Magnetic bar module for slurry iron removal and separation equipment
By adopting the dual cleaning technology of magnetic rod module and high-pressure water flow with rectangular array layout in ceramic tile production, the problems of large spacing between magnetic rods and low single scraping efficiency of existing equipment are solved, achieving more efficient iron filing removal and better quality of iron deferred.
Patent Information
- Application Number
- CN202411502173.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-25
- Publication Date
- 2024-12-17
AI Technical Summary
During the existing ceramic tile production process, the magnetic rod layout spacing of the slurry iron removal equipment is large, resulting in insufficient processing volume, and a single scraping method leads to poor iron removal efficiency and quality.
Design a magnetic rod module for slurry iron removal, adopting a rectangular array layout, combining the double cleaning method of scraping and flushing, to achieve compact arrangement and vertical magnetic rods through the clamping structure of bracket assembly and lifting frame To move, use high-pressure water flow to clean the magnetic rod.
The iron removal processing volume and efficiency are improved, the iron filings on the magnetic rod are thoroughly cleaned, and the quality of iron deferrence is enhanced.
Smart Images

Figure CN119140269A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the field of iron removal equipment, and more specifically, to a magnetic bar module and separation equipment for slurry iron removal. Background Art
[0002] In the production process of tiles, one of the steps for the treatment of raw material mud slurry is iron removal. It is necessary to clean the iron filings in the slurry to prevent affecting the overall quality of the tiles.
[0003] At present, the iron removal machine is mainly used for treatment. Its magnetic bar group is set vertically. The working process of the equipment is mainly divided into the magnetic bar attracting iron in the slurry barrel - the magnetic bar rises and leaves the slurry barrel - the magnetic bar moves horizontally to remove iron - the magnetic bar resets and descends again to attract iron; the whole process is repeated, and the iron filings contained in the slurry are removed; this type of equipment solves the problems of low efficiency and poor iron removal effect caused by manual iron removal, and was once sought after by many tile manufacturers; however, it also has obvious defects, especially in the link of magnetic bar iron removal, it uses an external scraping structure to scrape and clean the magnetic bar, and moves the magnetic bar with iron filings to the scraping part for treatment;
[0004] Limited by the opening and closing mechanism and installation space of the scraper structure, the layout spacing of the magnetic bars is large, resulting in fewer magnetic bars that can be arranged within the same area, and the overall processing capacity needs to be improved; and most of the current methods only use a single scraping brush to separate iron chips, and iron chips or slurry are easily left on the magnetic bars, and the scraping brush cleaning quality is poor and needs to be improved. Summary of the invention
[0005] In order to overcome the defects of the prior art, the technical problem to be solved by the present invention is to propose a magnetic rod module and separation equipment for slurry iron removal. The magnetic rod module itself has a component for cleaning and deironing, so that the magnetic rods can be arranged more compactly, effectively improving the processing capacity; and a double combination of scraping and flushing is adopted to improve the efficiency and quality of deironing.
[0006] To achieve this object, the present invention adopts the following technical solutions:
[0007] The present invention provides a magnetic bar module for slurry iron removal, comprising a bracket assembly, a lifting frame, and a plurality of magnetic bars; the plurality of magnetic bars are installed on the lifting frame in a rectangular array; the bracket assembly is provided with a plurality of insertion positions corresponding to the magnetic bars, and the magnetic bars move through the bracket assembly through the insertion positions; a locking tongue is provided at the bottom of the lifting frame, and a clamping structure is installed at the top of the bracket assembly, and the clamping structure is used to clamp and lock the locking tongue; the clamping structure can release the lock of the locking tongue through adjustment, and the lifting frame can be separated from the bracket assembly through an external structure, so that the magnetic bars can move vertically, and materials attached to the magnetic bars can be cleaned through the insertion positions.
[0008] In a preferred technical solution of the present invention, at least two symmetrically arranged locking tongues are conveniently fixed on opposite sides of the bottom surface of the lifting frame, and a second slot is provided on the bottom of the locking tongue near the center of the lifting frame; a first slot is provided on the bracket assembly corresponding to the locking tongue, and the notch of the first slot is provided on the side near the center of the bracket assembly, the number of clamping structures is the same as the number of locking tongues, and the corresponding locking tongues are installed on the outside of the first slot; a plug hole is provided on the top surface of the first slot corresponding to the locking tongue, and the bottom end of the plug hole is lower than the bottom of the first slot; the clamping structure includes a clamping block, a spring, and a pressing piece, and the first slot is away from the notch. A plurality of guide holes are provided on the side wall, and the guide holes correspond to one side of the receiving hole; the guide rod of the pressure piece movably passes through the side wall of the first card slot through the guide hole, and the end of the guide rod is threadedly connected with the card block, and the spring is sleeved on the guide rod and arranged between the pressure head of the pressure piece and the outer wall of the first card slot. The spring provides the pressure piece with a force to push outward so that the card block is maintained in the locking position; when the lock tongue is inserted into the insertion hole, the card block is stuck in the second card slot and locks the lock tongue without being subjected to external force; when the external force pushes the pressure piece, the card block is disengaged from the second card slot, and the lock of the lock tongue is released.
[0009] In a preferred technical solution of the present invention, the bracket assembly includes a bracket, a first pressure plate, and a first support plate; the first card slot is fixedly arranged on both sides of the top surface of the bracket, a plurality of first through holes are arranged on the bracket corresponding to the magnetic rod, a plurality of second through holes are arranged on the first pressure plate correspondingly, and a plurality of third through holes are arranged on the first support plate correspondingly; the first pressure plate is installed on the top surface of the bracket by bolts, and the first support plate is installed on the bottom surface of the bracket by bolts, the first through hole, the second through hole, and the third through hole are aligned and communicated with each other to form an insertion part for the magnetic rod to be inserted; a first sink groove and a second sink groove are respectively arranged on the outer sides of both ends of the first through hole, two adjacent first sink grooves are communicated with each other, two adjacent second sink grooves are communicated with each other, the first sink groove and the second sink groove are communicated, and after the first pressure plate and the first support plate are covered and installed, a water cavity is formed inside the bracket assembly; and a ring-shaped water spray outlet is formed inside the insertion part; the bottom surface of the first support plate is fixedly arranged on a first joint communicated with the water cavity, which is used to supply water to the inside of the water cavity.
[0010] In a preferred technical solution of the present invention, an inclined first guide surface is provided at the two ends of the first through hole; a third sink groove is provided on the outer side of the bottom end of the second through hole, the third sink groove is connected to the first sink groove, a second convex ring is provided on the bottom end of the second through hole, a second guide surface is provided on the outer side of the end of the second convex ring, and one side of the second guide surface extends to the third sink groove; a fourth sink groove is provided on the outer side of the bottom end of the third through hole, the fourth sink groove is connected to the second sink groove, a third convex ring is provided on the bottom end of the third through hole, a third guide surface is provided on the outer side of the end of the third convex ring, and one side of the third guide surface extends to the fourth The first pressure plate is installed on the top surface of the bracket by bolts, the second convex ring extends to the first through-hole, and a gap is left between the second guide surface and the first guide surface to form a first ring-shaped water spray outlet; the first support plate is installed on the bottom surface of the bracket by bolts, the third convex ring extends to the second through-hole, and a gap is left between the third guide surface and the first guide surface to form a second ring-shaped water spray outlet; fifth grooves are provided on both sides of the bottom surface of the bracket, and the fifth groove is connected with the second groove, and first joints are fixedly provided on both sides of the bottom surface of the first support plate, and the first joints are correspondingly connected with the fifth groove.
[0011] The present invention also provides a separation device for a magnetic rod module for removing iron from slurry, comprising a flushing box, a water supply device, and an alignment clamping device; the top of the flushing box is used to support a bracket assembly, and the magnetic rod extends into the interior of the flushing box; the alignment clamping device is installed on the top of the flushing box, and is used to align, clamp, and unlock the magnetic rod module placed on the top of the flushing box; the water supply device supplies water to a water cavity inside the bracket assembly, and sprays high-pressure water through a first water spray port and a second water spray port.
[0012] In a preferred technical solution of the present invention, support frames are fixedly provided on both sides of the top of the flushing box, and the alignment clamping devices are installed in pairs on the support frames; the alignment clamping devices include a first push frame, a first cylinder, and a second cylinder, the first cylinder is installed on the support frame, the first push frame is installed on the piston rod end of the first cylinder, the number of the second cylinders is 2, and they are respectively installed at both ends of the first push frame, and the piston rod end of the second cylinder is installed with a clamping plate; the length of the first support plate is greater than the side length of the top opening of the flushing box, the bracket assembly can be erected on the top of the flushing box and block the opening of the flushing box; when the bracket assembly is erected on the top of the flushing box, the position of the first push frame corresponds to the position of the clamping structure, and the first push frame pushed toward the middle of the flushing box can push and unlock the clamping structure and realize centering adjustment; the clamping plates driven by the second cylinder at both ends can clamp and center the bracket assembly.
[0013] In a preferred technical solution of the present invention, the walls on both sides of the bracket that are farther away from the slot than the first slot protrude outward to form a clamping strip; the top surface of the clamping strip of the bracket assembly placed on the top of the flushing box is flush with the bottom surface of the first push rack; a push strip is fixedly provided on the bottom surface of the first push rack, and the distance between the wall of the first push rack close to the bracket and the push strip is adapted to the unlocking push distance of the pressure piece.
[0014] In a preferred technical solution of the present invention, the water supply device includes a booster pump, a confluence pipe, a diversion pipe, a bellows, a second joint, and a docking structure; the output port of the booster pump is connected to the confluence pipe, the number of diversion pipes is 2, and all are connected to the confluence pipe, and the diversion pipe extends into the interior of the flushing box; the second joint is connected to the diversion pipe through a bellows, and the docking structure is installed on the wall of the flushing box, which is used to drive the second joint to move up and down, and for docking or separation of the second joint with the first joint.
[0015] In a preferred technical solution of the present invention, the docking structure includes a third cylinder, a fourth cylinder, a second push frame, and a third push frame; the second push frame is installed on the end of the piston rod of the third cylinder, and the main body of the second joint is fixedly installed on the second push frame; the fourth cylinder is installed on the second push frame, and the third push frame is installed on the end of the piston rod of the third cylinder, and one end of the third push frame extends to the outside of the ring of the second joint and is located above the pressure block of the ring; the third cylinder is used to drive the second push frame and its upper parts to move vertically, and the fourth cylinder and the third push frame are used to adjust the ring of the second joint to achieve docking or separation of the second joint and the first joint.
[0016] The beneficial effects of the present invention are:
[0017] The present invention provides a magnetic bar module for slurry iron removal, comprising a bracket assembly, a lifting frame, and a plurality of magnetic bars; the plurality of magnetic bars are installed on the lifting frame in a rectangular array; the bracket assembly is provided with a plurality of insertion positions corresponding to the magnetic bars, and the magnetic bars movably penetrate the bracket assembly through the insertion positions; a locking tongue is provided at the bottom of the lifting frame, and a clamping structure is installed at the top of the bracket assembly, and the clamping structure is used to clamp and lock the locking tongue, so that the lifting frame, the magnetic bar and the bracket assembly can move synchronously, which is convenient for the overall transfer, so that it can better cooperate with the external slurry tank, and is convenient for it to be transferred between the slurry tank and the iron removal position;
[0018] The clamping structure can be adjusted to release the lock of the lock tongue, and the lifting frame can be separated from the bracket assembly through the external structure, so that the magnetic bar can move vertically, and the materials attached to the magnetic bar can be cleaned through the interlaced parts to achieve iron removal. The overall structural design can make the magnetic bar more compactly arranged, effectively expand the range of magnetic attraction, and increase the iron removal processing capacity;
[0019] The provided separation equipment includes a flushing box, a water supply device, and an alignment clamping device; the top of the flushing box is used to support the bracket assembly, and the magnetic rod extends into the inside of the flushing box; the alignment clamping device is installed on the top of the flushing box, and is used to align, clamp, and unlock the magnetic rod module placed on the top of the flushing box, so that the external structure can grab and move the lifting frame to achieve the scraping and iron removal action; the water supply device is designed on the basis of a water spray port provided at the interlaced part of the bracket assembly, and supplies water to the water cavity inside the bracket assembly, and sprays high-pressure water through the first water spray port and the second water spray port, so as to achieve the effect of high-pressure flushing of the magnetic rod, and the overall coordination realizes the double cleaning action, thereby improving the efficiency and quality of iron removal. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 It is a schematic diagram of the three-dimensional structure of a magnetic bar module for slurry iron removal provided in a specific embodiment of the present invention;
[0021] Figure 2 It is a schematic diagram of the three-dimensional structure of the lifting frame and the magnetic rod provided in a specific embodiment of the present invention;
[0022] Figure 3 is a schematic diagram of the three-dimensional structure of a bracket assembly provided in a specific embodiment of the present invention;
[0023] Figure 4 is a schematic diagram of a three-dimensional unfolded structure of a bracket assembly provided in a specific embodiment of the present invention from a first viewing angle;
[0024] Figure 5 is a schematic diagram of a three-dimensional unfolded structure of a bracket assembly provided in a specific embodiment of the present invention from a second viewing angle;
[0025] Figure 6 is a cross-sectional view of a bracket assembly provided in a specific embodiment of the present invention;
[0026] Figure 7 is a schematic diagram of a three-dimensional structure of a bracket provided in a specific embodiment of the present invention from a first viewing angle;
[0027] Figure 8 is a schematic diagram of a three-dimensional structure of a bracket provided in a specific embodiment of the present invention from a second viewing angle;
[0028] Fig. 9 is a schematic diagram of the three-dimensional structure of a first pressing plate provided in a specific embodiment of the present invention;
[0029] Fig.10 is a schematic diagram of the three-dimensional structure of a first support plate provided in a specific embodiment of the present invention;
[0030] Fig.11It is a three-dimensional structural schematic diagram of a magnetic bar module and a separation device for slurry iron removal provided in a specific embodiment of the present invention;
[0031] Fig.12 It is a three-dimensional unfolded structural schematic diagram of a magnetic bar module and a separation device for slurry iron removal provided in a specific embodiment of the present invention;
[0032] Fig.13 is a schematic diagram of a three-dimensional unfolded structure of a separation device provided in a specific embodiment of the present invention;
[0033] Fig.14 is a schematic diagram of the three-dimensional structure of the alignment clamping device provided in a specific embodiment of the present invention;
[0034] Fig.15 It is a schematic diagram of the three-dimensional structure of the docking structure provided in a specific embodiment of the present invention.
[0035] In the figure:
[0036] 100. flushing box; 110. support frame;
[0037] 200, water supply device; 210, booster pump; 220, manifold; 230, diverter; 240, bellows; 250, second joint; 260, docking structure; 261, third cylinder; 262, fourth cylinder; 263, second push frame; 264, third push frame;
[0038] 300, alignment clamping device; 310, first cylinder; 320, second cylinder; 330, first push frame; 331, push strip; 340, clamping plate;
[0039] 400, bracket assembly; 410, bracket; 411, first perforation; 412, first sink; 413, second sink; 414, first guide surface; 415, fifth sink; 416, clamping strip;
[0040] 420, first pressing plate; 421, second through hole; 422, third sink; 423, second convex ring; 424, second guide surface; 430, first supporting plate; 431, third through hole; 432, fourth sink; 433, third convex ring; 434, third guide surface; 440, first clamping groove; 441, plug hole; 450, clamping structure; 451, clamping block; 452, spring; 453, pressing piece; 460, first joint; 471, first water spray outlet; 472, second water spray outlet;
[0041] 500, lifting frame; 510, locking tongue; 511, second card slot; 600, magnetic bar. DETAILED DESCRIPTION
[0042] The technical solution of the present invention is further described below with reference to the accompanying drawings and through specific implementation methods.
[0043] like Figures 1 to 3 As shown, a specific embodiment of the present invention discloses a magnetic bar module for slurry iron removal, including a bracket assembly 400, a lifting frame 500, and a plurality of magnetic bars 600; the plurality of magnetic bars 600 are installed on the lifting frame 500 in a rectangular array; the bracket assembly is provided with a plurality of insertion positions corresponding to the magnetic bars, and the magnetic bars movably penetrate the bracket assembly through the insertion positions; a locking tongue 510 is provided at the bottom of the lifting frame 500, and a clamping structure 450 is installed at the top of the bracket assembly 400, and the clamping structure is used to clamp and lock the locking tongue; the lifting frame, the magnetic bar and the bracket assembly are allowed to move synchronously, which is convenient for the overall transfer, so that it can better cooperate with the external slurry tank, and is convenient for its transfer between the slurry tank and the iron removal position;
[0044] The clamping structure can be adjusted to release the lock of the lock tongue, and the lifting frame can be separated from the bracket assembly through the external structure, so that the magnetic bar can move vertically, and the material attached to the magnetic bar can be cleaned through the interlaced part. The self-components are used as the de-ironing and cleaning part, so that the magnetic bar can be arranged compactly, effectively expanding the range of magnetic attraction and increasing the iron removal processing capacity.
[0045] Furthermore, if Figure 2 As shown, at least two symmetrically arranged locking tongues 510 are provided on opposite sides of the bottom surface of the lifting frame 500 for easy fixation, and a second locking groove 511 is provided on one side of the bottom of the locking tongue 510 near the center of the lifting frame; Figure 3 , Figure 7 As shown, the bracket assembly 400 is provided with a first slot 440 corresponding to the lock tongue 510, and the notch of the first slot is arranged on one side close to the center of the bracket assembly. The number of the clamping structures 450 is the same as the number of the lock tongues, and the corresponding lock tongues are installed on the outside of the first slot 440; the top surface of the first slot 440 is provided with a plug hole 441 corresponding to the lock tongue, and the bottom end of the plug hole is lower than the bottom of the first slot; the clamping structure 450 includes a block 451, a spring 452, and a pressing piece 453, and the first slot is away from A plurality of guide holes are arranged on the side wall of the slot, and the guide holes correspond to one side of the receiving hole; the guide rod of the pressing piece movably penetrates the side wall of the first card slot through the guide hole, and the end of the guide rod is threadedly connected with the card block, and the spring is sleeved on the guide rod and arranged between the pressure head of the pressing piece and the outer wall of the first card slot. The spring provides the pressing piece with a force to push outward, so that the card block is maintained in the locking position; when the lock tongue is inserted into the insertion hole, the card block is stuck in the second card slot without being subjected to external force, and the lock tongue is locked;
[0046] When external force pushes the pressing piece, the card block disengages from the second card slot, releasing the lock on the lock tongue; this structural design can realize the connection or separation between the lifting frame and the bracket assembly through the clamping structure, which can meet the movement during the overall transfer and the effect of the magnetic rod moving alone; the overall structure is simple and easy to operate.
[0047] Furthermore, the lifting frame includes a second support plate and a second pressure plate. The second support plate is correspondingly provided with a plurality of fourth through holes, and a sixth groove is provided at the top of the fourth through hole. A first convex ring is fixedly provided on the outer wall of the top end of the magnetic rod, and the shape of the first convex ring is adapted to the shape of the sixth groove. The magnetic rod passes through the second support plate through the fourth through hole, and the first convex ring is placed in the sixth groove. The second pressure plate is fixedly installed on the top surface of the second support plate by bolts to block and seal the notch of the sixth groove, so that the magnetic rod is clamped and installed on the lifting frame. Further, an extension plate is fixedly provided on the side wall position of the second support plate corresponding to the area between the two first card slots, which serves as the position for the external transfer equipment to grab the lifting frame, which is convenient for the overall pick-up and transfer; it is also convenient for the dragging and movement of the magnetic rod after unlocking.
[0048] Furthermore, if Figures 3 to 10 As shown, the bracket assembly 400 includes a bracket 410, a first pressure plate 420, and a first support plate 430; the first card slot 440 is fixedly arranged on both sides of the top surface of the bracket 410, and a plurality of first through holes 411 are arranged on the bracket 410 corresponding to the magnetic rod, a plurality of second through holes 421 are arranged on the first pressure plate 420, and a plurality of third through holes 431 are arranged on the first support plate 430; the first pressure plate is mounted on the top surface of the bracket by bolts, and the first support plate is mounted on the bottom surface of the bracket by bolts, and the first through hole, the second through hole, and the third through hole are aligned and connected to form an interlaced portion for the magnetic rod to be penetrated; the first through hole 411 is respectively provided with a first sinking groove 412 and a second sinking groove 413 on the outer sides at both ends, and the two adjacent through holes are respectively provided with a first through hole 412 and a second through hole 413. The first troughs are interconnected, the two adjacent second troughs are interconnected, the first trough 412 and the second trough 413 are connected, and after the first pressure plate and the first support plate are covered and installed, a water cavity is formed inside the bracket assembly; and a ring-shaped water spray outlet is formed inside the interlaced portion; the bottom surface of the first support plate 430 is fixed to the first joint 460 connected to the water cavity, which is used to supply water to the inside of the water cavity; the bracket assembly is divided into three parts: a bracket, a first pressure plate, and a first support plate, which can facilitate the layout of the first trough and the second trough, thereby forming the required water cavity structure and forming the corresponding water spray outlet portion, thereby satisfying the structural basis for flushing the magnetic rod through the interlaced portion of the bracket assembly.
[0049] Furthermore, the aperture of the second perforation is adapted to the outer diameter of the magnetic rod, and the apertures of the first perforation and the third perforation are larger than the outer diameter of the magnetic rod by 0.5 to 1 mm, so as to ensure smooth water spraying; when the magnetic rod is dragged upward alone, most of the materials attached to the outside of the magnetic rod are scraped off by the first support plate, and the remaining part on the magnetic rod is then washed by high-pressure water spraying, so as to be effectively cleaned;
[0050] Furthermore, a rubber ring can be provided at the bottom end of the third perforation, and the magnetic rod can be effectively scraped and separated by the rubber ring, and then effectively cleaned by spraying water; and the action of spraying water can also clean the material attached to the third perforation or the rubber ring. Specifically, the upward position of the magnetic rod can be limited so that the end of the magnetic rod stays in the second perforation, higher than the position of the upper water outlet, so as to seal the port of the second perforation. After the high-pressure water flow is sprayed onto the inner wall of the perforation, or the water flows collide with each other, the range of the first perforation, the third perforation and the rubber ring can be effectively impacted, and a cleaning effect can also be achieved.
[0051] Furthermore, inclined first guide surfaces 414 are provided at the two ends of the first through hole 411; a third groove 422 is provided on the outer side of the bottom end of the second through hole 421, and the third groove is connected to the first groove; a second convex ring 423 is provided on the bottom end of the second through hole 421, and a second guide surface 424 is provided on the outer side of the end of the second convex ring 423, and one side of the second guide surface extends to the third groove; a fourth groove 432 is provided on the outer side of the bottom end of the third through hole 431, and the fourth groove is connected to the second groove; a third convex ring 433 is provided on the bottom end of the third through hole 431, and a third guide surface 434 is provided on the outer side of the end of the third convex ring 433, and one side of the third guide surface extends to the fourth groove; the first pressure plate is installed on the top surface of the bracket by bolts, the second convex ring extends to the first through hole, and the second guide surface 424 and A spacing is left between the first guide surfaces 414 to form a first ring-shaped water spray port 471; the first support plate is installed on the bottom surface of the bracket by bolts, the third convex ring extends to the second through hole, and a spacing is left between the third guide surface 434 and the first guide surface 414 to form a second ring-shaped water spray port 472; fifth sink grooves 415 are provided on both sides of the bottom surface of the bracket 410, and the fifth sink groove 415 is connected to the second sink groove 413, and first joints are fixedly provided on both sides of the bottom surface of the first support plate, and the first joint 460 is correspondingly connected to the fifth sink groove 415; the above-mentioned structural design can form corresponding water spray ports through multiple guide surfaces, so that the water spray ports are arranged at the interlaced parts and are connected to the water cavity, so that each interlaced part can spray out the corresponding high-pressure water flow to effectively clean the magnetic rod.
[0052] Furthermore, a seventh sink is provided on the top surface of the bracket, the first sink is located inside the seventh sink, and the seventh sink is not connected to the fourth sink; an eighth sink is provided on the bottom surface of the bracket, the second sink and the fifth sink are located inside the eighth sink, and the second sink and the fifth sink are not connected to the eighth sink; sealing rings are installed at the seventh sink and the eighth sink to seal the joints of the bracket, the first pressure plate and the first support plate to prevent water leakage, so that high-pressure water is sprayed out from the first water spray port and the second water spray port to form an effective high-pressure water flow to effectively clean the outer wall of the magnetic bar or the inner wall of the interlaced part.
[0053] The present invention also discloses a separation device for a magnetic rod module for removing iron from slurry, such as Figures 11 to 13 As shown, it includes a flushing box 100, a water supply device 200, and a positioning clamping device 300; the top of the flushing box 100 is used to support the bracket assembly 400, and the magnetic rod 600 extends into the inside of the flushing box 100; the positioning clamping device 300 is installed on the top of the flushing box 100, and is used to align, clamp, and unlock the magnetic rod module placed on the top of the flushing box; so that the external structure can grab and move the lifting frame to achieve the action of scraping and de-ironing; the water supply device 200 supplies water to the water cavity inside the bracket assembly, and sprays high-pressure water through the first water spray port and the second water spray port, so as to achieve the effect of high-pressure flushing on the magnetic rod, and the overall coordination realizes the action of double cleaning, thereby improving the efficiency and quality of de-ironing.
[0054] Furthermore, if Fig.13 As shown, support frames 110 are fixedly provided on both sides of the top of the flushing box 100. Fig.14 As shown, the alignment clamping device 300 is installed in pairs on the support frame 110; the alignment clamping device 300 includes a first push frame 330, a first cylinder 310, and a second cylinder 320. The first cylinder is installed on the support frame, and the first push frame 330 is installed at the end of the piston rod of the first cylinder 310. The number of the second cylinders 320 is 2, and they are respectively installed at both ends of the first push frame 330. The end of the piston rod of the second cylinder 320 is installed with a clamping plate 340; the length of the first support plate is greater than the side length of the top opening of the flushing box, and the bracket assembly It can be erected on the top of the flushing box and cover the opening of the flushing box; when the bracket assembly is erected on the top of the flushing box, the position of the first push frame corresponds to the position of the clamping structure, and the first push frame pushed toward the middle of the flushing box can push and unlock the clamping structure and achieve centering adjustment; the clamping plates driven by the second cylinder at both ends can clamp and center the bracket assembly to ensure that the entire bracket assembly moves to the desired position, which means that the first joint moves to the desired position, which is convenient for the water supply device to be connected and coordinated to achieve water supply.
[0055] Furthermore, if Figure 7As shown, the two sides of the bracket 410 are protruding outward from the wall surface of the first slot away from the slot to form a clamping strip 416; the top surface of the clamping strip 416 of the bracket assembly placed on the top of the flushing box is flush with the bottom surface of the first push frame 330; Fig.14 As shown, a push bar 331 is fixedly provided on the bottom surface of the first push rack 330, and the distance between the wall of the first push rack close to the bracket and the push bar is adapted to the unlocking pushing distance of the pressing piece; with this structure, the clamping, pressing and unlocking actions can be realized at the same time, which is convenient for alignment and coordination, and also convenient for separating the lifting rack from the bracket and moving the magnetic rod separately to realize the required iron removal action.
[0056] Furthermore, if Fig.13 As shown, the water supply device 200 includes a booster pump 210, a manifold 220, a diverter pipe 230, a bellows 240, a second joint 250, and a docking structure 260; the output port of the booster pump 210 is connected to the manifold 220, the number of diverter pipes 230 is 2, and all are connected to the manifold 220, and the diverter pipes extend into the interior of the flushing box; the second joint 250 is connected to the diverter pipe 230 through the bellows 240, and the docking structure is installed on the wall of the flushing box, which is used to drive the second joint to move up and down, and for docking or separation of the second joint with the first joint; the booster pump is used to increase the pressure so that the water flow sprayed from the water outlet has sufficient pressure to improve the cleaning effect; the bellows are used for docking, which can meet the action of the docking structure driving the second joint to move up and down, thereby achieving the effect of connecting and separating with the first joint.
[0057] Furthermore, if Fig.15 As shown, the docking structure 260 includes a third cylinder 261, a fourth cylinder 262, a second push frame 263, and a third push frame 264; the second push frame 263 is installed at the end of the piston rod of the third cylinder 261, and the main body of the second joint 250 is fixedly installed on the second push frame 263; the fourth cylinder 262 is installed on the second push frame 263, and the third push frame 264 is installed at the end of the piston rod of the third cylinder 261, and one end of the third push frame extends to the outside of the ring of the second joint and is located above the pressure block of the ring; the third cylinder is used to drive the second push frame and its upper components to move vertically, and the fourth cylinder and the third push frame are used to adjust the second The ferrule of the joint realizes the docking and matching or separation of the second joint and the first joint; the first joint and the second joint are respectively the male and female structures of the quick joint, which can be purchased on the market, and the first support plate is correspondingly provided with a hole for installation on the first joint, which is threadedly connected or directly fixed and connected; the second joint can be welded with a supporting ring on the outer wall of the main body, and connected and matched with the second push frame through the supporting ring; the outer wall of the ferrule of the second joint is welded with a fixed pressure block as the force point for the third push frame to push the ferrule, so as to facilitate the overall coordination and use; it should be pointed out that the quick joint is a common pipe docking device on the market, and the specific structure is not described in detail;
[0058] It should be noted that the external transfer equipment includes but is not limited to a manipulator with a clamping and moving function. Each mechanical device needs to be connected to an electrical control box, and the operation of each mechanical device is regulated by the electrical control box to achieve automated operation. The manipulator and the electrical control box are common electrical equipment that can be purchased or customized on the market, and the specific structure will not be elaborated on.
[0059] The present invention is described by preferred embodiments, and those skilled in the art will appreciate that various changes or equivalent substitutions may be made to these features and embodiments without departing from the spirit and scope of the present invention. The present invention is not limited to the specific embodiments disclosed herein, and other embodiments falling within the claims of this application are within the scope of protection of the present invention.
Claims
1. A magnetic bar module for slurry iron removal, characterized in that: It includes a bracket assembly, a lifting frame, and a plurality of magnetic bars; the plurality of magnetic bars are installed on the lifting frame in a rectangular array; The bracket assembly is provided with a plurality of insertion positions corresponding to the magnetic rod, and the magnetic rod movably penetrates the bracket assembly through the insertion positions; A locking tongue is provided at the bottom of the lifting frame, and a clamping structure is installed at the top of the bracket assembly, and the clamping structure is used to clamp and lock the locking tongue; The clamping structure can release the lock of the lock tongue through adjustment, and the lifting frame can be separated from the bracket assembly through the external structure, so that the magnetic rod can move vertically, and the materials attached to the magnetic rod can be cleaned through the interlaced position.
2. A magnetic bar module for slurry iron removal according to claim 1, characterized in that: At least two symmetrically arranged locking tongues are provided on opposite sides of the bottom surface of the lifting frame for easy fixation, and a second locking groove is provided on one side of the bottom of the locking tongue close to the center of the lifting frame; A first card slot is provided on the bracket assembly corresponding to the lock tongue, the notch of the first card slot is provided on one side close to the center of the bracket assembly, the number of the clamping structures is the same as the number of the lock tongues, and the corresponding lock tongues are installed on the outer side of the first card slot; The top surface of the first card slot is provided with an insertion hole corresponding to the lock tongue, and the bottom end of the insertion hole is lower than the bottom of the first card slot; The clamping structure includes a clamping block, a spring, and a pressing piece. A plurality of guide holes are provided on the side wall of the first clamping slot away from the slot, and the guide holes correspond to the side of the receiving hole. The guide rod of the pressing piece movably penetrates the side wall of the first clamping slot through the guide hole, and the end of the guide rod is threadedly connected with the clamping block. The spring is sleeved on the guide rod and is provided between the pressure head of the pressing piece and the outer wall of the first clamping slot. The spring provides the pressing piece with a force to push outward, so that the clamping block is maintained in the locking position. When the lock tongue is inserted into the insertion hole, the card block is locked in the second card slot without external force, thereby locking the lock tongue; When external force pushes the pressing piece, the clamping block is disengaged from the second clamping slot, thereby releasing the lock of the locking tongue.
3. A magnetic bar module for slurry iron removal according to claim 2, characterized in that: The bracket assembly includes a bracket, a first pressing plate, and a first supporting plate; The first card slot is fixedly arranged on both sides of the top surface of the bracket, a plurality of first through holes are arranged on the bracket corresponding to the magnetic rod, a plurality of second through holes are arranged on the first pressure plate corresponding to the magnetic rod, and a plurality of third through holes are arranged on the first support plate corresponding to the magnetic rod; the first pressure plate is mounted on the top surface of the bracket by bolts, and the first support plate is mounted on the bottom surface of the bracket by bolts, and the first through hole, the second through hole, and the third through hole are aligned and connected to form an interlaced portion for the magnetic rod to penetrate; A first sink groove and a second sink groove are respectively provided on the outer sides of both ends of the first through hole, two adjacent first sink grooves are connected to each other, two adjacent second sink grooves are connected to each other, and the first sink groove and the second sink groove are connected, and after the first pressing plate and the first supporting plate are covered and installed, a water cavity is formed inside the bracket assembly; A ring-shaped water jet is formed inside the interlaced portion; The bottom surface of the first supporting plate is fixedly arranged on a first joint which is in communication with the water cavity, and is used for supplying water to the inside of the water cavity.
4. A magnetic bar module for slurry iron removal according to claim 3, characterized in that: An inclined first flow-guiding surface is provided at two ends of the first perforation; A third sink is provided on the outer side of the bottom end of the second through hole, the third sink is connected to the first sink, a second convex ring is provided on the bottom end of the second through hole, a second guide surface is provided on the outer side of the end of the second convex ring, and one side of the second guide surface extends to the third sink; A fourth sink is provided on the outer side of the bottom end of the third through hole, the fourth sink is connected to the second sink, a third convex ring is provided on the bottom end of the third through hole, a third guide surface is provided on the outer side of the end of the third convex ring, and one side of the third guide surface extends to the fourth sink; The first pressing plate is installed on the top surface of the bracket by bolts, the second convex ring extends to the first through hole, and a gap is left between the second guide surface and the first guide surface to form a first ring-shaped water spray port; The first support plate is installed on the bottom surface of the bracket by bolts, the third convex ring extends to the second through hole, and a gap is left between the third guide surface and the first guide surface to form a second water spraying port in a ring shape; A fifth sinking groove is provided on both sides of the bottom surface of the bracket, and the fifth sinking groove is communicated with the second sinking groove. A first joint is fixedly provided on both sides of the bottom surface of the first support plate, and the first joint is communicated with the fifth sinking groove.
5. A separation device for the magnetic bar module for slurry iron removal according to claim 4, characterized in that: It includes a flushing box, a water supply device, and an alignment clamping device; The top of the flushing box is used to support the bracket assembly, and the magnetic rod extends into the interior of the flushing box; The alignment clamping device is installed on the top of the flushing box and is used to align, clamp and unlock the magnetic bar module placed on the top of the flushing box; The water supply device supplies water to the water cavity inside the bracket assembly, and sprays out high-pressure water flow through the first water spray port and the second water spray port.
6. The separation device according to claim 5, characterized in that: Support frames are fixedly provided on both sides of the top of the flushing box, and the alignment clamping devices are installed in pairs on the support frames; The alignment clamping device comprises a first push frame, a first cylinder and a second cylinder. The first cylinder is mounted on the support frame, the first push frame is mounted on the end of the piston rod of the first cylinder, the number of the second cylinders is 2 and they are respectively mounted on both ends of the first push frame, and a clamping plate is mounted on the end of the piston rod of the second cylinder; The length of the first support plate is greater than the side length of the top opening of the flushing box, and the bracket assembly can be erected on the top of the flushing box to cover the opening of the flushing box; When the bracket assembly is mounted on the top of the flushing box, the position of the first push frame corresponds to the position of the clamping structure, and the first push frame pushed toward the middle of the flushing box can push and unlock the clamping structure and realize centering adjustment; The clamping plates at both ends driven by the second cylinder can clamp and adjust the center of the bracket assembly.
7. The separation device according to claim 5, characterized in that: The two sides of the bracket are protruded outwards from the wall surface of the first clamping slot which is far away from the slot opening to form a clamping strip; the top surface of the clamping strip of the bracket assembly placed on the top of the flushing box is flush with the bottom surface of the first push frame; A push strip is fixedly provided on the bottom surface of the first push rack, and the distance between the wall surface of the first push rack close to the bracket and the push strip is adapted to the unlocking and pushing distance of the pressing piece.
8. The separation device according to claim 5, characterized in that: The water supply device includes a booster pump, a confluence pipe, a diversion pipe, a bellows, a second joint, and a docking structure; The output port of the booster pump is connected to the manifold, there are 2 shunt pipes, all of which are connected to the manifold, and the shunt pipes extend into the interior of the flushing box; the second joint is connected to the shunt pipe through a bellows, and the docking structure is installed on the wall of the flushing box, which is used to drive the second joint to move up and down, and for docking or separation of the second joint with the first joint.
9. The separation device according to claim 5, characterized in that: The docking structure includes a third cylinder, a fourth cylinder, a second push frame, and a third push frame; The second push frame is installed on the end of the piston rod of the third cylinder, and the main body of the second joint is fixedly installed on the second push frame; the fourth cylinder is installed on the second push frame, and the third push frame is installed on the end of the piston rod of the third cylinder, and one end of the third push frame extends to the outside of the ring of the second joint and is located above the pressure block of the ring; The third cylinder is used to drive the second push frame and its upper component to move vertically, and the fourth cylinder and the third push frame are used to adjust the ring of the second joint to achieve the docking or separation of the second joint and the first joint.
Citation Information
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