Multifunctional gear machining numerical control machine tool
The multifunctional gear processing CNC machine tool addresses the limitations of existing tools by enabling efficient processing of various gear types and automated chip removal, improving applicability and efficiency.
Patent Information
- Application Number
- CN202411535019.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-31
- Publication Date
- 2024-12-17
AI Technical Summary
Existing gear processing machine tools are limited in their ability to efficiently process gears of different specifications, such as internal and external gears, requiring multiple machines and manual cleaning of metal chips, which reduces efficiency and applicability.
A multifunctional gear processing CNC machine tool with a rotating fixing cylinder, clamping mechanism, and air outlet system that allows for quick processing of internal and external gears and automatic chip removal, enhancing applicability and efficiency.
Enables simultaneous processing of internal and external gears with improved efficiency and automated chip removal, reducing labor burden and enhancing cleaning effectiveness.
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Figure CN119140920A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of gear processing equipment, and in particular to a multifunctional gear processing numerically controlled machine tool. Background Art
[0002] With the continuous development of the times, my country has achieved rapid development in the industrial field. In industrial equipment, gears play a particularly important role. Gears refer to mechanical components with gears on the rim that continuously mesh to transmit motion and power. They are a key component that enables related devices to generate transmission. Gear transmission refers to a device that transmits motion and power by a gear pair. It is the most widely used mechanical transmission method in various modern equipment. Its transmission is relatively accurate, efficient, compact, reliable, and has a long service life. Gear processing machine tools are widely used in the manufacturing industry, especially in the fields of automobiles, tractors, machine tools, engineering machinery, mining machinery, metallurgical machinery, petroleum, instrumentation, aircraft and spacecraft. There are various processing methods, such as hobbing, milling, shaping, grinding, etc. Each method has its specific application scenarios and advantages; Gear processing machine tools are machine tools specially used for processing the gear parts of various cylindrical gears, bevel gears and other toothed parts. There are many varieties and specifications of this kind of machine tools, including small machine tools for processing gears with a diameter of several millimeters, large machine tools for processing gears with a diameter of more than ten meters, as well as high-efficiency machine tools for mass production and high-precision machine tools for processing precision gears. Gear processing is a process that uses mechanical methods to obtain the specific structure and precision of gears. Gears are the core transmission components in automobile movement. The quality of their processing will have a direct impact on the vibration, noise and reliability of the automobile assembly and even the entire vehicle, and sometimes it will become a key factor restricting the improvement of product level.
[0003] The patent (application number: CN202210591055.9) discloses a gear processing machine tool, including a base plate and supporting side plates arranged on the upper end of the base plate and distributed front and back, a milling mechanism that can be adjusted up and down and used to mill helical gears, and an angle adjustment mechanism connected to the milling mechanism and capable of moving left and right are arranged in sequence from left to right between the supporting side plates, and a clamping mechanism that is adjusted by the angle adjustment mechanism and is used to clamp multiple helical gears is arranged at the lower end of the angle adjustment mechanism; the present invention can solve the following problems existing in the prior art in the process of processing helical gears: by adjusting the inclination angle of the gear processing box, it can only process one helical gear at a time, thereby reducing the efficiency of processing the helical gears; by adjusting the position of the gear shaping machine through the second slider, it can only process gears of different diameters under the same thickness, but cannot process helical gears of different thicknesses, thereby reducing its applicability.
[0004] This patent and the prior art have the following technical problems in actual use: When processing gears, it is necessary to fix the gears by operating the three-jaw chuck with fixing bolts. At the same time, since gears have various specifications, such as internal gears and external gears, when processing them, if gears of different specifications are to be processed, other machine tools are required for processing, which has low applicability. Summary of the invention
[0005] The purpose of the present invention is to solve the above problems and provide a multifunctional gear processing CNC machine tool.
[0006] In order to achieve the above-mentioned purpose, the present invention specifically adopts the following technical solutions: A multifunctional gear processing CNC machine tool comprises a machine tool body, a workbench is arranged on one side of the machine tool body, and a fixing component is arranged inside the workbench; The fixing assembly includes a fixing cylinder arranged inside the workbench, the fixing cylinder can rotate inside the workbench, a fixing plate is fixedly installed on the surface of the fixing cylinder, a slot is provided on the surface of the fixing cylinder, a sliding block is slidably installed on the fixing cylinder through the slot, a return spring is fixedly connected between the sliding block and the fixing cylinder, a fixing plate is fixedly installed on one side of the sliding block, an oblique plate is fixedly installed on the bottom of the sliding block, four groups of the slotted rings are arranged, a matching plate is arranged below the oblique plate, and the matching plate matches the oblique plate; A mounting plate is fixedly installed on the inner wall of the fixed cylinder, an electric telescopic rod is fixedly installed on the bottom of the mounting plate, a connecting block is fixedly installed on the output end of the electric telescopic rod, a pushing rod is fixedly installed on the top of the connecting block, and the pushing rod can penetrate and extend above the mounting plate, a sliding ring is slidably installed on the surface of the fixed cylinder and below the fixed plate, the sliding ring is fixedly connected to the connecting block through the connecting rod, a groove is provided in an annular manner on the surface of the fixed plate, the fixed plate is rotatably connected to a clamping plate through the groove, a rotating part is fixedly installed on the bottom of the clamping plate, and a linkage rod is rotatably installed between the rotating part and the sliding ring.
[0007] Furthermore, a servo motor is fixedly mounted on one side of the workbench, an output end of the servo motor is fixedly connected to one side of a fixed disk, and one side of the fixed disk is rotatably connected to an inner wall of the workbench.
[0008] Furthermore, two sides of the workbench are fixedly connected with connection boxes, and a connection block is slidably installed on the inner wall of the connection box.
[0009] Furthermore, an air outlet block is fixedly mounted on one side of the connection block close to the fixing tube, and two groups of the air outlet blocks are symmetrically arranged, and the air outlet blocks are connected to the connecting block.
[0010] Furthermore, a connecting spring is fixedly installed on one side of the connecting block close to the connecting box, and a connecting pipe is fixedly connected to one side of the connecting block close to the connecting box.
[0011] Furthermore, a fan is fixedly installed on one side of the workbench close to the machine tool body, and an output end of the fan is fixedly connected to a connecting pipe.
[0012] Furthermore, a gas outlet hole is provided on the surface of the gas outlet block, and the top of the gas outlet block is in contact with the fixed plate.
[0013] Furthermore, a filter screen is fixedly mounted on the top of the fixed plate, a filter plate is slidably mounted on the inner wall of the workbench, the filter plate is located below the fixed plate, and an operating handle is fixedly mounted on one side of the filter plate.
[0014] Furthermore, a fixing spring is fixedly installed on the inner bottom of the fixing cylinder, and one end of the fixing spring is fixedly connected to the connecting block.
[0015] The beneficial effects of the present invention are as follows: 1. The present invention can process the internal gear and the external gear according to the processing requirements when processing the gears by setting up the fixing components. At the same time, the gear to be processed into the internal gear only needs to be placed between the clamping plates to clamp it. After the processing is completed, when the gear is removed, the metal chips generated by the processing can be dumped out during the flipping process, and the external gear and the internal gear can be processed quickly, thereby improving the applicability and processing efficiency of the machine tool. At the same time, the metal chips generated by the processing do not need to be manually cleaned by the staff using a brush or the like, thereby reducing the labor burden of the staff.
[0016] 2. The present invention can support the fixed disk by means of the air outlet block, which can improve the stability of the gear during processing. At the same time, when the fixed disk is turned over, air can be blown to the turned side, so that the metal chips attached to its surface that are difficult to clean can be blown off, thereby improving the cleaning effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is an overall schematic diagram of the present invention; Figure 2 It is a schematic diagram of a workbench of the present invention; Figure 3 It is a top view schematic diagram of the workbench of the present invention; Figure 4 It is a schematic diagram of the fixed disk of the present invention; Figure 5 The present invention Figure 4 Schematic diagram at A in the middle; Figure 6 It is a schematic diagram of the fixed cylinder of the present invention; Figure 7 It is a schematic diagram of the gas outlet block of the present invention; Figure 8 It is a schematic diagram of the connection box of the present invention; Fig. 9 It is a bottom view schematic diagram of the fixed disk of the present invention.
[0018] : 1. Machine tool body; 2. Workbench; 3. Fixed assembly; 301. Fixed cylinder; 302. Fixed plate; 303. Slot; 304. Sliding block; 305. Return spring; 306. Fixed plate; 307. Oblique plate; 308. Matching plate; 309. Mounting plate; 310. Electric telescopic rod; 311. Connecting block; 312. Push rod; 313. Sliding ring; 314. Connecting rod; 315. Clamping plate; 316. Rotating part; 317. Linking rod; 4. Servo motor; 5. Connecting box; 6. Connecting block; 7. Air outlet block; 8. Connecting spring; 9. Connecting pipe; 10. Fan; 11. Filter; 12. Operating handle. DETAILED DESCRIPTION
[0019] To make the purpose, technical solution and advantages of the embodiments of the present invention more clear, the technical solution in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention.
[0020] A multifunctional gear machining CNC machine tool according to a preferred embodiment of the present invention will be described in detail below.
[0021] Embodiment 1, as Figure 1-Figure 9 As shown, it comprises a machine tool body 1, a workbench 2 is arranged on one side of the machine tool body 1, and a fixing component 3 is arranged inside the workbench 2; The fixing assembly 3 includes a fixing cylinder 301 arranged inside the workbench 2, the fixing cylinder 301 can rotate inside the workbench 2, a fixing plate 302 is fixedly installed on the surface of the fixing cylinder 301, a slot 303 is provided on the surface of the fixing cylinder 301, a sliding block 304 is slidably installed on the fixing cylinder 301 through the slot 303, a return spring 305 is fixedly connected between the sliding block 304 and the fixing cylinder 301, a fixing plate 306 is fixedly installed on one side of the sliding block 304, an oblique plate 307 is fixedly installed on the bottom of the sliding block 304, four groups of slots 303 are arranged in an annular shape, a matching plate 308 is provided below the oblique plate 307, and the matching plate 308 matches the oblique plate 307; A mounting plate 309 is fixedly installed on the inner wall of the fixed cylinder 301, an electric telescopic rod 310 is fixedly installed on the bottom of the mounting plate 309, a connecting block 311 is fixedly installed on the output end of the electric telescopic rod 310, a push rod 312 is fixedly installed on the top of the connecting block 311, and the push rod 312 can penetrate and extend to the top of the mounting plate 309, a sliding ring 313 is slidably installed on the surface of the fixed cylinder 301 and located below the fixed disk 302, the sliding ring 313 is fixedly connected to the connecting block 311 through a connecting rod 314, a groove is annularly provided on the surface of the fixed disk 302, and the fixed disk 302 is rotatably connected to a clamping plate 315 through the groove, a rotating member 316 is fixedly installed on the bottom of the clamping plate 315, and a linkage rod 317 is rotatably installed between the rotating member 316 and the sliding ring 313; When in use, the staff first sets the outer gear sleeve to be processed on the surface of the fixed cylinder 301, and then starts the electric telescopic rod 310. When the electric telescopic rod 310 moves upward, it will drive the connecting block 311 to move upward and reset. At the same time, when the connecting block 311 moves upward, the pushing rod 312 on the surface of the connecting block 311 pushes the matching plate 308 to move upward. When the matching plate 308 moves upward, because both the surface of the matching plate 307 and the inclined plate 307 have matching inclined surfaces, when moving upward, the matching plate 308 continues to move to push the inclined plate 307 to move outward. At the same time, when the inclined plate 307 moves, it drives the sliding block 308 to move upward. 04 slides on the inner wall of the fixed cylinder 301 and squeezes the reset spring 305 at the same time. The reset spring 305 contracts due to elastic potential energy. When the sliding block 304 expands outward, it drives the fixing plate 306 to move out of the slot 303, thereby holding the inner diameter of the outer gear against and fixing it. At this time, the staff can control the machine tool to insert the gears. When the inserting is completed, the staff only needs to control the electric telescopic rod 310 to operate in the reverse direction. At this time, the reset spring 305 loses its thrust, thereby driving the sliding block 304 to reset, causing the outer gear to lose its fixing force, making it easier for the staff to remove it. When it is necessary to insert the gears of the inner gear, the staff can The staff controls the fixed cylinder 301 to drive the fixed plate 302 to flip, so that the surface originally on the upper side rotates to the lower side. During the rotation process, the metal chips attached to the surface of the fixed plate 302 due to the toothing will fall into the inside of the workbench 2 due to the flipping of the fixed plate 302. At the same time, the staff only needs to control the electric telescopic rod 310 to push the connecting block 311 to move upward. The connecting block 311 drives the sliding ring 313 to move upward through the connecting rod 314. At this time, when the sliding ring 313 moves upward, the sliding ring 313 drives the clamping plate 315 to rotate in the groove through the linkage rod 317 and the rotating member 316. At this time, the staff The gear to be processed into an internal gear can be clamped by simply placing it between the clamping plates 315. After the processing is completed, the metal chips generated by the processing can be dumped out while the internal gear is removed in the same way, and the external gear can be processed quickly at the same time, which improves the applicability and processing efficiency of the machine tool. At the same time, the metal chips generated by the processing do not need to be manually cleaned by the staff using a brush or the like, thereby reducing the labor burden of the staff. Furthermore, when the connecting block 311 drives the sliding ring 313 to slide through the connecting rod 314, a rubber sealing pad is provided in the groove for the connecting rod 314 to slide.
[0022] Embodiment 2, as Figure 3-Figure 8As shown, a servo motor 4 is fixedly installed on one side of the workbench 2, the output end of the servo motor 4 is fixedly connected to one side of the fixed disk 302, one side of the fixed disk 302 is rotatably connected to the inner wall of the workbench 2, and the two sides of the workbench 2 are fixedly connected with a connection box 5, and a connecting block 6 is slidably installed on the inner wall of the connecting box 5, and an air outlet block 7 is fixedly installed on one side of the connection block 311 close to the fixed cylinder 301, and two groups of air outlet blocks 7 are symmetrically arranged, and the air outlet blocks 7 are connected with the connecting block 6; The servo motor 4 is arranged to drive the fixed disk 302 to rotate, thereby realizing the flipping of the fixed disk 302, so that the metal chips remaining on the surface of the fixed disk 302 due to processing can be removed. At the same time, the air outlet block 7 is arranged to provide a certain support effect on the fixed disk 302 when the gear is processed, thereby improving the stability during processing.
[0023] Embodiment three, as Figure 2 and Figure 8 As shown, a connecting spring 8 is fixedly installed on one side of the connecting block 6 close to the connecting box 5, a connecting pipe 9 is fixedly connected to one side of the connecting block 6 close to the connecting box 5, a fan 10 is fixedly installed on one side of the workbench 2 close to the machine tool body 1, an output end of the fan 10 is fixedly connected to the connecting pipe 9, an air outlet hole is opened on the surface of the air outlet block 7, and the top of the air outlet block 7 is in contact with the fixed plate 302; When the fixed disk 302 flips, it contacts the surface of the air outlet block 7 and can push the air outlet block 7 to move to one side of the connecting box 5. When the air outlet block 7 moves, it squeezes the connecting spring 8 through the connecting block 6, so that the fixed disk 302 can be smoothly flipped. At the same time, after the flipping is completed, the connecting spring 8 is pushed out due to the elastic potential energy, which has a certain supporting effect on the fixed disk 302. The fan 10 is set up to continuously blow air when the fixed disk 302 flips to dump the metal chips. The air is transported to the air outlet block 7 through the connecting pipe 9 and the connecting block 6, and blown out through the air outlet, so that the metal chips remaining on the surface of the fixed disk 302 are fully blown off, thereby improving the cleaning effect.
[0024] Embodiment 4, as Figure 1-Figure 3 As shown, a filter screen 11 is fixedly installed on the top of a fixed plate 302, a filter plate is slidably installed on the inner wall of the workbench 2, the filter plate is located below the fixed plate 302, and an operating handle 12 is fixedly installed on one side of the filter plate; The filter screen 11 can block the metal chips when the cutting fluid is used to lubricate and cool the gears, while the cutting fluid flows out for easy recycling. At the same time, the filter plate can be used to recycle the dumped metal chips.
[0025] Embodiment 5, as Figure 1As shown, a fixing spring is fixedly installed on the inner bottom of the fixing cylinder 301, and one end of the fixing spring is fixedly connected to the connecting block 311; The provided fixing spring can drive the connecting block 311 to reset.
[0026] The above description of the disclosed embodiments enables one skilled in the art to implement or use the present invention. Various modifications to these embodiments will be apparent to one skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention will not be limited to the embodiments shown herein, but rather to the widest scope consistent with the principles and novel features disclosed herein.
Claims
1. A multifunctional gear machining CNC machine tool, comprising a machine tool body (1), characterized in that: A workbench (2) is provided on one side of the machine tool body (1), and a fixing component (3) is provided inside the workbench (2); The fixing assembly (3) comprises a fixing cylinder (301) arranged inside the workbench (2), the fixing cylinder (301) being rotatable inside the workbench (2), a fixing plate (302) being fixedly mounted on the surface of the fixing cylinder (301), a slot (303) being provided on the surface of the fixing cylinder (301), a sliding block (304) being slidably mounted on the fixing cylinder (301) through the slot (303), a return spring (305) being fixedly connected between the sliding block (304) and the fixing cylinder (301), a fixing plate (306) being fixedly mounted on one side of the sliding block (304), an oblique plate (307) being fixedly mounted on the bottom of the sliding block (304), four groups of the slots (303) being arranged in an annular shape, a matching plate (308) being provided below the oblique plate (307), the matching plate (308) matching with the oblique plate (307); A mounting plate (309) is fixedly mounted on the inner wall of the fixed cylinder (301); an electric telescopic rod (310) is fixedly mounted on the bottom of the mounting plate (309); a connecting block (311) is fixedly mounted on the output end of the electric telescopic rod (310); a pushing rod (312) is fixedly mounted on the top of the connecting block (311); the pushing rod (312) can penetrate and extend to the top of the mounting plate (309); a sliding ring (313) is slidably mounted on the surface of the fixed cylinder (301) and located below the fixed disk (302); the sliding ring (313) is fixedly connected to the connecting block (311) via a connecting rod (314); a groove is formed in an annular shape on the surface of the fixed disk (302); a clamping plate (315) is rotatably connected to the fixed disk (302) via the groove; a rotating member (316) is fixedly mounted on the bottom of the clamping plate (315); a linkage rod (317) is rotatably mounted between the rotating member (316) and the sliding ring (313).
2. A multifunctional gear processing CNC machine tool according to claim 1, characterized in that: A servo motor (4) is fixedly mounted on one side of the workbench (2); an output end of the servo motor (4) is fixedly connected to one side of a fixed disk (302); and one side of the fixed disk (302) is rotatably connected to an inner wall of the workbench (2).
3. The multifunctional gear processing CNC machine tool according to claim 1, characterized in that: Both sides of the workbench (2) are fixedly connected with a connection box (5), and a connection block (6) is slidably mounted on the inner wall of the connection box (5).
4. The multifunctional gear processing CNC machine tool according to claim 1, characterized in that: An air outlet block (7) is fixedly mounted on one side of the connection block (311) close to the fixed cylinder (301), and two groups of the air outlet blocks (7) are symmetrically arranged. The air outlet blocks (7) are connected to the communication block (6).
5. The multifunctional gear processing CNC machine tool according to claim 3, characterized in that: A connecting spring (8) is fixedly mounted on one side of the connecting block (6) close to the connecting box (5), and a connecting pipe (9) is fixedly connected to one side of the connecting block (6) close to the connecting box (5).
6. The multifunctional gear processing CNC machine tool according to claim 5, characterized in that: A fan (10) is fixedly mounted on one side of the workbench (2) close to the machine tool body (1), and an output end of the fan (10) is fixedly connected to a connecting pipe (9).
7. The multifunctional gear processing CNC machine tool according to claim 4, characterized in that: The surface of the air outlet block (7) is provided with air outlet holes, and the top of the air outlet block (7) is in contact with the fixed plate (302).
8. The multifunctional gear processing CNC machine tool according to claim 1, characterized in that: A filter screen (11) is fixedly mounted on the top of the fixed plate (302), a filter plate is slidably mounted on the inner wall of the workbench (2), the filter plate is located below the fixed plate (302), and an operating handle (12) is fixedly mounted on one side of the filter plate.
9. The multifunctional gear processing CNC machine tool according to claim 1, characterized in that: A fixing spring is fixedly mounted on the inner bottom of the fixing cylinder (301), and one end of the fixing spring is fixedly connected to the connecting block (311).
Citation Information
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