Online full-automatic aging test device
The online fully automatic aging test device addresses labor-intensive manual handling by using a conveyor system and automated manipulator to streamline product transfer and testing, enhancing detection efficiency.
Patent Information
- Application Number
- CN202411252718.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-09
- Publication Date
- 2024-12-13
AI Technical Summary
Existing fully automatic aging test devices require manual handling of products during testing, leading to increased labor intensity and time consumption, thereby reducing detection efficiency.
An online fully automatic aging test device comprising a frame with conveyor lines, a grabbing assembly, and a testing assembly that includes UV and temperature test boxes, utilizing a manipulator with a suction cup to automate the transfer and testing process.
The device reduces labor intensity and saves transfer time by automating the product handling and testing process, enabling efficient and quick aging tests without manual intervention.
Smart Images

Figure CN119125719A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of aging test devices, and in particular relates to an online full-automatic aging test device. Background Art
[0002] After the product is manufactured and processed, it needs to be subjected to an aging test to detect the service life of the product under normal conditions.
[0003] The existing fully automatic aging test device for the product to be tested requires manual testing of the product to be tested during the test, and then the product to be tested is placed in various environments for aging testing. During the process, the product to be tested needs to be taken out manually, which increases the labor intensity of the staff. A lot of time is wasted in the process of transferring the product to be tested, which is time-consuming and labor-intensive, thus reducing the detection efficiency. Therefore, the present invention proposes an online fully automatic aging test device to solve the above problems. Summary of the invention
[0004] The invention provides an online fully automatic aging test device, aiming to solve the problems raised by the background technology.
[0005] The present invention is implemented as follows: an online fully automatic aging test device comprises a frame, a grabbing assembly and a testing assembly;
[0006] The frame includes a transport platform, on which an inbound conveyor line and an outbound conveyor line are arranged, the inbound conveyor line and the outbound conveyor line are relatively distributed, the inbound conveyor line and the outbound conveyor line are used to transport the products to be tested, and the frame is also provided with a lifting slide rail;
[0007] The grabbing assembly comprises a translation slide rail, the translation slide rail is arranged on the lifting slide rail and is slidably connected to the lifting slide rail, a slider is arranged on the translation slide rail, the slider is slidably connected to the translation slide rail, a manipulator seat is arranged on the bottom surface of the slider, and a manipulator is arranged on the bottom surface of the manipulator seat;
[0008] The test assembly includes an ultraviolet aging test box and a temperature test box. The ultraviolet aging test box simulates ultraviolet radiation and condensation in natural sunlight to perform an accelerated weather resistance test on the product to be tested, and the temperature test box performs a temperature aging test on the product to be tested through hot and cold temperature changes.
[0009] Preferably, the inbound conveyor line is used to convey the product to be tested to a grabbing station for preparation for testing, and the outbound conveyor line is used to convey the tested product out of the testing device.
[0010] Preferably, the lifting slide rail is located at the rear side of the transport platform, the lifting slide rail is vertically arranged, and the lifting slide rail is used for the manipulator to adjust the lifting.
[0011] Preferably, the manipulator is provided with a suction cup, and the suction cup is connected to a vacuum pump.
[0012] Preferably, the UV aging test box comprises a lifting platform, a hydraulic cylinder is provided at the bottom of the lifting platform, a placement groove is provided at the top of the lifting platform, and a fluorescent UV lamp is provided at the top of the UV aging test box.
[0013] Preferably, a plurality of the placement grooves are provided, and the plurality of the placement grooves are distributed in a matrix, and the plurality of the placement grooves are all located at positions that can be irradiated by the fluorescent ultraviolet lamp.
[0014] Preferably, a heating port and a cooling port are provided on the top of the temperature testing box. The heating port is connected to the heating machine air duct through an air pipe, and the cooling port is connected to the refrigerator air duct through an air pipe. The air pipe connecting the heating port and the cooling port is controlled by a one-way valve.
[0015] Compared with the prior art, the present invention has the following beneficial effects:
[0016] This device conveys the product to be tested to the grabbing station through the inbound conveyor line, and then the grabbing component drives the manipulator to grab the product to be tested by moving on the X-axis and Y-axis, and then the manipulator in the grabbing component grabs the product to be tested into the UV aging test box and the temperature test box for UV aging test and hot and cold temperature test. After the test is completed, the manipulator grabs the tested product from the UV aging test box and the temperature test box and conveys it to the outbound conveyor line for transportation. This device does not require manual product picking throughout the process, which not only reduces the labor intensity of manual labor, but also saves the product transfer time, and conveniently and quickly performs aging tests on the products. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 A three-dimensional diagram of the overall structure of the present invention;
[0018] Figure 2 It is a front view of the overall structure of the present invention;
[0019] Figure 3 It is a front view of the grabbing assembly in the present invention;
[0020] Figure 4 It is a front cross-sectional view of the UV aging test box of the present invention;
[0021] Figure 5 It is a front cross-sectional view of the temperature test box in the present invention.
[0022] In the figure:
[0023] 1. Rack; 11. Transport platform; 12. Inbound conveyor line; 13. Outbound conveyor line; 14. Products to be tested; 15. Lifting rails;
[0024] 2. Grasping assembly; 21. Translation slide rail; 22. Sliding block; 23. Manipulator seat; 24. Manipulator;
[0025] 3. Test components; 31. UV aging test box; 311. Lifting platform; 312. Placement slot; 313. Hydraulic cylinder; 314. Fluorescent UV lamp; 32. Temperature test box; 321. Heating port; 322. Refrigeration port. DETAILED DESCRIPTION
[0026] The technical solution of the present invention will be clearly and completely described below in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.
[0027] The components of the embodiments of the present invention generally described and shown in the drawings herein may be arranged and designed in various different configurations. Therefore, the following detailed description of the embodiments of the present invention provided in the drawings is not intended to limit the scope of the claimed invention, but merely represents selected embodiments of the present invention.
[0028] Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in the field without making any creative work shall fall within the scope of protection of the present invention.
[0029] In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.
[0030] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0031] See also Figures 1 to 5The present invention provides a technical solution: an online fully automatic aging test device, comprising a frame 1, a grab assembly 2 and a test assembly 3; the frame 1 comprises a transport platform 11, on which an inbound conveyor line 12 and an outbound conveyor line 13 are arranged, the inbound conveyor line 12 and the outbound conveyor line 13 are relatively distributed, the inbound conveyor line 12 and the outbound conveyor line 13 are used to convey a product to be tested 14, and a lifting rail 15 is also arranged on the frame 1; the grab assembly 2 comprises a translation rail 21, and the translation rail 21 is arranged on the lifting rail 15, It is slidably connected to the lifting slide rail 15, a slider 22 is provided on the translation slide rail 21, the slider 22 is slidably connected to the translation slide rail 21, a manipulator seat 23 is provided on the bottom surface of the slider 22, and a manipulator 24 is provided on the bottom surface of the manipulator seat 23; the test component 3 includes a UV aging test box 31 and a temperature test box 32, the UV aging test box 31 simulates the UV radiation and condensation in natural sunlight to perform accelerated weather resistance test on the product 14 to be tested, and the temperature test box 32 performs temperature aging test on the product 14 to be tested through hot and cold temperature changes.
[0032] In this embodiment, when it is necessary to perform a UV aging test on the product 14 to be tested, multiple products 14 to be tested are placed on the inbound conveyor line 12, and then the inbound conveyor line 12 conveys the product 14 to be tested to the grabbing station, and the manipulator 24 is started. Under the joint action of the lifting slide rail 15 and the translation slide rail 21, the manipulator 24 is driven to move in the X-axis and Y-axis directions of the equipment, so that the manipulator 24 can accurately grab the product 14 to be tested. When the suction cup on the manipulator 24 is adsorbed to the product 14 to be tested, it is lifted up, and then the UV aging test box 31 is controlled to extend. At this time, the UV aging test box 31 is extended. 1 is parallel to the transport platform 11, the robot 24 is started to put the product 14 to be tested into the placement slot 312 in the UV aging test box 31, and then the UV aging test box 31 is shrunk and closed, and then the action is repeated. When the multiple placement slots 312 are all filled, the fluorescent UV lamp 314 is started to irradiate the product 14 to be tested. After the preset irradiation time, the product that has completed the UV test is grabbed and taken out by the robot 24, and then the robot 24 puts the tested product into the outbound conveyor line 13 for transportation, and finally detects the test result of the tested product;
[0033] When it is necessary to perform hot and cold temperature aging tests on the products to be tested 14, multiple products to be tested 14 are placed on the inbound conveyor line 12, and then the inbound conveyor line 12 conveys the products to be tested 14 to the grabbing station, and the manipulator 24 is started. Under the joint action of the lifting slide rail 15 and the translation slide rail 21, the manipulator 24 is driven to move in the X-axis and Y-axis directions of the equipment, so that the manipulator 24 can accurately grab the products to be tested 14. When the suction cup on the manipulator 24 is adsorbed to the products to be tested 14 and then lifted, the temperature test box 32 is controlled to extend. At this time, the temperature test box 32 is parallel to the transport platform 11, and the manipulator 24 is started to put the products to be tested 14 into the temperature test box. The temperature test box 32 is then contracted and closed, and then the action is repeated. When the multiple placement slots 312 are fully filled, the heater or refrigerator is started to heat or cool the product 14 to be tested. After the preset heating or cooling time, the product that has completed the temperature test is grabbed and taken out by the manipulator 24, and then the manipulator 24 puts the tested product onto the outbound conveyor line 13 for transportation, and finally detects the test result of the tested product. The device does not require manual product picking throughout the process, which not only reduces the labor intensity of the workers, but also saves the transfer time of the products, and is convenient and quick to perform aging tests on the products.
[0034] For further information, see Figure 1 The inbound conveyor line 12 is used to convey the product to be tested 14 to the grabbing station for preparation for testing, and the outbound conveyor line 13 is used to convey the tested product out of the testing device.
[0035] In this embodiment, when it is necessary to perform an aging test on the product 14 to be tested, multiple products 14 to be tested are placed on the inbound conveyor line 12, and then the inbound conveyor line 12 conveys the products 14 to be tested to the grabbing station; when the product test is completed, the robot 24 grabs and takes out the tested products, and then the robot 24 places the tested products on the outbound conveyor line 13 for transportation, and finally detects the test results of the tested products.
[0036] For further information, see Figure 1 The lifting rail 15 is located at the rear side of the transport platform 11 , and the lifting rail 15 is vertically arranged. The lifting rail 15 is used for the manipulator 24 to adjust the lifting.
[0037] In this embodiment, when it is necessary to perform an aging test on the product 14 to be tested, multiple products 14 to be tested are placed on the incoming conveyor line 12, and then the incoming conveyor line 12 conveys the product 14 to be tested to the grabbing station, and the manipulator 24 is started. Under the joint action of the lifting slide rail 15 and the translation slide rail 21, the manipulator 24 is driven to move in the X-axis and Y-axis directions of the equipment, so that the manipulator 24 can accurately grab the product 14 to be tested, and the suction cup on the manipulator 24 is adsorbed to the product 14 to complete the grabbing.
[0038] Furthermore, the manipulator 24 is provided with a suction cup, which is connected to a vacuum pump.
[0039] In this embodiment, when the suction cup contacts the product to be tested 14, a vacuum or air pressure difference is created inside the suction cup through the connected vacuum pump, thereby generating an adsorption force. This adsorption force enables the suction cup to be firmly adsorbed on the surface of the product to be tested 14, thereby realizing the gripping and carrying functions; when the workpiece needs to be released, the robot can cut off the vacuum or air pressure difference, causing the suction cup to lose its adsorption force, thereby allowing the workpiece to be easily released.
[0040] For further information, see Figure 4 The ultraviolet aging test box 31 includes a lifting platform 311 , a hydraulic cylinder 313 is provided at the bottom of the lifting platform 311 , a placement groove 312 is provided at the top of the lifting platform 311 , and a fluorescent ultraviolet lamp 314 is provided at the top of the ultraviolet aging test box 31 .
[0041] In this embodiment, the hydraulic cylinder 313 can control the lifting and lowering of the lifting platform 311, so that the distance between the product and the fluorescent ultraviolet lamp 314 can be adjusted. Different distances and different irradiation times may affect the aging results, so the test results of the product under different irradiation distances and different irradiation times can be tested; the placement groove 312 is used to place the product.
[0042] For further information, see Figure 4 There are multiple placement grooves 312, and the multiple placement grooves 312 are distributed in a matrix, and the multiple placement grooves 312 are all located at positions that can be irradiated by the fluorescent ultraviolet lamp 314.
[0043] In this embodiment, there are multiple placement slots 312, so that multiple products can be tested at the same time, and the obtained data is universal and diverse; the multiple placement slots 312 are all located in the position where the fluorescent ultraviolet lamp 314 can irradiate, so as to ensure that each product is within the irradiation range during testing, avoiding test differences due to lack of irradiation.
[0044] For further information, see Figure 5 A heating port 321 and a cooling port 322 are provided on the top of the temperature test box 32. The heating port 321 is connected to the heating machine air duct through an air supply pipe, and the cooling port 322 is connected to the cooling machine air duct through an air supply pipe. The air supply pipe connecting the heating port 321 and the cooling port 322 is controlled by a one-way valve.
[0045] In this embodiment, when it is necessary to perform a high temperature or low temperature test on the product, the heating machine heats the temperature test box 32 through the gas pipe and the heating port 321 to test the aging of the product in a high temperature environment; when it is necessary to perform a low temperature test on the product, the refrigerator inputs cold air into the temperature test box 32 through the gas pipe and the cooling port 322 to test the aging of the product in a low temperature environment.
[0046] The working principle and use process of the present invention are as follows: when it is necessary to perform a UV aging test on a product 14 to be tested, a plurality of products 14 to be tested are placed on the inbound conveyor line 12, and then the inbound conveyor line 12 conveys the products 14 to be tested to the grabbing station, and the manipulator 24 is started, and the manipulator 24 is driven to move in the X-axis and Y-axis directions of the equipment under the joint action of the lifting slide rail 15 and the translation slide rail 21, so that the manipulator 24 can accurately grab the product 14 to be tested, and when the suction cup on the manipulator 24 is adsorbed to the product 14 to be tested, it is lifted up, and then the UV aging test box 31 is controlled to extend, and at this time, the UV aging test The test box 31 is parallel to the transport platform 11, and the manipulator 24 is started to put the product 14 to be tested into the placement slot 312 in the ultraviolet aging test box 31, and then the ultraviolet aging test box 31 is shrunk and closed, and then the action is repeated. When the multiple placement slots 312 are all filled, the fluorescent ultraviolet lamp 314 is started to irradiate the product 14 to be tested. After the preset irradiation time, the product that has completed the ultraviolet test is grabbed and taken out by the manipulator 24, and then the manipulator 24 puts the tested product into the outbound conveyor line 13 for transportation, and finally detects the test result of the tested product;
[0047] When it is necessary to perform hot and cold temperature aging tests on the products to be tested 14, multiple products to be tested 14 are placed on the inbound conveyor line 12, and then the inbound conveyor line 12 conveys the products to be tested 14 to the grabbing station, and the manipulator 24 is started. Under the joint action of the lifting slide rail 15 and the translation slide rail 21, the manipulator 24 is driven to move in the X-axis and Y-axis directions of the equipment, so that the manipulator 24 can accurately grab the products to be tested 14. When the suction cup on the manipulator 24 is adsorbed to the products to be tested 14 and then lifted, the temperature test box 32 is controlled to extend. At this time, the temperature test box 32 is parallel to the transport platform 11, and the manipulator 24 is started to put the products to be tested 14 into the temperature test box. The temperature test box 32 is then contracted and closed, and then the action is repeated. When the multiple placement slots 312 are fully filled, the heater or refrigerator is started to heat or cool the product 14 to be tested. After the preset heating or cooling time, the product that has completed the temperature test is grabbed and taken out by the manipulator 24, and then the manipulator 24 puts the tested product onto the outbound conveyor line 13 for transportation, and finally detects the test result of the tested product. The device does not require manual product picking throughout the process, which not only reduces the labor intensity of the workers, but also saves the transfer time of the products, and is convenient and quick to perform aging tests on the products.
[0048] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. An online fully automatic aging test device, characterized in that: It comprises a frame (1), a grabbing component (2) and a testing component (3); The frame (1) comprises a transport platform (11), on which an inbound conveyor line (12) and an outbound conveyor line (13) are arranged, the inbound conveyor line (12) and the outbound conveyor line (13) being arranged relatively to each other, the inbound conveyor line (12) and the outbound conveyor line (13) being used to convey a product to be tested (14), and a lifting slide rail (15) is also arranged on the frame (1); The grabbing assembly (2) comprises a translational slide rail (21), the translational slide rail (21) being arranged on the lifting slide rail (15) and being slidably connected to the lifting slide rail (15), a slider (22) being arranged on the translational slide rail (21), the slider (22) being slidably connected to the translational slide rail (21), a manipulator seat (23) being arranged on the bottom surface of the slider (22), and a manipulator (24) being arranged on the bottom surface of the manipulator seat (23); The test assembly (3) comprises an ultraviolet aging test box (31) and a temperature test box (32); the ultraviolet aging test box (31) simulates ultraviolet radiation and condensation in natural sunlight to perform an accelerated weather resistance test on the product to be tested (14); and the temperature test box (32) performs a temperature aging test on the product to be tested (14) by changing the temperature between hot and cold.
2. An online fully automatic aging test device according to claim 1, characterized in that: The inbound conveyor line (12) is used to convey the product to be tested (14) to a grabbing station for preparation for testing, and the outbound conveyor line (13) is used to convey the tested product out of the testing device.
3. The online fully automatic aging test device according to claim 1, characterized in that: The lifting slide rail (15) is located at the rear side of the transport platform (11), the lifting slide rail (15) is vertically arranged, and the lifting slide rail (15) is used for the manipulator (24) to adjust the lifting.
4. The online fully automatic aging test device according to claim 1, characterized in that: The manipulator (24) is provided with a suction cup, and the suction cup is connected to a vacuum pump.
5. The online fully automatic aging test device according to claim 1 is characterized in that: The ultraviolet aging test box (31) comprises a lifting platform (311), a hydraulic cylinder (313) is provided at the bottom of the lifting platform (311), a placement groove (312) is provided at the top of the lifting platform (311), and a fluorescent ultraviolet lamp (314) is provided at the top of the ultraviolet aging test box (31).
6. An online fully automatic aging test device according to claim 5, characterized in that: A plurality of the placement grooves (312) are provided, and the plurality of the placement grooves (312) are distributed in a matrix, and the plurality of the placement grooves (312) are all located at positions that can be irradiated by the fluorescent ultraviolet lamp (314).
7. The online fully automatic aging test device according to claim 5, characterized in that: The temperature test box (32) is provided with a heating port (321) and a cooling port (322) at the top. The heating port (321) is connected to the air duct of the heating machine through an air supply pipe, and the cooling port (322) is connected to the air duct of the cooling machine through an air supply pipe. The air supply pipe connecting the heating port (321) and the cooling port (322) is switched on and off by a one-way valve.
