Microbial nutrient solution preparation reaction device and manufacturing method thereof

Abstract

The invention provides a microbial nutrient solution preparation reaction device and a manufacturing method thereof, and belongs to the technical field of nutrient solution preparation. The heater is fixedly arranged in the reaction barrel; the crushing mechanism is arranged on the upper side of the reaction barrel and is used for crushing microorganism raw materials; the cooling box is arranged on the lower side of the reaction barrel and communicates with the reaction barrel through a material conveying pipe; an electric control valve is mounted on the surface of the material conveying pipe; according to the device, through the arranged mixing mechanism, raw materials for preparing the nutrient solution through microorganisms can be mixed, meanwhile, in the mixing mechanism, cleaning of the bottom wall of a reaction barrel can be achieved through an arc-shaped scraping plate, a stirring rod can drive a scraping strip to rotate, and the circumferential inner wall of the reaction barrel is cleaned, so that during discharging, the stirring rod can drive the stirring rod to rotate; the inner surface of the reaction barrel can be effectively cleaned, residues are not prone to being generated, and reacted raw materials can effectively enter a material conveying pipe from a discharging hole and finally enter a cooling box to be cooled.

Description

Technical Field

[0001] The invention belongs to the technical field of nutrient solution preparation, and in particular relates to a microbial nutrient solution preparation reaction device and a manufacturing method thereof. Background Art

[0002] Nutritional biological stock solution is a live bacterial agent made by special processing technology based on the theory of microecological balance, microecological imbalance, microecological nutrition and microecological prevention and control, using normal microorganisms in animals and beneficial microorganisms in nature. It is composed of more than 80 beneficial microbial species of 10 genera such as photosynthetic bacteria, actinomycetes, yeasts, lactic acid bacteria, and a variety of amino acids and trace elements. It can adjust or maintain the microecological balance in the intestines and enhance the body's immune function, thereby achieving the purpose of preventing and curing diseases, improving feed conversion rate and livestock production performance.

[0003] When using the existing microbial nutrient solution preparation reaction device, a container is usually used for mixing and heating reaction. After the reaction is completed, the reaction is cooled and collected after cooling. However, when the existing container is used for mixing or cooling, the nutrient solution will remain in the container, which not only reduces the preparation efficiency, but also causes the residue from the previous use to exist when it is used next time. At the same time, the cooling efficiency is not high. Summary of the invention

[0004] The object of the present invention is to provide a microbial nutrient solution preparation reaction device and a manufacturing method thereof, aiming to solve the problem in the prior art that when the container is unloaded after mixing or cooling, the nutrient solution will remain in the container, which not only reduces the preparation efficiency, but also causes the residue from the previous use to remain when it is used next time.

[0005] To achieve the above object, the present invention provides the following technical solutions: A microbial nutrient solution preparation reaction device, comprising: Reaction barrel; A heater, fixedly disposed in the reaction barrel; A crushing mechanism is arranged on the upper side of the reaction barrel and is used to crush the microbial raw materials; A cooling box is arranged at the lower side of the reaction barrel and is connected through a material transfer pipe, and an electric control valve is installed on the surface of the material transfer pipe; A cooler, fixedly disposed in the cooling box; A mixing mechanism, disposed in the reaction barrel, for achieving uniform mixing of the microbial raw materials; A scraper, disposed in the reaction barrel and connected to the mixing mechanism, for cleaning the inner wall of the reaction barrel; A flushing mechanism is disposed in the reaction barrel and connected to an external water source to achieve cleaning of the reaction barrel; An upper flow plate is fixed on an inner wall of one side of the cooling box; A lower flow plate, fixed to the inner wall of the other side of the cooling box and located at the lower side of the upper flow plate; An upper rotating shaft is rotatably connected between the inner walls of both sides of the cooling box, and one side end of the upper rotating shaft movably penetrates through one side end of the cooling box and extends outward, and the upper rotating shaft is located between the upper flow plate and the lower flow plate; A lower rotating shaft is rotatably connected between the inner walls of both sides of the cooling box, and one side end of the upper rotating shaft movably penetrates through one side end of the cooling box and extends outward, and the upper rotating shaft is located at the lower side of the lower flow plate; A vibration mechanism, which is provided with a plurality of groups and is respectively arranged on the circumferential surface of the upper rotating shaft and the lower rotating shaft, and is used for realizing intermittent abutment against the upper flow plate and the lower flow plate; A discharge mechanism, disposed at the bottom of the inner wall of the cooling box, for discharging the nutrient solution out of the cooling box; The driving mechanism is arranged on the reaction barrel and is used to drive multiple mechanisms to operate simultaneously.

[0006] As a preferred solution of the present invention, the mixing mechanism comprises: A hollow shaft is rotatably connected to the bottom of the reaction barrel, and the top of the hollow shaft movably penetrates the top of the reaction barrel and extends upward; A plurality of stirring rods are provided and are evenly fixed on the circumferential surface of the hollow shaft, wherein one end of two of the stirring rods extends and is fixed to the scraper bar; A discharge hole is provided at the bottom of the reaction barrel and is connected to the material transfer pipe; The arc-shaped scraper is fixed to the bottom of the circumferential surface of the hollow shaft.

[0007] As a preferred solution of the present invention, the flushing mechanism is fixed by a flushing pipe and a plurality of water outlet holes, one end of the flushing pipe is connected to an external water source and fixed by an external connecting pipe, and the other end is movably inserted into the hollow shaft, and the plurality of water outlet holes are evenly arranged on the circumferential surface of the hollow shaft.

[0008] As a preferred solution of the present invention, each group of the vibration mechanism comprises: A hollow seat, fixed to the bottom of the upper flow plate; There are two limit grooves, which are respectively opened on the inner walls of both sides of the hollow seat; A top block, slidably connected in the hollow seat and leaving a gap with the bottom of the upper flow plate; a spring, one end of which is fixed to the bottom of the top block; A slider, fixed to the other end of the spring and slidably connected in the hollow seat; The limiting blocks are provided with two, which are respectively fixed to the two side ends of the sliding block and are respectively slidably connected to the two limiting grooves; An arc-shaped bottom block, fixed to the bottom of the sliding block; A turntable, fixed on the circumferential surface of the upper rotating shaft; The arc-shaped rotating block is fixed on the circumferential surface of the rotating disk and abuts against the arc-shaped bottom block intermittently.

[0009] As a preferred solution of the present invention, the discharge mechanism comprises: There are two discharge shafts, both of which are rotatably connected between the inner walls of the cooling box, and one end of one of the discharge shafts movably penetrates and extends outside the cooling box; A transmission belt, drivingly connected between the circumferential surfaces of the two transmission belts; There are multiple discharge scrapers, all of which are fixed on the outer surface of the conveyor belt, and one end of each of the multiple discharge scrapers is tangent to the bottom wall of the cooling box.

[0010] As a preferred solution of the present invention, a fixing block is fixed at a corner of one side of the bottom of the cooling box, and the fixing block matches the discharge scraper.

[0011] As a preferred solution of the present invention, a discharge port is provided at the bottom of one side end of the cooling box, a first slide groove is provided on the bottom wall of the discharge port, a second slide groove is provided at one side end of the cooling box, the second slide groove is connected to the first slide groove, a sealing block is slidably connected in the first slide groove, a connecting block is slidably connected in the second slide groove, the connecting block is fixed to the sealing block, and an electric push rod is fixed to one side end of the cooling box, and the electric push rod is fixed to the connecting block.

[0012] As a preferred solution of the present invention, the crushing mechanism comprises: A lower hopper, fixed to the top of the reaction barrel and connected to the reaction barrel; Two crushing shafts are provided, both of which are rotatably connected between the inner walls of the lower hopper, and one end of each of the crushing shafts is movable through one side of the lower hopper and extends outward, and the other end of one of the crushing shafts is movable through the other side of the lower hopper and extends outward; There are two crushing rollers, both of which are located in the lower hopper, and the two crushing rollers are respectively fixed to the circumferential surfaces of the two crushing shafts.

[0013] As a preferred solution of the present invention, the driving mechanism includes: A motor seat is fixed on the top of the reaction barrel; A servo motor is fixed on the motor base; Two bevel gears are provided, which are respectively fixed to the output end surface of the servo motor and the extended end surface of the hollow shaft, and the two bevel gears are obliquely meshed; Two first I-shaped wheels are provided, which are respectively fixed to the output end surface of the servo motor and the extended end surface of one of the crushing shafts; A first belt, drivingly connected between the circumferential surfaces of the two first spools; Spur gears are respectively fixed to the extended end surfaces of the two crushing shafts, and the two spur gears are meshed with each other; Two second I-shaped wheels are provided, and are respectively fixed to the extended end surface of one of the crushing shafts and the extended end surface of the upper rotating shaft; A second belt, drivingly connected between the circumferential surfaces of the two second spools; Two third I-shaped wheels are provided and are respectively fixed to the extended end surface of the upper rotating shaft and the extended end surface of the lower rotating shaft; A third belt, drivingly connected between the circumferential surfaces of the two third I-shaped wheels; Two fourth I-shaped wheels are provided and are respectively fixed to the extended end surface of one of the discharge shafts and the extended end surface of the lower rotating shaft; The fourth belt is drivingly connected between the circumferential surfaces of the two fourth I-shaped wheels.

[0014] A method for manufacturing a microbial nutrient solution preparation reaction device comprises the following steps: S1. Start the servo motor in the driving mechanism, and realize the operation of the crushing mechanism, mixing mechanism, vibration mechanism and discharging mechanism through the power of the servo motor and the parts in the driving mechanism; S2, adding raw materials for preparing microbial nutrient solution into the lower hopper, driving one of the first I-shaped wheels to rotate through the output end of the servo motor in the driving mechanism, and using the transmission of the first belt to make the other first I-shaped wheel drive one of the crushing shafts to rotate, and through the meshing of the two spur gears, the two crushing shafts rotate inward at the same time, and drive the two crushing rollers to rotate inward, so as to realize the crushing of the raw materials; S2, the crushed raw materials enter the reaction barrel, the material transfer pipe is closed by the electric control valve, and then the heater is started to adjust the temperature in the reaction barrel. At the same time, the output end of the servo motor rotates the hollow shaft through the oblique meshing of two bevel gears, and the hollow shaft drives multiple stirring rods to rotate to achieve stirring and mixing of the raw materials. At the same time, when unloading, the hollow shaft and the stirring rod can respectively drive the scraper and the arc scraper to rotate with the hollow shaft as the axis, respectively cleaning the inner wall and bottom wall of the hollow shaft; S3. After the reaction is completed, the material transfer pipe is opened through the electric control valve to allow the mixed raw materials to enter the cooling box, the cooler is opened, the temperature is adjusted, and the mixed raw materials are cooled. After entering the cooling box, the mixed raw materials fall onto the surface of the upper flow plate, then pass through the surface of the upper flow plate and fall onto the surface of the lower flow plate, and finally fall onto the bottom of the cooling box. At the same time, one of the crushing shafts is driven by the second I-shaped wheel and the second belt to rotate the upper rotating shaft, and the upper rotating shaft is driven by the third I-shaped wheel and the third belt to install the lower rotating shaft, so that the multiple sets of vibration mechanisms on the upper rotating shaft and the lower rotating shaft intermittently abut against the upper flow plate and the lower flow plate, so that no mixed raw materials will remain on the surfaces of the upper flow plate and the lower flow plate; S4. During cooling, the lower rotating shaft rotates one of the discharge shafts through the transmission of the fourth I-shaped wheel and the fourth belt, so that the conveyor belt is transmitted between the circumferential surfaces of the two discharge shafts, and drives multiple discharge scrapers to move with the conveyor belt, so that the raw materials at the bottom of the cooling box are turned over during cooling, which can be cooled more efficiently. At the same time, when the cooling and discharge are completed, the sealing block is driven by the electric push rod to slide upward to open the discharge port, so that the raw materials are discharged from the discharge port. At the same time, the discharge scraper can scrape and clean the bottom wall of the cooling box, so that the raw materials will not remain in the cooling box and can be discharged completely.

[0015] Compared with the prior art, the present invention has the following beneficial effects: 1. In the present invention, the raw materials for preparing the nutrient solution of microorganisms can be mixed by the mixing mechanism. At the same time, in the mixing mechanism, the bottom wall of the reaction barrel can be cleaned by the arc scraper, and the stirring rod can drive the scraper to rotate to clean the circumferential inner wall of the reaction barrel. In this way, when the material is discharged, the inner surface of the reaction barrel can be effectively cleaned, and it is not easy to produce residues, so that the reacted raw materials can effectively enter the material transfer pipe from the discharge hole, and finally enter the cooling box for cooling.

[0016] 2. In the present invention, when the mixed raw materials after the heating reaction enter the cooling box, they will flow on the surfaces of the upper flow plate and the lower flow plate at one time, so that the raw materials will not be piled up together at one time when falling into the cooling box, but will slowly flow to the bottom of the cooling box. In this way, when the mixed raw materials after the reaction are cooled, the area in contact with the cold air is larger and the cooling efficiency is higher. At the same time, the discharge mechanism at the bottom of the cooling box can make the mixed raw materials piled at the bottom of the cooling box turn over, which can also effectively improve the cooling efficiency.

[0017] 3. In the present invention, by providing multiple sets of vibration mechanisms, when the raw materials after the flow mixing reaction are flowing on the surfaces of the upper flow plate and the lower flow plate, the vibration mechanisms can intermittently abut against the upper flow plate and the lower flow plate, causing the upper flow plate and the lower flow plate to vibrate, thereby preventing residue from being easily generated on the surfaces of the upper flow plate and the lower flow plate.

[0018] 4. In the present invention, the crushing mechanism is provided so that the raw materials entering the reaction barrel for heating reaction can be crushed before entering, and it is not easy for large particles of raw materials to exist, so that the raw materials can be better mixed in the reaction barrel.

[0019] 5. In the present invention, the operation of all the mechanisms in the device can be realized through the driving mechanism. The output power of the servo motor in the driving mechanism and the ingenious structure can realize the mixing, feeding and rapid cooling of the raw materials for preparing the microbial nutrient solution. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings: Figure 1 It is a first-view stereogram in the present invention; Figure 2 It is a first side sectional stereoscopic view of the present invention; Figure 3 It is a second side sectional stereoscopic view of the present invention; Figure 4 It is a top perspective view of the present invention; Figure 5 It is a top cross-sectional stereoscopic view of the present invention; Figure 6 A partial cross-sectional stereoscopic view of the cooling box (3) in the present invention; Figure 7 For the present invention Figure 6 A partial enlarged view of the middle A; Figure 8 It is a partial exploded stereogram of the vibration mechanism in the present invention; Fig. 9 It is a partial stereogram of the vibration mechanism in the present invention; Fig.10 It is a second viewing angle stereogram in the present invention; Fig.11 It is a third viewing angle stereogram in the present invention.

[0021] In the figure: 1. reaction barrel; 2. hollow shaft; 201. water outlet; 202. flushing pipe; 203. stirring rod; 204. scraper; 205. arc scraper; 206. discharge hole; 3. cooling box; 301. material transfer pipe; 302. electric control valve; 303. support rod; 4. lower hopper; 401. guide plate; 402. crushing shaft; 4021. strengthening sleeve; 403. crushing roller; 5. servo motor; 501. motor seat; 502. bevel gear; 6. first I-shaped wheel; 601. first belt; 602. spur gear; 7. second I-shaped wheel; 701. second belt; 8. third I-shaped wheel; 801. third belt; 9. fourth I-shaped wheel; 901 , the fourth belt; 10, electronic scale; 11, upper flow plate; 111, lower flow plate; 112, L-shaped plate; 12, upper rotating shaft; 121, lower rotating shaft; 13, hollow seat; 131, limit groove; 132, top block; 133, spring; 134, slider; 135, limit block; 136, arc-shaped bottom block; 137, turntable; 138, arc-shaped turn block; 14, discharge shaft; 141, conveyor belt; 142, discharge scraper; 143, fixed block; 15, discharge port; 151, first slide groove; 152, sealing block; 153, second slide groove; 154, electric push rod; 155, connecting block; 16, heater; 17, cooler; 18, control terminal screen. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention. Example 1

[0023] See also Figure 1-Figure 11 , the present invention provides the following technical solutions: A microbial nutrient solution preparation reaction device, comprising: Reaction tank 1; The heater 16 is fixedly disposed in the reaction barrel 1; A crushing mechanism is arranged on the upper side of the reaction barrel 1 and is used to crush the microbial raw materials; The cooling box 3 is arranged at the lower side of the reaction barrel 1 and is connected through a material transfer pipe 301. An electric control valve 302 is installed on the surface of the material transfer pipe 301. The electric control valve 302 is used to control the flow of the material transfer pipe 301; A cooler 17 is fixedly disposed in the cooling box 3; A mixing mechanism is arranged in the reaction barrel 1 and is used to achieve uniform mixing of the microbial raw materials; The scraper 204 is disposed in the reaction barrel 1 and connected to the mixing mechanism to clean the inner wall of the reaction barrel 1; A flushing mechanism is disposed in the reaction barrel 1 and connected to an external water source to clean the reaction barrel 1; An upper flow plate 11 is fixed on an inner wall of one side of the cooling box 3; The lower flow plate 111 is fixed to the inner wall of the other side of the cooling box 3 and is located at the lower side of the upper flow plate 11; The upper rotating shaft 12 is rotatably connected between the inner walls of the cooling box 3 on both sides, and one side end of the upper rotating shaft 12 movably penetrates one side end of the cooling box 3 and extends outward, and the upper rotating shaft 12 is located between the upper flow plate 11 and the lower flow plate 111; The lower rotating shaft 121 is rotatably connected between the inner walls of the cooling box 3, and one side end of the upper rotating shaft 12 movably penetrates one side end of the cooling box 3 and extends outward, and the upper rotating shaft 12 is located at the lower side of the lower flow plate 111; A vibration mechanism, which is provided with multiple groups, is respectively arranged on the circumferential surface of the upper rotating shaft 12 and the lower rotating shaft 121, and is used to achieve intermittent abutment against the upper flow plate 11 and the lower flow plate 111; A discharge mechanism is arranged at the bottom of the inner wall of the cooling box 3 and is used to discharge the nutrient solution out of the cooling box 3; The driving mechanism is arranged on the reaction barrel 1 and is used to drive multiple mechanisms to operate simultaneously.

[0024] In a specific embodiment of the present invention, in the present invention, the heater 16 is arranged in the reaction barrel 1, which can realize the increase of the temperature in the reaction barrel 1, so that the microbial raw materials in the reaction barrel 1 can react at high temperature and can be better mixed. The crushing mechanism is arranged at the top of the reaction barrel 1 to realize the crushing of the raw materials entering the reaction barrel 1, so that the raw materials are not easy to produce large particles, which is convenient for mixing reaction. The cooling box 3 is used to cool the raw materials after the heating reaction. The reaction barrel 1 is fixed to the top of the cooling box 3 through a plurality of support rods 303. The cooling box 3 is cooled by the cooler 17 to realize the cooling of the raw materials after the reaction. After the raw materials are reacted and mixed in the reaction barrel 1 by the mixing mechanism, when the raw materials are discharged, the scraper 204 is rotated to clean the inner wall of the reaction barrel 1. At the same time, the mixing mechanism can clean the bottom wall of the reaction barrel 1, so that all the raw materials after the reaction in the reaction barrel 1 can enter the cooling box 3 from the transfer pipe 301. The bottom of the cooling box 3 is provided with a plurality of vibration mechanisms, and the vibration mechanisms are provided to ensure that the upper and lower flow plates 11 and 111 are intermittently pressed against each other when the raw materials are mixed and reacted, so that the upper and lower flow plates 11 and 111 are pressed against each other, so that the raw materials are not accumulated together in the cooling box 3 at one time, but are slowly circulated to the bottom of the cooling box 3. In this way, the raw materials after the mixed reaction are in contact with a larger cold air area when they are cooled, and the cooling efficiency is higher. At the same time, the discharging mechanism at the bottom of the cooling box 3 can turn over the mixed raw materials accumulated at the bottom of the cooling box 3, which can also effectively improve the cooling efficiency. Thereby, it is not easy for residue to be produced on the surface of the upper flow plate 11 and the lower flow plate 111. The vibration mechanism is respectively installed on the upper rotating shaft 12 and the lower rotating shaft 121, and three groups are respectively provided, which are driven by the rotation of the upper rotating shaft 12 and the lower rotating shaft 121.

[0025] Specifically, hybrid institutions include: The hollow shaft 2 is rotatably connected to the bottom of the reaction barrel 1, and the top of the hollow shaft 2 movably penetrates the top of the reaction barrel 1 and extends upward; A plurality of stirring rods 203 are provided and are evenly fixed on the circumferential surface of the hollow shaft 2, wherein one end of two stirring rods 203 extends and is fixed to the scraper 204; The discharge hole 206 is provided at the bottom of the reaction barrel 1 and communicates with the material transfer pipe 301; The arc scraper 205 is fixed to the bottom of the circumferential surface of the hollow shaft 2.

[0026] In this embodiment: the rotation of the hollow shaft 2 is utilized to drive the multiple stirring rods 203 to rotate, so as to achieve mixing and stirring of the microbial raw materials. The discharge hole 206 is located at the deepest part of the inner concave point of the arc scraper 205, and the arc scraper 205 is in contact with the bottom of the reaction barrel 1. In this way, when the arc scraper 205 rotates, the residual raw materials at the bottom of the reaction barrel 1 can flow along the inner surface of the arc scraper 205, accumulate at the deepest part of the concave point, and finally can be discharged into the material transfer pipe 301 through the discharge hole 206, and then enter the cooling box 3.

[0027] Specifically, the flushing mechanism is fixed by a flushing pipe 202 and multiple water outlet holes 201. One end of the flushing pipe 202 is connected to an external water source and fixed by an external connecting pipe, and the other end is movably inserted into the hollow shaft 2. Multiple water outlet holes 201 are evenly opened on the circumferential surface of the hollow shaft 2.

[0028] In this embodiment: after the preparation is completed, the raw materials are discharged from the reaction barrel 1 and the cooling box 3, and the external water source is connected through the flushing pipe 202. The flushing pipe 202 is fixed by the external water pipe and will not move, so that when the hollow shaft 2 rotates, the stability of the flushing pipe 202 will not be affected. At the same time, the flushing pipe 202 is connected to the external water source to pour water into the hollow shaft 2, and spray it out from multiple water outlets 201. At the same time, the hollow shaft 2 rotates and can rotate and spray, which can effectively clean the inner wall of the reaction barrel 1. A notch is provided at the bottom of the circumferential surface of the hollow shaft 2 to communicate with the inside, so that water or reacted microbial raw materials are not easily accumulated in the hollow shaft 2.

[0029] Specifically, each set of vibration mechanisms includes: A hollow seat 13 is fixed to the bottom of the upper flow plate 11; There are two limiting grooves 131, which are respectively opened on the inner walls of both sides of the hollow seat 13; The top block 132 is slidably connected in the hollow seat 13 and has a gap with the bottom of the upper flow plate 11; A spring 133, one end of which is fixed to the bottom of the top block 132; The slider 134 is fixed to the other end of the spring 133 and is slidably connected in the hollow seat 13; The limiting blocks 135 are provided with two, which are respectively fixed to the two side ends of the slider 134 and are respectively slidably connected to the two limiting grooves 131; An arc-shaped bottom block 136 is fixed to the bottom of the slider 134; A rotating disk 137 is fixed on the circumferential surface of the upper rotating shaft 12; The arc-shaped rotating block 138 is fixed on the circumferential surface of the rotating disk 137 and intermittently abuts against the arc-shaped bottom block 136 .

[0030] In this embodiment: when the mixed raw materials after the heating reaction enter the cooling box 3, they will flow on the surfaces of the upper flow plate 11 and the lower flow plate 111 at one time. The upper flow plate 11 and the lower flow plate 111 are both tilted and fixed in the cooling box 3, so that the raw materials will not be piled up together at one time when they fall into the cooling box 3, but will slowly flow to the bottom of the cooling box 3. At the same time, the vibration mechanism can respectively realize the abutment against the upper flow plate 11 and the lower flow plate 111 through the rotation of the upper rotating shaft 12 and the lower rotating shaft 121. Taking the upper rotating shaft 12 as an example, when the upper rotating shaft 12 rotates, the upper rotating shaft 12 drives the turntable 137 to rotate, and the turntable 137 drives the arc-shaped rotating block 138 to rotate with the upper rotating shaft 12 as the axis. When the arc-shaped rotating block 138 rotates, it will intermittently abut against the bottom surface of the arc-shaped bottom block 136. Since the contact surfaces of the arc-shaped bottom block 136 and the arc-shaped rotating block 138 are both arc-shaped, The arc bottom block 136 and the arc rotating block 138 will not get stuck when they contact, and can be better lifted up by being pressed against. The arc bottom block 136 drives the slider 134 to slide upward in the hollow seat 13. The slider 134 is limited by the limit block 135 in the limit groove 131 and will not detach from the hollow seat 13. At the same time, it makes a straight line movement up and down. The slider 134 drives the top block 132 to press upward intermittently through the spring 133, so that the top block 132 intermittently presses against the bottom of the upper flow plate 11. The top block 132 is made of rubber and will not press against the upper flow plate 11 rigidly, so it is not easy to cause damage to the top block 132 and the upper flow plate 11. At the same time, when the lower rotating shaft 121 rotates, the vibration mechanism arranged on the surface of the lower rotating shaft 121 has the same working principle and can press against the lower flow plate 111 intermittently, so that it is not easy to produce residue on the surfaces of the upper flow plate 11 and the lower flow plate 111.

[0031] Preferably, an L-shaped plate 112 is fixed to the bottom of the upper flow plate 11, so that when the mixed raw materials after the reaction fall onto the upper flow plate 11, they flow onto the lower flow plate 111 and are blocked when passing through the L-shaped plate 112. They can flow in an orderly manner through the space between the L-shaped plate 112 and the lower flow plate 111 and can be better cooled. At the same time, the L-shaped plate 112 can effectively protect the vibration mechanism on the upper rotating shaft 12.

[0032] Specifically, the discharge mechanism includes: There are two discharge shafts 14, both of which are rotatably connected between the inner walls of the cooling box 3, and one end of one of the discharge shafts 14 is movable to penetrate and extend outside the cooling box 3; The transmission belt 141 is transmission-connected between the circumferential surfaces of the two transmission belts 141; There are multiple discharge scrapers 142 , all of which are fixed on the outer surface of the conveyor belt 141 , and one end of each of the multiple discharge scrapers 142 is tangent to the bottom wall of the cooling box 3 .

[0033] In this embodiment: when the raw materials fall into the bottom of the cooling box 3 after the reaction, the discharge shaft 14 rotates so that the conveyor belt 141 can be driven counterclockwise on the surfaces of the two discharge shafts 14, which not only enables the raw materials accumulated in the cooling box 3 to be turned over and cooled better, but also during the discharge, the discharge scraper 142 rotates with the conveyor belt 141 to scrape the bottom wall of the cooling box 3, so that the raw materials after the reaction cooling can be discharged from the cooling box 3, and it is not easy to produce residue.

[0034] Specifically, a fixed block 143 is fixed at a corner on one side of the bottom of the cooling box 3, and the fixed block 143 matches the discharge scraper 142. One side of the fixed block 143 is an arc-shaped surface, which matches the discharge scraper 142, so that when the discharge scraper 142 rotates and moves, it can scrape the surface of the fixed block 143, so that it is not easy to generate corner residues in the cooling box 3.

[0035] Specifically, a discharge port 15 is provided at the bottom of one side end of the cooling box 3, and a first slide groove 151 is provided on the bottom wall of the discharge port 15; a second slide groove 153 is provided at one side end of the cooling box 3, and the second slide groove 153 is connected to the first slide groove 151; a sealing block 152 is slidably connected in the first slide groove 151, and a connecting block 155 is slidably connected in the second slide groove 153, and the connecting block 155 is fixed to the sealing block 152; an electric push rod 154 is fixed to one side end of the cooling box 3, and the electric push rod 154 is fixed to the connecting block 155.

[0036] In this embodiment: the electric push rod 154 drives the connecting block 155 to move up and down, the connecting block 155 slides in the second slide groove 153, and the connecting block 155 drives the sealing block 152 to slide in the first slide groove 151. When sliding downward, the discharge port 15 is sealed, so that the raw materials in the cooling box 3 will not flow out and can be cooled in the cooling box 3. When discharging is required, the sealing block 152 is driven to slide upward to open the discharge port 15 so that the raw materials can be discharged.

[0037] Specifically, the crushing mechanism includes: The lower hopper 4 is fixed to the top of the reaction barrel 1 and communicated with the reaction barrel 1; There are two crushing shafts 402, both of which are rotatably connected between the inner walls of the lower hopper 4, and one end of the two crushing shafts 402 is movable through one side end of the lower hopper 4 and extends outward, and the other end of one crushing shaft 402 is movable through the other side end of the lower hopper 4 and extends outward; There are two crushing rollers 403 , both of which are located in the lower hopper 4 , and the two crushing rollers 403 are respectively fixed to the circumferential surfaces of the two crushing shafts 402 .

[0038] In this embodiment: by rotating the two crushing rollers 403 inward at the same time, the raw materials can be crushed, so that it is not easy to produce larger particles in the raw materials entering the reaction barrel 1. At the same time, guide plates 401 are fixed on the upper part of the inner walls on both sides of the lower hopper 4. The two guide plates 401 are both inclined downward toward the middle, so that the raw materials entering the lower hopper 4 can better enter between the two crushing rollers 403 and be crushed.

[0039] Specifically, the driving mechanism includes: The motor base 501 is fixed on the top of the reaction barrel 1; The servo motor 5 is fixed on the motor base 501; There are two bevel gears 502, which are respectively fixed to the output end surface of the servo motor 5 and the extended end surface of the hollow shaft 2, and the two bevel gears 502 are obliquely meshed; The first I-shaped wheels 6 are provided with two, and are respectively fixed to the output end surface of the servo motor 5 and the extended end surface of one of the crushing shafts 402; The first belt 601 is drivingly connected between the circumferential surfaces of the two first I-shaped wheels 6; The spur gears 602 are respectively fixed to the extended end surfaces of the two crushing shafts 402, and the two spur gears 602 are meshed with each other; The second I-shaped wheels 7, of which two are provided, are respectively fixed to the extended end surface of one of the crushing shafts 402 and the extended end surface of the upper rotating shaft 12; The second belt 701 is drivingly connected between the circumferential surfaces of the two second I-shaped wheels 7; The third spool 8 is provided with two, and is respectively fixed to the extended end surface of the upper rotating shaft 12 and the extended end surface of the lower rotating shaft 121; The third belt 801 is drivingly connected between the circumferential surfaces of the two third I-shaped wheels 8; The fourth spool 9, of which two are provided, is respectively fixed to the extended end surface of one of the discharge shafts 14 and the extended end surface of the lower rotating shaft 121; The fourth belt 901 is drivingly connected between the circumferential surfaces of the two fourth I-shaped wheels 9 .

[0040] In this embodiment: the motor base 501 is used to support the servo motor 5, and one of the first I-shaped wheels 6 is driven to rotate through the output end of the servo motor 5 in the driving mechanism. The transmission of the first belt 601 is used to make the other first I-shaped wheel 6 drive one of the crushing shafts 402 to rotate. Through the meshing of the two spur gears 602, the two crushing shafts 402 are rotated inward at the same time, and the two crushing rollers 403 are driven to rotate inward to achieve the crushing of the raw materials. At the same time, through the oblique meshing of the two bevel gears 502, the hollow shaft 2 is rotated under the power output of the servo motor 5, and the hollow shaft 2 drives multiple stirring rods 203 to rotate to achieve the stirring and mixing of the raw materials. Then, the second I-shaped wheel 7, the second belt 701, the third I-shaped wheel 8, the third belt 801, the fourth I-shaped wheel 9 and the fourth belt 901 are used to drive the upper rotating shaft 12, the lower rotating shaft 121 and the discharge shaft 14 to rotate, thereby realizing the operation of the vibration mechanism and the discharge mechanism.

[0041] Preferably, a reinforcing sleeve 4021 is also provided on the surface of the crushing shaft 402 for connecting the second I-shaped wheel 7. The reinforcing sleeve 4021 is fixed to the top of the reaction barrel 1. The crushing shaft 402 passes through the reinforcing sleeve 4021 and is rotatably connected to the reinforcing sleeve 4021, further supporting the crushing shaft 402 so that the crushing shaft 402 rotates more stably.

[0042] Preferably, an electronic scale 10 is also provided on the top of the reaction barrel 1 for weighing the raw materials, so that the raw materials added into the reaction barrel 1 are more accurate.

[0043] Preferably, a control terminal screen 18 is fixed to one side end of the cooling box 3, and the control terminal screen 18 is electrically connected to the electric push rod 154, the heater 16, the cooler 17 and the servo motor 5, and is used to control and display the operation and operating status of the electric push rod 154, the heater 16, the cooler 17 and the servo motor 5.

[0044] It should be noted that the electric push rod 154, the heater 16, the cooler 17, the control terminal screen 18 and the servo motor 5 are all existing technologies, and corresponding models can be selected according to actual needs, and no further elaboration is given. Example 2

[0045] This embodiment 2 also provides a method for manufacturing a microbial nutrient solution preparation reaction device, which is used to further elaborate and illustrate the working principle and reaction steps of the microbial nutrient solution preparation reaction device provided in the above embodiment 1, as follows: A method for manufacturing a microbial nutrient solution preparation reaction device comprises the following steps: S1, start the servo motor 5 in the driving mechanism, and realize the operation of the crushing mechanism, the mixing mechanism, the vibration mechanism and the discharging mechanism through the power of the servo motor 5 and the parts in the driving mechanism; S2, adding raw materials for preparing microbial nutrient solution into the lower hopper 4, driving one of the first I-shaped wheels 6 to rotate through the output end of the servo motor 5 in the driving mechanism, and using the transmission of the first belt 601 to make the other first I-shaped wheel 6 drive one of the crushing shafts 402 to rotate, and through the meshing of the two spur gears 602, the two crushing shafts 402 rotate inward at the same time, and drive the two crushing rollers 403 to rotate inward, so as to realize the crushing of the raw materials; S2, the crushed raw materials enter the reaction barrel 1, the material transfer pipe 301 is closed by the electric control valve 302, and then the heater 16 is started to adjust the temperature in the reaction barrel 1. At the same time, the output end of the servo motor 5 rotates the hollow shaft 2 through the oblique meshing of the two bevel gears 502, and the hollow shaft 2 drives the multiple stirring rods 203 to rotate to achieve stirring and mixing of the raw materials. At the same time, when the materials are discharged, the hollow shaft 2 and the stirring rods 203 can respectively drive the scraper 204 and the arc scraper 205 to rotate with the hollow shaft 2 as the axis, and clean the inner wall and the bottom wall of the hollow shaft 2 respectively; S3. After the reaction is completed, the material transfer pipe 301 is opened through the electric control valve 302 to allow the mixed raw materials to enter the cooling box 3, and the cooler 17 is opened to adjust the temperature to cool the mixed raw materials. After entering the cooling box 3, the mixed raw materials fall onto the surface of the upper flow plate 11, then pass through the surface of the upper flow plate 11 and fall onto the surface of the lower flow plate 111, and finally fall onto the bottom of the cooling box 3. At the same time, one of the crushing shafts 402 is driven by the second I-shaped wheel 7 and the second belt 701 to rotate the upper rotating shaft 12. The upper rotating shaft 12 is driven by the third I-shaped wheel 8 and the third belt 801 to install the lower rotating shaft 121, so that the multiple sets of vibration mechanisms on the upper rotating shaft 12 and the lower rotating shaft 121 intermittently abut against the upper flow plate 11 and the lower flow plate 111, so that no mixed raw materials will remain on the surfaces of the upper flow plate 11 and the lower flow plate 111; S4. During cooling, the lower rotating shaft 121 drives one of the discharge shafts 14 through the fourth I-shaped wheel 9 and the fourth belt 901, so that the conveyor belt 141 is transmitted between the circumferential surfaces of the two discharge shafts 14, and drives multiple discharge scrapers 142 to move with the conveyor belt 141, so that the raw materials at the bottom of the cooling box 3 are turned over during cooling, and can be cooled more efficiently. At the same time, when the cooling and discharge are completed, the sealing block 152 is driven by the electric push rod 154 to slide upward, and the discharge port 15 is opened, so that the raw materials are discharged from the discharge port 15. At the same time, the discharge scraper 142 can scrape and clean the bottom wall of the cooling box 3, so that the raw materials will not remain in the cooling box 3 and can be completely discharged; S5. During discharge, the electric push rod 154 drives the connecting block 155 to slide upward, opening the discharge port 15 so that the raw materials can be discharged.

[0046] Finally, it should be noted that the above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. A microbial nutrient solution preparation reaction device, characterized in that: include: Reaction bucket (1); A heater (16) is fixedly disposed in the reaction barrel (1); A crushing mechanism, arranged on the upper side of the reaction barrel (1), for crushing the microbial raw materials; A cooling box (3) is arranged at the lower side of the reaction barrel (1) and is connected to the reaction barrel (1) through a material transfer pipe (301), wherein an electric control valve (302) is installed on the surface of the material transfer pipe (301); A cooler (17) fixedly disposed in the cooling box (3); A mixing mechanism, arranged in the reaction barrel (1), for achieving uniform mixing of the microbial raw materials; A scraper (204) is disposed in the reaction barrel (1) and connected to the mixing mechanism for cleaning the inner wall of the reaction barrel (1); A flushing mechanism, arranged in the reaction barrel (1) and connected to an external water source to achieve cleaning of the reaction barrel (1); An upper flow plate (11) fixed to an inner wall of one side of the cooling box (3); A lower flow plate (111) is fixed to the inner wall of the other side of the cooling box (3) and is located below the upper flow plate (11); An upper rotating shaft (12) is rotatably connected between two side inner walls of the cooling box (3), and one side end of the upper rotating shaft (12) movably penetrates through one side end of the cooling box (3) and extends outward, and the upper rotating shaft (12) is located between the upper flow plate (11) and the lower flow plate (111); A lower rotating shaft (121) is rotatably connected between two side inner walls of the cooling box (3), and one side end of the upper rotating shaft (12) movably penetrates one side end of the cooling box (3) and extends outward, and the upper rotating shaft (12) is located at the lower side of the lower flow plate (111); A vibration mechanism, which is provided with a plurality of groups and is respectively arranged on the circumferential surfaces of the upper rotating shaft (12) and the lower rotating shaft (121), and is used to achieve intermittent abutment against the upper flow plate (11) and the lower flow plate (111); A discharge mechanism, arranged at the bottom of the inner wall of the cooling box (3), and used to discharge the nutrient solution out of the cooling box (3); A driving mechanism is arranged on the reaction barrel (1) and is used to drive multiple mechanisms to operate simultaneously.

2. A microbial nutrient solution preparation reaction device according to claim 1, characterized in that: The mixing mechanism comprises: A hollow shaft (2) is rotatably connected to the bottom of the reaction barrel (1), and the top of the hollow shaft (2) movably penetrates the top of the reaction barrel (1) and extends upward; A plurality of stirring rods (203) are provided and are evenly fixed on the circumferential surface of the hollow shaft (2), wherein one end of two of the stirring rods (203) extends and is fixed to the scraper (204); A discharge hole (206) is provided at the bottom of the reaction barrel (1) and is connected to the material transfer pipe (301); The arc-shaped scraper (205) is fixed to the bottom of the circumferential surface of the hollow shaft (2).

3. A microbial nutrient solution preparation reaction device according to claim 2, characterized in that: The flushing mechanism is fixed by a flushing pipe (202) and a plurality of water outlet holes (201); one end of the flushing pipe (202) is connected to an external water source and fixed by an external connecting pipe, and the other end is movably inserted into the hollow shaft (2); and the plurality of water outlet holes (201) are evenly arranged on the circumferential surface of the hollow shaft (2).

4. A microbial nutrient solution preparation reaction device according to claim 3, characterized in that: Each set of the vibration mechanisms comprises: A hollow seat (13) fixed to the bottom of the upper flow plate (11); Two limiting grooves (131) are provided and are respectively opened on the inner walls of both sides of the hollow seat (13); A top block (132) is slidably connected in the hollow seat (13) and has a gap with the bottom of the upper flow plate (11); A spring (133), one end of which is fixed to the bottom of the top block (132); A slider (134) is fixed to the other end of the spring (133) and is slidably connected to the hollow seat (13); Two limit blocks (135) are provided, which are respectively fixed to the two side ends of the slider (134) and are respectively slidably connected to the two limit grooves (131); An arc-shaped bottom block (136) fixed to the bottom of the sliding block (134); A rotating disk (137) fixed on the circumferential surface of the upper rotating shaft (12); The arc-shaped rotating block (138) is fixed on the circumferential surface of the rotating disk (137) and intermittently abuts against the arc-shaped bottom block (136).

5. A microbial nutrient solution preparation reaction device according to claim 4, characterized in that: The discharging mechanism comprises: Two discharge shafts (14) are provided, both of which are rotatably connected between the inner walls of both sides of the cooling box (3), and one end of one of the discharge shafts (14) movably penetrates and extends outside the cooling box (3); A transmission belt (141) drivingly connected between the circumferential surfaces of the two transmission belts (141); A plurality of discharge scrapers (142) are provided, each of which is fixed on the outer surface of the conveyor belt (141), and one end of each of the plurality of discharge scrapers (142) is tangent to the bottom wall of the cooling box (3).

6. A microbial nutrient solution preparation reaction device according to claim 5, characterized in that: A fixing block (143) is fixed at a corner of one side of the bottom of the cooling box (3), and the fixing block (143) matches the discharge scraper (142).

7. A microbial nutrient solution preparation reaction device according to claim 6, characterized in that: A discharge port (15) is provided at the bottom of one side end of the cooling box (3), a first slide groove (151) is provided on the bottom wall of the discharge port (15), a second slide groove (153) is provided at one side end of the cooling box (3), the second slide groove (153) is communicated with the first slide groove (151), a sealing block (152) is slidably connected in the first slide groove (151), a connecting block (155) is slidably connected in the second slide groove (153), the connecting block (155) is fixed to the sealing block (152), and an electric push rod (154) is fixed to the one side end of the cooling box (3), the electric push rod (154) is fixed to the connecting block (155).

8. A microbial nutrient solution preparation reaction device according to claim 7, characterized in that: The crushing mechanism comprises: A lower hopper (4) is fixed to the top of the reaction barrel (1) and is in communication with the interior of the reaction barrel (1); Two crushing shafts (402) are provided, both of which are rotatably connected between the inner walls of the lower hopper (4), and one end of each of the crushing shafts (402) is movably penetrated to one side of the lower hopper (4) and extends outward, and the other end of one of the crushing shafts (402) is movably penetrated to the other side of the lower hopper (4) and extends outward; Two crushing rollers (403) are provided, both of which are located in the lower hopper (4), and the two crushing rollers (403) are respectively fixed to the circumferential surfaces of the two crushing shafts (402).

9. A microbial nutrient solution preparation reaction device according to claim 8, characterized in that: The driving mechanism comprises: A motor base (501) is fixed to the top of the reaction barrel (1); A servo motor (5) fixed on the motor base (501); Two bevel gears (502) are provided, which are respectively fixed to the output end surface of the servo motor (5) and the extended end surface of the hollow shaft (2), and the two bevel gears (502) are obliquely meshed with each other; Two first I-shaped wheels (6) are provided, which are respectively fixed to the output end surface of the servo motor (5) and the extended end surface of one of the crushing shafts (402); A first belt (601) drivingly connected between the circumferential surfaces of the two first spools (6); Spur gears (602) are respectively fixed to the extended end surfaces of the two crushing shafts (402), and the two spur gears (602) are meshed with each other; Two second I-shaped wheels (7) are provided and are respectively fixed to the extended end surface of one of the crushing shafts (402) and the extended end surface of the upper rotating shaft (12); A second belt (701) drivingly connected between the circumferential surfaces of the two second I-shaped wheels (7); Two third I-shaped wheels (8) are provided and are respectively fixed to the extended end surface of the upper rotating shaft (12) and the extended end surface of the lower rotating shaft (121); A third belt (801) drivingly connected between the circumferential surfaces of the two third I-shaped wheels (8); Two fourth I-shaped wheels (9) are provided and are respectively fixed to an extended end surface of one of the discharge shafts (14) and an extended end surface of the lower rotating shaft (121); The fourth belt (901) is drivingly connected between the circumferential surfaces of the two fourth spool wheels (9).

10. A method for manufacturing a microbial nutrient solution preparation reaction device, applied to a microbial nutrient solution preparation reaction device as claimed in any one of claims 1 to 9, characterized in that: The steps include: S1, starting the servo motor (5) in the driving mechanism, and realizing the operation of the crushing mechanism, the mixing mechanism, the vibrating mechanism and the discharging mechanism through the power of the servo motor (5) and the parts in the driving mechanism; S2, adding raw materials for preparing microbial nutrient solution into the lower hopper (4), driving one of the first I-shaped wheels (6) to rotate through the output end of the servo motor (5) in the driving mechanism, and using the transmission of the first belt (601) to drive the other first I-shaped wheel (6) to rotate one of the crushing shafts (402), and through the meshing of the two spur gears (602), the two crushing shafts (402) are simultaneously rotated inwards, and the two crushing rollers (403) are driven to rotate inwards, thereby crushing the raw materials; S2, the crushed raw materials enter the reaction barrel (1), the material transfer pipe (301) is closed through the electric control valve (302), and then the heater (16) is started to adjust the temperature in the reaction barrel (1). At the same time, the output end of the servo motor (5) causes the hollow shaft (2) to rotate through the oblique meshing of two bevel gears (502), and the hollow shaft (2) drives the plurality of stirring rods (203) to rotate, so as to achieve stirring and mixing of the raw materials. At the same time, when the materials are discharged, the hollow shaft (2) and the stirring rods (203) can respectively drive the scraper (204) and the arc scraper (205) to rotate with the hollow shaft (2) as the axis, so as to clean the inner wall and the bottom wall of the hollow shaft (2) respectively; S3. After the reaction is completed, the feed pipe (301) is opened through the electric control valve (302), so that the mixed raw materials enter the cooling box (3), and the cooler (17) is opened to adjust the temperature and cool the mixed raw materials. After entering the cooling box (3), the mixed raw materials fall onto the surface of the upper flow plate (11), then pass through the surface of the upper flow plate (11) and fall onto the surface of the lower flow plate (111), and finally fall onto the bottom of the cooling box (3). At the same time, one of the crushing shafts (402) is opened. The upper rotating shaft (12) is rotated by the transmission of the second I-shaped wheel (7) and the second belt (701), and the upper rotating shaft (12) is installed on the lower rotating shaft (121) by the transmission of the third I-shaped wheel (8) and the third belt (801), so that the multiple sets of vibration mechanisms on the upper rotating shaft (12) and the lower rotating shaft (121) intermittently abut against the upper flow plate (11) and the lower flow plate (111), so that no mixed raw materials remain on the surfaces of the upper flow plate (11) and the lower flow plate (111); S4. During cooling, the lower rotating shaft (121) is driven by the fourth I-shaped wheel (9) and the fourth belt (901) to rotate one of the discharge shafts (14), thereby causing the conveyor belt (141) to be driven between the circumferential surfaces of the two discharge shafts (14), and driving a plurality of discharge scrapers (142) to move along with the conveyor belt (141), so that the raw materials at the bottom of the cooling box (3) are turned over during cooling, thereby enabling more efficient cooling. At the same time, when cooling and discharge are completed, the electric push rod (154) drives the sealing block (152) to slide upward, opening the discharge port (15), so that the raw materials are discharged from the discharge port (15), and at the same time, the discharge scrapers (142) can scrape and clean the bottom wall of the cooling box (3), so that the raw materials will not remain in the cooling box (3) and can be completely discharged.

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