recovery device; 501. dust removal inlet; 502. first outlet; 503. second outlet; 6. iron remover; 601. material inlet; 602. material outlet; 7. connecting pipe; 8. control valve; 9. first pipeline; 10. second pipeline; 11. discharge pipeline; 12. dust removal fan; 1201. fan inlet; 13. electric bell; 100. distributed control system; 10001. timer. DETAILED DESCRIPTION
[0035] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0036] It should be noted that all directional indications in the embodiments of the present invention are only used to explain the relative position relationship, movement status, etc. between various components in a certain specific posture. If the specific posture changes, the directional indication will also change accordingly.
[0037] In the present invention, unless otherwise clearly specified and limited, the terms "connection", "fixation", etc. should be understood in a broad sense. For example, "fixation" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise clearly defined. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0038] In addition, in the present invention, descriptions such as "first", "second", etc. are only used for descriptive purposes and cannot be understood as indicating or implying their relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In addition, the technical solutions between the various embodiments can be combined with each other, but they must be based on the ability of ordinary technicians in the field to implement them. When the combination of technical solutions is contradictory or cannot be implemented, it should be deemed that such a combination of technical solutions does not exist and is not within the scope of protection required by the present invention.
[0039] The present application will be described below with reference to the accompanying drawings:
[0040] Figure 1 A schematic diagram of a packaging system in some embodiments or certain embodiments of the present application is shown, with reference to Figure 1 , an embodiment of the present application provides a packaging system, including:
[0041] The separator 1 is provided with a raw material inlet 101 , a gas phase outlet 102 and a solid phase outlet 103 .
[0042] The mill 2 is provided with a feed inlet 201 and a discharge port 202 spaced apart from the feed inlet 201 , and the feed inlet 201 is communicated with the solid phase outlet 103 .
[0043] The silo 3 is provided with a first feed inlet 301 , a second feed inlet 306 and a discharge port 302 . The first feed inlet 301 is connected to the discharge port 202 , and the second feed inlet 306 is controllably connected to the solid phase outlet 103 .
[0044] The powder packaging machine 4 is connected to the feeding port 302 .
[0045] The dust collection and recovery device 5 is provided with a dust collection inlet 501 which is connected to the gas phase outlet 102 .
[0046] The raw material of protein powder can enter separator 1 from the raw material inlet 101 of separator 1, after waste gas is separated by separator 1, waste gas etc. flows out from gas phase outlet 102, protein powder flows to the feed port 201 of mill 2 from the solid phase outlet 103 of separator 1, enters mill 2 and is milled by mill 2, and packaged protein powder can be obtained. Protein powder milled by mill 2 flows out from the discharge port 202 of mill 2 and enters silo 3 through the first feed port 301 of silo 3, silo 3 as a buffer and transition device between mill 2 and powder packing machine 4, can play a storage role to protein powder, when protein powder reaches a certain storage amount, the protein powder in silo 3 can enter powder packing machine 4 from the feed port 302 of silo 3 to be packaged and packed, and can realize the recovery and packaging of protein powder. And the solid phase outlet 103 of separator 1 is also controllably connected to the second feed opening 306 of silo 3 in on-off, when the communication route between separator 1 and mill 2 may be blocked by protein powder, the protein powder that the solid phase outlet 103 of separator 1 flows out can directly enter silo 3 by the second feed opening 306, it is also possible to ensure the normal production and processing of protein powder, it is conducive to improving the production efficiency of protein powder, and the dust removal recovery device 5 in the packaging system is provided with the dust removal inlet 501 communicated with the gas phase outlet 102, the gas that may carry protein powder can be recovered by the dust removal inlet 501, the protein powder in the gas that the dust removal recovery device 5 recovers may be reused, it is also conducive to improving the production efficiency of protein powder, solves to a certain extent and is difficult to ensure the production efficiency of protein powder. And when protein powder is crude protein powder, the packaging system can effectively reduce the impact of crude protein powder blocking pipeline on crude protein powder packaging and processing, effectively improves the processing efficiency of crude protein powder.
[0047] It should be noted that the packaging system in the present application is not limited to packaging protein powder only, and can also be applied to packaging other powdered materials with a certain particle size. For ease of understanding, the packaging system is used to package crude protein powder, and the packaging system is described below.
[0048] For ease of understanding, Figure 1In the figure, the communication between dust removal inlet 501 and gas phase outlet 102 is not directly indicated, but corresponding wavy lines are provided at gas phase outlet 102 and dust removal inlet 501, to indicate that dust removal inlet 501 is connected with gas phase outlet 102. Since crude protein powder can be used for animal husbandry and there is a certain supply demand, the processing requirements of crude protein powder are also relatively low, so dry protein powder can be carried out certain packaging production after separation by separator 1, and the mill 2 between silo 3 and separator 1 can improve the processing quality of crude protein powder, and the use and maintenance cost of packaging system will not be excessively increased, and the quality of crude protein powder obtained by processing is effectively improved. And each equipment and device in the packaging system is relatively common, and the recovery packaging of crude protein powder is realized with a relatively simple structure, and the overall use and maintenance cost is also relatively low, and the production efficiency of crude protein powder can also be improved. In the present application, protein powder is a kind of powdered material. The packaging system provided by the present application can process and package protein powder with a particle size of 3 mm to 4 cm. Protein powder in this particle size range is crude protein powder. The crude protein powder can be processed using the present application with high processing efficiency and low maintenance costs, and can also obtain protein powder of better quality.
[0049] In some or certain embodiments, the packaging system can also be used as the last steps in the protein powder production process, for example, the raw material inlet 101 of the separator 1 can be directly connected to the drying device for drying the protein powder. After the separator 1 receives the protein powder dried by the drying device, the crude protein powder is subjected to basic processing and packaging, and the crude protein powder packaged in the powder packaging machine 4 can be put into production.
[0050] In some or certain embodiments, the separator 1 may be a cyclone separator 1. It is easy to obtain and can meet the requirements of gas-solid separation of crude protein powder, and the overall use cost is also low. The raw material inlet 101 of the separator 1 is usually provided with a control valve 8 for controlling the opening and closing of the raw material inlet 101.
[0051] In some or certain embodiments, the packaging system further comprises:
[0052] The iron remover 6 is provided with a material inlet 601, a material outlet 602 and an impurity outlet (not shown in the figure), the material inlet 601 is connected to the solid phase outlet 103, the material outlet 602 is connected to the feed port 201 and the second feed port 306, and the impurity outlet is connected to the material inlet 601 and is used to discharge impurities in the material.
[0053] The iron remover 6 can receive the protein powder flowing out from the solid phase outlet 103 of the separator 1, absorb the iron filings or iron debris in the protein powder, and the iron filings or iron debris absorbed by the iron remover 6 are discharged from the impurity outlet of the iron remover 6. After the impurities of the iron filings in the crude protein powder are removed, the quality of the protein powder can be improved. The protein powder with impurities removed can flow out from the material outlet 602 of the iron remover 6 and enter the mill 2. When the second feed inlet 306 of the silo 3 is connected to the solid phase outlet 103 of the separator 1, the crude protein powder with some impurities removed by the iron remover 6 can also enter the second feed inlet 306 of the silo 3 from the material outlet 602 of the iron remover 6. The protein powder flowing out of the separator 1 can be made to remove impurities through the iron remover 6, which is conducive to improving the quality of the crude protein powder.
[0054] In some or certain embodiments, the iron remover 6 may be a pneumatic iron remover, such as a Gaussian fully automatic dry powder iron remover, a Gaussian fully automatic iron remover, or a Gaussian fully automatic self-unloading drawer iron remover, etc. It is easy to obtain and has a good iron removal effect on powder materials such as protein powder, and will not affect the normal feeding of protein powder.
[0055] In some or certain embodiments, the separator 1 may also adopt a separator 1 that uses different principles and can separate protein powder and gas, and the iron remover 6 may also adopt a permanent magnetic iron remover, etc., and may also remove impurities such as iron filings that may be mixed in the protein powder. In some or certain embodiments, the solid phase outlet 103 of the separator 1 may also be directly connected to the mill 2 and the silo 3 through a pipeline and a valve, etc., and may also meet the recovery and packaging of the crude protein powder.
[0056] In some or certain embodiments, the material outlet 602 and the feed port 201 , and the material outlet 602 and the second feed port 306 are both connected through corresponding connecting pipes 7 whose on / off can be controlled.
[0057] The on-off controllable connecting pipe 7 can realize the connection and disconnection between the material outlet 602 of the iron remover 6 and the feed inlet 201 of the grinding mill 2, and between the material outlet 602 of the iron remover 6 and the silo 3, which can facilitate the control of the feeding process of the protein powder.
[0058] In some or certain embodiments, the on and off of the connecting pipe 7 is controllable, which can be achieved by setting a corresponding control valve 8 on the connecting pipe 7. The control valve 8 set on the connecting pipe 7 between two different devices can be a butterfly valve, a rotary valve, or a solenoid valve, etc.
[0059] In some or certain embodiments, the packaging system further includes a hand hole (not shown) corresponding to each connecting tube 7. Even if the connecting tube 7 is blocked, the internal blockage of the connecting tube 7 can be cleaned through the hand hole, which is conducive to the rapid resumption of normal production of the production line where the protein powder is located.
[0060] It should be noted that the hand hole is a reduced manhole, which is installed for the purpose of installing, disassembling, cleaning and repairing the internal devices of the equipment.
[0061] In some or certain embodiments, the solid phase outlet 103 of the separator 1 can be connected to the material inlet 601 of the iron remover 6 through the first pipeline 9, the discharge port 202 of the mill 2 can be connected to the first feed port 301 of the silo 3 through the second pipeline 10, and the discharge port 302 of the silo 3 can be connected to the powder packaging machine 4 through the discharge pipeline 11 with controllable on and off. And the first pipeline 9, the connecting pipe 7, and the second pipeline 10 are all provided with hand holes. The method in this section is adopted to realize the communication between each device in each packaging system, which is convenient for controlling the processing and feeding process of crude protein powder, and the pipelines between the mill 2 and the silo 3, and between the silo 3 and the iron remover 6 are all provided with hand holes. In the case that the crude protein powder may be blocked, it is also convenient to insert tools through the hand holes to clean the corresponding connecting pipe 7 or the first pipeline 9, the inside of the second pipeline 10, so as to quickly restore the normal operation of the production line where the protein powder is located.
[0062] In some or certain embodiments, the silo 3 may include a cylindrical body 303 and two heads 304 that close the two ends of the cylindrical body 303. The first and second feed ports of the silo 3 may be set in one of the heads 304, and the discharge port 302 may be opened in the other head 304 of the silo 3. The silo 3 may also include a level meter 305 set at both ends of the cylindrical body 303. The silo 3 adopts this structure, which is relatively simple, and the axis of the cylindrical body 303 can be set along the gravity direction of the environment where the silo 3 is located when the silo 3 is in use. The level meter 305 at both ends of the cylindrical body 303 can detect the corresponding signal when the thickness of the protein powder in the silo 3 reaches a certain height or decreases to a certain height. According to the signal detected by the level meter 305, the start and stop of the separator 1 or the mill 2 or the powder packaging machine 4 and other equipment can be controlled to improve the safety and automation of the protein recovery and packaging system.
[0063] In some or certain embodiments, the minimum distance between the iron remover 6 and the separator 1 may be 45-55 cm, and the maximum distance between the material level meter 305 and the two sealing heads 304 may be 15-25 cm.
[0064] In some or certain embodiments, the mill 2 may be a pepper mill 2, and the motor of the pepper mill 2 may be a variable frequency motor, and the pepper mill 2 may be provided with a sight glass 203 (not shown) and a hand scraper for cleaning the sight glass 203, and the grinding of the protein powder in the pepper mill 2 can be observed through the sight glass 203, and it is also convenient to adjust or control the start and stop of the pepper mill 2 according to the grinding of the protein powder. The powder packaging machine 4 can be a Himmler Toledo LCS computer automatic quantitative packaging machine, which has a better effect on the processing and packaging of the protein powder, and is conducive to improving the processing quality of the protein powder.
[0065] In some or certain embodiments, the dust recovery device 5 is a bag collector, the inlet of the bag collector is configured as a dust collection inlet 501, and the bag collector is also provided with a first outlet 502 for gas discharge and a second outlet 503 for powder discharge, and the second outlet 503 is connected to the raw material inlet 101.
[0066] Bag filter is easy to obtain, and is applied in the recovery process of protein powder, the crude protein powder entering from the entrance of bag filter can be filtered by bag filter, crude protein powder can be filtered and retained in bag filter, and can flow out from the second outlet 503 of bag filter, enter the raw material import 101 connected to the second outlet 503, for the recovery and packaging of protein powder again, the recovery effect of protein powder can be improved. The protein powder overflowing from powder packaging machine 4 can flow out from the first outlet 502 of bag filter after being filtered by bag filter. In some or certain embodiments, the gas flowing out of the first outlet 502 can enter water film dust removal equipment or device etc.
[0067] In some or certain embodiments, the bag filter may be a bag filter 1320*1320*4500, and a spraying device (not shown) may be provided on the bag filter, and the blowing device may spray the protein powder filtered by the bag filter to the second outlet 503, so that the protein powder quickly enters the raw material inlet 101. The blowing device may include a pulse valve, a blowing pipe, an air bag and a control logic valve, etc., for cleaning the protein powder filtered by the bag. The pulse valve controls the blowing time and intensity, and the blowing pipe guides the compressed air to the inside of the bag for dust removal. The effect of recycling and reusing the protein powder is better.
[0068] In some or certain embodiments, the packaging system further comprises a dust removal fan 12, and the fan inlet 1201 is connected to the first outlet 502. The dust removal fan 12 can be used to put the bag filter in a negative pressure state, thereby accelerating the collection and utilization of the scattered protein powder.
[0069] In some or certain embodiments, the dust removal recovery device 5 is also used to capture powder scattered by the powder packaging machine 4 through the dust removal inlet 501. In the case where the powder material received by the powder packaging machine 4 is protein powder, the protein powder scattered during the packaging process of the powder packaging machine 4 is captured to improve the safety of the protein powder recovery and packaging process. The following is a description of the case where the powder is protein powder.
[0070] In some or certain embodiments, the dust removal and recovery device 5 is also used to capture the protein powder released from the powder packaging machine 4 through the dust removal inlet 501. One pipe opening of a multi-way connector can be used to connect to the dust removal inlet 501, and then the other pipe openings of the multi-way connector are connected to the gas phase outlet 102 or the position where the protein powder is easily released from the powder packaging machine 4 through corresponding pipes or pipelines, so as to capture the protein powder released from the powder packaging machine 4.
[0071] It should be noted that for powder packaging machines 4 of models and specifications such as the Himmler Toledo LCS computer automatic quantitative packaging machine, the Savo automatic quantitative weighing packaging machine SW-KL60, etc., this type of powder packaging machine 4 is prone to leaking protein powder at the packaging machine's feed port and other locations. Therefore, a dust removal and recovery device 5 can be used to capture the leaked protein powder to improve the safety of the protein powder packaging process.
[0072] In some or certain embodiments, the powder packaging machine 4 can also be placed in the packaging room, and the dust removal and recovery device 5 can be placed in a small dust removal room opposite to the packaging room. The dust removal inlet 501 can be connected to the packaging room through a pipe to capture the protein powder emitted by the powder packaging machine 4 in the packaging room.
[0073] Figure 2 A flow chart of a control method of a packaging system in some embodiments or certain embodiments of the present application is shown, with reference to Figure 2 The present application also provides a control method for a packaging system, the control method is implemented by the packaging system as described above, and the control method includes:
[0074] S101: The raw material inlet of the separator receives the dry protein powder.
[0075] S102: Determine the grinding time of the grinding mill according to the feeding time of the separator.
[0076] The structure of the packaging system and its corresponding technical effects can be referred to above, and will not be repeated here. The raw material inlet of the separator receives the dry protein powder, and the separator begins to separate the dry protein powder. The separated protein powder flowing out of the solid phase outlet of the separator enters the mill, and the milling time of the mill is determined according to the unloading time of the separator, so that the mill can effectively grind the received protein powder within the corresponding time. After the grinding is completed, the separator can be controlled to carry out subsequent unloading and continued grinding.
[0077] In some or certain embodiments, the packaging system is further provided with an iron remover, which is connected to the mill through a feed pipe, and the feed pipe is provided with a control valve for a rotary valve. The feed duration of the separator corresponds to the opening duration of the control valve, and the opening duration of the control valve can be the duration from when the rotary valve receives an opening signal until the rotary valve receives a closing signal. The grinding duration of the mill can be the duration from when the motor of the mill receives a start-of-work signal until the motor of the mill receives a stop-work signal.
[0078] In some or certain embodiments, determining the milling time of the mill according to the feeding time of the separator may include: determining the milling time of the mill according to the feeding time of the separator based on a mapping relationship between the feeding time of the separator and the milling time of the mill. The efficiency is high and the quality of the protein obtained by milling is good.
[0079] It should be noted that the mapping relationship between the discharge time of the separator and the grinding time of the mill can be obtained by conducting multiple tests under the condition that the frequency of the motor in the mill is at a certain fixed frequency.
[0080] In some or certain embodiments, the unloading time of the separator may be the same as the grinding time of the mill, for example, the unloading time of the separator is 10 min or 20 min, and the grinding time of the mill can be determined as the corresponding data. After the mill completes the grinding and discharging, the separator can continue to receive the dry protein powder, and then the mill is controlled to grind the protein powder.
[0081] In some or certain embodiments, the solid phase outlet of the separator is connected to the feed inlet of the silo through a connecting pipe, and the connecting pipe is provided with a butterfly valve for controlling the opening and closing of the connecting pipe. If the mill fails, the control method may further include:
[0082] According to the fault signal of the mill, the butterfly valve is opened and the rotary valve is closed; after the rotary valve is closed for a set time, the mill is controlled to discharge materials; the mill is controlled to stop. The mill can be emptied for easy maintenance.
[0083] In some or certain embodiments, the control method may further include:
[0084] The start and stop of the powder packaging machine is controlled according to the height signal of the protein powder accumulated in the silo.
[0085] Controlling the start and stop of the powder packaging machine according to the height signal of the protein powder is beneficial to controlling the height of the protein powder in the silo, so as to ensure the stable operation of the entire packaging system and improve the working efficiency of the protein powder.
[0086] In some or certain embodiments, the structure of the silo can refer to the above-mentioned, when the height of the protein powder in the silo reaches the measuring position of the material level meter with the maximum height, the powder packaging machine starts to work to pack the protein powder in the silo, and the dust removal recovery device can also be started to work; when the height of the protein powder in the silo reaches the measuring position of the material level meter with the lowest height, the packaging machine can be controlled to stop, and the dust removal recovery device can also be turned off. The height of the protein powder in the silo can be controlled to be more stable. When the protein powder reaches the upper limit of the height in the silo, a corresponding alarm signal such as an electric bell 13 can be issued. The electric bell 13 can be electrically connected to the material level meter. For some powder packaging machines that require manual cooperation, this operation gives the operator a rest time, and can also reduce the occurrence of situations such as the motor burning out caused by the equipment working for a long time.
[0087] In some or certain embodiments, when the mill is shut down, the connection between the mill and the separator may also be cut off, and when the packaging machine is shut down, the dust recovery device which is a bag dust collector may also be shut down.
[0088] The present application also provides a control system for a packaging system, the control system is used to control the packaging system as described above, and the control system includes:
[0089] A control unit is used to enable the raw material inlet of the separator to receive the dry protein powder.
[0090] The calculation unit is used to determine the grinding time of the grinding machine according to the unloading time of the separator.
[0091] The structure of the packaging system and its corresponding technical effects can be referred to above, and will not be repeated here. The control unit and the calculation unit in the control system can implement the control method as described above, which can improve the automation of the protein recovery packaging system to improve the production efficiency of protein powder.
[0092] In some or certain embodiments, the control unit and the computing unit may be integrated in the controller, and the control system may also be a distributed control system 100, so as to facilitate the control of the packaging system.
[0093] For ease of understanding, here is provided Figure 3 , Figure 3 FIG. 1 shows a control system structure diagram of a packaging system in some embodiments or certain embodiments of the present application, with reference to FIG. Figure 1 and Figure 3 The iron remover and the grinding mill are connected through a connecting pipe, and a control valve is provided on the connecting pipe. The control lines of the motor of the control valve and the motor of the grinding mill can be connected to the distributed control system 100, and the unloading time of the receiving cyclone discharge valve and the grinding time of the pepper grinding mill can be controlled by the timer 10001 in the distributed control system 100.
[0094] Also available here Figure 4 , Figure 4FIG. 1 shows a partial structural diagram of a control system of a packaging system in some embodiments or certain embodiments of the present application, with reference to FIG. Figure 4 , connect the bag dust collector, silo, control valve motor, packaging machine, dust removal fan and other related control wiring to the distributed control system 100, and start or shut down the related equipment through the distributed control system 100.
[0095] In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "example", "specific example", or "some examples" etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present application. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in any one or more embodiments or examples in a suitable manner. In addition, those skilled in the art may combine and combine different embodiments or examples described in this specification.
[0096] In addition, the technical solutions between the various embodiments can be combined with each other, but they must be based on the fact that they can be implemented by ordinary technicians in this field. When the combination of technical solutions is contradictory or cannot be implemented, it should be deemed that such combination of technical solutions does not exist and is not within the scope of protection required by this application.
[0097] Although the embodiments of the present application have been shown and described, those skilled in the art will appreciate that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present application, and that the scope of the present application is defined by the claims and their equivalents.
Claims
1. A packaging system, characterized in that: include: A separator having a raw material inlet, a gas phase outlet and a solid phase outlet; A mill, provided with a feed inlet and a discharge outlet spaced apart from the feed inlet, wherein the feed inlet is communicated with the solid phase outlet; A silo is provided with a first feed inlet, a second feed inlet and a discharge port, wherein the first feed inlet is connected to the discharge port, and the second feed inlet is controllably connected to the solid phase outlet; A powder packaging machine, connected to the feeding port; The dust removal and recovery device is provided with a dust removal inlet communicated with the gas phase outlet.
2. The packaging system according to claim 1, characterized in that: The packaging system further comprises: The iron remover is provided with a material inlet, a material outlet and an impurity outlet, wherein the material inlet is connected to the solid phase outlet, the material outlet is connected to the feed inlet and the second feed inlet, and the impurity outlet is connected to the material inlet and is used to discharge impurities in the material.
3. The packaging system according to claim 2, characterized in that: The material outlet and the material feed port, and the material outlet and the second material feed port are both connected through corresponding connecting pipes whose on / off can be controlled.
4. The packaging system according to claim 3, characterized in that: The packaging system further comprises a hand hole correspondingly arranged at each of the connecting tubes.
5. The packaging system according to any one of claims 1 to 4, characterized in that: The dust recovery device is a bag filter, the inlet of the bag filter is configured as the dust collection inlet, and the bag filter is also provided with a first outlet for gas discharge and a second outlet for powder discharge, and the second outlet is connected to the raw material inlet.
6. The packaging system according to claim 5, characterized in that: The packaging system further comprises: A dust removal fan, the inlet of which is connected to the first outlet.
7. The packaging system according to claim 6, characterized in that: The dust collection and recovery device is also used to capture the powder scattered by the powder packaging machine through the dust collection inlet.
8. A control method for a packaging system, characterized in that: The control method is implemented by using the packaging system according to any one of claims 1 to 7, and the control method comprises: enabling the feed inlet of the separator to receive dry protein powder; The grinding time of the grinding mill is determined according to the unloading time of the separator.
9. The control method according to claim 8, characterized in that: The control method further comprises: The powder packaging machine is started and stopped according to a height signal of the protein powder accumulated in the silo.
10. A control system for a packaging system, characterized in that: The control system is used to control the packaging system according to any one of claims 1 to 7, and the control system comprises: A control unit, configured to enable the raw material inlet of the separator to receive dry protein powder; The calculation unit is used to determine the grinding time of the grinding machine according to the feeding time of the separator.
Citation Information
Patent Citations
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